According to the data provided by Taiwan Customs Administration, Ministry of Finance, analyzed by Taiwan Machine Tool & Accessory Builders’ Association (TMBA), the cumulative import value of Taiwan machine tool in 2021 was US$971 million, representing a 42.6% increase from 2020. Among them, the import value of metal cutting machine tool was US$862 million in 2021, an increase of 47.3% compared to 2020. The import value of metal forming machine tool was nearly US$110 million,
an increase of 14.1% compared to 2020. If compared to the previous month, the import value of machine tool in December 2021 declined 19% compared to November 2021, with the imports of metal cutting machine tool declined by 18.2% and the imports of metal forming machine tool decreased by 26%.
Analyzed by the machine type, the first place in the import of metal cutting machine tool is electric, laser and ultrasonic tools, with an import value of nearly US$425 million, accounting for 43.8% of the total import value, and a significant increase of 51% compared with 2020. The second largest import is lathe, with US$148 million, accounting for 15.2% of total imports, and 78.2% growth compared to 2020. The main importing countries are Japan, China (including Hong Kong) and Thailand, please refer to Table 11 for detailed statistics.
Major Import Markets for Machine Tools
Analyzed by the importing country (region), the top ten countries (regions) for Taiwan's machine tool imports in 2021 are: Japan, China (including Hong Kong), Germany, Singapore, Switzerland, Thailand, Korea, Italy, the United States, and Israel, in order. Taiwan's imports of machine tool from Japan accounted for 52% of the total imports, amounting to US$505 million, up 54.7% compared to 2020. Japan and China (including Hong Kong) mainly imported electric discharge, laser, and ultrasonic tools, while Germany mainly imported planing, inserting, drawing, sawing, and gear cutting tools. For detailed statistics, please refer to Table 12.
In the face of the normalization of the pandemic, due to several issues, such as material shortage, manpower shortage, port congestion, and soaring sea freight, , which used to be cost and efficiency oriented, the global supply chain structure has changed to a safe and stable regional supply chain, and the industry's long chain has become a short chain in response to the rapidly recovering market demand. This wave of supply chain shift and restructuring is driving the global economy and trade, and driving a new wave of demand for machine tools. Mizuho Bank of Japan predicts that the global machine tool market will grow by 17.5% in 2021 compared to 2020, and that capital outflows from industries in North America and Europe will continue to grow, resulting in a steady recovery of machine tool orders in the global market.
Cumulative exports reached US$2.783 billion in 2021, up 29.1% from 2020.
According to the data provided by Taiwan Customs Administration, Ministry of Finance, analyzed by Taiwan Machine Tool & Accessory Builders’ Association (TMBA), Taiwan machine tool exports reached total US$2.783 billion in 2021, a 29.1% increase from 2020. Among them, metal cutting machine tool exports grew 29.2% to US$2.304 billion, while metal forming machine tool exports grew 29% to US$0.479 billion. The machine tool export value in December 2021 declined by 7.8% compared with November 2021, with metal cutting machine tool exports declining by 11.5% and metal forming machine tool exports growing by 11.2%.
In 2021, the major export type of metal cutting machine tool was Machining Centers, with an export value of US$941 million, up 34% from 2020; Lathes ranked second, with an export value of US$590 million, up 32.4% from 2020. As to the exports of metal forming machine tool, Forging and stamping machines was about US$378 million, an increase of 28.6% compared to 2020, please refer to Table 1 for detailed statistics.
Major Export Markets for Machine Tool
Analyzed by export countries (regions), the top ten countries (regions) for Taiwan's machine tool exports in 2021 are: China (including Hong Kong), USA, Turkey, Russia, Vietnam, Thailand, India, the Netherlands, Italy, and Malaysia. Among them, Taiwan's exports to China (including Hong Kong) amounted to nearly US$911 million, an increase of 20.4% over 2020, accounting for 32.7% of the total exports; the U.S. market ranked second, with exports of nearly US$323 million, an increase of 18.3% over 2020, accounting for 11.6% of the total exports; Turkey ranked third, with exports of 241 million. Turkey ranked third, with exports of US$241 million, a significant increase of 46.2% compared to 2020, accounting for 8.7% of the total exports. For detailed statistics, please refer to Figures 1 to 2 and Table 2.
