TMTS Virtual Application
Yi Chang Machinery Co., Ltd. who is the maker of Horng Dar brand bench drill press machines and tapping machines, was founded in Dali Dist. Taichung City Taiwan in 1984. We had accumulated a remarkable experience in the territory of making drilling and tapping machines.
Since its establishment, SIGMA CNC Technology Machinery holds the fundamental concept of “EXPERTISE, INNOVATION, and PERFORMANCE”. Led by President Humor Chuang, the efficiently co-operated teams are running the company’s daily operations. Under the leadership of our President, constant efforts, renovations are made to meet eve changing market challenges.
JEENXI Technology Co., Ltd. was established by Mr. S. C. Chen in 2000. Specializing in Machine Tools for R&D and production technology, our main products are high precision and quality 3-axis and 5-axis machining centers. The Machining Centers from Sunmill offer numerous customer-friendly features and comprehensive processing sizes to meet diversified customer’s needs. Customized specifications are also available.
Established in Taichung City, Taiwan in 2004, by Dr. Pu Hong-Yen, YIDA’s core business scope includes R&D and manufacturing of machine tools. YIDA is currently one of the few machine tool companies in Taiwan with product lines covering horizontal lathes, vertical machining centers and horizontal machining centers. Adopting customer-oriented service principle and strategy, YIDA is well-known for the ability to come up with automation solutions and customized machine tools that best satisfy its customers’ needs.
Founded in 1954, YCM (Yeong Chin Machinery Industries Co. Ltd.) specializes in machine tool manufacturing. YCM machine tools have been recognized worldwide for superior precision, outstanding rigidity and exceptional reliability. Today there are more than 70 makes and models fulfilling the industry’s diverse requirements. With over 70 years of machine tool manufacturing experience, YCM has establi
Accuway Machinery Corporation is one of the leading machine tool builder of vertical machining centers and CNC lathes for various industrial applications. Founded in 1986 by supplying mold and die for semi-conductor industries, it has accumulated abundant precision machining experience and technologies by continuous improvement and innovation.
GTMC® is a consulting firm dedicated to enhancing the brand strength of B2B enterprises. Equipped with strategic thinking, innovative creativity, and a global perspective, the company leverages insights into competitive advantages to build international brand exposure and create business opportunities. Since its establishment in 2013, GTMC® has brought together over 100 cross-disciplinary professionals specializing in market research, brand communication strategies, advertising media, big data analysis, digital marketing, visual design, user experience, programming, cloud computing, cybersecurity, and creative advertising. GTMC® has proudly assisted business partners across more than 30 industries in crafting brand management strategies, sharing in their growth and success.
Having been a special-purpose machine developer since 1977, we are keenly aware of the importance of motor spindles, and started to develop a series of motor-built-in spindles from 1998. Prioritizing "Quality First" enables us to be a reliable supplier to help enhance machinery operation.
It's the Pao Fong people who have our commitment alive. They extend quality idea to every aspect of our business activities-form the machine design, manufacturing. Running test, and after sale service, that stress the total value of every Pao Fong milling machine.
POJU International has been committed to the high-precision machine tool industry for 25 years since its establishment. The Group is at the forefront of promoting the development of precision machining and manufacturing, from planning production solution and production automation to key components manufacturing of machine tools. The operating focus of POJU International is the production of machine tool spindles and tool magazines.
MAINTECH PRECISION CO.,LTD. was established in 2017.Due to the rise of industrial 4.0 and artificial intelligence, we recognize that once again the new industry revolution was coming. And for that reason, it is necessary to recruit industry elite and committed to automation and artificial intelligence research and development by focusing on developing the complex spindle head for high end CNC machine.
We are committed to the production of milling collets, chuck holders, and collets to solve all customer problems, and produce cutting tools that create value for customers.
To provide a better way of life and a better working environment for mankind, to achieve the goal of continuous operation through practices of professional excellence, working enthusiasm, and enterprise responsibility.
HANN KUEN was found in 1985 and have extended its expertise in developing & manufacturing special purpose machine units, such as drilling head, tapping head, boring and milling head, servo driven facing head, built-in motor spindle unit, spindle with auto unclamping cylinder, servo and hydraulic slide tables.
TOP-ONE Machinery delivers technical excellence, custom solutions, and a commitment to quality. Dedicated to environmental awareness and long-term collaborations, we offer unparalleled service advantages for your business growth. Explore our renowned OEM/ODM machining centers services for tailored product solutions.
Victor Taichung machinery works co. ltd, one of Taiwan’s biggest machine tool manufacturers, has specialized in CNC lathes, multi-tasking turning machines, machining centers, plastic injection molding machines, casting, sheet metal, etc. While Industry 4.0 has become a hot topic in global manufacturing, Victor Taichung further expanded a brand new smart factory with eight Victor Smart Production (
Establised in 1969 and was listed on stock since 2003 in Taiwan. Tongtai locates in Kaohsiung and our business was started from special purpose machine manufacturing. Now, we are a leading machine tool manufacturer in Taiwan and having diverse machine types. We are very experienced and capable of turnkey solutions and whole plant exports.
Established in 1978, TMT has enjoyed over 40 years of successful business experiences.
TMT have complete production line for customers including CNC Lathes, Vertical Machining centers, Tapping Centers, Column Moving Gantry Type Machining Centers and five-axis machines to satisfy the processing and production needs from different industrial fields.
TMT, good choice and partner for you!
Founded in 1976 and based in Taichung, Taiwan, Pinnacle Machine Tool Co., Ltd. specializes in manufacturing various CNC machining centers. The company offers a wide range of products including 5-axis, gantry, vertical, and horizontal machining centers. With advanced technology and a commitment to quality, Pinnacle has become a preferred supplier for customers worldwide.
To fulfill customers' needs, Taiwan Takisawa establishes Application Center. This center is in charge of demand planning, training and customization. Through technology exchange, Application Center has affirmed customers' loyalty all around the world. This is a key factor why Taiwan Takisawa plays an important role in this field.
Campro established since 2003 in Taiwan provides high-end CNC machine tools to the high precision applications requested user. As a manufacturer to the industry, we provide all phases of CNC machinery, from market analysis to production. Campro also develops at least 2 series of CNC machines every year to help customer improving their factory into the next level.
QUASER MACHINE TOOLS, INC. was established in 1991.
Quaser and Winbro joined hands in 2019 to provide customers with a perfect solution in the process of innovation.
Whether in the aerospace industry/semiconductor processing/fuel cell/medical industry, Quaser Group can provide different professional planning technologies and solutions for different industries.
AWEA Mechantronic Co., LTD, established in 1986, is now one of Taiwan's largest professional CNC machine manufacturers. The machine travel range spans from 510 mm all the way to 20,000 mm. Product line includes 5-axis, five-sided, vertical, horizontal, and other types of CNC machines. Especially for the large-scale bridge type machines, they are widely recognized by the global market and enjoy the
Founded in 1965, Shehong is a leading brand specializing in the production of high-tech machining centers and is marketed globally under our own brand "Hartford". Hartford is not only a provider of efficient processing solutions, but also uses advanced technologies such as automation, GX, DX, and AI to support customers in improving efficiency and achieving sustainable business goals.
KAIFENG MACHINERY CO., LTD. was founded in 2002, and the company is located in Taichung Industrial Park, which is the biggest industrial park in the area. Our business covers Greater China, Asia, Europe and North America. “Quality, Precision, Stability, and Practicality” is the foundation of the company.
LEADWELL was established in 1980. Currently have two manufacturing bases located in Taichung and Hangzhou. In 1990 we are the one of largest machine tool manufacturers in Taiwan which also a great team full of competitiveness and cohesion. Our mission is to constantly search for excellence and gain respect in the industry and provide high-quality and high-efficiency products.
Also, we looking forw
It is a great pleasure to introduce us as a professional CNC VERTICAL MACHINING CENTER & DOUBLE COLUMN MACHINING CENTER manufacturer in Taiwan since 1997 for 25 years. The managing team has more than 50 years experience in manufacturing CNC Vertical Machining Center. We are proud of our top quality products and superb after sales service that is competitive with the top quality CNC Machining Cent
Fair Friend Group (FFG) was established in 1979 with the founding principles of reliability, growth,continuous advancement,best in quality,and strive for excellence. FFG consists of three major divisions of businesses: (1) Machine Tool Division, (2) Industry Equipment Division and (3) Green Energy Division.
Since the establishment in 1968, KAFO (KAO FONG MACHINERY CO., LTD) keeps growth step by step along with the development of machinery industry in Taiwan based on its solid foundation of superior technology. It is not accidental that it becomes the leading brand of mold processing industry as well as faithful business partner. The key to KAFO’s success is intensifying the know-hows, continuously im
GENTIGER is established in 1995, GENTIGER has specialized in the manufacturing of High Speed, High Accuracy CNC Milling Machines and Bad Saw machines.
“Perfection, Efficiency, Specialization” that is the spirit our company adheres to in all aspects of its endeavors, and over the past decade, these ideals have helped mold us to be one of the leaders in our field.
Posa Machinery is a professional spindle manufacturer which owns complete product range. Product range includes lathe spindles, machining center spindles, grinder spindles, and boring machine spindles.
With over 40 years experience, You Ji has obtained customers' support in design and quality of machine. There are many machines to meet customers' different needs. Table diameter from Ø200 to Ø8000mm. You Ji is the first machine manufacturer to have passed CE and EMC and to have begun sales in the European market, and is the biggest vertical lathe and floor borer manufacturer in Taiwan.
Chung Sing Machinery Co., LTD was established in 1988 & located in Taichung City, Taiwan. We have more than 30 years experience in design, development and manufacturing of Boring Mills and Milling Machines under the brand name “FORTWORTH”. All our boring and milling machines are designed and manufactured with the finest craftsmanship for maximum accuracy,stability and processing.
JARNG YEONG ENTERPRISE CO., LTD. was founded in 1978, is a Taiwan-based professional manufacturer specializing in the production of CNC lathes and cam automatic lathes. Since company’s establishment, all the personnel adhere to professionalism, service enthusiasm, integrity, and attentive attitude as the core values, while attentively listening to the customers' needs.
The Manford group owns four companies in Taiwan, including Manford, Avemax, Automac Smartauto and Manford Guarding Co. Ltd.
Our product range is wide. We produce 5 axis machining centers, Double column, Vertical machining centers, Horizontal machining centers, Tapping center, CNC lathe.
A multi-talented R&D team is able to integrate advanced design into products, as well as supplying mac
JAINNHER MACHINE owns more than 40 years extensive experiences in grinding filed and develop completely machine series which can fulfill various demand. The great quality, precise accuracy and good service made our good reputation. We have consisted of 130 employees with full energy and ambitious to satisfy various customer’s requirement. We are capable to be your trustworthy solution partner!
Theta Precision Co., LTD was established on 21 September 2005, our factory is in No.12, Ln. 191, Sec. 1, Minsheng Rd., Daya Dist., Taichung City 428, Taiwan (R.O.C.). We are professional factory for high speed, high precision, and high quality of spindles. We could offer customers the special size of spindles and technical support and integrated plan of machines. We also set up maintenance departm
Established in 1978, Falcon Machine Tools Co., Ltd. is an innovative, Taiwan-based CNC machine manufacturer with facilities in the United States (Chevalier Machinery Inc.) and agents in Europe, the Middle East, Mainland China and South America.
The company is publicly traded on the Taiwan Stock Exchange.
Kenturn has been designing, manufacturing, fabricating and marketing machine tool spindles of all kinds since 1983.
The company prides itself on intensively studying spindle design and producing innovative technology.
It is always improving design and manufacturing teamwork. Kenturn's innovation and initiative guide its planning.
Vision Wide’s core value is based on customer demand-oriented to realize social values. Through the manufacture of products, we continue thinking how to provide customers with more valuable products and services. So we define customer satisfaction, value contribution and social responsibility as our direction.
Established in 1981, Chien Wei takes “steady on sincerity, attentive to management and devoted to perfection” as : “technique innovation, pursuing excellence in quality, and customers satisfaction” to approach the “prompt delivery and zero-defection.” Under the managements stratum and the hard work of its employees.
AKIRA SEIKI was founded in 1985, specializing in the production of machine tools, and established a production factory in Taiwan in 2005.
AKIRA SEIKI has expanded our market to over 50 countries worldwide.
Acrow Machinery is a specialized manufacturer of precision toolholders; has been working in this industry for more than 30 years.
In recent years, Acrow have developed ultrasonic toolholder which is widely used in various industries, applicable industry including: Ceramic, Sapphire, Tempered glass, Composite materials, Semiconductors, and other special precision machining.
EQUIPTOP company product brand recognition EQUIPTOP, meaning TOP EQUIPMENT top-level equipment intended. From the manual molding grinding machine, the three-axis automatic grinding machine, the NC surface grinding machine, the CNC surface grinding machine, to the CNC computer drilling and tapping center machine and the vertical comprehensive processing Center machine, all products have been carefu
CASTEK Mechatron IND. Co., LTD is established at 1987,
expertise in manufacturing EDM drilling machines. Our main clients are from wire-cutting molds, lubricant holes of heat treatment parts (with angles), special small holes for electronics and spare parts processing, ex：spinneret, spraying nozzle… Base on stable and excellent generator, machine performances, our strong team and customers’ trust,
With 57 years of experience, WALRUS PUMP has deeply rooted itself in the machine tool market. Catering to different types of liquids, water pressure, and discharge needs, we are committed to providing comprehensive pump solutions for industrial processes.
■ High Quality
■ Energy Efficiency
■ Green Manufacturing x Flexible Delivery
■ Customized and optimized pump integration value chain service
CHUMPOWER was established in 1981, nearly 41 years in the chuck industry, our customers are famous dealers of machine tools and metal manufacturers around five continents. Our products are all made in Taiwan, produced by ourselves. Including drill chuck, tap chuck , spindle system , tool holder , pull stud, collets, milling cutter…and so on. No matter what you need , we are the best choice.
Established since 2006 AVEREX Automation has become Taiwan’s premier precision horizontal machining center manufacturer.
AVEREX specializes in high rigidity, high speed, high precision flexible HMC with field expandable pallet and tool changers.
500+ HMC global sales record attest to our wealth of experiences in proven design, production and services.
Buffalo Machinery supplies a wide range of products, divided in two brands. MICROCUT, the original brand since 1983, covers most of the product lines and aims to deliver quality machines at competitive prices focusing on the relationship with the dealer and the end-user. AXILE, the high-end brand was launched in 2017, is conceived to cover the premium market of 3X and 5X high-tech machining center
Maple was founded in 1989 by a man that wanted to find better way to produce parts that can be more cost effective and a faster way then the current method that is being used. Today, Maple builds not only cnc machine tools but also provide added value solutions to help advance every individual customer production needs.
WELE is a professional CNC machine builder in Taiwan. We provide total solution to satisfy customers' demands. Wider range of product line and its X axis stroke range from 0.5meter to 20meter. More detail information shows in our official website.
Jar Hon provide wide range of tapping & drilling solutions for many industries and other special needs.The quality of machines is guaranteed and its durability is unquestionable. The after-sales service provided in order to adhere the concept of "keeping quality" and "doing still better".
公司將以永續經營為目標，不斷的充實我們的專業知識，並尋找更精良的產品來服務忠誠的客戶，並挑戰未來再創佳績。
公司現在主要銷售
日本「BIG」高精度、高品質、切削中心機用的系列商品。
日本「TAKEDA」精密油壓萬力。
日本「IWATA」全碳化鎢鋼切削刀具的系列商品。
瑞士「DIXI-POLY」全碳化鎢鋼切削刀具、鑽石刀具、耐磨刀具。
德國「ALBRECHT」鑽頭夾頭、高剛性立銑刀夾頭。
瑞士「PWB」高精度刀具設定儀。
瑞典「Alfa Laval」高效能淨油機。
義大利「SPERONI」高精度刀具設定儀。
德國「LANG」零點定位快換系統。
MYLAS was established in 1985. Headquartered in Taichung, the company started from the Auto Lathe Series which has sold more than 65thousand machines worldwide. In 1999, the Jiangsu branch was established to target the market in China. In order to satisfy the skyrocketing demand, the Shengang branch was founded in 2004. We offers simple lathe, dual spindles, double turret types CNC machines.
JIH-I Machinery Co., Ltd was founded in 1971. Since 1995, in order to meet the market demands, we have introduced the high-speed cut-off saw, NC fully automatic high production saw, CNC machining center, 45 degree double-saw angle cut saw, NC 45 degree cut-off saw, hydraulic press, copy milling machine, and material processing machines.
JIA CHENG Electric Co., Ltd. was established in 1980. It is a company with more than 40 years of experience in the design and manufacturing of hydraulic motors. In the field of motor expertise, JIA CHENG ranks first in Taiwan with its "hydraulic direct-connection pump special motors" First of all, it is also the leading brand in Taiwan's hydraulic industry.
ECOM Founded in 1976, specializes in machine tool manufacturing. ECOM machine tools have been recognized worldwide for superior precision, outstanding rigidity, and exceptional reliability. ECOM product covers CNC Vertical Machining Center, Horizontal Machining Center, Tapping Center, and Bridge Type Machining Center. We dedicated to provide our customer with reliable machines and best services.
Starting in 1990 making machine tool components, Ying Han Technologoy has accumulated sufficient experiences and know-how in designing and manufacturing high precision components.
The concept of building quality machines stems from the long term supplying relationship with known companies in the field of machining center manufacturing.
“To create a performance and create a win-win situation”. Kai Hung was founded in 1991, and specializes in the design and manufacturing of CNC multi-spindles trunnion/ horizontal rotary transfer machine, automatic assembly stream line, customized equipment of valve/sanitary/gas parts processing, automation production line for automobile parts.Kaihung insists on
GRINTIMATE PRECISION INDUSTRY CO., LTD is a world-leading designer and specialized manufacturer of high-precision grinders. We have developed exclusive technologies for hydrostatic spindles, hydrostatic rotary worktables, and hydrostatic guideway modules that could widely used in machine tools for a wide variety of applications
Founded in 1976, staffed by over 150, Cosen is one of the world’s leading band saw manufacturers with a broad product line and a global sales network including Cosen USA and Cosen Europe. Cosen offers 140 models including vertical, horizontal, miter-cutting, NC & CNC automatic and customized band saws. Capacity ranges from 200 to 3200 mm.
As Taiwan's industrial landscape rapidly transforms, Century Trade continues to provide industrial products ranging from CNC machine tools and injection molding machines to automation robots, along with peripheral products that complement these machines. Under the guiding principles of "Solution, Integration, and Service," Century Trade strives to offer comprehensive one-stop solution.
Jie Sheng has been making spindle and servo motors for more than two decades. Based in the heart of Taiwan’s industrial region, Jie Sheng has continued to strive to become a leader in its industry. The company has grown steadily since its beginning in 1996 and in 2015 moved into its new 15,000 sqft premises. We perform rigorous quality control checks at every stage and our uncompromising attention
The Production Site of a Tier 1 Factory, Waysia Industrial Co., Ltd. was established at Ming Hsiung Industrial Area, Chiayi, Taiwan in 1991. It is a wholly owned subsidiary of Meita Group.
At the beginning stage of its establishment, the company was engaged in the design and manufacturing of special tools, jigs, and fixtures, metal cutting machines and special-purpose machines.
“High Speed Cutting, High Quality, Express Service, and Customer First” has made SISTER a trusted cutting partner since the founding of SISTER Machine Technology Co., Ltd. in October of 2006.
YING SHUN is a professional milling machine manufacture and has a professional team, management skills & production efficiency.
The complete product range includes Knee type, Vertical & Horizontal, Bed type, CNC milling machines.
Over the years of milling machine tool manufacturing experience, we established a strong foundation in the field of machinery.
Since 1993, PMC(Precision Machinery Research & Development Center) has been at the forefront of the market in research of precision machinery. It also serves as the bridge between the government and industry.
WELLTECH Machinery Co., Ltd. was established in 1996, specializing in the machining/manufacturing/sales/rental of CNC machine tools. Vertical lathe, vertical turning and milling compound processing machine.
The main customer groups are precision machining industry, automobile and motorcycle parts industry, electronic communication industry, aviation parts industry, ship parts industry, etc
Shinzawa Precision Machinery Co., Ltd. is a professional CNC machining center manufacturer.
Ever since our company's establishment, the pursuit of continuous progress and total customer satisfaction is the driving power of our company's success.
We strive for "perfection without compromise"
PROMPT is a young, dynamic and professional manufacturer of machine tool, our sales network has extended to over 30 countries around the world.
With complete structure of software and hardware, we conduct strict quality control to achieve maximum working efficiency.
We put great efforts on creating mutual benefit. In 21 century, it is expectable to see more improvement
& development of PROMPT.
Providence Technology Co., LTD was founded in 2006. “ High quality, High stability, High accuracy," is our purpose. To maintain the best quality is on our main thinking for sustainable management.
We took a serious attitude about quality control. The serious thinking "better than better” is the basic requirement for our products and employees.
DIN-KO MACHINERY CO. LTD was founded on April 12th, 2012. With the eager of keeping abreast of time, innovation is embedded into our company philosophy. Starting from building the first 3-roller vertical flow forming machine in Taiwan to the formation of a complete production cell with turn-key solution.
Mongtec Precision focuses on providing high-quality products such as driven tool, zero nut, grippers, and jet spindle. Our products are widely used in fields including metal processing, aerospace, automotive, bicycles, and mold manufacturing. We strive to be your most trusted partner.
Hantop Intelligence Tech.’s ultrasonic machining module can retrofit in CNC machines to improve milling, drilling, and grinding process of advanced materials, including ceramics, optical glass, quartz, Si/SiC, heat-resistant alloy (titanium/nickel alloy), tungsten carbide, carbon steel, and stainless steel. The system helps enhance efficiency, workpiece quality, and tool life.
MicroLab Precision Technology specializes in high-performance spindles and rotary tables, driven by innovative R&D. Collaborating with customers is key to developing advanced products.
Precision creates value.
We follow international standards to ensure peak performance and enhance your equipment’s value.
HAWE Hydraulik focuses on the power density of hydraulics with its efficient and compact drive and control solutions. This technology can be used universally thanks to electronic control, modern interfaces and flexibility in terms of the drive type used. Solutions for a World under Pressure.
Special for Difficult-to-Cut Materials processing, Titanium Alloy processing etc.
Features:
High-Rigidity structure design. Mechanical-type Simultaneous Two-Axis rotary spindle. Warm and gear transmission for B and C axes. With self-made heavy-cutting two-stage gearbox design (Gear Ratio by 1:1.75 and 1:7). Maximum Torque: 1155 N-m.
Unique patented design of the Z-axis spindle rail structure - vibration restrain in machining. It can largely reduce the vibration in machining hard-to-cut material, enhance the machining efficiency, reduce the surface roughness, and prolong the tool’s life. (Model S5A-HH exclusive)
Fully Splash Guarding design. Super large and wide working door design. Fashionable aesthetic and ergonomic safety design.
Specific design of safety guardrail upon the cross column. Convenient for machine maintenance.
Height-adjustable manipulation control box. Suitable for people of different height.
HIWIN Torque Motor Rotary Table (TMRT) uses a water-cooled direct-drive torque motor, built-in high-rigidity and high-precision bearings, absolute angle encoders and powerful brakes system. Compared with mechanical indexing table, TMRT has high speed and high torque characteristics, suitable for the needs of various machining equipment. Different from the mechanical indexing plate, HIWIN Torque Motor Rotary Table has no backlash in the machining process due to the removal of the mechanical transmission structure, thus improves the stability of the machining accuracy, which is different from the mechanical indexing table. Through the installation of HIWIN Torque Motor Rotary Table, the original machining equipment is upgraded to 3+1 axis, 4 axis or 5 axis to achieve one-time clamping processing, improve processing efficiency and increase production capacity.
Please visit our website at https://www.hiwinsupport.com/product/torque_motor_rotary_table/torque_motor_rotary_table_list.aspx for more detailed information about our products.
1. The most used model in market , the only company to make this type with Japanese made universal joints.
2. Customized type is available.
3. Quality made in Taiwan.
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SPEC
Max. Spindle PDC : 165mm
Min. Spindle Pitch By Every 2 Spindles : 12.7mm
Max. Working Capacity-Drill Capacity : 4.5mm
Max. Working Capacity-Tapping Capacity : M4
RPM Ratio To Main Spindle : 1:1
Numbers Of Spindle : 2-8
1. Yi Chang produced Horng Dar brand Bench Tapping Machines (Automatic) have patent rights both in Taiwan and China.
2. This type of machine is controlled by gear set to precisely set the depth of tapping.
3. Special relay gear design for quick exchanging of pitch setting gears.
4. To increase the production volume, the main spindle belt is designed to be with lightly weight to reduce heat caused by motor spinning significantly.
5. Machine structure is strengthened to perform precise tapping and decrease the damage to screws.
6. It is easy to operate and maintain the machine.
7. Quality made in Taiwan.
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SPEC
Stroke : Automatic
Spindle Type-Inside Spindle : MT3
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 5-20
Spindle Travel : 133mm
Motor : 2HP-6P
Spindle Speed RPM (Steps) :
50HZ : 166-829 (6)
60HZ : 200-995 (6)
Weight : 234kg
• 結合複雜的五軸加工多軸分度盤 <br />• 分度盤可作迴向運動以達到汽車產業零件製造所需的左/右同步加工 <br />• 適用於汽車產業的零件加工 <br />• 工件應用：車輪、車燈模具、航太產業零件、醫療應用：人造骨
Chain Headway offers high-precision PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) inserts, specifically designed for machining non-ferrous metals and hard-to-cut materials. These inserts are known for their exceptional wear resistance and cutting efficiency, making them ideal for various high-demand precision machining applications, such as automotive parts, aerospace, and electronics industries.
1. PCD Inserts:
(a) Suitable Materials: Aluminum alloys, copper alloys, carbon fiber reinforced plastics (CFRP), composite materials, etc.
(b) Advantages: Excellent surface finish and outstanding wear resistance.
(c) Applications: Used for high-efficiency mirror cutting, deep hole boring, and slotting operations.
2. PCBN Inserts:
(a) Suitable Materials: Hardened steel, gray cast iron, powder metallurgy materials, etc.
(b) Advantages: Provides stable cutting performance and long tool life in high-hardness materials.
(c) Applications: Suitable for precision turning, milling, and machining of wear-resistant components.
In addition to standard inserts, Chain Headway also offers customized PCD and PCBN inserts tailored to meet specific customer requirements. Whether it is insert shape, size, or edge design, our products can be customized according to different machining conditions to achieve higher machining efficiency and optimal cutting performance.
