TMTS Virtual Application
LEADWELL CNC
/ 06. 19. 2024
BC-800T 5 AXES MACHINING CENTER
1.
**Innovating
for the Future**
In today's rapidly
evolving manufacturing sector, precision and efficiency are key to success. To
meet the increasingly stringent industrial standards and production demands, we
introduce the BC-800T 5-axis machining center. This machine not only represents
the forefront of technological innovation but also embodies our relentless pursuit
of precision in craftsmanship and operational efficiency. The following content
will delve into the unique features and superior performance of the BC-800T,
demonstrating its application value in modern manufacturing.
2.
**Core Technology and Design Advantages**
The BC-800T 5-axis
machining center combines precise craftsmanship and innovative technology,
showcasing a new realm of high-performance machine tools. This advanced machine
employs the latest five-axis simultaneous machining technology, achieving extremely
precise machining results and significantly reducing the need for workpiece
unloading and fixtures. Such design not only shortens processing time but also
significantly enhances production efficiency, making the production process
smoother and more economical.
3.
**Structural Stability and Precision
Machining**
The BC-800T is
meticulously designed, utilizing FEA analysis to ensure optimal performance and
reliability of the machine structure. Its ultra-wide base and saddle design
maintain excellent stability even during high-speed movements. Additionally,
the structural design of the BC-800T is optimized by maintaining a greater
distance between two linear guides, which reduces potential deformations caused
by the weight of the worktable and ensures better weight distribution to the
saddle, thereby achieving superior accuracy and minimizing distortion.
4.
**Power System and High-Speed Operations**
In terms of power
transmission, the BC-800T is equipped with dual nut ball screws on the X and Y
axes, DD motors on the rotary table, and roller guides on the X, Y, and Z axes,
all ensuring stability during high-speed movements. The rapid feed rates reach
36 meters per minute on the X and Y axes and 30 meters per minute on the Z
axis, allowing the BC-800T to perform tasks quickly and accurately. This rapid
feed capability enables the machine to handle large or complex workpieces
effectively, reducing downtime and thereby enhancing overall production
efficiency. This exceptional performance is particularly beneficial in
industrial applications requiring large volumes of precise machining,
significantly improving product quality and machining accuracy, ensuring each
workpiece meets the highest manufacturing standards.
5.
**Flexibility and Multifunctionality**
The BC-800T also
features an efficient three-axis bearing oil lubrication system, which helps
reduce thermal expansion and significantly extends the lifespan of machine
components. Moreover, its B-axis rotary table offers a ±110-degree range of
motion, and the C-axis rotary table provides a 360-degree range of motion,
supporting loads up to 400 kilograms with a diameter of 650mm, accommodating a
variety of machining needs. These rotary tables' design not only offers high
flexibility but also meets the processing requirements of various complex
shapes, allowing the BC-800T to handle workpieces of different materials and
specifications. This flexibility is especially suitable for industries like
aerospace, automotive manufacturing, and mold making, where workpieces vary
greatly in shape and require high precision. This not only enhances production
efficiency but also significantly expands the machine's application range.
6.
**Spindle Performance and Precision
Machining**
The main worktable of
the BC-800T measures 1700x650mm with a maximum load capacity of 1400 kilograms,
complemented by a high-performance built-in spindle with a maximum speed of
12,000 rpm. Additionally, its torque is 95 Nm in the Fanuc system and 120 Nm in
the Siemens system. The spindle's HSK-63T taper ensures a stable connection
between the tool and the machine. This combination of high speed and powerful
torque allows the BC-800T to easily handle hard materials while maintaining
smooth and precise cutting processes. This is advantageous for applications
requiring high-intensity cutting tasks, such as aerospace component
manufacturing or high-precision mold making.
7.
**Tool Management and Production Efficiency**
Furthermore, the
high-speed capability of the spindle, coupled with a precise control system,
allows the BC-800T to achieve industry-leading machining quality during
delicate surface finishing and complex detail processing. This machining
capability not only enhances the overall aesthetics of the product but also
ensures dimensional accuracy and surface smoothness during the machining
process, thereby reducing the need for subsequent finishing and enhancing the
final product's market competitiveness. The BC-800T also features a chain-type
tool magazine that can accommodate up to 30 tools, providing quick tool changes
and flexible handling of complex machining tasks. Enhanced chain durability and
tool change efficiency ensure the machine's efficiency and reliability during
extended operations. Laser and circular positioning accuracy tests, rotary center
diagnostics, and ISO precision tests ensure the BC-800T's accurate and reliable
performance, reducing waste, enhancing productivity, and increasing profits.
This efficient tool management system not only saves tool change time but also
enhances the continuity of the machining process, especially in mass production
or scenarios requiring frequent tool changes.
8.
**Tool Magazine Design and Operational
Convenience**
The design of the
tool magazine considers ease of operation and safety, with precise tool
positioning ensuring quick tool location and reducing the risk of operational
errors. Additionally, the enhanced durability of the tool magazine not only
improves its wear resistance but also ensures its lasting performance under
high load and high-frequency usage conditions. This tool magazine design allows
the BC-800T to quickly adapt to changes in production demands for diversified
and technically demanding machining tasks, enhancing the machine's market
adaptability and user experience.
9.
**Driving Industry Innovation and
Efficiency**