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BORE AUTOMATION TECH. CO., LTD was founded in 2004, is the professional leading manufacturer and provider of advanced industrial control modules in Taiwan. For over 15 years, we are now the largest manufacturer of I/O relay module, interface module, cable assembly in Taiwan.
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臺灣為全球工具機第5大出口國,為維持產業聚落優勢,強化供應鏈韌性及因應全球減碳、綠色製造趨勢,協助工具機暨零組件業者強化競爭力邁向永續。
台灣工具機暨零組件工業同業公會(TMBA)於109年8月成立【技術委員會】,致力推動工具機產業通用標準,委員會成員包含東台精機、永進機械、程泰集團(亞崴機電)、台中精機、達佛羅及遠東機械(發得科技)等標竿企業。
自110年起與經濟部工業局攜手推動工具機產業數位升級轉型,期盼透過工具機設計規範及品質規範引用,提升零組件介面共通性設計,透過建置溯源管理機制,強化產品可靠度,達到能源永續目標並樹立工具機產業規範的核心價值。
本次活動由許文憲理事長就目前工具機產業最新發展動態做報告,另邀請技術委員會召集人永進機械陳伯佳總經理分享產業規範的推動現況與未來發展,同時安排奕達精機、台灣瀧澤、永進機械等3家會員廠商進行案例分享。並邀請國際半導體產業協會(SEMI) 全球行銷長暨台灣區總裁曹世綸先生分享半導體業推動產業標準的成功經驗並與國內工具機業者進行跨域交流。分享半導體業推動產業標準的成功經驗並與國內工具機業者進行跨域交流。
為協助國內工業控制器配線領域升級,省配線中繼模組的領導品牌柏叡自動化科技公司,專業研發PLC/CNC數控器中繼模組,推出Push-In端子系列省配線模組搭配各大控制器品牌做中繼連接,依照客戶需求設計出高CP值產品,達到強化零件使用壽命、縮小配電盤體積,增加設備空間靈活應用度、提高施工效率,並降低人力及時間成本,迅速升級工業4.0,改變省配線領域的使用習慣,全方位實力穩居業界第一。
許多設備業者在朝工業4.0發展時,於設備的電子化配電方面沒有太多著墨,抱持「可通電就好」的心態,沒有經過設計的電線,長久以來存在著配線複雜、過程繁瑣的問題,陷入各項成本增加而不自知的窘境。柏叡總經理陳星合表示:「設備業者及使用客戶對設備配電觀念數十年來沒有進化、導致成本沒有下降、效力沒有提升,企業自然不會成長。」有鑑於此,該公司自十多年前著手參與替設備業者進行配線設計,近六年推出Push-In端子系列省配線模組,結合應用並聚焦多項關鍵技術,將設備內線材以直插式端子連接控制器及設備,讓設備廠在使用各大品牌控制器時,能迅速完成訊號連轉接,此種方式不僅安全性高、泛用性廣、接線牢固外,更可以減少超過50%時間、人力、空間、線材…等成本,替各大工具機、半導體設備、橡膠油壓機、射出機、沖床設備、機械手臂設備、食品包裝機…等業者,在電路需求越趨重要的浪潮下成功轉型!
柏叡研發中繼模組至今,持續不斷替客戶做最優質完善的配電設計,更導入「控制盤電路板化」概念,推出多功能、可快速應用且高靈活支援度的自動化控制配件,完善的產品種類,論產品齊全度堪稱同業之冠,客戶可一次購足所需的中繼控制配件,一條龍服務,「創新、進步、改變」贏得好口碑,目前更已有替東台精機、上銀科技、永進機械、大立機器、金豐機器…等數十家大廠設備轉型的超群經驗,未來期望該公司以淬鍊拔尖的高穩定性及靈活應用,替客戶創造更高的競爭力,共創雙贏局面!
There are two types of gantry milling machine, CNC computer type and non-NC computer type (traditional manual type). It is a milling machine with a portal frame and a horizontal long bed. Gantry milling machines are suitable for machining flat and inclined surfaces of large workpieces in batch and mass production. CNC gantry milling machines can also process space curved surfaces and some special parts.