Working Table Dimensions : 400 x 400 mm
Max. Loading Capacity : 400 kg
B Minimum Indexing : STD: 0.001° ; OPT: 1°
Pallet Capacity : 2 pcs
Max. Diameter of Workpiece : Ø550
Max. Height of Workpiece : 800 mm
Max. Travel of X/Y/Z-axis : 550 / 510 / 630 mm
Distance from Spindle Nose to Table Center : 70-700 mm
Spindle Taper : ISO No. 40
Spindle Speeds : STD: 10,000 rpm (belt-driven)
OPT: 12,000 rpm (belt-driven)
Tool Capacity STD: 40 pcs
OPT: 60 /120 pcs
Wide Applicability, Modular Design, High Scalability
Central chip removal system avoids thermo focus on working area
High rigidity bed body with X axis high/low guide way design
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=322
PF-8S1500CNC Bed type 4-axis vertical Bedtype milling machine developed by PAOFONG.Table size: 1730 x 400 mm ) Travel: X = 1500 mm Y = 500 mm Z = 550mmSpindle Taper: NST#40 Machine.It is mainly used for machining of largeCentroid 4 Axes CNC Table and heavy-duty chip removal capacity. This large machine bed is developed for large-sized 4th Rotarl Table.Table design It is built with premium cast-iron .
￭ Large delta machining column and base for ensuring the highest stability during machining.
￭ Wide span of axial guideways
￭ Wide ball screws and high precision roller type guideways on all axes, weighing up to 700 kg 1,543 lb
￭ X-axis adopts a six-slider design, providing a 50% increase in rigidity compared to the previous fourslider.
￭ The unique IDD spindle design offers smooth reliability at high speed.
￭ Enhance mechanical structure design
￭ Optimize VFD techniques of electrical control variable frequency technology
￭ Implement smart manufacturing solutions
￭ ISO 14955-1/2/3 Certifi cation
NFX400A is designed especially for small, complex high-quality parts mainly for aerospace, automotive, medical, job shop and die & mold applications￭ Extra wide column and base design to ensure best support and cutting rigidity.￭ Increased tool life by cutting with belly and edge of the tool￭ Reduce fixture error and improve workpiece loading and uploading time￭ Greatly reduced non-cutting or setup waiting time￭ Saves manufacturing cost with reduced fixture and electrode costs.
High rigidity and high accuracy NH500A provides the best solution for automotive, precise and mechanical parts industries.￭ High rigidity T-base foundation with rib construction￭ One-piece casting spindle headstock and dual-wall column design￭ Powerful Built-in spindle with Micro oil-air lubrication for angular ceramic ball bearings prolongs spindle life￭ High precision roller type guideways on all axes￭ High precision pallet indexing system.
Spindle housing diameter ： 120mmTool interface ： Quill D22/38 M22XP2.0Maximum speed ： 42,000 RPMLubrication ： Oil-AirMotor power ： 11.5/17 Kw
Spindle housing diameter ： 100mmTool interface ： HSK-E32Maximum speed (rpm) ： 30,000 RPMLubrication ： GreaseMotor power ： 3.5/5.5 Kw
Spindle housing diameter ： 210mmTool interface ： HSK-A63Maximum speed (rpm) ： 20,000 RPMLubrication ： Oil-AirMotor power ： 18/22.5 KW
Spindle housing diameter ： 170mmTool interface ： HSK-A63Maximum speed (rpm) ： 24,000 RPMLubrication ： Oil-AirMotor power ： 18/23 KW
Spindle housing diameter ： 45mmTool interface ： SD6Maximum speed (rpm) ： 50000 RPMLubrication ： GreaseMotor power ： 0.45/0.54 Kw
￭ Robust roller linear guideways applied on 3 axes.
￭ Rigid dual-wall castings on saddle and 6 blocks design on X-axis can easily support workpieces weighing up to 1,500 kg.
￭ 4-linear guideways on Y-axis with superior large span ensures the best dynamic balance.
￭ Large-diameter ball screws on X/Y/Z-axis directlydriven by servomotor, providing rapid feedrate up to 50 m/min.￭ 6 slide blocks on X-axis￭ High torque A/C-axis rotary table can holds a max. workpiece size of ø650 x 400 mm with 300 kg weight.￭ Complete thermal solutions against thermal
-Strong structure design of spindle: cross roller bearing is used as exclusive design of bearing for vertical lathes
-High rigidity column: Once piece column with wide span box structure design provide more stability and reduce vibration
-Excellent machining performance: Honor patented powerful clamping system - "Solid Lock" provides high accuracy for heavy-duty cutting and reduces tool vibration, and machine productivity as well
-For more information, please contact us.
honor@honorseiki.com
-Multiple turret types to fulfill various application
-High-Reliability Spindle: 100% spindle balancing process offers high durability. All spindles are made and tested by HONOR SEKEI and feature a precise one-to-one fit
-Excellent machining performance: High rigidity column with box in box machine bed design supports great stability during processing
-For more information, please contact:
honor@honorseiki.com
High Rigid and High Precision Machine Structure
Add 4th & 5th rotary table to increase efficiency and productivity
．X / Y / Z axis linear guideway
．Arm type tool magazine : 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1050 x 600 x 610 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=178
420X420 Enlarged flange interface + large-size clutch teeth,providing excellent rigidity and repeatability.
Controller：FANUC 0i-M
Spindle speed：12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：500mm
Y-axis travel：400mm
Z-axis travel：550mm
A-axis travel：-30 / +120 degree
C-axis travel：360 degree
>click here to see more specifications<
High Rigidity, High Precision, High Speed
Perfect for processing polyhedrons and curved parts
Five-axis simultaneous movement finishes complex processing with single setup.
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=142
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product of standard spindle type is NT30, we also offer R8 for you to optional.
5. There are 11 models in IK Turret Milling Machine Head Series.
(1)Moving column structure：The M-shaped structure increases anti bend and anti-torsion of the column The counter-weight is supported by the pneumatic cylinder. The shape of the column is similar to the pyramid to increase the stability for moving.
(2)One piece base structure ：The rigidity of structure is good. The outer shape is not complicated, it is easy for machining. The internal structure adopts the box type design to increase the bearing capacity.The round shape hole is easy to clear sand and increase force flow. The work tableadopts the high and low rail design to increase the rigidity.
(3)Rotary spindle head structure：Reduce the interference machining area.
(4)Modular design ：By changing the column head of the column, etc., the customer can have a variety of opportunities to choose from.
(5) Turning and milling function(OPT)：Shorten the product manufacturing process. To improve the production efficiency, accuracy and reduce the clamping times and floor space. It can be used in aerospace parts and medical equipment precision molds.
🔥Specially designed for the high speed machining market.
🔥High-speed direct-drive spindle( #DDS) is the new trend in the future.
🔥Efficiency, precision, quality, rigidity and great price, all satisfactions in one machine
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product of standard spindle type is NT30, we also offer R8 for you to optional.
5. There are 11 models in IK Turret Milling Machine Head Series.
●Machine designed with finite element analysis to
ensure the high rigidity and best structural
optimization, also provided with high precision
machining performance and stability.
●Three axes are roller type linear guide way
(35/35/45 mm); the Z axis has no counter weight
needed in order to enhance the machine stability.
●Direct drive spindle with the speed of 15000rpm –
BBT.
●Automatic pneumatic magazine door, linear
guideway, precise and stable feed and prevents
coolant going into the magazine.
●Automatic lubrication on three axes ball screws,
effectively prevent oil deterioration, and reduce the
heat generation and thermal expansion during high
speed machining to achieve high speed and high
precision.
●Three axes federate can reach the maximum of
1.0G.
●Equipped linear scales in three axes, which can
make compensation for the thermal displacement
during high speed operation, effectively improving
the accuracy of three axes.
1. This series is design for boxway guideway and high rigidity.
2. Equipping with powerful gear type spindle provides high performance heavy cutting.
3. This AA series machine's axes travel as
X axis: 900~2500mm
Y axis: 650~900mm
Z axis: 600~900mm
X/Y/Z travel : 850(Opt.950)/426/400mm
Spindle taper : R8/NT30(Opt.NT40)(Ø85)
Spindle motor : 3HP
Hardened ground-X/Y
Square way-Y
X/Y/Z travel : 800(Opt.900)/426/470mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP
Hardened ground-X/Y/Z
Square way-Y/Z
X/Y/Z travel : 860(Opt.1000)/426/470mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP
Hardened ground-X/Y/Z
Square way-Y/Z
X/Y/Z travel : 750(Opt.850)/440/460 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
X/Y/Z travel : 1000(Opt.800)/420/400 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
X/Y axis servo motor
X/Y/Z travel : 1000(Opt.800)/400/470 mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP(Opt.7.5)
X/Y/Z travel : 1000(Opt.800)/400/440 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP(Opt.7.5)
X/Y/Z travel : 1000(Opt. 1200,1400)/550/600 mm
Spindle taper : NT40
Spindle motor : 5HP (Opt.7.5HP)
X/Y/Z servo motor
X/Y/Z axis ball screw
X/Y/Z travel : 1000(Opt. 1200,1400) /550/600 mm
Spindle taper : NT40
Spindle motor : 5HP(Opt.7.5HP)
Controller system
Performance. Precision. Reliability. Affordability.These are the driving forces behind the design of our new Traveling Column High-Efficiency Profile Grinding Machine. They’re the standards required by the medical, automotive, mining, semiconductor, aerospace and job shop industries in order to meet current grinding demands and pave the way to smart manufacturing.Chevalier achieved greater precision by placing the high waist traveling column on the same level as the spindle, creating a solid, rigid machine structure that minimizes vibration, movement, and displacement. Axial movements are programmable in increments of 0.001 mm (0.0001") with little effort.Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without an engineering degree.
X/Y/Z travel : 800 (Opt.1000)/400/420mm
Spindle taper : NT40
Spindle motor : 5HP(Opt.7.5)
Hardened ground-X/Y/Z
Square way-Y/Z
1. The base is fabricated from heavy gauge steel plates and scientifically reinforced, allowing for solid support for the column and work pieces.
2. Travelling column design features increased machining efficiency and accuracy.
3. The oversized box-type column is manufactured from high quality cast iron.
4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
5. 3 axis adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
7. 3 axis ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.
2. Travelling column design features increased machining efficiency and accuracy.
3. The oversized box-type column is manufactured from high quality cast iron.
4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
5. 3 axis adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
7. 3 axis ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product is variable turret milling machine head.
5. This product variable turret milling machine head of standard spindle type is NT30, we also offer R8 for you to optional.
6. There are 11 models in IK Turret Milling Machine Head Series.
The UNi5X-400 five-axis vertical machining center can provide the required stability, speed and accuracy when machining complex workpieces. The machine’s high rigidity achieves the best stability, and the BIG-PLUS double-sided restraint spindle design can achieve excellent speed and accuracy.This machine type can be widely used in aerospace, automotive, medical treatment, mold, pneumatic and hydraulic components, electronics, semiconductor, and job shop industries.Our exclusive iMachine Communications System™ (iMCS) software includes remote machine monitoring, data analysis, alarm history and maintenance updates to improve overall equipment efficiency (OEE) and is the equipment required for the construction of smart factories.
Chevalier’s FSG-ADIV Series of surface grinders have several design features to shorten your processing and non-processing preparation while delivering high-precision workpieces year after year—functions you might not expect on such affordable machines: iSurface control, variable speed spindle, constant surface speed, smart grinding path and in-machine manual dynamic balancing.FSG-ADIV Series grinders also feature tools to secure Big Data with Chevalier’s exclusive iMachine Communications System TM (iMCS). This software package, combined with data analysis, enhances machine efficiency in the factory while enabling remote monitoring and diagnostics to track machine performance and identify potential problems before they begin.
Chevalier’s new FSG-2048ADIV and FSG-2064ADIV machines join our ADIV Series of surface grinders offering two additional machine sizes, along with several newly designed features, including: a traveling column structure to further reduce vibration and achieve higher accuracy, a spindle that can withstand heavy load grinding and a double-V guideway for smooth, stable longitudinal movements.
These two new sizes, along with the entire ADIV Series, offer several design features to shorten processing and non-processing preparation while delivering high-precision workpieces: iSurface control, variable speed spindle, constant surface speed, smart grinding path and in-machine manual dynamic balancing.
The driving forces behind this series pave the way to smart manufacturing by meeting the current grinding demands and standards required by the automotive, electric vehicle, mining, aerospace and job shop industries.
This series of grinders also features tools to secure Big Data with Chevalier’s exclusive iMachine Communications SystemTM (iMCS).
Combined with data analysis, this software package enhances machine efficiency in the factory while enabling remote monitoring and diagnostics to track machine performance and identify potential problems before they begin.
Our highly efficient Intelligent Gantry-Type Automatic Production Line is designed to make sure each machine meets customers’ expectations for design, features, precision, quality and reliable performance for years to come.
This automatic production line, developed and tested by our R&D department and application team, includes vertical lathes and vertical machine centers along with automatic loading and unloading systems, workpiece identifying, positioning, flipping, cleaning and in-process measuring systems.
We significantly increased the system’s production efficiency by using high-speed, double-jaw robot arm movements, vertical direction at 60 m/min and horizontal direction at 80 m/min.
As a result, our professional team can study customers’ requirements and design a complete integrated production line—including an automatic loading and unloading system—to meet their specifications.
The UNi5X-800 design is based on an advanced gantry construction for the optimal rigidity.The 15,000 rpm direct-drive spindle represents high geometric accuracy and the competence of high-speed machining. 5-axis simultaneous machining can reduce the workpiece's fixing and positioning time to simply the production process, shorten the machining time as well as perform the best positioning accuracy.To achieve excellent machining performance, Heidenhain absolute encoders for X/Y/Z and A/C axes, can eliminate the transfer error from the mechanics and corrected by the control electronics to achieve 5-axis high accuracy machining as well as precisely fulfill the complex machining demands. The UNi5X-800 is extensively applied to the industries of aerospace, automotive, die & mold, medical, energy, shipbuilding, and furthermore,can realize the application needs of the customized products.
．Max. Swing: Φ540 mm
．Max. Machining Diameter: Φ350 mm
．Max. Machining Length: 700 mm
．Powerful 20hp Spindle Motor
．5,000 rpm Max. Spindle Speed
．6", 8" or 10" Chuck System
．Orthogonal Moving Column Structure
．Linear Guideway
．±110° B-axis Design
．Multi-Tasking Table
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=394
．X / Y / Z axis linear guideway (MV-1500)
．X / Y / Z axis box guideway (BMV-1500)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,500 x 680 x 680 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=460
．X / Y / Z axis linear guideway (MV-1100)
．X / Y / Z axis box guideway (BMV-1100)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,100 x 650 x 620 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=436
．X / Y / Z axis linear guideway (MV-1300)
．X / Y / Z axis box guideway (BMV-1300)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,300 x 680 x 680 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=448
‧ X / Y / Z axis linear guideway
‧ Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
‧ X/Y/Z travel: 860 x 600 x 610 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=418
· X / Y / Z axis linear guideway
· Automatic pallet changer
· Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
· X / Y / Z travel: 860 x 500 x 500 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=424
．Max. Machining diameter: Φ360 mm
．Max. Machining length: 300 mm
．X-axis Travels: 195 (175+20) mm
．Z-axis Travels: 330 mm
．Spindle Nose: A2-5
．Chuck diameter: 6"
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=526
BML-560S
．Max. Machining diameter: Φ320 mm
．Max. Machining length: 320 mm
．X-axis Travels: 190 (160+30) mm
．Z-axis Travels: 360 mm
．Spindle Nose: A2-6 (STD.) ; A2-5 (OPT.)
．Chuck Diameter: 8" (STD.) ; 6" (OPT.)
．CS- axis function
BML-560M
．Max. Machining diameter: Φ320 mm
．Max. Machining length: 570 mm
．X-axis Travels: 190 (160+30) mm
．Z-axis Travels: 610mm
．Spindle Nose: A2-6 (STD.) ; A2-5 (OPT.)
．Chuck Diameter: 8" (STD.) ; 6" (OPT.)
．CS- axis function
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=538
BML-600L
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 1,280 mm (10")；(OPT.) 1,260 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 1,330 mm (10") ; 1,320 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=562
BML-600M
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 780 mm (10")；(OPT.) 760 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 830 mm (10") ; 820 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=550
BML-600S
．Max. Machining diameter: Φ420 mm
．Max. Machining length:(STD.) 560 mm (8")；(OPT.) 540 mm (10")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 590 mm (10") ; 600 mm (8")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: 8" (STD.) ; 10" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=538
Working Table Dimensions: (STD): 500 x 500 mm, OPT: 400 x 400 mm
Max. Loading Capacity: STD: 500kg
OPT: 400 kg
B Minimum Indexing: STD: 0.001°
OPT: 1°
Pallet Capacity: 2 pcs
Max. Diameter of Workpiece: Ø570
Max. Height of Workpiece: 640 mm
Max. Travel of X/Y/Z-axis: 610 / 510 / 680 mm
Distance from Spindle Nose to Table Center: 140-820 mm
Spindle Taper: ISO No. 40
Spindle Speeds: STD: 10,000 rpm (belt-driven)
OPT: 12,000 rpm (belt-driven)
Tool Capacity: STD: 40 pcs
OPT: 60 pcs
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=196
Working Table Dimensions: 500 x 500 mm
Max. Loading Capacity: 500kg
B Minimum Indexing: STD: 0.001°
OPT: 1°
Max. Speed of B-axis: STD: 35 rpm (0.001°)
OPT: 25 rpm (1°)
Pallet Capacity: 2 pcs
Max. Diameter of Workpiece: Ø780
Max. Height of Workpiece: 750 mm
Max. Travel of X/Y/Z-axis : 800 / 650 / 800 mm
Distance from Spindle Nose to Table Center: 150-950 mm
Spindle Taper: ISO No. 50
Spindle Speeds: STD: 10,000 rpm (direct-drive)
OPT: 12,000 rpm (direct-drive)
15,000 rpm (direct-drive)
Tool Capacity: STD: 40 pcs
OPT: 60, 120, 180 pcs
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=310
．Tool Magazine: 60 Tools; 120, 180 Tools (OPT.)
．Tool Change Time (T-T): 3.5 sec.
．Pallet Change Time (P-P): 16 sec.
．Box-in-Box solid structure
．BT50 direct driven spindle: 10,000 rpm
．Dual ball screw (X/Z axis) and dual motor design
．Fanuc/ Heidenhain / Siemens controllers
Click the link below for more information :
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=298
．Tool Magazine: 40 Tools
．Tool Change Time (T-T): 2.1 sec.
．Pallet Change Time (P-P): 10 sec.
．BT40 Spindle: 12,000 rpm direct driven
．Acceleration: 1 G
．Central Removal System
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=130
．Max. Machining diameter: Φ360 mm
．Max. Machining length: (STD.) 470 mm (A2-6)；(OPT.) 460 mm (A2-8)
．X-axis Travels: 215 (180+35) mm
．Z-axis Travels: 500 mm (8") ; 500 mm (10")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: 8" (STD.) ; 10" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=382
ML-600S
．Max. Machining diameter: Φ420 mm
．Max. Machining length:(STD.) 560 mm (8")；(OPT.) 540 mm (10")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 600 mm (8") ; 590 mm (10")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: Φ8" (STD.) ; Φ10" (OPT.)
．CS- axis function (OPT.)
ML-600M
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 780 mm (10")；(OPT.) 720 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 830 mm (10") ; 820 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
ML-600L
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 1,280 mm (10")；(OPT.) 1,260 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 1,330 mm (10") ; 1,320 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=238
ML-430
．Max. Machining diameter: Φ430 mm
．Max. Machining length: 240 mm
．X-axis Travels: 350 mm
．Z-axis Travels: 320 mm
．Spindle Nose: A2-5
．Chuck Diameter: 8"
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=250
IK-N90+N95 characteristics
1. Semiautomatic processing angle head can change the processing angle and direction.
It is also suitable for all type of milling heads.
2. IK-N90+N95 uses Japanese gear grinding. The spindle speed can up to 2000rpm and also can bring the powerful and high-quality cutting benefits for machine.
3. This product offers manual or semiautomatic two types for your optional.
4. This product offers one degree or five degree for your optional.
5. IK-N90+N95 has been applied through the structure patents, the patents number are M446037 and ZL 2012 2 0450246.5.
IK-U45 characteristics
1. Universal processing angle heads are suitable for all type of milling heads. Its design is mainly to meet the needs of vertical and horizontal angle processing.
2. IK-U45 uses Japanese gear grinding, so the spindle speed can up to 2000rpm and also can bring the powerful and high-quality cutting benefits for machine.
3. Its structure is sturdy, suitable for heavy cutting.
IK-E93A 2000 characteristics
1. Extend head, its function is to extend spindle and increase rigidity. The working stroke is increase.
2. Extend head is used to extend machining process 305mm.
3. Used on gantry milling machine, special machine, CNC milling machine, it need to be combined with flange.(Flange is optional)
4. It is used for mold, like aluminum for light cutting and drilling.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. This product can be configured in CNC horizontal milling machine or special machine for milling machine.
4. This products didn't offer servo motor and servo controller.
5. There are 3 models in IK CNC Milling Machine Head Series.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. This product can be configured in CNC vertical milling machine or special machine for milling machine.
4. This products didn't offer servo motor and servo controller.
5. There are 3 models in IK CNC Milling Machine Head Series.
6. Offer IK-N90 and IK-N90+N95 milling head accessory for you to optional.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. Spindle speed change has high and low two stage.
4. This product can be configured in CNC vertical milling machine or special machine for milling machine.
5. This products didn't offer servo motor and servo controller.
6. There are 3 models in IK CNC Milling Machine Head Series.
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
Controller：FANUC 0i-M
Spindle speed：10000/12000rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt/Direct
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
420X420 Enlarged flange interface + large-size clutch teeth,providing excellent rigidity and repeatability.
420X420 Enlarged flange interface + large-size clutch teeth,providing excellent rigidity and repeatability.
With a highly experienced design and manufacturing background in centerless grinders, PALMARY present the new bearing type CNC centerless grinder.
Differ from PALMARY traditional model, PCB, bearing type to meet the awareness of eco-friendly, there’s no oil tank for spindle lubrication. Both wheel head spindle filled with oil grease which can do oil mist auto lubrication while needed. Maintenance is much easier. G.W. is hold by bearing in single side which is convenient for replacement. R.W. is hold by bearing at double side to reduce backlash.
The model has had great performance on automobile industry, take hydraulic spool for instance. Roundness can be controlled under 1 um.
To maintain such stable result, the dressing attachment is also key point. It is equipped with cylinder to avoid backlash. Besides, in addition to single point diamond dresser, roller dresser is optional for customer for better durability.
Automation design is always available with the machine. Gantry type loader is equipped on GW side which is easier to do grinding adjustment.
In addition to that, the graphic interface integrates auto loader and unloader as well as measuring data, which is much easier to take necessary action while notice the change.
The base structure is upgraded with square slide with roller bearing and shorten the machine layout at the same time.
Super rigid structure, stable without deformation. Double support grinding wheel spindle design features high speed operation to boost grinding performance. The double support bearing type spindles offer even grinding force on the contact surface. During grinding process, the stress is even on both ends of spindle to avoid taper shaped workpieces.
The one "V" & one flat feeding slide design reinforces the feeding stability. The entire feeding slide is hand scrapped to reduce friction and to increase accuracy of jog movement. Computer numerical control from 1 ~ 6 axes satisfy requests for customized specification. Fitted with wider wheel, suitable for efficient mass production.
CNC Cylindrical Grinder, Plunge grinding with wpecial wider grinding wheel series, the machine structure is strengthened with same design of heavy duty cylindrical grinder. The enlarge hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.The enlarge hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application. The variable frequency grinding wheel speed control could reach max. 60 M/s cutting speed. The large fully splash guard is designed for more interior space use. All the slides are hydrostatic designed for smooth move while grinding process. The taper fine adjustment tailstock is standard accessory and easy to adjust the taper if required. The CNC conversational controller is ease of operation. The optional accessories such as O.D. measuring system is possible to equip for clients use.
CNC cylindrical grinder special designed for spindle grinding. The advanced machine structure with a special grinding wheel spindle design, enhances the whole rigidity of the machine, and makes the grinding workpiece of spindle faster, more accurate and more stable. High precision and high rigidity machine structure design.
Advance the machine design structure. The lower center of gravity of the bed reinforces the machine rigidity.
The rigidity of the grinding wheel spindle is comprehensively improved. Fully enhance the cutting force and grinding efficiency.
(a) The grinding wheel spindle with hydro-static bearing. No friction between metals, maximum wear resistance and enhance the lifetime.
(b) Enlarge the spindle pitch and grinding wheel motor, enhance the grinding efficiency and shorten cycle time.
Fully-closed hydrostatic slide advances the loading capacity.
The slide is widened and thickened designed with fully-closed hydrostatic. The maximum loading weight of the workpiece is 500KGS.
The stroke of each axis is increased to meet the requirement of large-angle grinding.
(a) The X&Z axis strokes are increased to improve the grinding efficiency of the wheel.
(b) The swiveling angle of the worktable is enlarged, providing the operator with their diversified processing demands.
The new and miniaturized CNC internal Grinding Machine from PALMARY features build-in spindles design, man-made mineral machine bed for more stability, minimize its space, and an elegant appearance combined with advanced CNC control and interactive screen operation. The all new series will bring internal grinding technology into a new era.
The high rigidity and stable man-made mineral machine bed could provide the smooth machining requirement and being the basic of accuracy.
The clients’ factory land capacity was increased for the machine has small machine bed design which only same as B1 paper size. Further, it’s easy to equip the automatic loading system.
The high efficiency bearing built-in spindles are used on both grinding wheel spindle & work spindle which offer the high accuracies grinding performance.
Both X & Z axes equip with linear servo motors which provide high-speed grinding activity and shorten the cycle time. Further, the digital readouts put on both axes for high-speed precision efficiency.
The new CNC internal Grinding Machine from PALMARY features optimal structural design, and an elegant appearance combined with advanced CNC control. The all new series will bring internal grinding technology into a new era.
The structural parts of the machine are manufactured from high quality cast iron for deformation-free performance year after year. The entire machine is precision built throughout to guarantee the best possible grinding accuracy you can find anywhere.
Two internal wheel spindles model for your different application requirement. It's capable of grinding internal hole, end face and outer diameter at one time setting. To meet mass production requirements, automatic loading and unloading equipment is available to provide a fully automatic operation. The slides move on roller type linear guideways for increasing smoothness & stable movement. The feed axis is equipped with optical scale to upgrade positioning accuracy.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
Honeycomb type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
Auto. tool change system (ATC). Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirement. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique. Honeycomb type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding. Auto. tool change system (ATC). Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirement. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Contact Information
www.palmary.com
No. 77, Gongye Rd., Dali Dist., Taichung City 412037, Taiwan
+886-4-24929799
+886-4-24929499
5 AXES SIMULTANEOUS CONTROL CNC MACHINING CENTER
Features:
-Moving column construction
-X/Y/Z box ways or X/Z Linear ways+Y box way
-X,Y,Z-axis are equipped with linear scales
-Gear-drivn type spindle head is excellent for heavy cutting
-0,001-degree servo-driven rotary table
-Table rotation is transmitted through double worm/ double worm gear units to eliminate gear-backlash problem
-W axis extension is free of deformation
-Go tools chain type magazine
-During machine assembly, all foundation bolts have been locked into the foundation to ensure the consistency of leveling accuracy
Features:
-30 degree slant bed design for easy operation and easy chip removal
-Cast iron bed with optimally designed ribs with integral stiffness provides an very strong rigidity
-Big diameter bearing provides high rigidity
-High-resolution encoder mounted on spindle to provide accurate C axis positioning
-C axis with continuous indexing
-Double supported ball screws direct-driven servo motors are used for axial movements
-Servo turret or hydraulic turret is offered for users as an alternative choice
-Large disc is equipped for easy tool set up
-Special spindle motor location design reduces machine floor space
-One-piece structure on the machine structure to provide massive rigidity
-Programmable tailstock available as an option
-Large coolant tank
-Internal coolant supply through turret disc
-High pressure pump
-PLC controlled chip conveyor
￭ The YCM in-house IDD spindle design providespower, speed, and stiffness required for the most adverse machining applications while providing long spindle life.
