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industrial 4.0
MAINTECH PRECISION CO., LTD.
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About Maintech Precision Maintech Precision focuses exclusively on the manufacturing of high-end CNC machine tool milling heads. Recognizing the rise of industrial 4.0 and artificial intelligence, we committed to automation and artificial intelligence research and focused on developing complex spindle heads for high-end CNC machines. We provide our customers with expertise in multi-axis machining applications, and have a complete range of milling heads for five-axis processing machines. We are committed to cooperating with our clients to design and manufacture customized products with high added value, and to providing faster, more economical after-sales service, at a price in line with customer expectations. We currently supply milling heads used in 5-axis CNC machines used for aerospace and aviation applications, precision molding, or for wind turbine blades. We offer an alternative to the 2-axis spindle heads currently imported mostly from Europe, by providing suitable products and services designed for the Asia market, eliminating the long repair cycle and high maintenance cost of other manufacturers. Maintech Products Mechanical spindles Automatic milling heads Electric spindles +DD Motor Five-axis milling heads Maintech Product Features Maintech plans and designs the interface between the machine tool and the milling head, making installation easy and simple. Our mechanical spindle speeds of up to 6000rpm are among the highest in the industry. Sensor detection inside the milling heads, which meet the needs of Industry 4.0, allow the rapid exchange between various types of milling heads to be realized. According to the specifications of the machine tool, milling heads are divided into medium and large, and can meet the needs of small as well as large machine tools. The minimum segmentation angle of A/C axis is 1 degree, for highly reliable stability. Technical Advantages Technical Service Maintech has the ability to design machine tools + two-axis spindle heads. If a manufacturer only produces a single milling head, when the milling head is installed on the machine tool, there will be a precision error after the machine tool and milling head are matched. By designing machine tools with two-axis spindle heads, Maintech can avoid this problem, and provide professional and fast technical services to assist customers in troubleshooting. Quality Assurance All parts inside the milling head are measured in the factory to ensure the accuracy of the processed parts. Rotation speed and movement flow are completely verified for accuracy before the product is shipped. Applications Mechanical Milling Head For high torque heavy cutting of difficult-to-cut materials. Features: It can reduce the need for repeated clamping of the workpiece, improving machining accuracy and efficiency. It is mainly used for Machining Centers and five-sided machining with gantry milling machines. Applications Areas: Wind power and hydropower industries Rough processing of aerospace industry processes Automotive industry Electric Spindle + Direct Drive Motor For high speed and high precision cutting. Features: The built-in electric spindle + direct drive DD motor is suitable for surface processing and high-precision processing required for finely finished surfaces. Applied for low and medium load fly-cutting of aluminum alloy and composites. Application Areas: Processing machinery for electronic products Aerospace components Aerospace blade and vane processing  Precision molds Maintech Precision is a specialist in the field of complex spindle head for high-end CNC machine focusing exclusively on the manufacturing of high-end spindle heads. We are sure we can definitely to fit your needs.
DA SHIANG AUTOMATION INDUSTRIAL CO., LTD.
