TMTS Virtual Application
Ultrasonic M2 Threading Tungsten Carbide
Ultrasonic Machining of Tungsten Carbide : M2 Internal Threading｜Hantop Intelligence Tech.
HIT utilized the ultrasonic machining module for the M2 internal threading on Tungsten Carbide. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal. This greatly reduced tool wear and ensured the complete profile of M2 internal thread under 3 times higher machining efficiency.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
The high hardness and wear resistance tungsten carbide have brought great challenges and difficulties for industrial manufacturers, especially for the machining of M2 internal thread. Generally, EDM (Electrical Discharge Machining) is the most commenly used machining process when it comes to the machining of tungsten carbide. However, it would inevitably create a white layer upon the machining surface, resulting in worse workpiece quality. The followed-up manufacturing steps to remove the white layer were needed and could be extremely time-consuming.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With better chip and cutting heat removal, the tool wear was immensely reduced. With the fact that less machining processes were needed compared to EDM, the entire machining efficiency was greatly enhanced while achieving the completeness of M2 internal thread on tungsten carbide.
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
HIT utilized the ultrasonic machining module for the M2 internal threading on Tungsten Carbide. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal. This greatly reduced tool wear and ensured the complete profile of M2 internal thread under 3 times higher machining efficiency.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
The high hardness and wear resistance tungsten carbide have brought great challenges and difficulties for industrial manufacturers, especially for the machining of M2 internal thread. Generally, EDM (Electrical Discharge Machining) is the most commenly used machining process when it comes to the machining of tungsten carbide. However, it would inevitably create a white layer upon the machining surface, resulting in worse workpiece quality. The followed-up manufacturing steps to remove the white layer were needed and could be extremely time-consuming.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With better chip and cutting heat removal, the tool wear was immensely reduced. With the fact that less machining processes were needed compared to EDM, the entire machining efficiency was greatly enhanced while achieving the completeness of M2 internal thread on tungsten carbide.
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