￭ High precision rotary encoders in the B and C axes as a standard feature, allowing for the most demanding machining accuracies.
￭ The rotary table can handle workpiece up to 350 kg 772 lb, enabling large working area for jig and fixture set-up.
￭ One machine completes multiple complex machining processes, saving costs and space, and significantly boosting productivity.
￭ Enhance mechanical structure design
￭ Optimize VFD techniques of electrical control variable frequency technology
￭ Implement smart manufacturing solutions
￭ ISO 14955-1/2/3 Certifi cation
Features:
-High precision and rigidity spindle
-Top quality gears
-Optical linear scale
-4th and 5th axis rotary table
-Circular inspection
-Inspection by laser unit
-Spindle dynamic balancing testing
￭One-piece 30° slant bed design made from high quality MEEHANITE® cast iron to reduce the effects of vibration and
minimize thermal deformation.￭The spindle driven by a 35 kW 47 HP motor can generate rotation speed up to 3,500 rpm which is well-suited for heavy duty
machining.￭Packed with sub spindle, Y-axis, live tool turret and C-axis, these turn-mill features allow complex finished parts machining in
just one setup, while also improving efficiency and accuracy.￭The BMT65 turret ensures a fast and stable rotation.
1. The grinding wheel head spindle is equipped with a self-made hydrostatic spindle, which has excellent characteristics such as high precision, high rigidity, high shock resistance, high bearing capacity and long life.
2. High rigidity hydrostatic rotary table, static rigidity>400kgf/μm, Ø600 worktable load can reach 10000kg
3. The base of the bed adopts an integrated cast iron design, which not only increases the structural strength, but also makes the center of gravity of the machine more stable, and provides the best support and ensures the bearing rigidity of the machine.
4. Equipped with CNC Mitsubishi controller, graphical dialogue human-machine interactive interface, and visual application.
* There are 4 Stations, 1 station is for loading/ unloading; the other 3 stations can machine the parts at the same time.
* Each station equips with spindle, ATC and B axis.
Process program is separated, in other words, one machine is equivalent three horizontal milling machines.
* Max. rotary speed of built-in spindle can reach to 16,000RPM, and rated torque is 55N.m.
* It can equip BT40 or HSK63A ATC, the capacity of ATC is 24 tools.
* The stroke of sliding table is X:400; Y:350; Z:400
* Design of B axis is used toothed clutch.
Depends on customer's request, one indexing can be set up for 1∘or 5∘, Repeatability is within 4”.
* Machine is suitable for processing special shape part, e.g. drilling, tapping, and milling
1. Grinding wheel has been carried out, and one-time feed is adopted in a straight-forward mode, which greatly improves the overall processing efficiency and stability.2. The maximum width of the grinding wheel can reach 300mm, and the grinding of workpieces with 15 steps can be completed by one-time operation.3. Equipped with hydrostatic spindle, it has excellent features such as high precision, high rigidity, high shock resistance, high bearing capacity and long life.4. The headstock and tailstock are driven by dual servo motors, which can avoid the interference problem of traditional driving rings.
1. The grinding wheel head seat is equipped with a hydrostatic spindle, which has the characteristics of high precision, high rigidity, high shock resistance, high bearing capacity and long life, and the spindle rotation accuracy can reach within 1.0μm.
2. The tailstock is designed with high rigidity. The telescopic sleeve is controlled by hydraulic pressure, which is convenient for fixing and replacing the workpiece.
3. The workpiece headstock is equipped with a servo motor with automatic speed regulation function to maintain the machining accuracy and efficiency during the grinding process.
4.4. Graphical dialogue human-machine interface, visualization application.
1. The grinding wheel head seat is equipped with a hydrostatic spindle, which has the characteristics of high precision, high rigidity, high shock resistance, high bearing capacity and long life, and the spindle rotation accuracy can reach within 1.0μm.
2. Graphical dialogue human-machine interface, visualization application.
3. Stable mechanical structure, special grinding wheel spindle design, suitable for grinding outer surface, tapered surface, forming outer surface, radius, groove and end surface, with excellent precision.
4.The X-axis feed slideway adopts double V design, which presents the best balanced support and stable leveling accuracy. When grinding, the feed accuracy can reach μm level.
One-piece-formed base: The base is made as 60-degree one-piece-formed, which decreases the negative influence from the casting combination and also ameliorates the chip transferring.
Customized turret: The specialized turret, designed from MYLAS and SAUTER, mainly reduces the interference of each turret while triple system movement.
High-level end controller: For simultaneous machining, all three programs can be monitored in one shot, which maximizes the convenience of the tool control.
Multi-axes linear guideway: For better accuracy and speed, X and Z-axis are equipped with linear guideways.
Boxy way on dual Y axes: The machine is equipped double BMT-55 turret that increases the loading of each Y-axis. To meliorate the stability and rigid, double Y axes design with boxy way.
#40 Spindle 400, 500mm Pallets
Full Series All Contact Surfaces 100% High Precision Hand-Scraping
Full Series Field Expandable 6APC, 8APC Automatic Pallet Changer and Tool Changer
#40 Spindle 500, 400mm Pallets
Full Series All Contact Surfaces 100% High Precision Hand-Scraping
Full Series Field Expandable 6APC, 8APC Automatic Pallet Changer and Tool Changer
Maximum Rapid Feed 74m/min, 1G
#50 Spindle 500, 400mm Pallets
Full Series All Contact Surfaces 100% High Precision Hand-Scraping
Full Series Field Expandable 6APC, 8APC Automatic Pallet Changer and Tool Changer
Maximum Rapid Feed 74m/min, 1G
#50 Spindle 630mm Pallets
Full Series All Contact Surfaces 100% High Precision Hand-Scraping
Full Series Field Expandable 6APC, 8APC Automatic Pallet Changer and Tool Changer
FMD155 Built-in asynchronous motor spindle unit is designed for drilling and tapping applications. The feeding is transmitted by a C5 class ball screw and servo motor for accurate positioning. This product design provides space saving and increasing your efficiency and productivity. The spindle nose accuracy is under 0.003mm and maximum drilling capacity up to 30mm (S45C).
Features
1.The ECOM HMC-Series is a horizontal machining center designed specifically for a No. 50 taper spindle, and is ideal for mass production of large workpieces. The machine meets a wide range of machining needs, mainly from the automotive and construction machinery fields. The ECOM HMC-Series accommodates workpieces up to a maximum part capacity of 400~1200kg. All HMC-Series are with an integrated 4th-axis rotary table.
Features
1.ECOM Precision VL-i Series is a combination of speed, rigidity, and precision. It eliminates vibration, ensuring excellent surface finishes and long cutting tool life. Adhering to our outstanding quality and development experience on the vertical machining centers for many years, the series of vertical high-speed machining centers can provide your customers a faster processing efficiency and more machining quality.
2.The VL-i model comes with a high-performance roller linear guideway for all 3-axis. It provides fast & accurate rapid feed, and also the allowance of heavy workpiece Z-axis.
3.The 3-axis C3 class high precision ballscrews all has been well pre-extension, and directly coupled to A/C servo motors. It significantly eliminates backlash and ensures the highest rigidity.
4.The large-diameter ultra precision ballscrews directly coupled to the feed motor and are arranged in the center of each guideway and close to the cutting point.
Features
1.VL-V8 comes with a high-performance roller linear guideway for all 3-axis. It provides fast & accurate rapid feed, and also the allowance of heavy workpiece Z-axis.
2.The 3-axis pre-loaded C3 class high precision ballscrews all has been well pre-extension, and directly coupled to A/C servo motors. It significantly eliminates backlash and ensures the highest rigidity.
3.The large-diameter ultra precision ballscrews directly coupled to the feed motor and are arranged in the center of each guideway and close to the cutting point.
Features
1.The VLB i Series offers optimum alignment of the motor and gearbox ensures no offset and guarantees steady smooth movement of the headstock along the Z-axis. This design significantly reduces torsion on the headstock and ensures optimum rigidity, long term accuracy, and repeatability. Large diameter pre-tensioned ballscrews have a double-nut preloaded design eliminating the potential thermal growth and promote high accuracy and high-speed positioning.
2.The X&Y roller linear guideways fully support the machine’s saddle and worktable, delivering outstanding X&Y-axis accuracy over the full travel range of the machine. This is critical during machining heavy workpieces. It can avoid deflection and is a key factor in maintaining part accuracy and precision. The Z sliding surface areas and gibs are coated with Turcite-B and hand-scraped for perfect fit and alignment.
Feature:
1. Hydrostatic rotary tgable adopted in C axis; Roundness: approximate 1um.
2.HEIDENHAIN linear encoder equipped in X and Y axis; resolution:0.05um
3.Minimum setting unit 0.0001mm in X and Z axis
4.Automatic tool changer ATC, model No. 4T/4T(with DD motor) type of spindle tapping:HSK-A63, model No. 8CT/12CT type of tapping: HSK-A100
5.Auto-dressing and auto-compensation feature
6.C-axis for CVG-4TD is using built-in motor design with angle control in order to work for profile or eccentric circle.
7.Conversational format interface: diagram demonstration to edit grinding program. It is easy and faster setting grinding parameter for any new operator.
ASM is the first 5-axis CNC turning and milling machining center of Vision Wide, and it is particularly designed for delicate cylindrical components machining featuring high acceleration, rapid feed-rate and synchronized axes machining, especially for aerospace components, tire molds, turbine blades and aluminum parts.
ASM accessorizes with 5-axis universal head and rotary shafts built-in D.D motor. Through topology analysis, ASM realizes the best distance between tool center point and B-axis transmission
XM series moving column machining center is a product developed for the machining needs of large-scale precision machinery, electric power, wind power, energy, petrochemical, transportation... and other equipment. It has:
● Huge workpiece machining space: For precision machining of various types of structural parts, it can provide super large XYZ axis machining space.
● High-precise positioning: The high-standard geometric accuracy and positioning accuracy capabilities of the whole machine enable large-scale precision machining
● Heavy cutting capacity: Provide a variety of high rated torque spindles to meet the processing and cutting capabilities of various materials.
● Fully automatic multi-face machining: It can be matched with various automatic attachment heads for high tangential speed mold surface machining and various types of precision parts complex angle machining, with excellent tool tip point error automatic correction function, and automatic additional head and tool exchange function, it can realize fully automatic machining performance.
● Milling and turning compound multitask: This machine can be equipped with a high-torque and high-speed vertical turning table to realize milling and turning compound automatic machining.
UC Series, ultrasonic machining center, is mainly designed for aerospace honeycomb structure processing and it can efficiently perform honeycomb structure cutting with different inclinations, and output various structural shapes that meet customer needs.
● Composite paper honeycomb angle processing – triangle cutter processing and disc cutter processing
● With lightweight and dynamic column structure, combined with precision gears and racks, the movement is fast, ensuring the best feed speed.
● Oil-free pollution processing of advanced materials, and the three-axis slide rail adopts full grease lubrication device.
● Using European standard precision gear transmission on feeding axis to be provided with high feed rigidity position accuracy.
● Feeding axis with high accuracy linear scale feedback to use low thermal deformation coefficient to control positioning accuracy on linear scale.
● Feeding axes are using roller type linear guideway to keep accuracy for a long term.
● Vacuum chuck is clamping device under vacuum table to make workpiece adsorb stably on table.
● Two axis head self-monitoring protection system.
Spindle cooling system.
● Auto workpiece coordinate measurement / Contacting auto tool length measurement / Triangular tool angle deviation measurement.
XM series moving column machining center is a product developed for the machining needs of large-scale precision machinery, electric power, wind power, energy, petrochemical, transportation... and other equipment. It has:
● Huge workpiece machining space: For precision machining of various types of structural parts, it can provide super large XYZ axis machining space.
● High-precise positioning: The high-standard geometric accuracy and positioning accuracy capabilities of the whole machine enable large-scale precision machining
● Heavy cutting capacity: Provide a variety of high rated torque spindles to meet the processing and cutting capabilities of various materials.
● Fully automatic multi-face machining: It can be matched with various automatic attachment heads for high tangential speed mold surface machining and various types of precision parts complex angle machining, with excellent tool tip point error automatic correction function, and automatic additional head and tool exchange function, it can realize fully automatic machining performance.
● Milling and turning compound multitask: This machine can be equipped with a high-torque and high-speed vertical turning table to realize milling and turning compound automatic machining.
HFM series is Vision Wide designed for ultra large workpieces machining, which fulfills automatic 5-face machining with super rigidity structure and high positioning accuracy, satisfies demands in heavy cutting ability, angles cutting , 3D mold cutting, and precise contour finishing.
We developed tool center point compensation, auto multi-angle head attachment, and auto tool change system to complete auto 5-face machining.
● Cross beam design with box-in-box structure can reduce deformation caused by Z-axis loaded on unilateral cross beam.
● The gravity center of head is located on the centerline of symmetric structure , the design can reduce the influence from ambient temperature.
● Head adopts hydrostatic transmission design which provides better rigidity, low friction and stability for large Z-axis travel machine.
● 1,500~2,000Nm Spindle Torque output.
Its full casting structure provides long term accuracy stability, and ultra-wide column structure with big dimension surface provides the best rigid support of spindle and YZ axis.
Worth value, excellent manufacturing quality, and complete range of specification.
● Ultra-wide base of X axis with thick high rigidity table enhances table load capacity and ensures the best dynamic level accuracy.
● Large stepped design of Y axis makes guide ways close to beam and spindle which effectively increases rigidity of cutting load.
● Z axis 15m rapid traverse, high acceleration/deceleration performance to achieve contour accuracy of high speed mold machining.
● Spindle and thermal compensation function for environmental temperature change can be chosen to ensure the accuracy change within 0.02mm which influenced by environmental temperature change.
● Three axes movement is fully supported by Harden box way with low friction.
● Box ways was heat treated to HRC 50 hardness, and was precisely hand scrapping, then assemble and tune to best accuracy to ensure smooth and precise feeding performance.
● Box-shape with ribs design , main casting structure parts are made of Meehanite grade casting iron with stress- relief heat treatment provide durable, rigid support of the machine.
● Large size Guide ways are designed with optimal span to carry the table, box-shape bed with strong V-shape enforced ribs allows heavy work piece load.
● The best center-line layout of spindle system, spindle is close to the Y box way reduce the unbalanced cutting moment and offset of thermal expansion to minimum.
VHM series construction high performance machining via high feed design and multi-table capability.
● With various high-torque and high-speed spindle, it is widely used in valve, turret, crankcase, precision mold and differential machining.
● With dual workstations APC and 6-pallet change APC system, it enhances the machine’s utilization and realizes fully automatic processing.
● Cutting Speed 1~10,000mm/min
Bed swing diameter: 450mm (17.7")
Saddle swing diameter: 280mm (11.0")
Maximum turning diameter: 260mm (10.2")
Maximum turning length: 300mm (11.8")
Bar capacity: 42mm (1.7")
Power chuck diameter: 6"
Spindle motor power: 7.5/11kw
Spindle speed: 5000rpm
Spindle nose taper: A2-5
X-axis travel: 125+20mm (4.9"+0.8")
Z-axis travel: 300mm (11.8")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rate: 30m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 2790x1542x1713mm
Machine weight: 3300kg
www.keepwaycnc.com
Unique design of sloping beam enabled the center of Z axis close to the beam, and s
● Three axes movement is fully supported by Harden box way with low friction.
● Box ways was heat treated to HRC 50 hardness, and was precisely hand scrapping, then assemble and tune to best accuracy to ensure smooth and precise feeding performance.
● Box-shape with ribs design , main casting structure parts are made of Meehanite grade casting iron with stress- relief heat treatment provide durable, rigid support of the machine.
● Large size Guide ways are designed with optimal span to carry the table, box-shape bed with strong V-shape enforced ribs allows heavy work piece load.
● The best center-line layout of spindle system, spindle is close to the Y box way reduce the unbalanced cutting moment and offset of thermal expansion to minimum.
ADM is a 5-axis machining center to process composite materials with high speed, precision and automation. ADM is aimed at processing materials such as Carbon Fiber Reinforced Polymer (CFRP), Fiberglass, Plastic and Aluminum.
● Rapid spindle
● Dual ATC magazines
● Synchronized 5-axis machining
● Ultra-low temperature spiral tube cooler
● Auto pallets changer
● Enclosed splash guard (with roof)
● Laser positioning sensor (Opt.)
● Spindle and ground suction device
● High efficiency and high precision 5-axis machining to shorten the cutting process and to extend the tool life, offering the best choice of compound angle machining.
● Structural rigidity by double column structure design gives wide machining range.
● 2 available spindles: high speed type (HSK-A63 20,000 rpm) or high torque type (HSK-A100 12,000 rpm)
● Equipped with BLUM TC-60 automatic measurement for dynamic accuracy compensation in rotary axes. Instant tool center point management.
Real and quick test cutting at compound angles verifies static and dynamic 5-axis precision.
Variety application on Aerospace parts , molding, Aluminum mass-removal High Speed Machining.
● 0.5 G Acceleration
● 18m/min cutting feedrate
● contours accuracy
● Powerful Spindle
● For mold and aluminum alloy machining
The structural analysis and optimization of the SM machine model stabilizes the structure of the fuselage and provides the best high dynamic rigidity when the machine moves at high speed.
High-precision positioning and emphasis on positioning accuracy provide the best choice for precision machining of auto parts, small car molds, mold bases, mechanical hardware parts and so on.
● Large table clamping area
● Optimized positioning accuracy
● Y axis increases machining stroke
● 15m / min high-speed cutting feed
● Structural design of machine tools for high-torque high-speed cutting applications
● Torque output of full tooth spindle 1,163Nm (15 / 18.5kW)
● Spindle housing is one piece cast to handle long run times with little deformation.
● Large worktable, greatly meet the machining applications of energy petroleum, shipbuilding, large structural parts, construction machinery, diesel engine body etc.
● The enclosed box ram and the gear box are one-piece casting with greatly improves the rigidity and stability of the Z and W axis, and enhances the cutting ability and precision.
Bed swing diameter: 450mm (17.7")
Saddle swing diameter: 280mm (11.0")
Maximum turning diameter: 260mm (10.2")
Maximum turning length: 300mm (11.8")
Bar capacity: 52mm (2.0")
Power chuck diameter: 8T
Spindle motor power: 7.5/11kw
Spindle speed: 5000rpm
Spindle nose taper: A2-6
X-axis travel: 125+20mm (4.9"+0.8")
Z-axis travel: 300mm (11.81")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rate: 30m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 2790x1542x1713mm
Machine weight: 3300kg
BM series machines, with typical VW products features of rigid structure and high precision, is unique by the features of movable cross rail and W-axis feed cutting synchronic with other axial feeding. The max. height for work piece & machining is 2,450mm & 2,400mm.
Bed swing diameter: 530mm (20.9")
Saddle swing diameter: 380mm (15.0")
Maximum turning diameter: 360mm (14.2")
Maximum turning length: 500mm / 750mm (19.7" / 29.5" )
Bar capacity: 52mm (2.0") (OPT: 65mm)
Power chuck diameter: 8"
Spindle motor power: 11/15kw
Spindle speed: 4500rpm
Spindle nose taper: A2-6
X-axis travel: 180+20mm (7.1"+0.8")
Z-axis travel: 500mm (19.7")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rat: 24m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 3318x1675x1727mm / 4070x1705x1844mm
Machine weight: 4000kg / 5000kg
Bed swing diameter: 530mm (20.9")
Saddle swing diameter: 380mm (15.0")
Maximum turning diamteter: 360mm (14.2")
Maximum turning length: 500mm / 750mm (19.7" / 29.5")
Bar capacity: 75mm (3.0")
Power chuck diameter: 10"
Spindle motor power: 15/18.5kw
Spindle speed: 3500rpm
Spindle nose taper: A2-8
X-axis travel: 180+30mm (7.1+1.2")
Z-axis travel: 500mm / 750mm (19.7" / 29.5")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 3508x1658x1854mm / 4070x1705x1844mm
Machine weight: 4500kg / 5200kg
Bed swing diameter: 600mm (23.6")
Saddle swing diameter: 400mm (15.7")
Maximum turning diameter: 500mm (19.7")
Maximum turning length: 750mm (29.5")
Bar capacity: 85mm (3.3")
Power chuck diameter: 12"
Spindle motor power: 15/18.5kw
Spindle speed: 3000rpm
Spindle nose taper: A2-8
X-axis travel: 250+25mm (9.8+1.0")
Z-axis travel: 750mm (29.5")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 4307x1770x1942mm
Machine weight: 5700kg
Bed swing diameter: 600mm (23.6'')
Saddle swing diameter: 400mm (15.7")
Maximum turning diameter: 500mm (19.7")
Maximum turning length: 1200mm / 1600mm (47.2" / 63.0")
Bar capacity: 85mm (3.3")
Power chuck diameter: 12"
Spindle motor power: 15/18.5kw
Spindle speed: 3000rpm
Spindle nose taper: A2-8
X-axis travel: 250+25mm (9.8+1.0")
Z-axis travel: 1200mm / 1600mm (47.2" / 63.0")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 4786x1932x1941mm
Machine weight: 5900mm
Gantry type rigid structure
• 40% less floor space required compared to other bridge type machines with similar travel ranges.
• All axial movements are executed by the cutting tool instead of the work-piece, causing less load on the axes and thus improving dynamic accuracy.
High performance B/C two axes head
• Italian-made two axes head designed for high performance & high stability.
• A variety of milling heads are available optionally – high rotation speed / high torque / compact structure.
Advanced cooling technology
• Milling head, spindle, and the X / Y axes drive systems are equipped with advanced cooling systems developed by TECHNAI, THK, and AWEA. These systems keep thermal deformation to a minimum during high speed or heavy cutting operations and thus assure high accuracy.
Superior machine dynamics
• Superior dynamic response with 0.3G acceleration on all linear axes, supported by rigid structural design and advanced drive systems.
Derived from AWEA's advanced R&D technology and high quality components, FCV series 5-axis machining center offers high speed, high accuracy, easy operation and many other superior capabilities. FCV series is having best performance costratio than any other same class models in the field of the 5-axis machining center.
• Outstanding 5-axis simultaneous machining ability can finish complicated parts in a single setup which especially suits automobile, aerospace, medical and other industries that needs of high accuracy.
• High Performance B / C-axis rotary working table. Table load capacity is up to 300 kg ( 0˚ ~ 45˚ ). B-axis swiveling range is -50˚ ~ +110˚ .
• Depend on different machining characteristics, FCV series provides 12,000 / 15,000 rpm direct drive spindle or 16,000 / 20,000 rpm high speed built-in spindle.
The VM25 is a modular fully programmable system designed for high performances
applications in grinding machines. It is able to provide solutions for:
- Automatic balancing of the grinding spindle on 1 and 2 plane
- Touch detection to control the contact grinding wheel-work piece and grinding
wheel-dresser, by using acoustic emission and/or power sensors
- In-process and post-process gauging (absolute or comparative)
Packed with the latest machine tools technology and high precision turning capabilities, the Goodway GV-500 series high speed vertical CNC turning center combines a high rigidity structure and precision linear guideways with a servo indexing turret and powerful spindle ( max. torque up to 883 N-m ). These series features a compact machine size with heavy duty turning capabilities. In addition to the GV-500 series, the GV-500X series twin spindles & turrets equipped with loading & unloading systems can complete disk-shape work pieces that need multi-processing in one single setup which saves a great amount of time and increases production efficiency to meet your needs of today and tomorrow.
• Fully enclosed splashguard keep chips and coolant contained for a safe clean working environment.
• The low center of gravity design with 90 degree rotatable control panel provides easy access to load & unload parts and a user friendly operating interface.
• Super compact machine size ( 3.3m ) equipped with rear discharge chip conveyor increases factory space usage while providing you with a convenient conveyor system planning.
With the latest machine tools technology and high quality components, GOODWAY brings you the new GLS-2800 / GLS-3300 series high speed CNC turning center. This series is based on high precise linear guide ways and featured big bore, high power, fast cut and more to provide you machining solution with high efficiency cutting power. Besides, The GLS-2800 / GLS-3300 series equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle, G.LINC 350 intelligent control system and various automation equipment to reach a complete series and easily meet your machining needs of today and tomorrow.
Equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle and other advanced features allows GLS-2800/3300 can work on turning, milling, drilling, tapping and off-center milling tasks. The machining capability equals the integration of turning center and machining center, which significantly lowers machining cycle time and manpower, and also prevent accuracy error of switching work-piece to another machine.
he spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. The main body of bidirectional milling type right angle milling head is formed in one piece, so its machining precision is more accurate and stable. Besides, the V-shaped oil seal not only seals the hole tightly, but also has waterproof and dust proof functions. The bidirectional milling saves re-correction time, and enhances work efficiency. This type of milling head, you can select 800RPM (heavy duty cutting type), 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds. And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model N75-HSK is a special milling head for motorized spindle, you can select 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model N75-CV use curvic coupling, which can be positioned quickly, customer can select inside curvic coupling type or outside curvic coupling type for using according the adapter size. Also can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 400mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 600mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
1. This milling head is one of our CNC boring-milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy milling.
2. The inner wall is thicker. The main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 600mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
6. Temperature rises slowly.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 350mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 300mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The super heavy duty type right angle milling heads with heavy load bearings are suitable for super heavy duty cutting. And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The heavy duty type right angle milling heads with heavy load bearings are suitable for heavy duty cutting at low speeds(0-800RPM), finish milling, drilling, boring at high speeds(800-1500RPM). And can mill five sides of the work piece if they work together with our boring-milling heads. We also welcome customer-made orders.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The light cutting type right angle milling heads with angular contact ball bearings are suitable for light cutting at low speeds(0-800RPM), finish milling at high speeds(800-3000RPM). And can mill five sides of the work piece if they work together with our boring-milling heads. We also welcome customer-made orders.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The moderate cutting type right angle milling heads with angular contact ball bearings are suitable for moderate cutting at low speeds(0-800RPM), finish milling, drilling, boring at high speeds(800-2000RPM). And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model XR10 with unclamping cylinder, which can change the tool quickly, and the OTT pull stud type clamping units, make the tool clamping force strong and long service life.