In recent years, the usage habits and processing conditions of gantry milling machines are different, so gantry milling heads have also successively introduced milling heads in different directions for use in machine tools (vertical/horizontal milling heads), and also widely load angle heads/horizontal milling heads. So that the processing range of the gantry milling machine is wider to meet the more difficult processing requirements.
Mention traditional gantry milling head, how to choose the correct one to install on a gantry machine?
There are two options:
- Machine body, according to the connection plate on the gantry milling machine, confirm which type of milling head the connection hole matches.
- Application, according to the user's processing conditions.
(Such as: processing material, processing efficiency, cutting amount...etc.)
Traditional gantry milling heads can generally be distinguished from the size of the motor, gear speed, processing travel and the connection hole position behind the milling head:
-Size of motor: 10HP/12.5HP/15HP/20HP/other
-Gear speed: 2 stages/6 stages/9 stages/other
- Processing travel: 320mm~700mm/other
Besides, it can also as a match basis through the connection holes on the back of the milling head (if the user needs to modify or replace the milling head).
In necessary, you need to customize a special gantry milling head to match the special body.
(Such as: super large gantry milling machine, gantry milling machine with special processing conditions.)
AR technology has been gradually used by machine tool suppliers to demonstrate the appearance and features of their products. Under the era of COVID-19 pandemic, it's very difficult to exhibit at physical trade shows in many countries. By using AR technology, customers can learn the highlights of products without the limitation of space and time. In addition, the product model projected by AR can be rotated in different angles with the concise description of product features.
This is the first time for SEYI by using AR technology to showcase our products. "Servo Motor", as the heart of a servo press, the features can be learned quickly and customers can know what advantages SEYI's servo motor can bring to them. To know more, please click the following link and just scan the QR Code to see the work! https://www.jcit.com.tw/TMBA/SEYI/?openExternalBrowser=1
When we speak to AR (Augmented Reality)
technology, many people would come out the popular mobile game “Pokemon GO” in
their mind. Can you image that now they also use AR technology in machine tool
industry?
In the past, the use of AR had to be
experienced by downloading an APP. This time, we brought the WebAR technology
to you. You can enable the AR function via smart phone web. How convenient, isn’t
it?!
Now, let’s do some finger exercise by picking up your smart phone to know CNV-750 capacity and 3 axes movements visually and intuitively!
Kenturn provides all types of high-precision spindles.
Not only can the customers find a suitable spindle for their processing needs from our product
selection. Kenturn also provide customized spindles according to users' requirements. Our CNC
machining center spindles have high rotating speed, low vibration advantage, improving the
processing efficiency.
The MVB1430A uses the dual-contact tooling system. The CTS function can increase cooling
efficiency and decreases thermal deformation. Along with the oil-air lubricating bearings for long-
term cutting operations. The motor power of the spindle is up to 18.5KW, while speed reaches 30000
RPM with Fanuc motor. Different motor brand is also available. It also has a built-in temperature
sensor and performed hole for accelerometer, which can be combined with the software to monitor
the status of the spindle.
Anything new?
With double system design, what will be the
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No! You will get all the way green!
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Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality and
The CNC (Computer Numerical Control)
milling machine is a typical machine tool in the machinery sector. It is a
common kind of CNC that can execute repeated drilling and turning activities
that were previously performed by humans.
Ø Classification of CNC milling machines
The total number on a CNC machine
determines its classification. For horizontal movement, axes are designated x
and y, while for vertical movement, axes are labeled z. You will be able to
call these as milling heads. Milling Head Z, Table Z, Table Y, and Table X are
the four axes of this machine. The number of axes it possesses is often
represented in a variety of ways. Out of these, milling heads are the most
important, as they play a major role than other axes.
There is a five-axis machine, for example. The additional 5th axis comes in the form of a vertical pivot for the mill head, which ensures outstanding machining flexibility by allowing the end mill to follow the table at an angle. It's commonly programmed using a set of standard instructions known as G-codes, which are used to express particular CNC jobs in alpha-numeric form.
Ø Important features to note in CNC milling
machines
This machine comes in a variety of sizes,
depending on the purpose and area of use, and the material that need to be cut.
