TMTS Virtual Application
Ultrasonic Slot Milling Tungsten Carbide
Ultrasonic Machining of Tungsten Carbide : (Slot) Trochoidal Milling｜Hantop Intelligence Tech.
👍🏻 Better Surface Quality: Surface Roughness (Ra) - 2x lower
👍🏻 Longer Tool Life: Total Material Removal Volume (per tool) - over 2x higher
In conventional CNC machining, the strong cutting force and the constant contact between the tool and workpiece would consequently accelerate and intensify the tool wear, especially for a material as hard as tungsten carbide. The rapid wear of tool would increase the friction between tool and workpiece, resulting in serious damage to the surface quality.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With easier chip and carbonized diamond powder evacuation, cutting forces were immensely reduced. Surface quality can be 2x better with 2x longer tool life under high speed machining.
💡Learn more about the case study at https://www.hit-tw.com/advantagedetails.aspx?id=200
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
👍🏻 Better Surface Quality: Surface Roughness (Ra) - 2x lower
👍🏻 Longer Tool Life: Total Material Removal Volume (per tool) - over 2x higher
In conventional CNC machining, the strong cutting force and the constant contact between the tool and workpiece would consequently accelerate and intensify the tool wear, especially for a material as hard as tungsten carbide. The rapid wear of tool would increase the friction between tool and workpiece, resulting in serious damage to the surface quality.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With easier chip and carbonized diamond powder evacuation, cutting forces were immensely reduced. Surface quality can be 2x better with 2x longer tool life under high speed machining.
💡Learn more about the case study at https://www.hit-tw.com/advantagedetails.aspx?id=200
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