Customer can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Adopting enlarged square main body can bear greater torque. It is also suitable for vertical lathe, large gantry milling machine.
The model XR10 with unclamping cylinder, which can change the tool quickly, and the OTT pull stud type clamping units, make the tool clamping force strong and long service life.
Customer can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
Optional accessories coolant through spindle for deep holes drilling.
Customized is available, please contact us.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
This milling head is suitable for deep hole machining, and you can select 800RPM (heavy duty cutting type), 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds.
With leading technology and high quality components. GOODWAY SD series Swiss turning Center with exquisite appearance, variety tooling selection and complete automatic system provides high speed turning, milling, drilling, tapping and other complicated work requirements on front / side of work-piece. Besides, optional sub-spindle and rear-end tools is available. The high efficiency performance of SD series can satisfy with mass production of precision parts requirement.
●The Universal Dividing Head can be used for Simple Dividing and also for producing worms, by changing gears and gear quadrant. A particular feature of the HOMGE design is the 55.5mm through bore and MT6 taper. Furthermore, the unit can also be tilted from 0 to 90 degrees.
●The Spindle, Worm and Gear are made of a high grade steel, hardened and ground for high accuracy and durability.
●The Tail Stock is designed with a dovetail construction for high rigidity and can be adjusted in each direction to achieve the correct alignment.
●The Worm and Gear provide a reduction ratio of 40:1 and the unit is supplied with a double sided Dividing Plate.
●Providing divisions on face A of 24, 25, 28, 30, 34, 37, 39, 41, 42 & 43 and on face B of 46, 47, 49, 51, 53, 54, 57, 58, 59, 62 & 66.
●The Change Gears supplied are 24, 28, 32, 38, 40, 44, 48, 56, 64, 72, 86 & 100 Teeth. Thus, a very wide and comprehensive range of indexing is achievable.
●Each Universal Dividing Head is supplied complete with center, carrier, change gear quadrant, set of change gears, Tail Stock and Dividing Plate.
SSD06 spindle unit is designed servo feeding with ball screw grade C5 and servo motor, the accuracy of spindle nose is strictly under 0.003mm and maximum drilling capacity up to 20mm (S45C).
CNC Spindle allows to perform all types of machining applications such as drilling, tapping, chamfering, reaming and countersinking.
Controller： FANUC 0i-T
Swing over bed：850mm
Max. turning diameter： 750mm
Max. turning length：800mm
Guide way type： Linear/Box way
Tool Spindle taper：BT50
X-axis Travel：650mm
Z-axis Travel：800mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：60,000rpm
Spindle nose：φ6
Drive system：Direct
X-axis travel：-5 ~ +50 mm
Y-axis travel：-10 ~ +150 mm
Z-axis travel：300 mm
A-axis travel：-30 / +120 degree
C-axis travel：360 degree
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：130~730mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：700mm
Y-axis travel：550mm
Z-axis travel：550mm
A-axis travel：-120 / +30 degree
C-axis travel：360 degree
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed： 12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：1000mm
Y-axis travel：650mm
Z-axis travel： 550mm
A-axis travel： -120 / +30 degree
C-axis travel： 360 degree
>click here to see more specifications<
This modular assembly gives you CNC adjustable feeding rate and fast reversing control for heavy duty machining. Roller type linear blocks are implemented and enhanced the assembly rigidity for your machining applications.
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：600mm
Y-axis travel：520mm
Z-axis travel：540mm
Spindle nose to table：150~690mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000 (12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：750mm
Y-axis travel：520mm
Z-axis travel：540mm
Spindle nose to table：150~690mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000 (12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：850mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000(15000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：850mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000(15000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
ontroller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：125~725mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt(Direct)
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：150~750mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1300mm
Y-axis travel：650mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1500mm
Y-axis travel：750mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1600mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：155~705mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：150~750mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1300mm
Y-axis travel：650mm
Z-axis travel：550mm
Spindle nose to table：155~705mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1500mm
Y-axis travel：750mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：2-step gearbox
X-axis travel：1600mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：2-step gearbox
X-axis travel：2100mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
JHC-20S-CNC8 centerless machine equipped with auto loading / unloading device. Aesthetics Splash Guard and high strength one-piece fabricated base . Semi-hydraulic float spindle is protected by an oil membrane which results in minimal contact friction. Regulating wheel drive by servo motor variable speed from 10～250RPM. Automatic wheel dressing. Automatic compensation function and no need to do the extra editing on the program. The range of grinding diameter is from 1~ 100mm. Machine equipped with “Dual System”, it’s convenient for technician to control the movement of axes and loading/unloading devices only by one controller.
The second tool system is equipped with 14 tools included 3 cross live tool, 3 face live tool, 3 O.D. tool, 5 I.D. tools. To machine complex application and better accuracy, Y axis is assembled linear guideway.
Whole machine is used with boxway to enhance smooth and fast precision movement and ensure dynamic rigidity and heavy-duty cutting ability.
Capabilities: This multi-tasking turning center is an advanced machine designed for precision complex parts processed in one setup.Power & Versatility: It has Double Spindles and Turrets with back machining provided by an 8-station sub-turret and sub-spindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision and versatility.Front Machining: BMT45 12-Stations, Up to 24 tools, 7.5/11 kW Spindle Power, 55 mm Through Hole.Back Machining: VDI 25 8-Stations Sub-Turret, 3.7/5.5 kW Spindle Power, 48 mm Through Hole.
Capabilities: This heavy duty multi-tasking turning center is an advanced and economical solution designed to process precision complex parts with fast cycle times.
Power & Versatility: It has Double Spindles, a BMT 12 station turret and 4 gang tools for economical machining. Coupled with superimposed cutting it’s a powerful solution for precision complex workpieces with extremely fast cycle times.
Front Machining: BMT 45, 12 Stations, Up to 24 Tools, 7.5/11 kW Spindle Power, 55 mm Through Hole
Back Machining: GT42: 4 x 20 mm ID Tools, GT52: 4 x 16 mm ID Tools, Or 3x 20 mm ID Tools, Or 3x 25 mm ID Tools
SIGMA CNC – 2016 New Development
Automatic Swing Divided Angle Head - A、C-axis Auto Indexing Divided 5ﾟ(1ﾟ)
SDV-H series, Direct-Drive Spindle max. 10000rpm collocate with 2-steps Planetary Gearbox, Spindle Motor 35/30HP, Torque Max. 907 / 770Nm, Heavy Cutting & High Spindle Speed in one machine. Besides, it could choose Auto Attachment Heads Change System, Extension Head, 90ﾟAngular Head, 35ﾟ&45ﾟHead, Swing Divided Angle Head are self-made by SIGMA CNC.
In the beginning of 2016, SIGMA CNC developed a new Automatic Swing Divided Angle Head, BT-50, max. 3000rpm, C-axis ±270ﾟ auto indexing minimum 5ﾟ(1ﾟ) by gear coupling, A-axis ±90ﾟauto indexing minimum 5ﾟ(1ﾟ) by gear coupling, Material Remove Rate max. 640cc/min. It is very useful for the molds processing in the Automotive field & Aerospace field etc.
SIGMA CNC has been established over 15 years, and innovated over 15 mechanism patents of machine tools and use them into our products. To enhance greater differences with our competitors. SIGMA CNC always cares about the Quality, Accuracy, Service, Reliability & New Innovation for our products that could give customers more functional applications and helping customers to obtain greater profits.
VU-620 offers high speed, high accuracy and more reliable quality. Twin door design with wide open space is easy for loading workpiece. Movable column C-shape provides superior rigidity. Rotary table with one-piece iron casting provides excellent ductility an dgreater anti-vibration.
Axis motors are direct coupled with ball screws, featuring highly efficient motion control, high response and low noise. And the box way series mach9ining centers are all Finite Element Analysis (FEA) designed. The machine structure is optimized for maximum mechanical rigidity but with minimum cast iron material used.
8 axes. Equipped with sub-spindle for front and back machining. The maximum processing diameter is 20mm.
X/Y/Z travel : 800(Opt.1000)/400/400mm
Spindle taper : NT40
Spindle motor : 5HP (Opt.7.5HP)
Controller system
With twin spindle and twin turret structure, finite element analysis is used on a 45-degree slant bed design to support the rigid base for spindle and turret.
Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality and
utuilization with intelligent function.
This multi-tasking turning machine equipped with FANUC controller is composed of the main spindle, BMT-45 power turret, and Y-axis with an overall width of only 1815mm. And, with narrow width, small floor space, and rear chip disposal design, this machine still has a large turning diameter of 300mm and can accomplish the production line layout requirement for full line production. Furthermore, 12 tools turret can specify the automatic processing required for a variety of workpieces. And with an optional auto-loading gantry robot, it can fulfill diverse and large quantity automatic processing requirements.
The 5 axes simultaneous processing, can reduce the times of workpiece unloading and the requirement of the jigs, shorten the processing time and improve performance. C-axis table using the DD motor provides (Turning Speed 800rpm/min) high torque and rigidity, and solve the traditional worm gear backlash and worn problems. High torque and efficiency of the spindle with a complete high-rigidity structure applied results in roughing to finishing can be completed on the same machine, suitable for machining hard materials and non-ferrous materials processing.
This is designed to meet high accuracy, high speed and high efficiency machining requirements. 2. This machine allows the operator to set up workpieces while the machine is performing cutting, to increase efficiency.
1) There are 6 linear blocks for Z axis. 2) MVL-HS series uses Mitsubishi controller M830 (15” colors LCD). 3) MVL-HS series adopts BBT40 dual contact tool holder system. The bearings of spindle adopt oil-mist type lubrication system. The cooling system of spindle by microcomputer temperature control system. 4) Chassis flush sheet metal made of SUS. 5) Cutting coolant system
1) 3 axes adopt high precision linear guideway, suitable for the needs of high-speed precision machining. 2) Spindle with ring sprinkler design, to improve cooling needed during cutting. 3)Option: MLC series (X/Y-Linear ways； Z-Box way)
1)Table surface and c-axis center at the same level, to improve the accuracy of machining datum point (program reference point).
2)Table can be reserved 2 holes (OPT) with 6-8 bars to install jigs.
3)4/5 axis rotary table adopts two section worm shaft and worm wheel.
4)To connect the base of 4/5 axis with X axis linear way and ballscrew can makes the interference of Z axis travel decrease effectively to maintain high rigidity of machine.
1. The moving column and fast feeding design
2. Rapid table exchange (Change time: 7 sec)
1.MAX series is suitable for use in aerospace industry, electronics industry, automotive industry, medical industry and mold industry. This MAX series can help user to reduce preprocessed time for fixing working-pieces.
2.The design of B/C structure with twin arms is for support and stability. Then when you do machining in C axis, the accuracy is precision.
The 3 axes box ways is focusing for heavy cutting. The machining position with special design is in the center of machining center to increase the stability of dynamic machining.
DMH series is with the high-speed and high-precision mechanical design concept. It is installed three axes ball linear ways and built-in spindle. It also has high-rigidity frame structure for high stability during machining process. It is designed for mold making.
The CNV-750 is designed for long-term high accuracy, and superior surface finishes. Classic manufacturing methods and ultra-rigid construction are combined with advanced technological features to provide exceptional value.
Now you can see the CNV-750 structure and 3 axes movements by click link via mobile device: https://reurl.cc/O4Xk73
Step 1: Click link.
Step 2: Click bottom left "CLICK TO EXPERIENCE AR".
Step 3: Take your smart phone scan the QR CODE.
Step 4: Target the CNV-750 photo.
The NT-208SM is Campro’s highly flexible and profitable twin spindle CNC lathe which is an intelligent CNC multi-tasking machine, has high rigidity structure design by CAE analysis with quality engineering that has been considered the geometry and the physical properties of the design to increase reliability and material removal rate (MRR) effectively. The boxway type one-piece 30∘slant bed offers perfect stiffness and lower vibration to deliver much heavier cutting with a smaller footprint. Through synchronized control of 8” Main spindle / 6” Sub-spindle to complete the greatest amount of primary and secondary turning possible in one compact platform. The NT-208SM not only equip twin spindle but also adopt living turret and C-axis control which enables machine to perform milling functions, the hardened precision box guideways and optimal structure provide excellent performance for heavy-duty cutting. CAMPRO IIoT Smart Manufacturing Technology offers extremely good digital tools. Meanwhile Campro NT-208SM can adopt auto production system, bar feeder, or parts catcher to fulfilling the needs of 4.0 in the shop floor.
The NV series provides more Y-Axis travel than other Vertical Machining Centers on the market providing increased flexibility.
●Heavy-duty roller type linear guideways on 3 axes which provide integration of heavy cutting ability from box way and fast movement ability from linear guide way.
●Z-axis servo motor with brake replaces counter-balance to provide optimal surface accuracy on 3D machining.
●Pretensioned class C3 precision ballscrews on 3 axes help to eliminate blacklash. ●Bearings with dust-protection device are assembled by 3 sets both in the front and rear. ●One-piece column which designed with shoulder to support tool magazine to decrease vibration and increase the machine stability while tool changes.
●Optional max. 4/5-axis table diameter allows more working area and less interference between cutting tools and workpieces.
【HK series】
Feature：
◎Prevent deterioration of liquid.
◎Open coil type heat exchanger can prevent the obstruction problem of liquid circulating system.
◎Advance the speed of process.
◎Maintain the stability of dielectric fluid, advance the process quality.
◎Avoid fire risk cause by temperature rise and accumulating of dielectric fluid, advance the working safety.
◎Reduce the wastage of electrode.
◎Prevent the spreading of foul odor air, reduce the air pollution.
◎Easy operation and low noise.
◎Made of anticorrosive material.
Applications：
Spindle, Linear Motor, Ball Screw, Grinding Liquid, CNC Cutting System, CNC Lathe, Other Machining Center
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【HJ series】
Feature：
◎Prevent deterioration of liquid.
◎Open coil type heat exchanger can prevent the obstruction problem of liquid circulating system.
◎Advance the speed of process.
◎Maintain the stability of dielectric fluid, advance the process quality.
◎Avoid fire risk cause by temperature rise and accumulating of dielectric fluid, advance the working safety.
◎Reduce the wastage of electrode.
◎Prevent the spreading of foul odor air, reduce the air pollution.
◎Easy operation and low noise.
◎Made of anticorrosive material.
Applications：
Grinding Liquid、CNC Cutting System、CNC Lathe、Other Machining Center
Applications：
◎CNC Machining Center、CNC Grinding machine、Broaching machine、CNC Wood-working Machine、CNC Mechanical Press、CNC Lathe、High Speed Lathe
◎Hydraulic Unit
◎High Speed Spindle
Feature：
◎Prevent temperature increasing of spindle, improve working precision of machine.
◎Prevent deviation of spindle center line or heat deformation of machine.
◎Extend the lifetime of the machine.
◎Stabilize oil pressure, prevent oil vibration.
◎Easy operation, low noise.
Feature：
◎Precisely control temperature of industrial machines, improve production efficiency and reduce cost.
◎Use stainless steel for water circuit.
◎Multi-safety devices are equipped to secure the safety of operator and machine.
◎No need for cooling water tower【HWV, HWK, HWH】. No heat exhaust【HEW, RW】.
Applications：
Spindle、Linear Motor、Hydraulic Unit、CNC Cutting System、Laser Machine、Other Machining Center、 CNC Wire Cutter、PCB Drilling Machine、Injection Machine、Semi Con Industrial Machine、Medical Equipment、Printing Equipment【HWV、HWK、HWH】
Vertical With Tank【HEW，RW】
Campro PV Series of Double Column Machining Center, moving table bridge mills provide the highest accuracies of any bridge mill on the market and can machine large parts efficiently with its rigid design. The Y axis travel is 1,600 mm offers with 3 sizes to X-axis travels ranging from 2,200 mm to 4,200 mm. The main characteristics of PV-2216 are single unit (monobloc) bridge, the monoblock column and cast base are made from one-piece with scraped contact surface deliver rigidity and stability, adopted following as standard:
▶25 HP 6,000 rpm Gear-head Spindle.
▶32-tool chain type ATC.
▶Dual built-in casting chip screw removal system with chip conveyor.
▶Heavy duty roller type linear guideways on X & Y axes.
C / Y-axis with living turret & Sub-spindle
CPL-3010SY is optimized with sub-spindle which allows automatic part transfer of workpiece from main spindle to sub-spindle, it could save manpower and reduce cycle time. The front and back-end turning applications may be completed in one single machine.
Inheriting the outstanding machine rigidity from TB series, the TD series is the brand new multi-tasking turning center with single power turret which standard equipped with 12 tool stations and linear Y axis to process milling function. In addition, for customer’s needs, the 16 tool stations turret and sub-spindle is also available for more complex machining process, it helps to reduce labor costs and increase floor utility.
- VTX-II high torque type not only provides the machining torque equal to a medium-sized machining center, but also keeps its originally outstanding rapid traverse performance.
- VTX-II high efficiency type has outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically saves cycle time.
High rigidity structure, machine bed supplies a steady three-point support design
Minimized machine size design for convenient production line planning
Optional choice for automatic pallet changer system to increase production efficiency
Standard equipped 15,000rpm built-in spindle, maximum power of up to 37kW, maximum torque of up to 250 N m
SH series are very suitable for high speed cutting of aluminum alloys
Spindle Taper：BT30
Outer Diameter：100 mm
Max. Speed：15,000 rpm
Bearing size：Ø45
Bearing Lubrication：Grease
Clamping pull-force：2 KN
1. Specified Hydro-static bearing offered heaviest loaded on the index table. 2. Powerful and rigid gear driven spindle design provide the Max. torque as 2177Nm.
1. 6000 rpm gear driven spindle has high spindle output torque for 740Nm as standard. And 1077Nm as optional available.
2. New hydraulic application design will saving energy and client’s consumption.
Compactly constructed with minimal apporach.
Extremely smooth machining motions, and can be equipped with carious tooling system.
Including gang type table, V8 hydraulic turret, Polygon milling turret.
Equip a 6" hollow 3-jaw hydraulic chuck or a collet chuck.
Max. swing: 320mm (CL-10/CL-12)
Max. swing: 420mm (CL-100/CL-120)
Swing over cross slide: 100mm (CL-10/CL-12)
Swing over cross slide: 170mm (CL-100/CL-120)
Standard turning diameter: 150mm (CL-10/CL-12)
Standard turning diameter: 350mm (CL-100/CL-120)
Max. turning length: 100mm (CL-10/CL-12)
Max. turning length: 200mm (CL-100/CL-120)
Spindle speed: 80~4000rpm (CL-10/CL-100)
Spindle speed: 60~3000rpm (CL-12/CL-120)
Bar capacity: 45mm (CL-10/CL-100)
Bar capacity: 65mm (CL-12/CL-120)
The You Ji VMT Vertical Turn /Mill Center Series combines 3-axis 5-face machining with vertical turning capabilities. The machines provide 5-sided or 4+1 axis milling and turning of medium size workpieces, producing complete parts in a single set-up. A full C-axis allows for 4-axis simultaneous milling, making the machines ideal for aerospace and energy industry applications.
X/Y/Z travel : 700(Opt.800)/400/420mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
Controller system
X/Y/Z travel : 1600(Opt.1800.2000)/550/500mm
Spindle taper : BT40 (Opt.BT50)
Spindle motor : 7.5/11kw (Opt.11/15kw)
Spindle driven : Belt (Opt.Direct)
APPLICATION
■ Oil hydraulic equipment
■ CNC lathe and high-speed lathe
■ CNC grinding , broaching and pressing machine
■ CNC machine center (5-axis)
■ CNC wood carving and oil hydraulic machine
■ CNC vertical & horizontal machine center
FEATURE
■ Maintained the constant oil temperature in order to prevent process-ing precision-losing.
■ Kept oil viscosity and avoid oil deterioration to stable spindle working.
■ With the temperature control panel to avoid thermal expansion.
■ Built-in failure-detection system that connects to control panel in order to warn users and prevent further damage to machine.
■ Filling high-efficiency environmental refrigerant, without pollution.
APPLICATION■ CNC grinding machine■ CNC double column grinding and milling machine■ CNC machine center (5-axis)■ CNC vertical & horizontal machine center■ Industries and high-precision spindles with high-speed precision requirementFEATURE■ Full series of inverter compressors are smooth start. There is no-start instantaneous high current and saving power more than 33%.■ Unique design of multi-function LCD panel and it's provides -0.10°C temperature control stabilization.■ There are 15 malfunction protection to ensure normal operation of cooler.■ When low heating load is happend,the cooler will operate in low load mode and combined accurate temperature control and energy saving.■ Groove recessed panel design is reducing oil mist infiltration into electrical control unit.■ Using high-efficiency heat exchanger to enhance cooling efficiency.■ Using high-efficiency environmental refrigerant and without pollution.■ Up-to 95% materials of machine are recyclable and eco-friendly.
X/Y/Z travel : 700(Opt.800)/400/100mm
Vertical travel (M./A.) : 450mm
Spindle taper : NT40(Ø105)
Spindle motor : 3.7KW-Inverter (Opt.3.7-5.5KW-servo)
Controller system
1.Vacuum internal space which feature easily collect dust and avoid dust exposed
2.A dry cutting system make sure dust easily collect and avoid pollution problems.
3.A strong negative dust suction system with close full guard to prevent dust leak off and keep health of the operator.
4.The positive device in the electric system, to achieve dust prevention
5.High speed controller with high speed cutting function to keep face accuracy for the work piece during cutting
6.All axes are completely covered with telescoping guide way to prevent ball screw.
The rotary cylinder is divided into two types: rotary hydraulic cylinder and rotary air cylinder. The main function is to cooperate with the application of high-speed rotation of the spindle to drive the clamping and loosening of the chuck.
Indispensable in the automatic clamping configuration.
AUTOGRIP's rotary hydraulic cylinder has a built-in non-return valve self-locking mechanism, which can provide the function of central air injection or water injection depending on the model, and can be used with a stroke detection mechanism to ensure the positioning of the work piece clamping.
INDUSTRY 4.0 SMART MANUFACTURING, AUTOGRIP has improved product functions, and the rotary hydraulic cylinder can be equipped with a linear positioning sensing system. It is characterized by full-stroke detection, and the clamping position can be set in Teach-in mode. It is not necessary to manually adjust the proximity switch when changing workpieces. It is suitable for vertical lathes or sub-spindles with limited space. The selection of linear positioning sensing system can make the workpiece clamping and positioning more accurate, and the quick setting can reduce downtime, increase work efficiency and increase production.
Full range of Rotary Cylinders:
Thru-Hole Rotary Cylinders (TK、TS、TH、TR), Non-Thru-Hole Rotary Cylinders (RK、RK-N、RH、RA), Stroke Control Rotary Cylinder (RS、RS-N), Coolant Connection Rotary Cylinder (RL、RL-N), Air Connection Rotary Cylinder (RL-AN), Compact Style Rotary Cylinder (RE、RE-A、RE-L), Double Rod Rotary Cylinder (RD), Rotating Joint (RC).
The collet chuck mainly changes the taper when the inner collet bushing moves, and drives the inner elastic collet to clamp the workpiece. Compared with the traditional collet collet, the collet chuck is opened faster and clamped more firmly.
The short profile reduces tool interference, making it the perfect choice for small workholding or automatic feeding of bar workpieces from the rear.
AUTOGRIP's collet has a unique waterproof design to prevent cutting fluid from entering the through hole of the spindle.
-Strengthen the casting structure and improve the supporting strength.
-Table 45-degree design, easy clean and remove it to outside.
-The tool measurement device is located inside, mounted on the table casting, and moved together which will not interfere tool exchange and prevent chip pollution.
-Disc-type tool magazine to improve efficiency.
-Unique design to facilitate iron filing cleaning.
-Reserve the automation equipment device interface.
-The wide side door could equip with automatic equipment and easy maintenance and cleaning.
-The interface is reserved in the center of the work table, which can be installed with automation devices.
-Compact footprint.
The indexing operation is performed during the spindle running, which can quickly switch between multiple working axes. Indexing angle: 90°*4 or 45°*8 with unique indexing system and hydraulic system, chuck with pressure detection mechanism, high reliability. Internal parts are hardened and ground for high durability. AUTOGRIP is a professional indexing chuck manufacturer.
JL-20200CNC rail grinding machines are suitable for standard-sized and miniature linear guides. With two vertical spindles and one horizon spindle,this machines can fulfill three-surface profile grinding of linear guides at the same time.
1. Cross Slideway: The Linear Guideway has the high rigidity and very high load capacities that improve working precision.
2. Also has the characteristics of low noise , high load capacity.
3. The hydraulic type drive system of the working table.
4. Table is driven by two hydraulic cylinders.Use high rigidity high precision spindle is of a cartridge type design and anti-friction bearing.
1.Using a hydrostatic table, the speed can reach 200 r.p.m.
2.The high rigidity spindle, which can resist the external force of heavy grinding, and vibration free to maintain stability and precision performance.。
3.The special bearing arrangement rotary table to eliminates the lateral force generated by the belt to increase accuracy and stability.。
4.Vertical down feed are driven by gear box and servo motors
5.Double “V” slideways on Cross feed with Turcite-B coated to minimize the friction of slideways and improve the accuracy of surface finish.
6.Linear guideways on cross and vertical feed movement, high precision ball screw driven by servo controller and servo motor.
7.Full closed splash graurd, to ensure the safety during grinding process.
8.The spindle frequency converter speed is 1600 r.p.m.
9.With induction spindle motor (20hp)
10. Dynamic balancing device.
Swing over bed: 406 / 432 / 532 mm
Distance between centers: 767 / 1067 /1667 mm
Spindle bore: 51 / 58 / 78mm
Spindle speeds: 70-1800 rpm (Spindle bore 51mm)
Spindle speeds: 35-2000 rpm (Spindle bore 58mm)
Spindle speeds: 29-1650 rpm (Spindle bore 78mm)
Swing over bed: 560 / 660 / 760mm
Distance between centers: 808~3983mm
Spindle bore: 86 / 104mm
Spindle speeds: 13~1200 rpm (4P)
Spindle speeds: 8-800 rpm (6P)
Swing over bed: 860 / 1020mm
Distance between centers: 1500~8500mm (MT#5)
Distance between centers: 1430~8430mm (MT#6)
Spindle bore: 105 / 153mm
Spindle speed: 15~1000 rpm (4P)
Spindle speed: 10-700 rpm (6P)
Max. swing: 590mm
Swing over cross slide: 380mm
Max. turning diameter: 450mm (V10)
Max. turning diameter: 340mm (VDI)
Max. turning diameter: 420mm (BMT)
Distance between centers: 580mm (CL-220/CL-250)
Distance between centers: 1180mm (CL-280)
Spindle speed: 3200rpm (CL-220)
Spindle speed: 2200rpm (CL-250 / CL-280)
Spindle motor: 25HP
Chuck & Bar capacity: 8", 52mm (CL-220)
Chuck & Bar capacity: 10", 80mm (CL-250)
Chuck & Bar capacity: 10", 12", 80mm (CL-280)
Turret: Vertical 10-station servo turret
Turret: Live tool vertical 12-station turret (VDI 30/BMT 55)
Swing over bed: 660mm / 900mm / 1150mm / 1500mm
Swing over cross slide: 370mm / 520mm / 700mm / 900mm
Width of bed: 460mm / 560mm / 725mm / 1000mm
Distance between centers: 1055~4285mm / 1015~6330mm / 1020~7020mm / 2075~6075mm
Spindle bore & speed (CL-38): 120mm (6-1600rpm), 186mm (3-1000rpm)
Spindle bore & speed (CL-58): 120mm (6-1600rpm), 186mm (3-1000rpm), 258mm (6~600rpm), 375mm (4~400rpm)
Spindle bore & speed (CL-68/CL-78): 181mm (6-650rpm), 255mm (6~600rpm), 375mm (4~400rpm), 530mm (2~300rpm)
Spindle motor(CL-38): 30HP
Spindle motor(CL-58): 30HP, 40HP
Spindle motor(CL-68/CL-78): 60HP
Turret: V8, H4, H6
- Built-in FANUC TURN Mate i conversation software, no writing of NC programs required. The operator only needs to input machining parameters according to the graphic guidance before performing machining.