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Smart Factory Solutions for Metal Manufacturing Innovation, Technology, Science and Customization Established in 2013, Da Shiang Automation (DSA) is located in Guishan Industrial Park, Taoyuan, Taiwan. With the business philosophy of maintaining an Innovative, Technical, and Scientific Spirit to service our customers, DSA continues to grow. As a highly skilled system integrator in automation, with software and hardware technical skills, DSA has more than 10 years of experiences in Investment Casting, Sand Casting, Die Casting and Machine Tending…etc. Below are 6 major services we provide: AUTOMATIC SOLUTIONS FOR INVESTMENT CASTING, SAND CASTING, AND DIE CASTING PROCESSES DSA provides turnkey solutions for casting automation, and is fully experienced in investment casting, sand casting, and die casting processes. Also, we offer complete hardware & software integration solutions for the setting up of a smart factory.  Automatic Solutions for Investment Casting Processes Through the automated system integration of wax mold, shell mold, and casting processes, using robots to replace manual work in high-risk operating environments, we help improve production quality. Features of various systems include: Wax Mold Process Automation  Fully automatic production, from wax molding process to wax tree assembly, can save manpower and improve production efficiency. Shell Mold Process Automation The system identifies the state of the shell mold through RFID and automatically integrates the dipping, coating, and drying processes. The AI management system offers automatic parameter settings for shell mold processes. The vertical conveyor drying room, with flexible production, can optimize the procedure of drying and save space. The shell mold can be dried faster and maintain better quality by the design of the wind field. Infrared Shell Mold Rapid Production System The modular and parametric design can be used for various products. It takes 50 hours to dry shell molds using traditional processes; however, it only takes 6 hours to complete drying with this system. Compared to other traditional shell mold processes, it gives better quality. Size, weight, and quality are standardized and stable. Automatic Solutions for Sand Casting Processes Provide the complete sand-casting automation process can contain the following: cold-core coating, laser marking, dispensing & molding assembly, screwing, handling system for sand casting. Automatic Solutions for Die Casting Processes Labor in high-risk environments can be replaced by integrating several die-casting processes with robots. AUTOMATIC SOLUTIONS FOR POST-TREATMENT OF MACHINING & CASTING DSA also provides turnkey solutions for post-treatment of machining & casting, and is fully experienced in deburring, grinding, polishing, sandblasting, and cutting. Robotic Deburring, Grinding & Robotic Cutting Systems  Deburring & polishing for grinding gate, runner, parting line & weld bead. Increasing productivity and safety, and saving labor. Robotic Sandblasting Systems Robotics, integrated with sandblasting systems, enhance quality and save labor. A second robot can also be integrated for loading/unloading, increasing automation of production. AUTOMATIC SOLUTIONS FOR MACHINE AUTOMATION PROCESSES DSA is fully experienced, and provides a third turnkey solution for machining automation. CNC Machine Tending System Machine Tending Systems with Linear Units Enhance productivity by automation. Automate design for turnkey projects. Give a wide working range with external axis. Provide appropriate automation solutions. Approach real-time monitor and equipment status analysis by adding a DSA SCADA SMB system. Introduce automatic production scheduling to achieve the best production efficiency. Gantry Robots Customized X, Y, Z axis work range. End of Line Machine Automation Integrating after-machining processes, such as deburring, measurement, leak detection, cleaning, assembly, and laser marking. Integrating the vision system to reduce fixture using and increase production flexibility. CMM Machine Tending Automation Systems Flexible pallets with RFID, barcode or vision systems can be applied in mixed lines. PLC system controls the CMM to achieve measurement automatically. Above are our major services. Furthermore, in order to provide advanced smart automation solutions, DSA has integrated industry 4.0 concepts to casting and machine tending operations, to better fulfill customer expectations. We will keep improving to provide complete solutions and services for you.
YEONG CHIN MACHINERY INDUSTRIES CO., LTD.
