What is a milling head? How to maintain a milling head?
Milling machine head aka milling head is an important part of milling machines. The milling head is a combination of different small parts, like driving motor, spindle, and other controlling mechanisms of the milling machine. It holds and rotates the cutting tool of the milling machine on specific or even custom-built centers of machining. It has multiple movement options that can allow machining for four to five axes with ease.
Milling head type accessories are either indexing or continuous in regards to their types. These can also offer two to five axes to perform even complex milling operations effectively. However, a continuous milling head can offer an uninterrupted machining experience because the head axis keeps changing.
However, on the other hand, the index-type milling heads usually position the milling cutter on a certain axis firstly. Then, it will start the milling operation. These can also handle the machining of plastic, wood, stone, steel, and aluminum.
◆Important maintenance tips for milling head
1. Lubrication
One way to keep tools for milling head services in good condition is by making sure that they are adequately lubricated. In order for milling head to work properly, they must have the proper lubrication that allows all parts to move smoothly. Precision and amount is key when maintaining milling head!
2. Cleaning
Another important tip for keeping a piece of machinery usable is making sure it’s properly cleaned after use. Many machine parts are often exposed to dirt and other contamination, so it’s crucial to keep your milling head clean to prevent any problems. If you’re having any issues with operating your milling head, dirt could be the cause! In addition, the repair services are needed if you find that some part of your machine needs repair or replacement.
3. Daily Inspections
By doing daily inspections, you can prevent a problem from happening. This is especially important if you’re using your milling head on a daily basis. If something is wrong before you start using your milling head without thoroughly inspecting it first, you may be in for a world of trouble. Thus an inspection can catch the issue before it’s too late.
Types of milling machine requires milling head
◆ Column Milling Machine
This is the most common milling machine, which has 5 basic components that are the work table, saddle, head, knee, and over arm. Considered as the simplest machine type, its cutting device is vertically suspended to allow drilling of metals. This is typically used when creating car parts because it is small and handy.
◆ Turret Milling Machine
The turret is also known as the Bridgeport-type and can be repositioned anytime you want making this machine very functional. Its versatility makes it more practical since a variety of products can be made in addition to car parts.
◆ Horizontal type Milling Machine
This machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down.
◆ Bed type Milling Machine
The worktable cannot be raised ad lowered, but can be moved longitudinally and laterally along the guide rail of the bed base, and the milling head or column can be moved vertically.
◆ Plano Milling Machine
This machine type is basically the same as the bed mill. However, the plano type includes cutters and heads that allow for a wider range of milling actions.
◆ Tracer controlled Milling Machine
This type of machine has the ability to reproduce parts based on a master model. Most of the industrial sectors, especially the automotive industry, choose this type of machine because it makes production and specialization of machine parts easier. With the vast classifications of milling machines, you need to choose the one you need according to how you intend to use it. However if you find it's difficult to decide, do not hesitate to seek the help of a specialist who can help you select the one that will give you maximum benefits.
How to find the right milling head for your milling machine
Finding qualified milling head supplier is a unique process but it’s one of the most important factors. It’s important to check their reference and have a factory tour. It’s easy to get frustrated when you hit dead end, but in most cases, it just requires a little more patience and perseverance to find the perfect supplier for your new machine. To learn more about milling head, contact YIH KUAN today!