- The manual four-way tool holder rotation emplys a curvic coupling for upgrading the positioning accuracy of the tool holder.
Max. swing: 530mm
Swing over carriage: 285mm
Width of bed: 346mm
Distance between centers: 1067mm, 1667mm
Spindle bore: 78mm
Spindle speed: 3~1650rpm
Spindle motor: 10HP
．Turning & Milling in one set-up．Y-axis travel 260 mm (10.2")．Max. turning dimension Ø500 x 1075 mm．Turning spindle 4200 rpm / 15 KW with 8” chuck for Vmt-X200, or 3500 rpm / 22 kW with 10” chuck for Vmt-X260．Milling spindle 12000 rpm / 22 kW．with HSK-T63 / A63 tooling．ATC-40 tools
．Travels: Vcenter-F76: 760/500/510 mm (X/Y/Z) Vcenter-F106: 1060/600/610 mm (X/Y/Z)．Rapid feeds 32/32/32 m/min．8000 rpm spindle output 15 kW (S3)．Roller guideways and Ø40 mm ballscrews．Screw chip removers included
Table working area 2,700 x 750 mm
(106-1/4 x 29-1/2 inch)
Table travel (Longitudinal) 2,000 mm
(78-3/4 inch)
Table travel (Cross) 800 mm
(31-1/2 inch)
Vertical spindle head travel (Z axis)
700 mm (27-9/16 inch)
Horizontal spindle head travel (W axis)
650 mm (25-9/16 inch)
The T series is designed for superb machine rigidity and performance.This series is suitable for a wide range of applications such as automotive,aerospace and die & Mold.
The development of POSA aerostatic precision torsion is an important milestone for POSA to break through the traditional design structure. The R&D team uses gas pressure to obtain 1/1000 of the characteristics of ordinary lubricating oil, analyzes and calculates the structural optimization design of the internal air pressure flow channel of the torsion, and in the rotation and setting department Equipped with a load-bearing rigid air film between them. Demand for localization of components and other processing processes.
New MV3 series has an even greater degree of reliability and performance. The design concepts of the new MV3 series combine advanced technology, performance and value for various machining applications.Quaser produces this machine layout with the state-of-the-art digital design. Taking into consideration easy repair to reduce downtime. The MV3 series is the choice to increase part production.
• Rotary magnetic chuck dia：600mm
• Meehanite Class FC30 casting with slide way provides high
stiffness and wear resistance maintaining the accuracy of the
machine.
• Spindle lateral design creates stability during heavy cutting.
• Base and column main castings use Meehanite Class FC30 and aged naturally through time allowing longtime structural
stability.
• Vertical feeding uses 2 high stiffness and rigidity linear roller
guides, RG45(Block x6), RG65(Block x6) allowing smoothly
vertical feeding whilst maintaining high stiffness.
• Small workpiece suction is accomplished by fine electrical
magnetic chuck.
• Rotary magnetic chuck dia：500mm
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• Vertical Y axis uses Class 1 ball screw Ø50 provides high stability during feeding.
• Vertical and longitudinal feeding uses high stiffness and rigidity linear roller guides made in Japan (slide block x6) provides smooth feeding but still maintain high stiffness.
• Vertical spindle Y axis uses peumatic counterweigh to reduce ball screw and servo motor loading to make movement more smoothly and extend the use of life.
• Horizontal Spindle uses six high precision ball bearing for heavy grinding.
• Rotary magnetic chuck dia：800mm
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• Spindle lateral design creates stability during heavy cutting.
• V3 grade spindle motor with good water proof and moisture resistant design.
• Vertical feeding uses 2 high stiffness and rigidity linear roller guides, RG45(Blocks x6),RG65(Block x6) allowing smoothly vertical feeding whilst maintaining high stiffness.
• Small workpiece suction is accomplished by fine electrical magnetic chuck.
• Rotary magnetic chuck dia：350mm
• Spindle motor adopts V3 Grade provides good water resistance and resist high humidity.
• X、Z axis feeding uses high stiffness and rigidity linear roller guides allowing smoothly X.Z feeding whilst maintaining high stiffness.
• Machine equips fine pole electrical magnetic chuck provides bigger holding power and able to attract small workpiece firmly.
• Table size(LxW)：1200x2000mm.
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• The large spindle is support by CP6 precision angular contact ball bearing. 20HP(V3) motor ensures powerful accurate cutting.
• All slide ways are coated with TURCITE-B and then hand scraped for precision operation and longevity.
• The table speed is controlled infinitely by proportional valve, which is adjusted from the knob on the control panel.
• The automatic lubrication system is furnished as standard to provide ample lubrication on all slide ways and ball screws whenever the hydraulic is under the power, thus assuring smooth table movement.
• Y-axis ball screw(C3) and high precision reducer, by AC servo motors driver.
• Table size(LxW)：750x2000mm.
• Machine structure is manufactured from high quality Meehanite class FC cast iron
• Spindle motor select high stability Siemens motor
• X and Z axis guide way use double V design
• The large spindle use CP6 precision angular contact ball bearing (Front 4 and Rear 2) ensure heavy grinding ability.
• Y and Z axis use precision ball screw
• Y axis use AC servo motor and go with MPG reach high feeding accuracy
• Cross stroke adjusting function get rid of inconvenience of traditional sensor and increase grinding efficiency. All guide way and ball screw use automatic lubrication system for forced cycle lubrication (with alarm for oil detective)
• Table size(LxW)：1500x600mm
• “MEEHANITE” casting.
• Machine base fully supported design creating high rigidity structure.
• 3 axis uses high precision ball screw AC servo motor drive.
• X axis use double V guide way design and driven by hydraulic.
• Y 、Z axis uses high stiffness and rigidity linear roller guideways.
• High precision spindle.
• Closure type water-proof guard.
• Table size(WxL)：500x1000mm
• Precision grinding machine.
• Automatic Trim Compensation.
• On line spindle vibration monitor.
• Machine base fully supported design creating high rigidity structure.
Multiple-Axis Mill-Turn Machining Center
MT-900 has a 5-axis milling head, two turrets, a tool magazine and twin spindles. The design layout allows to maintain a large work envelope for both lathe operations--turning and milling. All 6 sides of a art can be machined.
-最大旋徑/Swing over bed Ø500 mm
-最大加工直徑/Max. machining dia. Ø300 mm
-最大加工長度/Max. machining length 922 mm
行程 Travels
X-軸/X-axis 420 mm
Y-軸/Y-axis ±150 mm
Z-軸/Z-axis 900 mm
B-軸/B-axis ±150˚
C1-軸/C1-axis 360 (S1=3,000rpm)˚
C2-軸/C2-axis 360 (S2=3,000rpm)˚
W-軸/W-axis 968 mm
A-軸/A-axis 360 (1°)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=636
．Max. Machining diameter: Φ800 mm
．Max. Machining length: 1,342 mm
．X-axis Travels: 340(310+30) mm
．Z-axis Travels: 1,150 mm
．Spindle Nose: A2-11 (STD.) ; A2-8/ A2-15 (OPT.)
．Chuck Diameter: 15" (STD.) ; 12" (OPT.)
．CS- axis function
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=662
Offers big capacity, together with superior speed, all in a compact construction.
It combines the smoothness of a drilling tapping center and the capacity of a VMC in one machine.
It has a spacious table to handle big cutting jobs in combination with extra high-speed design, making it unmatched in performance and efficiency.
A. Features of excellent structural design:
● The machine is made of high-quality FC-300-graded cast iron, the structural design processes with Finite Element Analysis (FEA) to inject the mechanical as well as the aesthetic factors for the max. rigidity and flexibility.
● Referring to the structural concept of horizontal machine base, the lift-up design allows high speed and smooth motion control for the moving parts on the machine base and table.
● All 3 axes are employed with high-rigidity roller-type linear guideways for outstanding machining rigidity.
B. Tool magazine is separately mounted:
● The tool magazine is separately mounted in combination with a door to completely isolate from the machining area, which not only prevents from the contamination by chips and coolant on the tool magazine, but also makes the maintenance easily.
C. High-efficient pallet-changing system:
● High-speed rotary-type APC – employed high-precision 3-piece couplings for direct pallet change without lifting up the pallet, featuring high reliability and repeatability within a short pallet-changing time.
● Upon request, easily to integrate with A/C axis or clamping fixtures for the flexible and efficient machining.
D. Standardized design for 4-axis wiring and cabling:
● The space for the hydro-pneumatic pipes and power cables for 4th axis is preserved at the central hole of the APC.
E. Well chip-prevented working area:
● With the telescopic cover made by stainless steel, the working area is well isolated, making the coolant flushing perfect and preventing from the chip contamination.
F. Comprehensive chip conveying system:
● Specially designed with a comprehensive chip conveying system under the machine base, making the chip conveying efficiently.
The V-shaped inner rib base design has high-rigidity and high-precision structural design. The new generation of small 3 axis VMC machine SV-76S occupies a small space and meets the market demand for high processing efficiency. The three-axis adopts precision linear slide rail design, and the X-axis stroke is 500 / 650 / 760 mm, which saves space and is more productive.
A. Perfect structural rigidity
● The stable low gravity machine base offers a solid foundation for the entire VMC machine. The V-shaped inner ribs provide long lasting dynamic and static accuracy.
● Extra wide span between linear ways exhibits exceptional stability to absorb cutting vibration; free from overhang problems.
● All structural parts are manufactured from high tensile FC-300 cast iron, stress relieved and deformation free.
● The box type construction features anti-deformation and anti-bending.
● The A-shaped machine column firmly supports the ATC unit and head stock. The design is capable of dealing with cutting force from axial and radial directions.
B. Tough Casting Structure
● Structural castings are made of tough cast iron, which is stress-relieved to present a stable structure; the castings are designed with a box structure, which is highly resistant to bending and twisting.
C. Extra-Large Track Spacing Design
● Effectively disperses the cutting force, prevents the saddle from overhanging, and maintains excellent dynamic accuracy. The three-axis transmission system adopts the design of direct drive and pre-tensioning mechanism.
D. A-Shaped Column Design
● FEA analysis effectively distributes the weight of the tool magazine and the axial and radial force of the head cutting.
E. Stable Low Center Gravity Base
● It provides stable support for the whole machine, and the V-shaped rib structure design provides the best dynamic and static precision performance of the whole machine.
F. High-Speed and Stable Features
● Focuses on the Design of the Structure to Ensure the Best Dynamic and Static Stability
The newly-enhanced overall structural design presents cutting performance and processing stability. Through FEA analysis, design and manufacture, whether it is mold, automobile, motorcycle, medical, aerospace, we can provide you with reliable and high-efficiency linear CNC machines based on the solid industry experiences.
The three-axis is designed with roller linear guideways to meet the needs of superb high-speed and high-efficiency machining, easy sales and high utilization rate.
A. Features
● The linear CNC machine series employs high-precision roller-type linear guideways.
● The motor mount in the end of 3 axes are precisionly-scraped before mounting and carefully pre-tensioned after assembly, enabling the transmission system to achieve long-term stability.
● The X-axis is equipped with 6 blocks.
● The saddle and table are of a box-type structure with an increased height on structural parts, featuring light weight and high rigidity.
● A perfect combination for speed and structural stability.
● Oversized base and column, reinforced column bottom and solid Z-axis structure assure vibration-free cutting.
● The rigid ballscrew with double nuts is driven by powerful servo motor.
● Extra wide span between linear guideways effectively upgrades dynamic accuracy.
B. Perfect Design for Structural Stability
● The saddle and the table are designed in a box structure. The height of the structural parts is increased, and it has the perfect design of light weight, high rigidity, speed, and structural stability. The spindle length/width ratio is of 1:1 design.
C. Double Nut Ball Screw
● High-rigidity double-nut ballscrew driven by high power servo motor.
D. Extra Large Base and Column
● Strengthen the quality of the bottom of the machine and the thick and stable structure of the Z-axis to ensure least vibration during high-speed movement and cutting. The column width is up to 1200 mm.
E. Three-Axis Transmission System
● Assembled after precision scraping. After rigorous assembly and pre-tensioning, the long-term stability of the transmission system is ensured.
This series of machine features optimal cost-to-performance ration. Every model among this series has a modular design and an enhanced mechanical structure, exhibiting high speed, high precision cutting performance and upgraded machine stability. Each model can fully satisfy the requirements for precise complex surface machining and mold machining in various industries. This SDC series can be widely applied to the high-tech industries, such as: aerospace, automotive and motorcycle, energy, electronics and transportation.
A. Roller-type linear guideways on three axes
● All three axes are mounted with roller-type linear ways. The X-axis (table) uses #55 linear guideways with 6 blocks. The Y/Z axes use #55 linear guideways. The Y-axis linear guideways are of heavy-duty type with rigidity increased by 70%, making the machine suitable for high-speed, high-rigid and long-term machining.
B. High-rigidity machine structure
● The massive base is a box type structure in combination with internal rib reinforcement. Employs 55mm high rigidity roller type linear ways and one grade increased Ø63mm ballscrew. These provide a dependable foundation to ensure high accuracy in high-speed machining.
● The oversized columns are of honeycomb structure with higher stability than others. This also provides better geometric accuracy maintaining capacity compared to conventional structures. The columns and the cross beam are one-piece fabricated. The contact surfaces of all parts have been scraped for higher accuracy of the machine, which in turn provides the best dynamic and static rigidity.
● The joint parts among the saddle, spindle headstock and cross beam are of stepped structure (top/side) design, which helps to boost stability when the Y axis moves at a high speed, reducing vibration and tilting forward to enhance the high-speed cutting rigidity of the spindle. This results in higher machining accuracy.
● All machine parts are subjected to analyze by using the Finite Element Method (FEM), which provides a light configuration after assembling, while ensuring the optimal rigidity of the machine.
● The table is a box-type structure with rib reinforcement to increase loading stability and machining accuracy.
● The series is manufactured from high durability cast iron (FC-300), and they are assembled after high-precision grinding and scraping.
C. Built-in Type Spindle with High Power
● Equipped with 10Krpm BT50 direct-drive spindle as standard
● The high-speed, high-rigidity spindle is suitable for high-speed and high-precision machining requirements on Die&Mold.
● The spindle is supported by high-precision, large ceramic bearings, providing outstanding axial and radial cutting rigidity (direct-drive type).
● The powerful built-in type spindle 20Krpm provides power output of 15/18.5 kw and max. torque of 118 Nm.
D. Saddle Support Adopts Stepped Design
● The saddle, headstock and beam are combined with a stepped design to enhance the stability of Y-axis rapid movement, reduce vibration forward tilt and strengthen the rigidity of the spindle for high-speed cutting, thereby improving the machining accuracy of the machine.
E. Box Structure Base Design
● Strengthen the arrangement of internal ribs, use 55mm high rigidity roller rails, and increase the level of Ø63mm ball screw at the same time. Provide a reliable foundation to ensure the accuracy of highspeed machining.
F. Honeycomb Structure Design
● The integrated casting structure design of columns and beams, and the contact surfaces of all components are manually scraped to ensure the accuracy of the machine and provide the best performance of dynamic and static rigidity.
Reinforced Structural Design Exhibits Exceptional Cutting Efficiency and Stability -- The Best Cost-Performance Choice.
The drilling/tapping machining center of SV-50DT series integrated the features of High Speed and Maximum Stability. The enhanced structural design assures the best dynamic and static stability. Equipped with an 12Krpm high-speed spindle to achieve 48 m/min rapid traverse on 3-axis linear motion makes it an optimal integration for high speed, high accuracy and high efficiency.
A. Perfect structural design of high rigidity:
● The stable low gravity machine base offers a solid foundation for the whole machine, and the V-shaped inner ribs provide long-lasting dynamic and static accuracy.
● Extra wide span between both linear guideways exhibits exceptional stability to absorb cutting vibration, free from overhang issue.
● All structural mechanism are made of high-tensile FC-300 cast iron with stress-relieved and deformation-free characteristic.
● The box-type construction features anti-deformation and anti-bending.
● The A-shaped machine column firmly supports the ATC and headstock, which will be able to do with the axial and radial cutting force.
B. 12Krpm direct-drive spindle as standard:
● BT-30 spindle taper
● The acceleration/deceleration time for the direct-drive is within 1~1.5 seconds, which upgrades the machining efficiency.
● 15Krpm/24Krpm spindle as option.
C. 16 tools clam-type ATC as standard:
● The tool magazine is of BT-30 tool shank.
● The magazine body is made by Aluminum alloy for reducing the inertia load, featuring the fast tool change and stable motion.
● Random and bi-direction tool selection.
D. Optimal headstock H/L ratio:
● The H/L (height/width) ration of the headstock is nearly 1:1, allowing it to present superior capability in the radial and axial cutting resistance.
E. Anchored ballscrew:
● Both ends of the ballscrew are anchored on the machine by angular contact ball bearings, featuring higher rigidity and stability.
● The pre-tensioned ballscrew eliminated the backlash and increased the positioning accuracy.
F. Wide internal working space:
● The wide internal working space features good ventilation and efficient chip removal.
● Two independently-controlled pumps are respectively for the spindle cutting and for chip flushing.
Suitable for heavy-duty cutting, the high-rigidity box-way design and scraping technology present the ultimate heavy-duty cutting capability. The high-torque spindle and large-diameter ballscrew are combined with a three-axis box-way design to meet the needs of difficult-to-cut materials and heavy-duty cutting capabilities.
A. Features -- Rigid design of high precision machine frame structure
● High-strength machine frame, all casting, 100% Taiwan-made.
● Box-type guide-ways reinforces cutting performance and greatly reduces tooling wear-out.
● Delicate scraping, all 3 axes equip C3-graded ballscrew.
● All of 3 axes are of direct-drive design.
● All of the series are with oil-cooling spindle.
● Z axis equipping with a counterbalance to secure the outstanding stability and smoothness in the rapid traverse.
● The spindle available with the option of BT-40 and BT-50.
● The packing size suitable for the standard dry container can reduce the shipping cost.
B. Column and Saddle are adopted by Box-way Design
● Wide and thick base design, box-way-designed column, widened and lengthened saddle for heavy loads. The load is fully supported and the structure is solid, which can ensure the heavy load capacity during machining.
C. The base is of 4 box-way design
● Enhanced machining stability and reduced tool wear-out. The high-rigidity box-way design and scraping technology present the ultimate heavy-duty cutting capability.
D. Belt / Gear Type Available
● The reinforced rib structure of the spindle headstock is designed, and the proportion of the head and the column is appropriate to provide stable support for the spindle.
Innovative design, doubled efficiency and independently tool length compensation for dual spindles.
The design of the overall structure is through FEA analysis, and the cast iron adopted is of high-quality FC300 grade, featuring with high rigidity and least deformation.
The combination of dual spindle and dual ATC makes the efficiency doubled and makes the space requirement less, achieving the energy-saving and less carbon-consuming purpose.
The machining performance and superb loading capacity lies in the 3-axis linear guideway, of #45 heavy-duty roller type.
The intuitive human-friendly interface can real-time be monitoring the status of the spindle and ATC. Furthermore, the real-time cutting monitoring, the display of break-down location, the operation description, and more are optionally available.
MTS-500 vertical machining center is specially designed with twin spindle and twin magazine (enclosed cover disk type). It not only creates double machining efficiency and double throughput, but also helps customer to save significant investment costs of machine and labor requirement. In today's competitive business environment, MTS-500 is your best choice for creating competitiveness.
A. Twin spindle headstocks:
● Twin spindles are directly driven by servo motors without counterweight.
● Twin spindle can be operated simultaneously.
● Twin spindles can perform tool offset.
● High-rigid machine structure.
● The structural parts of the machine are made by high-quality cast iron, featuring high rigidity with least deformation.
B. Patented design of the spindle headstock:
● The cross-patented design of the spindle headstock realizes the ultra-large column rail space and increases the geometrical precision of the structure.
C. Three-Axis Roller Linear Guideway:
● The super large rail space can effectively disperse the cutting force, no saddle hanging phenomenon, and good dynamic accuracy.
D. Double Magazine Design:
● The double-spindle/double-tool-magazine design reduces investment and labor costs. The spindle (D.D.S) speed has an option of 12000/15000 rpm. The tool arm type fast drive mechanism (T-T) completes in 1.5 sec.
E. Stable and Low Center of Gravity:
● Base Support for the Whole Machine V-Shaped Rib Structure Design
● The Best Dynamic and Static Precision Performance of the Whole Dual Spindle CNC Lathe
F. Real-Time Monitoring Function:
● Equipped with a second screen, the dual-spindle tool change process monitoring can be seen at a glance.
● Optional functions: fault location display, reading operation manual, optional (CCD) monitoring function, high expandability suitable for flexible processing systems.
Main feature /
■ Accuracy
Table surface guaranty (Testing grinding piece*6, thickness difference) : 5μ
Downfeed(minimum unit) : 1μ
■ Spindle & motor
Vertical driven by AC servo motor.
15HP V3 grade low vibration spindle motor.
Direct drive spindle, ABEC Class 7 (P4) bearings, 0.003m/m TIR.
4 angular contact ball bearings at front, 2 angular contact ball bearings at rear side of spindle.
■ Cross and Longitudinal
Cross feed driven by simplified AC servo motor, it's more precise when intermittent feed.(TS)
Cross feed driven by AC servo motor. (P)
Double hydraulic cylinders drive with variable speed regulator for longitudinal.
Longitudinal by advanced table hydraulic design, feed range from 0.5m/min to 25m/min, it provides easy operation and vibration-free reversing motion and controlled by the proximity sensor built-in design for safety.
■ Base & slide ways
Linear guide ways for vertical and cross axes with extra large block.
Longitudinal double V, and TURCITE B coated with hand scraped
One-piece T shape casting base and slide way.
All main castings are made of "Meehanite GC275" and have been annealed stress for long lasting and accuracy.
The newly-enhanced overall structural design presents cutting performance and processing stability. Through FEA analysis, design and manufacture, whether it is mold, automobile, motorcycle, medical, aerospace, we can provide you with reliable and high-efficiency linear CNC machines based on the solid industry experiences.
The three-axis is designed with roller linear guideways to meet the needs of superb high-speed and high-efficiency machining, easy sales and high utilization rate.
A. Features
● The linear CNC machine series employs high-precision roller-type linear guideways.
● The motor mount in the end of 3 axes are precisionly-scraped before mounting and carefully pre-tensioned after assembly, enabling the transmission system to achieve long-term stability.
● The X-axis is equipped with 6 blocks.
● The saddle and table are of a box-type structure with an increased height on structural parts, featuring light weight and high rigidity.
● A perfect combination for speed and structural stability.
● Oversized base and column, reinforced column bottom and solid Z-axis structure assure vibration-free cutting.
● The rigid ballscrew with double nuts is driven by powerful servo motor.
● Extra wide span between linear guideways effectively upgrades dynamic accuracy.
B. Perfect Design for Structural Stability
● The saddle and the table are designed in a box structure. The height of the structural parts is increased, and it has the perfect design of light weight, high rigidity, speed, and structural stability. The spindle length/width ratio is of 1:1 design.
C. Double Nut Ball Screw
● High-rigidity double-nut ballscrew driven by high power servo motor.
D. Extra Large Base and Column
● Strengthen the quality of the bottom of the machine and the thick and stable structure of the Z-axis to ensure least vibration during high-speed movement and cutting. The column width is up to 1200 mm.
E. Three-Axis Transmission System
● Assembled after precision scraping. After rigorous assembly and pre-tensioning, the long-term stability of the transmission system is ensured.
(1) NTC is the new modulized lathe series design we have, can be selected with different spec. for different customers' machining demand.
(2) NTC is very suitable for complex parts machining for the electronics, 2 and 4 wheels automotive, and mechanical parts industry need.
(3) 6" or 8" spindle chuck size can be chosen. With big spindle bore design, 8" chuck can have dia. 65 mm bar, 6" chuck can have dia. 51 mm bar.
(4) Turret can select standard turret, live turret, or turret with Y axis which is 90 angle design to get more turning capability. And based on different coolant pump the different pressure can be operated.
(5) About tailstock, manual or hydraulic, or programmable type can be selected, and also sub spindle is an option.
(6) High rigid one piece slant bed design with X/Z axis box way design can highly increse the machine's rigidity.
(7) With bar feeder, sub spindle workpiece push system, parts catcher system...etc. an easy cell of automation can be applied.
Suitable Materials: Steel, Stainless Steel, Cast Iron
Special Blade Chip-Breaking Design:
• Reduces machining resistance and increases chip-breaking efficiency.
• Adaptable to larger cutting depths with an enlarged chip groove design to enhance chip evacuation efficiency.
• Specially designed chip-breaking groove effectively cuts and removes iron chips, improving cutting efficiency.
• Unequal spiral angle design of 35°/38° is advantageous for high-speed machining and crack resistance.
• Unequal division design is beneficial for high feed machining, improving anti-vibration and surface finish better than rough end mills, reducing machine load.
Crafting Precision in Every Cut, Rough Milling Tools Leading Efficient Machining, Mastering Material Control for Impeccable Workpieces!
Industry High-Speed Precision Machining Series
X, Y, Z-axis travel: 1020x600x610mm
-Roller type linear ways on three axes
-10000 rpm belt-drive spindle
-BBT40 spindle taper
-24 arm type ATC
-Fully enclosed splash guard
【PRODUCTS➢BMC SERIES】
Horizontal Boring & Milling Machine
BMC-110R1/R2/R3
⟡All primary structural compoents are composed of high quality cast iron.
⟡4+1 axis and 4 axis simultaneous
⟡B axis design integrates two worm gears to minimize backlash; incorporates high precision encoder (rotary scale) for 0.001 degee precision table rotation.