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Yeong Chin Machinery Industries Co. Ltd. (YCM) Established in 1954, YCM has accumulated nearly 70 years of professional and technical experience for the manufacturing of machine tools. Through carefully listening to our customers’ needs, incorporating technological trends, and understanding market changes, YCM has accumulated extensive knowledge in traditional technologies and integrated this experience into new and innovative machine tool products. Creative innovation leads YCM to successfully create the most value-added machine tools for our customers. Factory Area: 164,160 Square Meters Main Facilities: Foundry, Machining Facility, Assembly Factory, Engineering Research And Development Center, Application Technology Center Main Products: Vertical Machining Centers, Double Column Machining Centers, Horizontal Machining Centers, CNC Turning Centers, 5-Axis Vertical Machining Centers Certifications: ISO 9001, ISO 14001, AS 9100:2016, CE A.Smart Manufacturing Solutions With the manufacturing industry facing many future challenges, such as short delivery times, mass customization, manpower shortages, and global competition, the development of "Industry 4.0" is imperative. To face the challenges ahead, YCM has successfully introduced "Smart Manufacturing Solutions" with “Smart Automation,” “Smart Machines,” and “Smart Management,” into its own factories to improve production efficiency and create the best competitive advantages. B.Smart Automation Automation is one of the important keys to the development of smart manufacturing. Industrial robots, smart machine tools, self-developed HMI human-machine interfaces, automatic workpiece measurement, statistical analysis and a central control system are combined to form an automated production line. To achieve quality production and one-piece continuous production, man-machine collaboration is essential. C.Smart Machines YCM independently develops smart spindles, monitored detection systems, and controlled communications which can monitor spindle vibration, detect machine collision, record and analyze processing and maintenance history, and perform other functions. Through self-developed i-Pros MX and i -Cube technology smart devices, continuous improvements are made in big data analysis, YCM is moving towards providing factories with zero downtime. D.Smart Management A self-developed MES, i-Direct, smart management system connects the software and hardware of all production line equipment, such as CNC controllers and machining centers, for remote monitoring and management. This retrieved information can indicate equipment utilization rates and overall equipment efficiency (OEE) data, allowing managers to monitor and manage the factory, grasp real-time production status, quickly locate and break through bottlenecks in the production process, and optimize production efficiency. High-Performance 5-Axis Vertical Machining Centers NFX400A, with a 6-slide blocks on the X-axis, and high-horsepower, IDD PLUS direct-drive spindle, gives increased speed and extreme machine stability. Various options of tool magazine capacities are available to achieve fast and reliable tool change efficiency, allowing the NFX400A to meet the varying processing needs often encountered in the aerospace, automotive, medical and other industries, where complex and precision parts are often produced. Its 5-axis rotary table, which adopts a trunnion-type support, can process workpieces with a maximum size of ø400 x 310 mm and a load of 200 kg. Multi-Axis Intelligent Flexible Manufacturing: The Exclusive UV650-FlexCell Debuts To help our customers improve their market competitiveness, YCM launched the UV650-FlexCell multi-axis, smart, flexible, manufacturing unit. Combining modular, standardized and flexible automation systems, with smart machines and smart management, UV650-FlexCell realizes Multi-axis Intelligent Manufacturing. The structure adopts a flexible, automatic, material rack design, and its central control parameter settings can achieve easy and fast line changes. The machine is equipped with a robotic arm and a warehouse system to automatically load and unload materials, reducing floor space, and maximizing production efficiency. Its intelligence modular design, along with practical storage and peripheral functions, can be expanded to meet the needs of diverse machining processes. The UV650 high-performance, 5-axis, vertical machining center, combines advanced technology with high-precision, simultaneous 5-axis processing. This not only shortens the installation and overall lead time, but also effectively improves the processing accuracy and quality. The UV650’s self-made IDD direct-drive spindle, and 17 kW high-power motor, with a maximum speed of 15,000 rpm, enables perfect surface smoothness when machining hard materials. In addition, the UV650 is equipped with a ø650mm B/C-type tilting, large-plate, rotating table, with a spacious processing area that can load up to 300 kg (0°~45°)/200 kg (45°~90°) workpieces. For workpieces with complex contour features, a reliable and diversified tool magazine selection is provided. The standard configuration is 40T, 48T, or 60T which can be selected for different processing requirements. Future Prospects YCM’s global management channel has subsidiaries in the United States, Germany, and China, as well as a branch office in Vietnam and a Malaysian technical center. YCM maintains networks in countries around the world, and we hope to use localization to deepen our market presence and improve the quality of services. Over the past 70 years, upholding the concept of "Stable, Practical, and Sustainable Operations," and positioning itself as the "Leading Brand in Machine Tools", YCM has always adapted “Supreme Quality”, “Cutting-edge Technology,” and “Total Solution Service" as its core values. YCM is "Always Progressing" and constantly developing innovative technology to create maximum value for our customers.