Aside from that, the capacity of the motor has an impact on the speed with which the materials are sliced. Plastic or wood are often the simplest materials to cut, but steel requires a more powerful milling machine and more time. You should focus on the specifics before you buy a milling machine. Then you will never regret about the machine that you purchase to get work done.
The stiffness of milling may be used to assess its performance. For instance, the stiffer a mill is the more accurately it drills or cuts. In comparison to manual mills, CNC mills often feature superior and harder engines for increased stiffness.
Ø What are the benefits that you can get out
of a milling machine
In comparison to manual operation, we can
increase the speed of cut using a CNC milling machine. When the rigor of the
findings rose, it also lowered rejection. As a result, in the long term, it'll
save a lot of money and time since there will be less waste.
Another advantage of using a cut via CNC milling machine with such a computerized numerical control machine is the precision. It is critical in a manufacturing line that all pieces be made identically. Nothing, however, is perfect. Because a mill may cut with precise accuracy as near as.0001 of an inch, the operator of a CNC milling machine is at fault.
Many milling machines also feature beds that can move at various angles for easier cutting activities, variable angled cuts, and more complex drilling operations. It is one of the advantages of a CNC mill over a manual mill. By spraying and blasting hot metal and even tooling using specially designed coolant, it is possible to retain the quality raw material using controlled cooling systems.
Final words
Now you have a good understanding of the different features that milling machines are capable of offering. As you go ahead and buy a milling machine, you need to focus on these features. Then you can determine what the best feature that you should be spending your money on is. Upon the discovery of that perfect milling machine, you can simply stick to it and get your work done.
If you're searching for a CNC Milling Head, the chances are that you
will need a lot of help deciding which one is best for your needs. When you are
on a mission to buy the best CNC milling machine, not just any device will
do.
You have a lot of things to consider and lots of things to think
about. If you don't do ample research ahead of time, you may make a purchase
that is not worthwhile. Don't let yourself make an impulsive buying decision.
You may already know the basics about CNC Milling, but you are still
looking for a specific guide or comparison chart that breaks down all the specs
and whatnot into a more straightforward, digestible form. If this is the case,
you have come to the right place!
The CNC milling head is the essential part of a
CNC mill. It is the heart of a CNC milling machine, which can make the machines
work or not work. Therefore, it is indispensable to choose a good one.
The spindle is an essential part of the CNC milling head, which
determines the performance and accuracy of your CNC milling machine. Choosing
the wrong spindle will affect your workpiece's accuracy and quality and your
machine's performance and life span.
Therefore, choosing a high-quality spindle with high rigidity, high
precision, and long service life for your CNC milling machine is extremely
important.
Another thing to consider when buying a CNC milling head is whether
it's plug-and-play or not. If it isn't, then this means that there will be some
setup required for everything to work correctly together before you can use it.
When this happens, there might be issues with alignment and
calibration (among other things), which could cause problems down the road if
they aren't fixed right away.
The second step is to choose the proper tooling for your
application. The most common type of tooling is called "tool
holders," which are mounted directly to the spindle and allow you to
change out different bits.
Other options include collets (which grip round objects like drill
bits), end mills (which cut on one side only), or slot drills (which can cut
slots as well as round holes). Slot drills are beneficial if your part requires
multiple holes that align perfectly with one another.
Before searching for the best CNC milling head, you need to know
what you want from it. The first thing to consider is your budget. You should never
buy a product that is beyond your budget.
You also need to consider what kind of work you will be doing with
this machine tool. Any CNC milling head will do if you are a hobbyist who just
wants to make small projects or have fun.
However, if you are an experienced engineer who needs to make
complex parts for big projects, you should buy a high-end product with
additional features.
The next thing you need to do before buying any product is to find
out about its manufacturer to know whether they produce high-quality products
or not.
You should look at their history and determine how many satisfied
customers they have served in the past year or two.
Suppose they have been producing high-quality products for many
years. In that case, this means that they take customer satisfaction seriously
and will provide good service and after-sales service if required by their
customers in the future.
Budget is another crucial factor that needs to be considered before
buying any product. You don't need to accept the most expensive product, but
you must purchase something within your budget range.