⟡FANUC(standard), Heidenhain, Siemens(option)
【PRODUCTS➢ WHL SERIES】
CNC Vertical Wheel Turning Lathe WVL-T24/F24
⟡Dual Turrets Design
【PRODUCTS➢ WHL SERIES】
Comprehensive drilling lathe
⟡All-Size Processing Capacity (13''~26'').
⟡Simultaneous processing weight loss holes and PCD rear boring.
◆Features：high speed, high precision, enhancing the productivity and quality.
◆It can machine workpieces all day continuously to save manpower.
◆Dual-spindle adopts servo control, with superiority in high speed and high precision for single blank workpiece loading.
◆It can work with different types of feeder station based on customer’s feeding requirement on blank materials.
◆Gantry Loader uses remote control interface, owing professional hand –held touchscreen with clear interface, fool-proof design, and guide with teaching.
◆Gantry Loader is on top of machine. The design can extend lifetime of auto loading /unloading system and decrease the consumption cost.
◆Various possibilities for production line lineage according to process plan.
◆We, GREENWAY can also provide the relative assistance if customer has remote monitoring requirement.
◆ Suitable for turning (drilling /tapping) screw-type shaft tails ends.
◆ Suitable workpiece feeding length: about 100~190mm
◆ The maximum outer diameter of turning is φ18mm.
◆ The way of loading / unloading material: from the back-side of spindle.
◆ The slide way of parts catcher is equipped with a safety detection system to prevent material jamming issues.
BTA deep hole drilling machines are specialized machines designed for large-diameter deep hole drilling and deep hole machining. BTA machines can create extremely deep and precise holes in a wide range of materials. Microdrilling BTA deep hole drilling machines integrate advanced technologies, including tool support, coolant pressure, and machine power, to precisely and efficiently handle deep hole drilling applications.
The BTA deep hole drilling machine series offers two options: the WR type and the TR type. The configuration is usually based on the size and shape of the workpiece, desired production rate, and accuracy specifications. During the drilling process, the chips are flushed out through the center of the BTA tool and then discharged through the drill tube and machine spindle, eliminating the need for interrupted feed or segmented drilling to remove chips. This greatly improves production efficiency.
BTA deep hole drilling machines are specialized machines designed for large-diameter deep hole drilling and deep hole machining. BTA machines can create extremely deep and precise holes in a wide range of materials. Microdrilling BTA deep hole drilling machines integrate advanced technologies, including tool support, coolant pressure, and machine power, to precisely and efficiently handle deep hole drilling applications.
The BTA deep hole drilling machine series offers two options: the WR type and the TR type. The configuration is usually based on the size and shape of the workpiece, desired production rate, and accuracy specifications. During the drilling process, the chips are flushed out through the center of the BTA tool and then discharged through the drill tube and machine spindle, eliminating the need for interrupted feed or segmented drilling to remove chips. This greatly improves production efficiency.
The XL-A type drill gun machines are ideal choices designed specifically for the production of small-diameter and deep hole drilling parts, shafts, and core rods. These CNC deep hole drilling machines feature a uniquely designed spindle with a maximum speed of 10,000rpm to 15,000rpm, providing extremely low noise and vibration, creating a quieter and more stable working environment. To provide a better performance, we have specially designed vibration dampeners that allow for the use of shorter drill bits, effectively preventing drilling from causing bending. With the advanced technology of our CNC deep hole drilling machine, you can easily adjust various parameters to achieve higher precision and quality in your drilling process.
XL-A type drill gun machines are suitable for the production of small diameter & deep hole drilling components, shafts & mandrels.
The specially designed and direct spindle produces low noise and vibration.
Specially designed vibratory dampers (PAT. M444890-Taiwan & ZL200920168114.2-China ) support the gun drills which allow it to use a shorter length of gun drills and prevent curving of drilling holes.
Suspending type of operation panel and MPG(Hand wheel) for easier setting and operation
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
CE packages are available for special requirements.
The XT-1500/1800 (CNC) gun drilling equipment features a column-type design with CNC control, allowing the option to choose brands like FANUC or MITSUBISHI according to specific requirements. Microdrilling's gun drilling equipment is specifically designed for drilling water lines and ejector pin holes in large injection molds. The machine's spindle is supported by angular contact bearings and achieves full lubrication throughout the running components of the main unit. The robust honeycomb-shaped column structure ensures a stable cutting environment.
Type: Bed Type Deep Hole Drilling Machine
The column-type deep hole drilling machine with CNC control is designed for drilling waterlines and ejector pin holes of large-type injection molds.
The spindle is supported by angular contact bearings well-lubricated to all running points in the head.
The rigid honeycomb walled column gives a stable cutting condition. FC-32 castings have been stress-relieved and annealed.
Hardened and ground double V-ways for worktable X-axis main slide to hardness HRC 60. The opposite ways and gibs are all Turcite-B plated with hand-scraped bearing surfaces.
A huge wide and long worktable allows heavy work pieces. An extra wide saddle gives a much heavier loading capacity.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
Spindle feed Z-axis and A-axis, feature P-grade linear motion guideway and provides stable cutting capacity.
CNC could be selected with Fanuc or Mitsubishi brands.
CE marks are available for special requirements.
Chain Headway offers a comprehensive range of chamfering tools, professionally designed and developed to cater to diverse processing needs and application scenarios. Our precise manufacturing process ensures that each chamfering tool achieves high surface quality and accuracy in various machining environments, ultimately enhancing processing efficiency and stability.
1. AAC Adjustable Chamfering Tool:
(a) The AAC series features a flexible, adjustable design that allows the chamfer angle to be adjusted from 0° to 90° according to specific requirements, providing versatility to meet a wide range of chamfering needs.
(b) Ideal Applications: Suitable for complex multi-angle chamfering operations, such as mold making and machining of mechanical components.
2. TSP 45° Chamfering Tool:
(a) Specially designed for 45° chamfering, the TSP series offers a cutting depth range of Ø0.5 - 9mm and an inner hole chamfering range of Ø1.5 - Ø18.5mm, making it ideal for fine chamfering in small areas and intricate corners.
(b) Frequently used for deburring hole edges, refining internal and external corners of precision parts, and finishing workpiece edges.
3. CLM Long-Blade Chamfering Tool:
(a) The CLM series features a long-blade design, capable of performing large-scale chamfering with a range of Ø13~58mm, making it suitable for deep chamfering tasks.
(b) Ideal Applications: Best suited for large workpieces, thick plate materials, and long edge chamfering in various machining scenarios.
4. MDC Chamfering Tool for Drilling Machines:
(a) Specifically designed for drilling machines, the MDC series comes with a universal shank diameter of Ø12mm, compatible with drilling machines, multi-axis drills, and radial drills, enabling quick positioning and easy tool changes.
(b) Ideal Applications: Perfect for high-volume hole edge chamfering and multi-drill machine operations, improving machining efficiency.
5. MSP/CMSP Small-Diameter Chamfering Tool:
The MSP/CMSP series is designed for small-diameter chamfering, with a minimum size of Ø5.5mm. The compact size is ideal for processing in narrow spaces and avoiding interference. This series is available in alloy steel and carbide shanks, allowing application in various materials and workpieces.
(b) Versatile Functionality: Not only suitable for chamfering, but also for engraving, V-groove cutting, and spot drilling.
(c) Ideal Applications: Perfect for machining micro parts, precision molds, and electronic components.
6. SSP Chamfering Tool Series (30°, 45°, 60°):
(a) The SSP series offers chamfering tools with three different angles — 30°, 45°, and 60° — and provides a wide range of functionalities, including chamfering, engraving, V-groove cutting, inner hole chamfering, and spot drilling, to meet diverse processing requirements.
(b) Ideal Applications: Suitable for precision processing of various internal and external edges, such as automotive parts, aerospace components, and mechanical parts.
Advantages of Chain Headway Chamfering Tool Series:
- High Precision:
Each tool is manufactured with precision processes to ensure stable quality and achieve high-precision chamfering surface effects.
- Diverse Selection:
Various functions and angle designs are available to meet a wide range of chamfering needs.
- Efficiency Boost:
The long tool life and high processing stability effectively enhance machining efficiency and reduce tool replacement frequency.
Chain Headway's chamfering tool series covers a wide range of angles and functionalities to suit different processing environments, helping customers improve machining quality and production efficiency. We are committed to providing the most suitable chamfering solutions!
Feel free to reach out for more detailed product information or to discuss the best solution for your specific machining needs!
Chain Headway Side Milling Cutter Series – Delivering Optimal Machining Solutions for Diverse Side Milling Needs!
Chain Headway is dedicated to developing a comprehensive range of professional side milling cutter products, designed to cater to different workpiece materials and machining requirements. Our side milling cutter series features precise structural design and stable cutting performance, suitable for a wide range of machining applications, whether for shallow cuts, deep slotting, or efficient material removal. Chain Headway’s side milling cutter series are not only available in a full range of sizes but also offer flexible customization options to meet specialized application needs, thereby enhancing overall machining efficiency and tool life.
1. SNFX Side Milling Insert Series:
(a) The SNFX series offers a comprehensive selection of insert sizes, providing the flexibility to handle various machining scenarios. These inserts can be customized with different R radius specifications to ensure optimal machining precision and stability for every application.
(b) Made from high-toughness and wear-resistant materials, the SNFX series exhibits excellent anti-vibration properties and durability, effectively reducing tool wear and extending service life. The R radius can be adjusted according to different cutting parameters, ensuring superior surface quality, making it ideal for high-standard part processing and edge finishing.
2. SDC Indexable Side Milling Cutter:
(a) The SDC series includes a wide range of cutter diameters, from Ø40mm to Ø250mm, meeting side milling demands for large, medium, and small workpieces. Additionally, it offers slot widths ranging from 4mm to 14mm, making it suitable for high-precision groove machining and material removal operations.
(b) With a precise cutter positioning structure and multi-tooth cutting capability, this series significantly improves cutting efficiency and stability. It is suitable for side milling on various materials, including steel, aluminum alloys, and high-hardness alloy steels, consistently delivering outstanding cutting performance.
Chain Headway’s side milling cutter series is engineered to offer a complete spectrum of solutions. With our commitment to delivering the highest value to customers, we leverage advanced technology and innovative design to provide reliable and versatile side milling solutions for a broad range of industries. Our cutting tools are capable of handling complex machining challenges, helping customers enhance production efficiency, lower costs, and achieve exceptional surface quality.
1. Keep Spindle system at optimize temperature for helping the accuracy of workpiece
2. Cool down the oil of machine tools, prevent oil from oxidation and vibration, keep better viscosity and stablize oil pressure
3. Extend working life of machines
1. High-Accuracy Control
2. High-Accuracy Temperature Measurement
3. High Efficiency
4. Increases Spindle Life
5. Energy Saving (ECO)
For NOMURA DS
HABOR_ HIG DC Inverter Cooler_ High energy-saving X Low-carbon emission
Upgraded with new generation refrigerant_ R513A which is Low-GWP to reduce the warming influence, Habor HIG series is the best partner for green machine tools.
Habor HIG series is a DC inverter cooler integrated technologies of smart IoT, energy-saving, high-accuracy control, equipped with Ethernet Communication protocol for remote setting and real time monitoring, intelligent management of predictive maintenance and status detection.
Thanks to speed control and frequency conversion technology, HIG series can save energy cost up to 60%. In 2024, we announced new coolers which uses LOW-GWP refrigerant R513A on the base of use less refrigerant system to reduce carbon emission up to 70% .
Habor provides wide range of high precision temperature control system to machining process, such like cooling for spindles, coolant, linear motors, ball screw, gear box, hydraulic systems….etc.
Going forward Net Zero by 2050, except DC inverter cooler unit, Habor also provides various solutions to help users to save cost of factory electrical consumption.
The JHU-3510CNC has a maximum spindle swing diameter of 350mm, a maximum grinding length of 1000mm, a maximum grinding diameter of 330mm, and a maximum load of 130kg for the two centers. The spindle table has a rotation range of
90° CCW / 30° CW, and the hydraulic tailstock design facilitates easier loading and unloading of workpieces.
This model is equipped with an HMI interface for easy operation.
The user-friendly interface design makes operation more intuitive, simplifies the learning process for operators, and further enhances production efficiency.
Comprehensive energy-saving upgrade: Green Machine Tool JHV-800● Energy-saving optimization of five major components● Upgrade ECO MODE- energy-saving mode● Make improvements based on ISO 14955 energy-saving design specifications for machine tools● Each machine can save 426 kWh/year● Cutting energy consumption is less than 1 kWh per hour
1. Compact and rigid construction design is for saving the space requirement of customer.
2. WELE own design high torque and speed built-in spindle which can provide the power of the spindle motor more efficiently and reduce the moving weight of the spindle head. The spindle bearing is permanently lubricated with grease, no oil and gas pollution, and can reduce the air consumption of the spindle by about 80%, which greatly saves the air pressure energy consumption of the customer's workshop.
3. Equipping with the eco type close-loop hydraulic system which including the accumulator is for decreasing air compressor's loading and fit with energy saving trend.
4. BC rotary table has high-torque brake system ensures stability during machining and power loss.High-rigidity domestic-made cross-roller bearings significantly improve durability.
Quality: Machine productivity is enhanced by incorporating advanced features such as spindle thermal compensation, chip-breaking machining, and an automatic chip cleaning function for the tank. These innovations ensure optimal performance and efficiency in manufacturing processes.Lead Time: The implementation of modular design and systematic material forecasting significantly reduces inventory levels and shortens production preparation times, leading to faster lead times and more responsive production schedules.ESG: A commitment to sustainability is demonstrated by integrating energy-saving designs and projects into operations, aligning with environmental, social, and governance (ESG) goals to reduce carbon footprint and promote responsible manufacturing practices.
The LEADWELL V-40IT Vertical Machining Center is a high-performance multifunctional machine tool designed for precision machining and complex cutting needs. It features a high-speed spindle with a maximum speed of 12,000 rpm, ensuring stable high-speed milling and high precision and surface quality of the machined parts. The V-40IT utilizes advanced five-axis simultaneous machining technology, making it suitable for handling multi-angle and complex machining tasks, especially excelling in industries such as aerospace, mold manufacturing, and automotive. Its large worktable is designed to accommodate heavy or large workpieces, providing excellent machining stability. Additionally, the machine supports an automatic tool change system, significantly enhancing production efficiency. Equipped with intuitive CNC control systems such as Fanuc or Siemens, this machining center meets diverse operational needs and offers a premium solution that combines high efficiency, precision, and stability.
The LEADWELL T-6SMY lathe is renowned for its high precision and versatility, specifically designed for precision machining and multi-process production. This lathe features main and sub-spindles, both supporting high-speed operations with a maximum speed of 6000 rpm, suitable for rapid and precise machining. The T-6SMY's Y-axis functionality allows for the machining of eccentric and complex shapes, enhancing the machine’s range and flexibility. Additionally, it is equipped with a multi-station turret that allows for quick tool changes, significantly boosting production efficiency. The machine also supports simultaneous machining on both the main and sub-spindles, greatly reducing production time. Equipped with advanced CNC control systems, such as Fanuc or Siemens, the T-6SMY provides precise control and ease of use, making it suitable for industries that require high precision and variety, such as medical devices, automotive parts, aerospace components, and precision mold manufacturing.
Machine Speccification1. One piece 30˚ slant bed2. Large swing diameter 600 mm3. 8" Power chuck / 4200 rpm4. Z-axis travel:400mm (Vturn-S20/40)600 mm (Vturn-S20/60)5. Shortened belt driven spindle6. High rapid feed 20/24 m/min (X/Z)7. Machine width 2300mm only (for Vturn-20/40 with rear disposal chip conveyor8. C-axis available with BMT-55 turretEnergy-Saving Features:1. Lightweight casting design to reduce material usage and energy consumption.2. Streamlined control panels and electrical components for enhanced design efficiency.3. Adoption of variable-frequency hydraulic systems for optimized energy utilization.All energy-saving improvements is based on ISO 14955-1 standards. The Vturn-S20’s energy-efficient design approach utilize 103 comprehensive design guidelines. The goal is to effectively reduce energy consumption and support sustainable development.
█Turning-Milling Integration: Combines turning and milling functions, reducing equipment investment costs.█Electromechanical Integration: Integrates 3D models into servo loops during the design phase to simulate motion paths and errors, enhancing cutting precision and efficiency.█High Dynamic Performance: Achieves superior dynamic performance and lower energy consumption through structural topology optimization and cutting stability analysis, ensuring long-lasting accuracy.█Versatile Machining Capabilities: Combines a C-axis turning spindle and a B-axis milling spindle, paired with a 32-tool ATC, to expand machining range and minimize interference areas.█Energy-Saving Technology: Utilizes digital and intelligent technologies along with energy-efficient components, supported by drive and energy management tools, enabling a 31% reduction in power consumption during operation.
It has a 5 axes control function and flexible capability. The design with 2 axis rotary table which is suitable for 5 axes and 4+1 applications. The machine floor space is small which can effectively to used with B axes and C axes table. The three-axis uses roller linear guides with high dynamic and static load capacity. For the machining accuracy, the direct-drive spindle system with a special coolant system design connects with the spindle and motor adaptor cooling function, suppressing the heat source generated from the motor side.
The ST series is a CNC double turret lathe designed specifically for high-volume processing, emphasizing minimal footprint and reduced manpower requirements.
• Main spindle - capable of accommodating bar stock up to 65mm, optionally with an 8" three-jaw chuck.
• The slideway features a rigid boxway structure to ensure cutting rigidity.
• Equipped with THK double-nut ball screws to ensure stability and load capacity in linear motion.
• Main turret: 12 stations.
• Sub-turret: 8 stations.
• Sub spindle capable of accommodating bar stock up to 34mm, optionally with a 6" three-jaw chuck.
Twin spindle configuration allows for both front and back machining.
C-axis functionality on both main and sub-spindle.
Y-axis functionality promotes side and face milling, drilling, and tapping.
A2-5 spindle nose.
12-station live turret ensures efficient milling, drilling, and tapping.
6000rpm high speed spindle.
High precision spindle accommodates collect chucks and 3-jaw chucks.
X, Z, Y-axis feed rates: 24/24/10 M/min.
8-position servo turret provides fast positioning and shortened machining time.
Combined turret and gang-type tooling system.
Various tooling configurations to meet your specific needs.
High precision spindle accommodates collet chucks and 3-jaw chucks.
C-axis functionality on spindle allows for milling, drilling, and tapping.
High/low pressure coolant pump for fine surface finishing and deep hole drilling.
Extra large 340mm travel on X-axis for excellent machining capabilities.
Oversized box ways on X and Z-axis for maximum stability.
Syntec PC-based, Fanuc, or Mitsubishi controllers are available.
Combined with C-axis functionality, Y-axis is capable of performing end milling, drilling, and tapping operations. Especially suitable for small and complex parts production.
By working with live tools, the face milling function can also drill eccentric holes or taps, saving on secondary workpiece set-up time.
M-1525-1/M-2025-1 high-speed Precision Auto Lathe/Cam Auto Lathe has various features, such as a modern tool rest and oil tank, a 3-tier separate type oil tank, and variable speed main spindle transmission.
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error,while dramatically increasing machining and accuracy.
Features
360 x 360 x 400 mm
A Axis Tilt 240° (-120°/+120°)
C Axis Rotary 360°
Rapid Feed Rate 36/36/36
5.5/9.5 Kw Spindle Motor
ISO 40 Spindle Taper
X, Y & Z Axis Linear Way
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error, while dramatically increasing machining and accuracy.Features510 x 455 x 380 mmA Axis Tilt 150° (-30°/+120°)C Axis Rotary 360°Rapid Feed Rate 48/48/485.5/7.5 Kw Spindle MotorBBT30 Spindle TaperX, Y & Z Axis Linear Way
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error,while dramatically increasing machining and accuracy.
Pinnacle AX320/ AX450 are proven to be super machines for high efficiency and accuracy.
660 x 610 x 610 mm Travel
A Axis Tilt 150° (-120°/+30°)
C Axis Rotary 360°
Rapid Feed Rate 30/30/24
9/12 Kw Spindle Motor
The 5-axis synchronized machining saves machining time reduces repetitive workpiece setup and error,while dramatically increasing machining and accuracy.
Pinnacle AX320/ AX450 are proven to be super machines for high efficiency and accuracy.
760 x 610 x 560 mm Travel
A Axis Tilt 220° (±110°)
C Axis Rotary 360°
Rapid Feed Rate 30/30/24
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error,while dramatically increasing machining and accuracy.
760 x 610 x 560 mm Travel
A Axis Tilt 220° (±110°)
C Axis Rotary 360°
Rapid Feed Rate 30/30/24
Rotary spindles are used for free-surface machining, has high torque and high rigidity and is applicable to 5-axis machining centers.
Rotary Spindle Head can be paired with an extremely short spindle, enabling a wider processing range and higher efficiency.
Combine Rotary Spindle with rotary table, has good precision and compact outward.
Suitable for 5-axis machining centers and milling & turning integrated CNC Lathe.
Equipped with high resolution encoder, achieve high position and repeatable accuracy.
Compatible to many kinds major controllers.
A/C 2-Axis-Single-Arm is suitable for 5 Axis gantry type M/C. Compatible to different brands of controller.
That is suitable to aerospace, automotive, mold and various industries.
A/C 2-Axis-Fork-Arm is suitable for 5Axis gantry type M/C. Compatible to different brands of controller.
That is suitable to aerospace, automotive, mold and various industries.
C-Axis Working Torgue is 650N-m，rotation speed is 30rpm.
A-Axis Working Torgue is 650N-m，rotation speed is 30rpm.
Generic Spindle, Medium / Low Speed Cutting, Multi-Function Options
With long operational life, our pulley driven spindle is specifically designed for high stiffness and low rise in temperature. Our multi-purposed spindle has precise pulley teeth that reduces drive noise and has multiple options to choose from. All our pulley driven models have reserved cooling channels to be used if desired. These spindles can be used for medium speed, precision machining or low speed, high torque cutting.
High Speed and Low Noise, Suitable for Every Type of Drive Control and Machining Application.
With a compact design of high speed, low noise, long and stable operational life, our direct-drive spindle can be fitted with coolant through spindle (CTS) and/or surrounding coolant (SC) and is adaptable to various drive motors.
Design for Multitasking Milling Turning Center, is an innovative solution which combines both milling and turning technologies in a single machine.
Product Description:
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø125, Ø170.
-Multiple rotary axis allow high volume production and automation integration.
-Worktable diameter Ø125, Ø170.
-Multiple rotary axis allow high volume production and automation integration.
-Worktable diameter Ø125, Ø210, Ø255.
-Multiple rotary axis allow high volume production and automation integration.
-Worktable diameter Ø125, Ø210, Ø255.
-Multiple rotary axis allow high volume production and automation integration.
Prepared for condition monitoring with integrated sensors and communication box
Optimum efficiency through under-oil motor cooling, direct power transmission, and sophisticated heat dissipation
Resource-saving due to small oil filling volume
Optimum efficiency through oil-immersion motor cooling, direct power transmission and sophisticated heat dissipation
Resource-saving due to small oil filling volume
Vertical and horizontal installation possible
■ Dirt-resistant design with high switching reliability
■ Interchangeable solenoid for greater flexibility and easy servicing
◉ Range of center hole grinding: 2 〜 60 mm
◉ Range of clamp 0.D: 5 〜 125 mm
◉ Range of clamp length: 50 〜 2000 mm
◉ Center hole angle 60°
◉ One-Piece fabricated base
◉ Grinding wheel spindle adopt sleeve design, easy maintenance
◉ With small oil groove after grinding
◉ Planetary motion of grinding wheel spindle
◉ Grinding wheel reciprocating motion is along a conical surface
◉ Atomizer device for grinding wheel spindle
◉ Conical type wheel dressing device
◉ Workpiece driving device
High Accuracy with High Performance
Area of Table (mm): 1000 x 550
Working Area (mm): 850 x 550
X/Y/Z - Axis Travel (mm): 850/550/550
Spindle Nose to Table Surface (mm): 150-700
Spindle Taper: B40
Spindle RPM: 10000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
Powerful with Accuracy
Area of Table (mm): 2300 x 1500
Working Area (mm): 2300 x 1200
X/Y/Z - Axis Travel (mm): 2300/1500/860
Spindle Nose to Table Surface (mm): 150-1010
Spindle Taper: B50
Spindle RPM: 6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 210/400
Spindle RPM: 4000
X/Z Axis Rapid Traverse (m/min): 24/24
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 475/310
Spindle RPM: 6000
X/Z Axis Rapid Traverse (m/min): 30/30
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1500 x 700
Working Area (mm): 1400 x 700
X/Y/Z - Axis Travel (mm): 1400/720/700
Spindle Nose to Table Surface (mm): 150-850
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1100 x 600
Working Area (mm): 1000 x 600
X/Y/Z - Axis Travel (mm): 1000/620/600
Spindle Nose to Table Surface (mm): 150-750
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
1. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (Hydraulic Stroke) has 2 sub-types:
(1) Type A : with chip taking out system for deep drilling.
(2) Type B : for normal drilling.
2. We have patent rights for this series in both Taiwan and China.
3. The machine has a easy adjusting system for stroke speed, It is convenience for operation.
4. The tool is stable when used at high feeding speed. It ensures the quality of production.
5. Drill bits are we protected in a deep drilling by a chip taking out system.(type A)
6. The drill can reposition itself very quick after every chip takings. It saves your time and increases the production volume.
7. This series are with a spindle delay timer to set it stop a few seconds in the end of drilling, it keeps the tolerance in depth very well.(0.03mm on spindle with no loading)
8. A footswitch is a standard attachment for easier operation.
9. Coolant is optional.
10. Quality made in Taiwan.
X axis travel: 500mm
Y axis travel: 400mm
Z axis travel: 330mm
Spindle nose to work surface: 150~480mm
Worktable size: 650*400mm
Worktable Height (from Ground): 800mm
Spindle Speed Range: 12,000rpm (Power:5.5kw)
Tool System: BT-30, upgrade to 21 tools
High-Speed Tool change Upgrade
Tri-Color Warning Light
Net Weight of the Machine: 2800kg
Stroke : Automatic
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Max. Spindle PCD : 214mm
Min. Spindle PCD : 48mm
Working Ability-Steel (S45C) : 3-16
Spindle Travel : 93mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 466-1675 (4)
60HZ : 560-2010 (4)
Weight : 115kg
Stroke : Automatic
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Max. Spindle PCD : 165mm
Min. Spindle Pitch By Every 2 Spindles : C6=18.7mm
Working Ability-Steel (S45C) : 3-13
Spindle Travel : 93mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 256-1278 (8)
60HZ : 308-1534 (8)
Weight : 130kg
1. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (Pneumatic Stroke) has 3 sub-types:
(1) Type A : with chip taking out system for deep drilling.
(2) Type B : for normal drilling.
(3) Type C : for drilling on the both sides on a hollow object such as a tube.