HIWIN TECHNOLOGIES CORPORATION
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HIWIN is the global leader for motion control and system technology. HIWIN’s headquarters is located in Taichung, Taiwan. HIWIN is the No.2 global manufacturer for ballscrews and linear guideways. HIWIN offers precision module products- Datorker Robot Gear Reducers, Torque Motor Rotary Tables, industrial robots and medical robots. HIWIN has 14 subsidiaries and more than 200 distributors globally, serving our customers in the 5G, semiconductor, medical, machine tool, automation, Electrical vehicles, and precision equipment industries. Through assisting our customers with various automation processes, HIWIN understood that it was painful for a factory to have unexpected shutdowns. To avoid unexpected shutdowns, a manufacturer needs to maintain many spare parts in the warehouse, requiring a lot of labor and time for maintenance and inspection. These were painful points that manufacturers really wanted to resolve. Therefore, we studied customer’s concerns and demands regarding machine characteristics, user operation methods, industrial know how, environment requirements, user’s experience, and specific material selection. HIWIN is the first in the world to introduce the intelligent ballscrew: i4.0 BS. The ballscrew is the key critical component of a machining tool, and the i4.0 BS is targeted for high-end machine tool applications. It helps machine tool customers and end users obtain predictive diagnoses and maintain high productivity through intelligent manufacturing. By installing HIWN i4.0 BS, customer’s machines can self-monitor their status and send important data to engineers or managers for efficient diagnosis and scheduling of maintenance, thus improving manufacturing quality and productivity. HIWIN i4.0BS is the first intelligent ballscrew in the world with a sensor for predictive maintenance. The Hiwin intelligent ballscrew has 5 major functions which solve customer’s problems. 1. Life prediction.Detects ballscrew’s physical condition, preventing unexpected shutdown. 2. Smart lubrication.Detects ballscrew’s operating condition to optimize lubrication frequency and quantity, reducing oil consumption by 40% to 70%. 3. Vibration diagnosis.Allows traceability of the machine’s dynamic performance. 4. Thermal diagnosis.Detects thermal stability of the machine. 5. Remote monitoring.HIWIN intelligent ballscrews send information to the cloud. Users can access information and monitor machine status from a remote location through their mobile devices. By monitoring the ballscrews’ operating condition, customers can plan predictive maintenance scheduling, maintain high productivity, and achieve intelligent and smart manufacturing. HIWIN i4.0 BS is the best partner for industry 4.0.
YIDA PRECISION MACHINERY CO., LTD.
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Yida appears in Smart Auto's cover story. In the interview, Dr. Pu talked about how digital transformation and intelligent cloud help manage data and bring efficiency to another level.
MING YANG MACHINERY CO., LTD.
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How long is the cycle time of this workpiece?🤔🤔🤔 Each customer will be consulted with our team about inquired drawing. Regarding the machining process, turning, milling, drilling, and threading are available on our multi-tasking machine. With a Dual channel, the machine supports a maximum of 38 positions for various processing. To minimize the cycle time of each workpiece, we offer a total solution via full project including loading and unloading design, tool plan, machine programs, and professional training plan. 💪💪💪 Without any idea about the machining of new drawings? Your answer is here: sales@mym.com.tw💪💪💪
TANGRAM CO., Ltd.
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Square ONE CNC Diagnostic Monitoring System assist you in upgrading your existing CNC machining field into an intelligent solution for Industry 4.0One-to-One frame edge box → Price is overwhelmingly better than the market edge boxVisualized website technology → No software installation, PC and cell phone can be connected at any timeIntegrate CNC controller and sensor data at the same time → Multiple layers of complex data are clearly visible at a glanceIntelligent correction function → Replace the manual time check and intelligent adjustmentMachine record black box function → Abnormal machine failure record cannot be deletedProgram management and cutter management → Provide a variety of value-added basic management packagesLet's start playing Square ONE! 
TANGRAM CO., Ltd.
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Once the product is delivered to the customer, the dilemma of lack of information on equipment usage and maintenance immediately arises. The relevant maintenance information is only available at a fixed interval and cannot be adjusted with the customer's usage to inform the best maintenance schedule, leading to the question of whether it is an over-design.Businesses, like consumers, want results instead of assets.This is the time to change the way companies think about selling devices, with customer value demand as the ultimate core of transformation. By using AIoT modules, we can understand the context of customers' device usage and create new business opportunities for traditional sales model.Let's start playing TANGRAM,To get your device connected within 30 minutes and create new products with smart Internet of Things within 3 months.
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