If the cost of a product is too high, then there are chances that it
might not satisfy all your requirements. If a product falls under your budget
range and has all the features you want in a CNC machine, then this could be
one of the best options for you!
Before buying any CNC milling head, make sure that the spindle size
fits your machine perfectly. The most common mistake is to choose the wrong
spindle, which will cause damage.
If you have a giant machine, then make sure that you get one that
can handle the more extensive tooling and heavier cutting materials. On the
other hand, if you have a smaller machine, get one that can take smaller tools
and lighter materials.
Make sure that you pay attention to the tool length when choosing a
CNC milling head to fit your workpiece correctly without causing any damage
while working on it.
You may also need to pay attention to what kind of tooling works
best with whatever material you might be using to get maximum efficiency out of
your new CNC milling head purchase!
Choosing the right brand can be tricky as many brands claim to offer
high-quality CNC milling heads, but in reality, they don't.
The best way to choose a good brand is by looking at the reviews and
ratings of other customers who have already purchased their products.
Summing Up!
CNC Milling Machine is one of the most devoted machines in the
engineering environment. It can help you perform best on your project within a
short period.
If you are looking for the top 9 tips for buying the best CNC milling heads, read this article because
we have provided you with some excellent ways to make the perfect purchase
without hassles.
The best way to ensure that the product you buy will
suit your needs is to ask as many questions as possible about it. If the shop
selling it does not have good answers, you are well within your rights to
choose another provider.
Date: 20 to 24 June 2022.
BLIKSEN was founded in 1989 and is located in the Tainan Yongkang Technology Industrial Park, in Taiwan. We are a complete one-stop sheet metal processing service with our own factory. Our services range from sheet metal design to expansion drawings, laser cutting, punching, bending, welding and powder coating.
The investments we have made in fully automated equipment, enhanced ERP system management, quality PDCA cycle, American Welding Association inspector certification and new product flow, improve production efficiency by using process data, visualization, and precision engineering. All the above are a reflection of BLIKSEN’s commitment to providing our customers with the most accurate sheet metal processing services available in the market.
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Getting 5-Axis milling machining services
CNC machining solutions are quite
significant, and you may select from a variety of them based on the project and
demands that you have for your items. A manufacturing business may provide you
with 5-axis services, for example. The machining type in question contains
three linear axes and two rotary axes along with an angle head, which might be
in the form of a rotary table or rotary axes just on crank shaft and headstock.
5-axis milling is a sophisticated solution, particularly for complex components
that demand great accuracy. The precision is substantially greater since all
characteristics are done in one setup.
◆What are the benefits of 5-Axis milling
machine services
The 5-axis technique makes it relatively
easy to create complicated forms in a single step, significantly decreasing
machining time, mistakes, and tool costs for the work at hand. As a
consequence, you'll get quicker, more accurate, and more inexpensive outcomes
for your production job.
Because the head may be lowered and the
cutter directed to the surface, this form of machining allows for the use of
smaller cutting tools. As a consequence, a greater cutting speed is reached, as
well as a significant reduction in tool vibration, all of which contribute to
attaining the best outcomes, regardless of the work at hand.
CNC machining is capable of handling
exceedingly complicated pieces made from solids that would normally need casting.
High-temperature alloys such as tool stainless steel, brass, titanium, Alloy,
tungsten, copper, sterling silver, carbon steel, and bronze may all be milled
with the five axis milling. It can also handle polycarbonate, acetal, PP, ABS,
and nylon, among other materials.
When it concerns to drilling holes,
machining saves time. When drilling a sequence of holes with compound angles,
it takes a long time, but with the machine, it's simple to automatically
position the head along the appropriate axis for each hole. As a result, hole
drilling has been simplified and may be accomplished more quickly utilizing
5-axis machining or machining.
◆Things to consider before you go ahead with
5-Axis CNC machine services
When looking for machining services, look
for a company that has been in business for a long time. Keep in mind that
machining service expertise may have a significant impact on the quality of
work and turnaround time. For the finest experience, choose a dependable and
trustworthy manufacturer.