2. We have patent rights for this series in both Taiwan and China.
3. The machine has a easy adjusting system for stroke speed, It is convenience for operation.
4. The tool is stable when used at high feeding speed. It ensures the quality of production.
5. Drill bits are we protected in a deep drilling by a chip taking out system.(type A)
6. The drill can reposition itself very quick after every chip takings. It saves your time and increases the production volume.
7. The machine is designed to perform on any material that has hollow center with two- speed cuts to improve the efficiency.(type C)
8. This series are with a spindle delay timer to set it stop a few seconds in the end of drilling, it keeps the tolerance in depth very well.(0.03mm on spindle with no loading)
9. A footswitch is a standard attachment for easier operation.
10. Quality made in Taiwan.
1. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (manual type) is the basic model of all of our advanced product designs. The body of the machine is made of FC20 casting steel. The build is strong and durable. It ensures the stability in use.
2. The machine provides the precision by its manual operation design in combination with the stable axle center.
3. Any product of the series has less than 0.07mm tolerance in the verticality between spindle center and working table (HD-14 has less than 0.05mm). We have examined and improved the precision of all the machines.
4. Quality made in Taiwan.
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SPEC
Stroke : Manual
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 3-16
Spindle Travel : 100mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 190-2800
60HZ : 240-3400
Weight : 94kg
1. A new inverter system is assembled, to offer the user a easier operation to change spin paces, it is convenience for workshops or garage works.
2. The traditional pulley system is still kept for extending the range of spin speed.
3. The inverter system is also suitable for other models of machines , please contact seller for more informations.
4. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (manual type) is the basic model of all of our advanced product designs. The body of the machine is made of FC20 casting steel. The build is strong and durable. It ensures the stability in use.
5. The machine provides the precision by its manual operation design in combination with the stable axle center.
6. Any product of the series has less than 0.07mm tolerance in the verticality between spindle center and working table (HD-14 has less than 0.05mm). We have examined and improved the precision of all the machines.
7. Quality made in Taiwan.
----------------
SPEC
Stroke : Manual
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 3-16
Spindle Travel : 100mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 400-2700
60HZ : 400-2700
Weight : 95kg
1. Yi Chang produced Horng Dar brand Bench Tapping Machines (Automatic) have patent rights both in Taiwan and China.
2. This type of machine is controlled by gear set to precisely set the depth of tapping.
3. Special relay gear design for quick exchanging of pitch setting gears.
4. To increase the production volume, the main spindle belt is designed to be with lightly weight to reduce heat caused by motor spinning significantly.
5. Machine structure is strengthened to perform precise tapping and decrease the damage to screws.
6. It is easy to operate and maintain the machine .
7. Quality made in Taiwan.
--------------------------------------
SPEC
Stroke : Automatic
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 3-13
Spindle Travel : 93mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 256-1278 (8)
60HZ : 308-1534 (8)
Weight : 112kg
1. Yi Chang produced Horng Dar brand Bench Tapping Machines are all installed with self designed and produced Electronic Control Device for the best use of our machines. Unlike other outside electronic control device providers, we provide after sale service and maintenance.
2. The motor is designed to stand high heat to increase the life of the machine.
3. Quality made in Taiwan.
-----------------------------------------------
SPEC
Stroke : Manual
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability Steel (S45C)
Drill Capacity : 3-16
Tapping Capacity : 3-13
Spindle Travel : 100mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 250-960 (9)
60HZ : 300-1150 (9)
Weight : 101kg
High-Efficiency Production! Fully Automatic Pneumatic Bicycle Frame Drilling Machine – Effectively Boost Manufacturing Performance
1.This pneumatic automatic drilling machine combines a fixed dual-spindle head with customized drilling jigs, enabling effective quality control and improved production efficiency.
2.Suitable for various tubular materials, such as bicycle frames, furniture support frames, and storage racks.
Efficient Automation! Automatic Drilling and Tapping Machine for Aluminum Extrusions - M2 Tapping - Suitable for Various Casings and Covers!
1. Can be combined with various automatic drilling and tapping machines by a indexing table to create a small production line.
2. High stability in mechanics, suitable for tapping small-diameter, soft M2 aluminum material.
3. Can be integrated with a robotic arm for automatic feeding, linking CNC milling machines and lathes to establish an automated production line, intelligently boosting efficiency and achieving energy-saving goals.
4. Applicable industries: motor covers, motor housings, battery covers, battery housings, and various aluminum die-casting products for drilling and tapping.
Use the hydraulic slide table to connect three drilling machines + one tapping machine.
Let drilling, chamfering and tapping in one go
Save time and effort, and it is easier to control the relative position.
The design purpose is to simplify multiple processes, such as center drilling, chamfering, and tapping, by cleverly integrating them into a single customized machine, achieving efficient and precise machining operations for customers.
Application Area: Automotive Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
Application Area: Automotive Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
In order to meet current requirements for achieving the trend of multi-functionality and convenient operation in automation, NC or CNC tapping and drilling machines are becoming increasingly popular.
These machines combine the advantages of traditional pneumatic, air pressure, and hydraulic automatic drilling machines and gear-type automatic tapping machines, along with the convenience and high repeatability precision of CNC systems, making them suitable for high-end mechanical equipment that requires precision drilling and tapping or the adaptation to multiple workpieces. They are particularly suitable for products that require high-precision machining, such as automobiles, aerospace, machinery manufacturing, electronic components, and medical devices.
The main advantages of these machines lie in their high degree of automation and precision. They can perform multiple operations, including drilling, tapping, and even milling, and the operation process is completely digitized, ensuring high precision and stability. In addition, they also have the advantages of high efficiency, saving labor, and reducing production costs.
Quickly complete the drilling requirements of the numbers of holes on a single work piece to offer high efficiency and easy operation.
Application Area: Bicycle Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
Application Area: Electronic Components
In order to meet current requirements for achieving the trend of multi-functionality and convenient operation in automation, NC or CNC drilling and tapping machines are becoming increasingly popular.
These machines combine the advantages of traditional pneumatic, air pressure, and hydraulic automatic drilling machines and gear-type automatic tapping machines, along with the convenience and high repeatability precision of CNC systems, making them suitable for high-end mechanical equipment that requires precision drilling and tapping or the adaptation to multiple workpieces. They are particularly suitable for products that require high-precision machining, such as automobiles, aerospace, machinery manufacturing, electronic components, and medical devices.
The main advantages of these machines lie in their high degree of automation and precision. They can perform multiple operations, including drilling, tapping, and even milling, and the operation process is completely digitized, ensuring high precision and stability. In addition, they also have the advantages of high efficiency, saving labor, and reducing production costs.
About Maintech Precision
Maintech Precision focuses exclusively on the manufacturing of high-end CNC machine tool milling heads. Recognizing the rise of industrial 4.0 and artificial intelligence, we committed to automation and artificial intelligence research and focused on developing complex spindle heads for high-end CNC machines.
We provide our customers with expertise in multi-axis machining applications, and have a complete range of milling heads for five-axis processing machines. We are committed to cooperating with our clients to design and manufacture customized products with high added value, and to providing faster, more economical after-sales service, at a price in line with customer expectations.
We currently supply milling heads used in 5-axis CNC machines used for aerospace and aviation applications, precision molding, or for wind turbine blades. We offer an alternative to the 2-axis spindle heads currently imported mostly from Europe, by providing suitable products and services designed for the Asia market, eliminating the long repair cycle and high maintenance cost of other manufacturers.
Maintech Products
Mechanical spindles
Automatic milling heads
Electric spindles +DD Motor
Five-axis milling heads
Maintech Product Features
Maintech plans and designs the interface between the machine tool and the milling head, making installation easy and simple.
Our mechanical spindle speeds of up to 6000rpm are among the highest in the industry.
Sensor detection inside the milling heads, which meet the needs of Industry 4.0, allow the rapid exchange between various types of milling heads to be realized.
According to the specifications of the machine tool, milling heads are divided into medium and large, and can meet the needs of small as well as large machine tools.
The minimum segmentation angle of A/C axis is 1 degree, for highly reliable stability.
Technical Advantages
Technical Service
Maintech has the ability to design machine tools + two-axis spindle heads. If a manufacturer only produces a single milling head, when the milling head is installed on the machine tool, there will be a precision error after the machine tool and milling head are matched. By designing machine tools with two-axis spindle heads, Maintech can avoid this problem, and provide professional and fast technical services to assist customers in troubleshooting.
Quality Assurance
All parts inside the milling head are measured in the factory to ensure the accuracy of the processed parts. Rotation speed and movement flow are completely verified for accuracy before the product is shipped.
Applications
Mechanical Milling Head
For high torque heavy cutting of difficult-to-cut materials.
Features:
It can reduce the need for repeated clamping of the workpiece, improving machining accuracy and efficiency. It is mainly used for Machining Centers and five-sided machining with gantry milling machines.
Applications Areas:
Wind power and hydropower industries
Rough processing of aerospace industry processes
Automotive industry
Electric Spindle + Direct Drive Motor
For high speed and high precision cutting.
Features:
The built-in electric spindle + direct drive DD motor is suitable for surface processing and high-precision processing required for finely finished surfaces.
Applied for low and medium load fly-cutting of aluminum alloy and composites.
Application Areas:
Processing machinery for electronic products
Aerospace components
Aerospace blade and vane processing
Precision molds
Maintech Precision is a specialist in the field of complex spindle head for high-end CNC machine focusing exclusively on the manufacturing of high-end spindle heads. We are sure we can definitely to fit your needs.
The spindle is important to every machine tool just as the heart to every person. We are a professional precision spindle manufacturer - ROYLI. Our name, ROYLI reflects the meaning of Taiwanese pronunciation of “Thank you”. We want to say “Thank you” to the spindle for making our work easier, and “Thank you” to our customers who support us with all their hearts.
ROYLI is your first-choice for spindles
ROYLI has complete market application and service experiences for over 20 years.
Efficient scale of production, full control of self-produced capacity, complete after-sales network, rich problem-solving experiences, and provide high-quality products and services for our worldwide customers.
Our R&D team has over 10 years of experiences in designing high-speed spindles.
Specialized in mechatronics and intelligent spindles, we have the advantages of being able to offer the finest electronic spindles.
Most importantly, ROYLI focuses on each key process to provide the best products and prices for all customers. We have invested extensively in heat treatment technology, which is an essential process to ensure precision quality.
Now, we are continuous designing and focusing on shaft cooling system, vibration reducing during high speed, and intelligent spindle system; moreover, the user can easily know the spindle operation status, reach stable machining, and high efficiency production.
We provide complete and optimized solutions for spindles. Let ROYLI become your best partner.
Having been a special-purpose machine developer since 1977, we have been keenly aware of the importance of motor spindles, and started developing a series of motor-built-in spindles in 1998. Prioritizing "Quality First" enables us to be a reliable supplier to help enhance machinery operations.
With an appreciation for quality, imparted by European experts in spindle engineering, Spindlex utilizes state of the art equipment to manufacture high speed and high precision spindles with extreme reliability.
After checking the performance of Spindlex motor spindles in running processes, and seeing the quality of the machined parts, you will confirm the added value present in Spindlex spindles.
Spindlex services all types of motor spindles across all manufacturers world-wide. Trust your repair to one of the most experienced manufacturers, Spindlex. Send your spindles to us and we will return the repaired spindles in a short period at reasonable costs.
Yeong Chin Machinery Industries Co. Ltd. (YCM)
Established in 1954, YCM has accumulated nearly 70 years of professional and technical experience for the manufacturing of machine tools. Through carefully listening to our customers’ needs, incorporating technological trends, and understanding market changes, YCM has accumulated extensive knowledge in traditional technologies and integrated this experience into new and innovative machine tool products. Creative innovation leads YCM to successfully create the most value-added machine tools for our customers.
Factory Area: 164,160 Square Meters
Main Facilities: Foundry, Machining Facility, Assembly Factory, Engineering Research And Development Center, Application Technology Center
Main Products: Vertical Machining Centers, Double Column Machining Centers, Horizontal Machining Centers, CNC Turning Centers, 5-Axis Vertical Machining Centers
Certifications: ISO 9001, ISO 14001, AS 9100:2016, CE
A.Smart Manufacturing Solutions
With the manufacturing industry facing many future challenges, such as short delivery times, mass customization, manpower shortages, and global competition, the development of "Industry 4.0" is imperative.
To face the challenges ahead, YCM has successfully introduced "Smart Manufacturing Solutions" with “Smart Automation,” “Smart Machines,” and “Smart Management,” into its own factories to improve production efficiency and create the best competitive advantages.
B.Smart Automation
Automation is one of the important keys to the development of smart manufacturing. Industrial robots, smart machine tools, self-developed HMI human-machine interfaces, automatic workpiece measurement, statistical analysis and a central control system are combined to form an automated production line. To achieve quality production and one-piece continuous production, man-machine collaboration is essential.
C.Smart Machines
YCM independently develops smart spindles, monitored detection systems, and controlled communications which can monitor spindle vibration, detect machine collision, record and analyze processing and maintenance history, and perform other functions. Through self-developed i-Pros MX and i -Cube technology smart devices, continuous improvements are made in big data analysis, YCM is moving towards providing factories with zero downtime.
D.Smart Management
A self-developed MES, i-Direct, smart management system connects the software and hardware of all production line equipment, such as CNC controllers and machining centers, for remote monitoring and management. This retrieved information can indicate equipment utilization rates and overall equipment efficiency (OEE) data, allowing managers to monitor and manage the factory, grasp real-time production status, quickly locate and break through bottlenecks in the production process, and optimize production efficiency.
High-Performance 5-Axis Vertical Machining Centers
NFX400A, with a 6-slide blocks on the X-axis, and high-horsepower, IDD PLUS direct-drive spindle, gives increased speed and extreme machine stability. Various options of tool magazine capacities are available to achieve fast and reliable tool change efficiency, allowing the NFX400A to meet the varying processing needs often encountered in the aerospace, automotive, medical and other industries, where complex and precision parts are often produced. Its 5-axis rotary table, which adopts a trunnion-type support, can process workpieces with a maximum size of ø400 x 310 mm and a load of 200 kg.
Multi-Axis Intelligent Flexible Manufacturing: The Exclusive UV650-FlexCell Debuts
To help our customers improve their market competitiveness, YCM launched the UV650-FlexCell multi-axis, smart, flexible, manufacturing unit. Combining modular, standardized and flexible automation systems, with smart machines and smart management, UV650-FlexCell realizes Multi-axis Intelligent Manufacturing.
The structure adopts a flexible, automatic, material rack design, and its central control parameter settings can achieve easy and fast line changes.
The machine is equipped with a robotic arm and a warehouse system to automatically load and unload materials, reducing floor space, and maximizing production efficiency. Its intelligence modular design, along with practical storage and peripheral functions, can be expanded to meet the needs of diverse machining processes.
The UV650 high-performance, 5-axis, vertical machining center, combines advanced technology with high-precision, simultaneous 5-axis processing. This not only shortens the installation and overall lead time, but also effectively improves the processing accuracy and quality. The UV650’s self-made IDD direct-drive spindle, and 17 kW high-power motor, with a maximum speed of 15,000 rpm, enables perfect surface smoothness when machining hard materials. In addition, the UV650 is equipped with a ø650mm B/C-type tilting, large-plate, rotating table, with a spacious processing area that can load up to 300 kg (0°~45°)/200 kg (45°~90°) workpieces. For workpieces with complex contour features, a reliable and diversified tool magazine selection is provided. The standard configuration is 40T, 48T, or 60T which can be selected for different processing requirements.
Future Prospects
YCM’s global management channel has subsidiaries in the United States, Germany, and China, as well as a branch office in Vietnam and a Malaysian technical center. YCM maintains networks in countries around the world, and we hope to use localization to deepen our market presence and improve the quality of services.
Over the past 70 years, upholding the concept of "Stable, Practical, and Sustainable Operations," and positioning itself as the "Leading Brand in Machine Tools", YCM has always adapted “Supreme Quality”, “Cutting-edge Technology,” and “Total Solution Service" as its core values. YCM is "Always Progressing" and constantly developing innovative technology to create maximum value for our customers.
About Sunmill
JEENXI Technology Co., Ltd. was established by Mr. S. C. Chen in 2000. Specializing in machine tools for R&D and production technology, our main products are high precision and quality 3-axis and 5-axis machining centers. The machining centers from Sunmill offer numerous customer-friendly features and comprehensive processing sizes to meet diversified customer’s needs. Customized specifications are also available.
We have helped many businesses to increase and optimize their production in diverse industries, such as in Aerospace, Military, Healthcare and Automobile Manufacturing. Our professional experiences and after-sale services have helped us to increase our global presence throughout Europe, Asia, North and South America, Oceania, Africa, and Taiwan. Sunmill can be seen in more and more cities around the world, and a high percentage of our customers return to place further orders.
Although we are not one of the largest machine tool brands in the world, over the past 21 years we have placed great importance on enterprise growth, quality control and market competition, and continue to do so. We look forward to making sure every penny of our customers' money is spent on worthwhile, quality products. Making our customers feel "worthy" is our ultimate goal, and we hope to extend every opportunity to work together into a long-term partnership. We hope we can one day be your best partner in your production.
Our Brand
Jeenxi Technology's Brand: Sunmill (Sun + Milling)
Brand meaning: The rising sun is a reflection of our enthusiasm, dedication, professionalism, solidarity, and readiness to take action. It expresses the image of a high-quality milling machine brand. Our marketing promotion is like the red dots on the LOGO. We hope the “Made in Taiwan” Sunmill brand will be sold all over the world and shine on the international stage. Extending our market worldwide, we strive to create profitable business relations, share glory, and grow together with our customers and manufacturing partners.
Sunmill sells machine tools to nearly 40 countries around the world, including Japan, Australia, Russia, China, Turkey, Italy, Thailand, India, Poland, Canada and much more. We cooperate with our partners to create strategic alliances in ODM and OEM.
Our main customers include manufacturers in industries such as: Aerospace, 3C Electronics, Medical Equipment Manufacturing, High Precision Die & Mold and Machinery Component Manufacturing, and Defense.
Our Products
Our latest 5-axis machining center UH-500, which won the 2019 Taiwan Excellence Silver Award, can be used in multi-processing applications. It is designed to solve workpiece-change problems and meet diversified and delicate process requirements.
The 5-axis processing machine is well adapted for the Aerospace, Military, Healthcare and Automobile Industries.
The UH-500 is primarily suitable for fine processing, as the UH-500 can perform diversified manufacturing processes on a complex workpiece without the need to reposition the workpiece. As the UH-500 enhances processing efficiency for complex workpieces, it will shorten production time, reduce manufacturing costs, and increase your market competitiveness.
B axis swivel head uses a high-precision, worm-wheel module design which is self-locking and has high rigidity. The minimum angle is 0.001°and max. swiveling range is ±120°.
C axis rotary table has a high-precision, worm-wheel design. It is available with DD direct drive and high-speed options.
UH-500 has a movable tool magazine with linear guideways and a hydraulic cylinder design to avoid interference with the spindle when the B axis swings.
Z axis precision ball-screw with coolant design reduces thermal expansion error.
Intelligent 4.0 ball-screw, (optional) incorporates a multifunction sensor to provide these advantages:
Vibration Diagnosis
Life Prediction
Smart Lubrication
Thermal Diagnosis
Built-in 21/25kw spindle motor, with multi-labyrinth design, effectively reduces the problem of cutting fluid, oil and air getting into the spindle.
Our multiple size, 3-axis machining centers are continually top sellers. Models such as the JHV-800 work well with the Fanuc M-10iA robot to achieve factory automation, thus reducing the manual operations required for production process. The high-precision and highly stable qualities of the robotic arm solve the problem of labor shortage and reduce production costs. They not only improve work efficiency and reduce the risk of human negligence, but also improve the competitiveness of enterprises.
Depending on customers’ demand, we can organize one, two or three robots into an automatic production line, to increase efficiency, productivity and profits. Our technical team can greatly assist you with custom planning to achieve any requirement you have for your machining. We are committed to providing you with trustworthy quality and service, whether before, during or after the sale.
As the high precision and quality 3-axis and 5-axis machining centers, we believe we will fulfill your production needs.
Milling machines come in many different types with a variety of functions based on certain standard specifications. Some of the most commonly used machines are the following: column, turret, C-frame, horizontal, bed type, planer-style, and tracer controlled. Milling machines facilitate in removing metal pieces through a rotating cutter. The rotation of the cutter takes place at high speed, which helps it cut through metal efficiently. Furthermore, these cutters have cutting edges that play a vital role in cutting materials. Manufacturers often name the different machines according to the kind of control, types of milling head, number of axis present, orientation of the spindle, size of the tool, its purpose, and source of power. While there are several varieties of milling machines available today, they essentially serve the same functions but use different terminologies. Below is the common list of seven types of milling machines. ♦Column Milling MachineThis is the most common milling machine, which has 5 basic components that are the work table, saddle, head, knee, and over arm. Considered as the simplest machine type, its cutting device is vertically suspended to allow drilling of metals. This is typically used when creating car parts because it is small and handy. ♦Turret Milling MachineThe turret is also known as the Bridgeport-type and can be repositioned anytime you want making this machine very functional. Its versatility makes it more practical since a variety of products can be made in addition to car parts. ♦C-frame Milling MachineBecause it is sturdier than a turret, this type is popular in industrial settings. It comes with a hydraulic motor, which makes it very powerful. ♦Horizontal type Milling MachineThis machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down. ♦Bed type Milling MachineThe worktable cannot be raised ad lowered, but can be moved longitudinally and laterally along the guide rail of the bed base, and the milling head or column can be moved vertically. ♦Planer-style Milling MachineThis machine type is basically the same as the bed mill. However, the planner-style includes cutters and heads that allow for a wider range of milling actions. ♦Tracer controlled Milling MachineThis type of machine has the ability to reproduce parts based on a master model. Most of the industrial sectors, especially the automotive industry, choose this type of machine because it makes production and specialization of machine parts easier. With the vast classifications of milling machines, you need to choose the one you need according to how you intend to use it. However if you find it's difficult to decide, do not hesitate to seek the help of a specialist who can help you select the one that will give you maximum benefits. Now you know the main types of milling machines that you will find in almost every industrial sector for cutting materials and shaping them. One of the most important components of milling machine is milling head. If you are looking for a reliable milling head manufacturer for all your mechanical needs, YIH KUAN can definitely help.
Industry 4.0- Intelligent Manufacturing SystemThe whole system combined "Automatic final core removing function", "Probing function","CIMFORCE Intelligent Manufacturing System" and R obotics to achieve untended multi-workpiece production. It provides End-to-End solutions that start from project management,mold design, process processing to molding quality testing. It provides a solution for Industry 4.0.(*) Performed by AP-4030A-0.1μm Linear scale
(*) The cutting
conditions must follow AccuteX's provisions.Features1. Real-time communication with the machines via
common APPs-Line,
no more software expense.2. Monitoring the cutting status remotely by your
existing Line
account.3. Push notification to a specific account or
group.Accutex
Rotary Table Package is leading ahead of other WEDM manufacturers by years in
R&D which can be applied to submerged operation.The
Built-in Type Motorized Spindle features ultra-high resolution 720,000 pulses
each revolution,
free of backlash problems.
Standard
120RPM spindle speed, optional 1,000RPM high-speed spindle for Turn & Burn
application.Core Remove Module (*Optional)During
Wire Cut EDM machining, by using the new-generation flushing nozzle to removethe core automatically can reduce human operation and increase productivity.1.Patented
technology to remove core. Patent (
No.I676513)2.Core
Remove Module can fit together with existing machine.3.Final
core collection box can setup easily on multi-positions.4.Integrated
with CIMFORCE intelligent manuacturing system and robot
to increase productivity.
In order to move towards a low-carbon economy and achieve the goal of sustainable development, green machinery has become the trend in machine tool industry. Yida continues to reduce carbon emissions during production and providing environmentally friendly accessories for our customers.Intelligent Ball ScrewWe worked with a top ball screw manufacturer in Taiwan. Through months and months of testing, we imported the research data collected by the intelligent ball screw and developed it a customized data model for our machine. No only does it benefit our future development of smart machinery, but also brings many substantial advantages for our users.The Intelligent Ball Screw has four impressive features: Life Prediction: It reminds the customer of machine maintenance through indicators to reduce machine downtime and maintain production capacity.Thermal Diagnosis: A thermal alarm monitors the ball screw working temperature and record abnormal temperatures relative to historical data.Vibration Diagnosis: An abnormal vibration alarm monitors the ball screw health status and records abnormal data generated in operation.Smart Lubrication: It features variable frequency lubrication to optimize consumption of lubricant and create eco-friendly, and energy saving working environment. Users can save up to 140 liters of lubricant and reduce about 80 kilograms of carbon dioxide emissions.Fanuc controller: Energy Saving Level Selecting FunctionThis function not only collects diagnosis data of accumulated power consumption in servo axes, spindle axes, and peripheral devices but also the accumulated reduction of power consumption. Moreover, suppressing spindle torque at acceleration/deceleration, where there is large power consumption, can reduce whole power consumption of a machine though machining time gets longer as a trade off.Oil/Energy Saving SystemBy adopting the accumulator, the motor does not need to run at all time. When the accumulating pressure is reduced to a certain value, the motor drives the accumulating pressure again.Advantage:By adopting intermittent periodic operation (S3) and accumulator, the pump operation time is 20% less of the usual cycle time.Hydraulic tank volume is reduced from 60 liters to 15 liters. Energy saving is about 30% with relatively low oil temperature and stable oil pressure.