The factory's five-axis CNC milling
equipment are also extremely crucial to consider. The greater the machine's
quality, the better the consistency with which your product outcomes are
delivered. The equipment should be in good working order so that you can get the
results you want in a short amount of time.
Affordability of the service should also be
examined. The costs should correspond to the final product quality. Keep in
mind that the service price is determined on the raw materials utilized. Before
deciding on the finest you can afford, consider what materials the manufacturer
can handle and your demands.
◆Starting your own business to offer CNC
machine services
Since there is a high demand for 5-Axis CNC
machining, you may think about starting your own business around it as well.
This is where you should think about getting the best quality milling machine
available out there. Then you can offer an impressive service to your customers
and get them to buy what you offer. Make sure that you pay special attention to
specific features such as the angle head, as they can contribute a lot towards
the overall functionality that you can get out of the machine.
“As long as your strength is good enough, you don’t have to be afraid of any problems,” the general manager of Shuzhou Tong-Yu, Jacky Chiou, says. Starting from technology and service, Jacky talked about how TTGroup has continued to make progress in the epidemic era is getting outstanding scores in China.
Facing domestic and international demands, the strengths of Tongtai are what we can provide for one-stop services for the machines in metal cutting, PCB machining, and metal additive manufacturing with global after-sell service. Tongtai’s business was started with special purpose machines, therefore, we deeply understand how critical in technology and real-time service.
Shuzhou Tong-Yu Machine & Tool Co., Ltd, a Tongtai subsidiary, is located in China. For providing real-time services to the clients in China, Tong-Yu built distribution channels, 5 branches and 17 offices, which are able to provide services to the customers nearby. Now the epidemic limits the transportation, but our services to the clients are never postponed. Completed service channels, good relationships with customers, and stable incomes are driving Tongtai to keep optimistic towards the China market. Not only in the conventional automobile and aerospace industries, Tong-Yu has stepped into the electric vehicle industry in 2022. In recent years, Tong-Yu has self-developed machines including: Vertical machining centers, Horizontal machining centers, and CNC lathes. These machines have much better performance/cost ratio and also high production efficiency. To achieve the goal of carbon neutrality, Tong-Yu is also working on processing a green transformation and has been awarded relative certificate. Aims at lowering carbon emissions, Tong-Yu not only redesigns machines with optimized energy management mechanisms, but also adopts energy saving and carbon reduction concepts in the existing and new factories.
Would you like to know more details about Tongtai services in China? We invite you to watch the exclusive interview of Tong-Yu general manager, Jacky Chiou.Exclusive interview of Shuzhou Tong-Yu general manager, Jacky Chiou
In an age when multi-axis machining has become standard, we have teamed up with ITRI on the development of distinct training machine suitable for vocational centers and schools at all levels. Through hands-on practice, students gain familiarity with multi-axis machining, tools, controllers, and G-codes. Read more about TC-100:
Our Website: https://www.yidacnc.com/article_d.php?lang=en&tb=1&id=412
TC-100 video: https://youtu.be/kpeQ_ImJNTw
WEB IoT Software for CNC Machines
●Machine monitoring
●Machine Activation rate (visualization)
●Employee work performance KPI
●System function
●Basic functions
- Account management, data collection,
alarm records, file transfer, overview
- Activation rate search
- Job notice
- Employee performance
- Predicting Completion Times of Batch
●Maintenance plan
- Remote database health check
Yida is releasing a vintage series.
The MV-1060 has a simple and sophisticated design.
The uncompromised precision and rigidity stand the test of time.
With the machine being lots of our customers' first machining center, many still remember the excitement of witnessing its efficient machining in their factories.
As a limited edition, we're bringing the model back with an upgraded controller and various optional accessories.
Let the MV-1060 support you through thick and thin.
Let the MV-1060 serve you for the next decade or two.
Don't hesitate to contact us for more information. https://www.yidacnc.com/eforms.php?lang=en&tb=1
Industry 4.0- Intelligent Manufacturing System
The whole system combined "Automatic final core removing function", "Probing function","CIMFORCE Intelligent Manufacturing System"
and R obotics to achieve untended multi-workpiece production. It provides End-to-End solutions that start from project management,
mold design, process processing to molding quality testing. It provides a solution for Industry 4.0.