What is a milling head? How to maintain a milling head?Milling machine head aka milling head is an important part of milling machines. The milling head is a combination of different small parts, like driving motor, spindle, and other controlling mechanisms of the milling machine. It holds and rotates the cutting tool of the milling machine on specific or even custom-built centers of machining. It has multiple movement options that can allow machining for four to five axes with ease.Milling head type accessories are either indexing or continuous in regards to their types. These can also offer two to five axes to perform even complex milling operations effectively. However, a continuous milling head can offer an uninterrupted machining experience because the head axis keeps changing.However, on the other hand, the index-type milling heads usually position the milling cutter on a certain axis firstly. Then, it will start the milling operation. These can also handle the machining of plastic, wood, stone, steel, and aluminum.◆Important maintenance tips for milling head1. LubricationOne way to keep tools for milling head services in good condition is by making sure that they are adequately lubricated. In order for milling head to work properly, they must have the proper lubrication that allows all parts to move smoothly. Precision and amount is key when maintaining milling head!2. CleaningAnother important tip for keeping a piece of machinery usable is making sure it’s properly cleaned after use. Many machine parts are often exposed to dirt and other contamination, so it’s crucial to keep your milling head clean to prevent any problems. If you’re having any issues with operating your milling head, dirt could be the cause! In addition, the repair services are needed if you find that some part of your machine needs repair or replacement.3. Daily InspectionsBy doing daily inspections, you can prevent a problem from happening. This is especially important if you’re using your milling head on a daily basis. If something is wrong before you start using your milling head without thoroughly inspecting it first, you may be in for a world of trouble. Thus an inspection can catch the issue before it’s too late.Types of milling machine requires milling head◆ Column Milling MachineThis is the most common milling machine, which has 5 basic components that are the work table, saddle, head, knee, and over arm. Considered as the simplest machine type, its cutting device is vertically suspended to allow drilling of metals. This is typically used when creating car parts because it is small and handy.◆ Turret Milling MachineThe turret is also known as the Bridgeport-type and can be repositioned anytime you want making this machine very functional. Its versatility makes it more practical since a variety of products can be made in addition to car parts.◆ Horizontal type Milling MachineThis machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down.◆ Bed type Milling MachineThe worktable cannot be raised ad lowered, but can be moved longitudinally and laterally along the guide rail of the bed base, and the milling head or column can be moved vertically.◆ Plano Milling MachineThis machine type is basically the same as the bed mill. However, the plano type includes cutters and heads that allow for a wider range of milling actions.◆ Tracer controlled Milling MachineThis type of machine has the ability to reproduce parts based on a master model. Most of the industrial sectors, especially the automotive industry, choose this type of machine because it makes production and specialization of machine parts easier. With the vast classifications of milling machines, you need to choose the one you need according to how you intend to use it. However if you find it's difficult to decide, do not hesitate to seek the help of a specialist who can help you select the one that will give you maximum benefits.How to find the right milling head for your milling machineFinding qualified milling head supplier is a unique process but it’s one of the most important factors. It’s important to check their reference and have a factory tour. It’s easy to get frustrated when you hit dead end, but in most cases, it just requires a little more patience and perseverance to find the perfect supplier for your new machine. To learn more about milling head, contact YIH KUAN today!
HARDY spindle model FMDC155W built-in drilling and tapping head with automatic tool changer received the Taiwan Excellence Award 2022. The spindle configuration is optimized to match the design with the built-in motor, and the pulleys and belt drive are no longer required. After reducing the space of the motor box, space interference is improved, and the weight and volume are reduced as well. The improvement of the spindle to the direct mounting type not only improve the precision of the spindle nose, but also shorten the processing time and reduce the production cost of the equipment. The flange mount structure can be applied to the special machine for trunnion rotary machines. The flange spindle head supports both vertical and horizontal configuration, which subverts the space waste caused by the traditional spindle head with horizontal configuration. The design of the FMDM155 flange type built-in spindle increases the flexibility of the workstation configuration, also reduces the setup space occupied by the spindle head. Machining performance is better than ordinary spindles, while each spindle is up to 35% lighter than the ordinary style. In the past, when customers purchased a spindle head, the first choice to consider is whether there will be interference problems and machine space issues. FMDC155W built-in drilling and tapping spindle is the one of best choices for customers.
If you're searching for a CNC Milling Head, the chances are that you
will need a lot of help deciding which one is best for your needs. When you are
on a mission to buy the best CNC milling machine, not just any device will
do.
You have a lot of things to consider and lots of things to think
about. If you don't do ample research ahead of time, you may make a purchase
that is not worthwhile. Don't let yourself make an impulsive buying decision.
You may already know the basics about CNC Milling, but you are still
looking for a specific guide or comparison chart that breaks down all the specs
and whatnot into a more straightforward, digestible form. If this is the case,
you have come to the right place!
Top 9 Tips for Buying Best CNC
Milling Head
The CNC milling head is the essential part of a
CNC mill. It is the heart of a CNC milling machine, which can make the machines
work or not work. Therefore, it is indispensable to choose a good one.
1.Choose the Right Spindle
The spindle is an essential part of the CNC milling head, which
determines the performance and accuracy of your CNC milling machine. Choosing
the wrong spindle will affect your workpiece's accuracy and quality and your
machine's performance and life span.
Therefore, choosing a high-quality spindle with high rigidity, high
precision, and long service life for your CNC milling machine is extremely
important.
2.Make Sure Your Machine Is Plug-and-Play
Another thing to consider when buying a CNC milling head is whether
it's plug-and-play or not. If it isn't, then this means that there will be some
setup required for everything to work correctly together before you can use it.
When this happens, there might be issues with alignment and
calibration (among other things), which could cause problems down the road if
they aren't fixed right away.
3.Choose the Right Tooling
The second step is to choose the proper tooling for your
application. The most common type of tooling is called "tool
holders," which are mounted directly to the spindle and allow you to
change out different bits.
Other options include collets (which grip round objects like drill
bits), end mills (which cut on one side only), or slot drills (which can cut
slots as well as round holes). Slot drills are beneficial if your part requires
multiple holes that align perfectly with one another.
4.Fix Your Requirements
Before searching for the best CNC milling head, you need to know
what you want from it. The first thing to consider is your budget. You should never
buy a product that is beyond your budget.
You also need to consider what kind of work you will be doing with
this machine tool. Any CNC milling head will do if you are a hobbyist who just
wants to make small projects or have fun.
However, if you are an experienced engineer who needs to make
complex parts for big projects, you should buy a high-end product with
additional features.
5.Find Out About the Manufacturer
The next thing you need to do before buying any product is to find
out about its manufacturer to know whether they produce high-quality products
or not.
You should look at their history and determine how many satisfied
customers they have served in the past year or two.
Suppose they have been producing high-quality products for many
years. In that case, this means that they take customer satisfaction seriously
and will provide good service and after-sales service if required by their
customers in the future.
6.Consider Your Budget
Budget is another crucial factor that needs to be considered before
buying any product. You don't need to accept the most expensive product, but
you must purchase something within your budget range.
If the cost of a product is too high, then there are chances that it
might not satisfy all your requirements. If a product falls under your budget
range and has all the features you want in a CNC machine, then this could be
one of the best options for you!
7.Make Sure That the Spindle Fits Your Machine
Perfectly
Before buying any CNC milling head, make sure that the spindle size
fits your machine perfectly. The most common mistake is to choose the wrong
spindle, which will cause damage.
If you have a giant machine, then make sure that you get one that
can handle the more extensive tooling and heavier cutting materials. On the
other hand, if you have a smaller machine, get one that can take smaller tools
and lighter materials.
8.Pay Attention to the Tool Length
Make sure that you pay attention to the tool length when choosing a
CNC milling head to fit your workpiece correctly without causing any damage
while working on it.
You may also need to pay attention to what kind of tooling works
best with whatever material you might be using to get maximum efficiency out of
your new CNC milling head purchase!
9.Look For the Brand
Choosing the right brand can be tricky as many brands claim to offer
high-quality CNC milling heads, but in reality, they don't.
The best way to choose a good brand is by looking at the reviews and
ratings of other customers who have already purchased their products.
Summing Up!
CNC Milling Machine is one of the most devoted machines in the
engineering environment. It can help you perform best on your project within a
short period.
If you are looking for the top 9 tips for buying the best CNC milling heads, read this article because
we have provided you with some excellent ways to make the perfect purchase
without hassles.
The best way to ensure that the product you buy will
suit your needs is to ask as many questions as possible about it. If the shop
selling it does not have good answers, you are well within your rights to
choose another provider.
Last week, we talked about the bar feeder, which is mainly designed for continuous machining. This week, let's discuss the commonest part of CNC lathe, the chuck.We usually use chucks for clamping. According to different shapes of workpieces, there are serval kinds of design for chucks, such as different numbers of jaws, different clamping modes, customized special chucks...etc.The final accuracy will be affected by workpiece clamping while machining. However, it is a hard task for clamping standards. Based on different shapes of workpieces, the clamping force will be changed in accordance with the hardness and structure of the material. Therefore, there are some problems that occurred while turning:1. Lower clamping force: While machining, the lower clamping force will lead to an unstable reference point due to high-speed rotation, and the pressure from turning tools.2. Overload clamping force: When the workpiece is machined, the clamping force will press and damage the parts if the fore is too big or the structure can not afford it.In chuck application, the jaw is also a big issue for chuck selection. For each machining, the process will create the consumption of jaw. The application is completely different for single shapes with higher quantities and various shapes with low quantities.With the changes in machining, the application and mode of the chuck are getting more and more complex and various. The choices of chucks are included not only diverse jaws and collets but also different quantities of the jaw so finding a suitable chuck is also a big issue for CNC lathe users.According to the recommendation of our experienced application team, there are some of the key points as follow:The unprocessed area: The unprocessed area of the workpiece is the clamped positions of CNC lathe while machining. Generally speaking, the more clamping points, the more stable is the processings. In the other words, the collet chuck is more stable than the jaw chuck but the clamping shape has more restrictions!The shape of the workpiece: If the shape is rods, our team recommends our partners machine the parts with a collet chuck. On the other side, jaw chuck is suitable for other kinds of shapes. However, the machining industry changes day and night. The jaw chuck is not enough of all kinds of machining based on the changes in the machining industry. Usually, we will recommend our partners the chucks in accordance with the total number of quantities and shapes. If the shape of workpiece is special with big quantities, customized chucks will be the only answer for such kind of issue. However, the special shapes with small-scale machining will be more suitable for soft jaw chuck.So far, there are many different chucks on the market. What kind of chuck do you usually use?For the majority of beginners in the machining industry, the collet is probably the most common problem!The collet is used to fasten parts. Normally, it is used for both workpiece and tools. Since the machine industry began, Japan and Germany are the outstanding countries in the world. Each machine manufacturer will follow the specifications and designs from these two countries. For surely, the standard of collet will belong to these two countries, too.The size of the collet will be different based on the dimension of the workpiece. The standard of the collet on existing machines is also an important consideration while purchasing. According to the application of collets, there are two different types that MYLAS CNC lathe users usually buy:For workpiece clamping: The most popular standards on the market are DIN, JPN, B&S, and HARDINGE, but there are also some niche standards that will be also an option that can be selected.For clamping tools: Machine manufacturers and users consider the convenience of purchasing so that the major of them still choose the most popular standard, ER collet.Mostly, MYLAS CNC lathe users will use both collet chuck and jaw chuck in various applications.As far as the chuck application, the selection of collet is more simple than the jaw solution. All you need to know is the diameter of the spindle hole and the diameter of the workpiece. Due to the flexibility of collets, it will be stiff after machining the flexibility will not be as well as the origin part. Therefore, we classify the collet as the consumables.On the other hand, the applications of jaws are more complicated. The picking of jaws will be in accordance with the shapes and quantity of the workpiece:Hard jaw: The hard jaw was heated before finishing. The hardness allows the jaw surface kept after several times machining. However, the shapes can not be adjusted because of the hardness. It is suitable for a single shape with heavy quantities.Soft jaws: Without the heat process, the soft jaw can be fit whatever you want. Most applications, the soft jaws use with constantly changeable shapes in lower quantities. Normally, the mass-production is not suitable for such jaws. The surface of the jaw will be changed after machining. About the jaw, whatever the number of jaws, the interference of the jaw is the biggest issue while selection. Some special workpieces are not suitable neither jaw nor collet. As a result, we recommend MYLAS machine users customized chuck. Moreover, our partners also combine an automatic loading system to achieve the one-stop solution.
With twin spindle and twin turret structure, finite element analysis is used on a 45-degree slant bed design to support the rigid base for spindle and turret.Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality andutuilization with intelligent function.
Kenturn provides all types of high-precision spindles.Not only can the customers find a suitable spindle for their processing needs from our productselection. Kenturn also provide customized spindles according to users' requirements. Our CNCmachining center spindles have high rotating speed, low vibration advantage, improving theprocessing efficiency.The MVB1430A uses the dual-contact tooling system. The CTS function can increase coolingefficiency and decreases thermal deformation. Along with the oil-air lubricating bearings for long-term cutting operations. The motor power of the spindle is up to 18.5KW, while speed reaches 30000RPM with Fanuc motor. Different motor brand is also available. It also has a built-in temperaturesensor and performed hole for accelerometer, which can be combined with the software to monitorthe status of the spindle.AR_Kenturn Spindles
1. All
the above materials are composed of alloy steel.
2. Easy
to assemble and suitable for every type of spindles.
3. Suitable
for high and low-speed turning spindles.
4. Our
grippers are followed the examples of OTT standards.
IK-610-RV gantry milling headSpindle：NT50Six stages of spindle speedSpindle speed：102-705 RPM(50HZ)/123-846 RPM (60HZ)Travel：398mm(up 298 / down 100)Client specifies the milling head with the IE3 motorClient's requirement, IK must achieve it!YIH KUAN - milling heads export!
See how YidaCNC has made our machines smart.With this Key Parts Monitoring System, our users can keep track on the spindle, turret, chip conveyor, electrical cabinet and ball screw.It's user-friendly and efficiency-boosting. No more unexpected downtime!Check out how it works!
Machining centers can also be beautiful!The MH-500, Yida’s horizontal machining center, has the European-style design. The high accuracy 10-12,000rpm belt-driven spindle and bearing on this machine provide a very high torque rigidity and precision. It’s especially suited to the high-speed machining of aluminium and copper. The APC twin-pallet system is manually indexed for loading and unloading, making it an ideal choice for automatic machining operations.Wanna learn more about the MH-500 and how it surpasses its competitors?Click here to learn moreEmail info@yidacnc.com or call us at 886-423358368!
Mechanical flange is a common connection method used in engineering, machinery, and pipeline systems. It is used to connect two edges on flat surfaces, typically connecting pipes, valves, pumps, or other equipment together.The main features of mechanical flanges are their ease of disassembly and reliable sealing, making them an essential connection method in many industrial and commercial applications. Here are some characteristics of mechanical flanges:Characteristics:Disassembly: Mechanical flanges are typically composed of two flange faces (flat plate-like parts) and several bolts and nuts. This allows the flange to be easily disassembled and reinstalled, facilitating maintenance and equipment replacement.Sealing: Mechanical flanges can provide a reliable seal, which is crucial for preventing fluid or gas leaks. Sealing is especially important in applications involving high pressure or hazardous substances.Multiple standards: Mechanical flanges come in various standards, including ANSI (American National Standards Institute), DIN (Deutsches Institut für Normung - German Industrial Standards), JIS (Japanese Industrial Standards), and others. Different standards specify the dimensions, number, and location of bolt holes for the flanges.In summary, mechanical flanges are a widely used connection method in engineering and machinery fields, known for their ease of disassembly and reliable sealing. They provide a convenient connection solution for various applications.Therefore, when customers choose YIH KUAN angle head, they need to consider not only their specific usage needs but also how the angle head will connect to their milling machine spindle head. Does it match in size? We will request customers to provide the spindle drawing to assist in checking the dimensions. Once the flange design is confirmed, customers can make the flange themselves, making it convenient to install the angle head upon receiving it.
What is the Lathe? The Concept of Turning ProcessThe lathe, also known as a turning machine, is a type of machine used for performing turning operations.Turning process refers to the method of cutting and shaping an object's surface by rotating the object itself and using cutting tools, resulting in a smooth and symmetrical shape.This process is somewhat similar to the hand-throwing process in pottery making. Just like when crafting pottery, the clay keeps rotating, and the artisan shapes the clay into a symmetrical form by hand. Additionally, any rough or uneven parts can be smoothed out using bamboo strips to create a polished appearance.In the turning process, the object being worked on is referred to as the "workpiece," while the tools used for cutting are called "tools" or "cutting tools."To secure the rotating workpiece, a "fixture" or "clamping device" is utilized, and the axis that enables the rotation of the workpiece is known as the "spindle."Lathes can be classified into two types: vertical lathes and horizontal lathes. The "vertical lathe" has its spindle oriented vertically, while the "horizontal lathe" has its spindle parallel to the ground.Both vertical and horizontal lathes have their respective applications, used for different types of turning operations.#Lathe #Turning #Cutting Tools #Workpiece #Fixture #Spindle #Machining
Expert Insights into Machine Tool Knowledge: Exploring Lathe Categories and ApplicationsMachine tools play a pivotal role in the manufacturing sector, and among these tools, the lathe stands out as a common and indispensable machine tool. The lathe is renowned for its capability to process symmetrical components, and based on its distinct characteristics, we can categorize lathes into several primary types, each of which we will delve into.1. Functional Classification:Conventional Lathe:This type of lathe employs mechanical handwheels or manual controls to finely manage the cutting process. While it requires the operator's direct involvement, conventional lathes remain a practical choice in specific contexts.CNC Lathe (Computer Numerical Control Lathe):Equipped with a computer numerical control system, CNC lathes can automatically govern the cutting process. This not only enhances production efficiency but also ensures higher machining accuracy, rendering them an integral part of modern manufacturing.2. Structural Classification:Flat Bed Lathe:In flat bed lathes, the tool post remains parallel to the ground, and the workpiece is positioned on a horizontal bed. This design provides enhanced stability for operations, making it suitable for a variety of machining tasks.Slant Bed Lathe:In slant bed lathes, the tool post is angled, and the workpiece is positioned on a tilted bed. This unique structure aids in the more efficient expulsion of chips, consequently elevating machining efficiency.Vertical Lathe:The tool post in vertical lathes is perpendicular to the ground, and the workpiece is processed on a vertical spindle. This design is commonly employed for specific machining requirements, such as hole drilling.3. Capability Classification:Single-Axis Lathe:Capable of machining solely along a single coordinate axis, single-axis lathes have limited capability. Nevertheless, they find utility in simple component machining tasks.Multi-Axis Lathe:Multi-axis lathes can simultaneously operate on multiple coordinate axes, providing enhanced machining versatility and flexibility. This is particularly critical for the machining of intricate components.4. Size-based Classification:Small-Sized Lathe:Suited for machining small-sized components, these lathes are ideal for precision work.Medium-Sized Lathe:Suitable for processing medium-sized components, medium-sized lathes find widespread application across various industrial sectors.Large-Sized Lathe:Designed to handle larger components, such as propeller shafts, large-sized lathes accommodate greater dimensions and weights.5. Process-based Classification:Conventional Lathe:Primarily employed for flat, cylindrical, and helical surface machining, conventional lathes enjoy a broad application spectrum, making them the preferred choice for many machining tasks.Specialized Lathe:Utilized for shaping components with unique shapes or purposes, such as multi-axis lathes and thread-cutting lathes, these machines are adept at tackling more challenging machining operations.Different types of lathes offer distinct advantages in various scenarios. By comprehending specific requirements, we can better select the appropriate lathe, ensuring efficient and precise machining processes. Whether it's a conventional lathe or an advanced CNC lathe, they all play pivotal roles in modern manufacturing.
In modern manufacturing, surface grinders are an indispensable tool for achieving high-precision grinding of workpieces. As technology advances, two main types of surface grinders are available in the market, namely manual surface grinders and CNC grinders. There are differences between these two grinding machines in terms of processing methods, technical requirements, and scope of application. This article will take an in-depth look at the features and benefits of manual surface grinders and CNC grinders to help you choose the most suitable machining method.1. Characteristics of manual surface grinder Manual surface grinders are traditional surface grinder types whose operation relies on the experience and skill of the operator. Manual surface grinders are usually equipped with a manually operated grinding spindle and worktable, and the operator manually controls the feed and feed speed during the machining process. This mode of operation requires the operator to have extensive knowledge and experience in grinding technology and be able to flexibly control the grinding process to ensure the quality of the processing results. The advantages of manual surface grinders are operational flexibility and adaptability. For the processing of some special shapes and small batches of workpieces, manual surface grinders have more advantages. It can adjust the parameters in the grinding process according to different processing needs to achieve flexible processing methods. However, the way a manual surface grinder operates comes with some drawbacks. First of all, it has high technical requirements for operators and requires a long period of training and practice to master it proficiently. Secondly, due to different experience and technical levels of operators, there may be large differences in processing efficiency and processing quality. Moreover, the processing efficiency of manual surface grinders is relatively low and cannot achieve large-scale and high-efficiency production. PROTH Industrial's small saddle surface grinders PSGS-1535M, PSGS-1545M and PSGS 2045M models provide manual grinding machines with small processing sizes of 150X350mm, 150X450mm and 200X450mm. If you have any needs, please contact us immediately, or refer to the official website for detailed specifications. : https://www.proth.com.tw/product/4/data/1#parentHorizontalTab2.2. Characteristics of CNC grinder In contrast, CNC grinders use advanced CNC technology to achieve automated processing. It is equipped with a CNC grinding spindle and working table. The operator sets the processing parameters through the program editor, and the grinder can automatically complete the processing process according to the preset parameters, achieving high-precision and high-efficiency processing. The advantages of CNC grinders are high precision and high efficiency. It can achieve micron-level grinding accuracy, ensuring that the precision and surface quality of the workpiece reach extremely high standards. At the same time, the automated processing method of CNC grinders greatly improves production efficiency, reduces the error rate of manual operations, and ensures product consistency and quality. CNC grinder controllers are usually equipped with a friendly human-machine interface. The operation interface is simple and intuitive, allowing operators to get started quickly. It can also reduce human operation factors, ensure the consistency and quality of processing, and reduce processing differences caused by different technical levels of operators. However, CNC grinders also present some challenges. First of all, its equipment cost is high, and it requires complex program editing and parameter settings, and the technical requirements for operators are relatively high. Secondly, troubleshooting and maintenance of CNC grinders require professional technical support, which may result in some downtime and increased production costs. PROTH Industrial launches the medium-sized column forming grinder PSGC-50100E, which meets the above-mentioned advantages of CNC grinders. The three-axis servo control and three-axis linear guide not only provide high efficiency during the grinding process, but also enable precise positioning. It is equipped with a conversational controller for easy operation. It is easy to operate and can record each processing parameter without having to re-edit each time it is turned on. The full-cover streamlined appearance and low decibel processing noise are in line with today's environmental protection trends. If you have CNC processing needs, please contact us immediately, or refer to the official website for detailed specifications: https://www.proth.com.tw/product/11/data/42.3. Manual surface grinder vs. CNC surface grinder: choose the processing method that suits you Choosing a manual surface grinder or a CNC surface grinder depends on your machining needs and budget. If you work in smaller batches and require greater flexibility, a manual surface grinder may be a good choice. It is suitable for processing some special shapes and small batches of workpieces, while having low equipment costs and maintenance costs. If your processing runs are larger and require high precision and efficiency, a CNC surface grinder will be a better choice. It enables high-precision processing, improves production efficiency, and ensures product consistency and quality. Although the equipment cost of a CNC surface grinder is higher, its automated processing methods and high efficiency will help you save labor costs and production costs.4. Conclusion Manual surface grinders and CNC surface grinders each have unique features and benefits. Manual surface grinders have the characteristics of flexible operation and strong adaptability, and are suitable for processing special shapes and small batches of workpieces. The CNC surface grinder has the characteristics of high precision and high efficiency, and is suitable for large-scale and high-efficiency production and processing. Choosing the processing method that suits you needs to be decided based on your processing needs, budget and technical level. Last Industry offers traditional and CNC grinding machines in various sizes and grinding types, all of which will bring excellent results and excellent processing quality to your machining process. Contact us now: https://www.proth.com.tw/contactus.
．Turning & Milling in one set-up．Y-axis travel 260 mm (10.2")．Max. turning dimension Ø500 x 1075 mm．Turning spindle 4200 rpm / 15 KW with 8” chuck for Vmt-X200, or 3500 rpm / 22 kW with 10” chuck for Vmt-X260Milling spindle 12000 rpm / 22 kW．with HSK-T63 / A63 tooling．ATC-40 toolsAPP：https://ssl-api-makar-v3-apps.miflyservice.com/Makar/deeplink/?url=mifly://makar/?openpage=ProjectPlayPage&projectType=ar_slam&projectId=a9e3ecab-d5cd-43af-87b4-e6d6cb0e44f3Web：https://webxr.miflyservice.com/cd/?uid=03815024-4e1e-463a-be81-04cee1315267&pid=770e07a9-e3f6-4b98-8c44-3e8982477400&openExternalBrowser=1
Amidst the tide of advanced technology in today's manufacturing industry, traditional lathes have emerged as a captivating craft. Despite the gradual rise of CNC lathes, the unique heritage craftsmanship and technological allure of traditional lathes remain undeniable. Through the manipulation of mechanical handwheels and manual operations, traditional lathes demonstrate exceptional turning and threading capabilities, solidifying their position as an excellent choice for processing rotationally symmetric components.1. Exquisite Craftsmanship:Operating traditional lathes demands proficient artisanal skills, precise tool manipulation, and an abundance of professional knowledge. Leveraging the finesse of mechanical handwheel manipulation, workpieces gracefully rotate on the spindle, while the toolholder is manually adjusted by the operator for precise cutting. This intricate manual operation imbues each processing step with an artistic significance, ensuring the precision and quality of the finished product. The synergy between artisans' dexterity and extensive experience makes the traditional lathe a tool for crafting art.2. Fusion of Tradition and Modernity:Despite the clear advantages of automation and efficiency held by CNC lathes, the flexibility and adjustability of traditional lathes continue to attract customers with unique processing requirements. For non-standard-shaped components, traditional lathes offer adaptability, rendering them the unparalleled choice. This fusion of traditional and modern technology enhances the competitive edge of traditional lathes in the market.3. Heritage and Technological Allure:With a history spanning centuries, traditional lathes have witnessed the passing down of techniques through generations. The allure of inherited craftsmanship is deeply embedded in the fabrication of every component, and each operation pays homage to history and continuity. The preservation of craftsmanship is not merely a technical continuation but also the perpetuation of past wisdom, allowing historical value to shine in the modern era.4. Enhancing Product Quality:For certain specialized components, traditional lathes remain indispensable. In sectors like aerospace, medical, and high-precision instrument manufacturing, traditional lathes offer heightened accuracy and surface quality during machining, ensuring products meet the highest quality standards. This advantage in exceptional quality positions traditional lathes as indispensable players in critical fields.5. Future Outlook:Despite the pressures of competition from CNC lathes, traditional lathes are far from obsolete. Craft enthusiasts and artisans still uphold the traditional lathe as a precious tool, viewing it not only as a manufacturing device but also as a revered asset. Looking ahead, traditional lathes are poised to seamlessly integrate with CNC lathes and other modern machining technologies, unveiling new possibilities. The future of traditional lathes is poised for diversity, evolving into a masterpiece that intertwines modern technology and ancient craftsmanship.In summary, traditional lathes embody not only the inheritance of craftsmanship but also an inexhaustible technological allure. Their exceptional role in the modern manufacturing industry will continue to be vital as times evolve. Whether as a testament to the past or a revelation of the future, traditional lathes will persist in guiding the development of manufacturing, scripting a new chapter in the legend of craftsmanship. Let us collectively witness the resplendence of this remarkable skill in the future!
In-Depth Guide to Purchasing Traditional Lathes: Key Considerations Shared by Industry ExpertsIn today's industrial manufacturing sector, selecting the right lathe is pivotal for enhancing production efficiency and ensuring product quality. For businesses and professionals planning to purchase a traditional lathe, understanding the key considerations is crucial. Here are the seven essential factors to consider, as recommended by industry experts:1. Application and Workpiece SpecificationsWhen choosing a lathe, the first consideration should be the type, size, and material of the workpieces you intend to process. Your choice of lathe should be based on whether it's used for general metalworking, heavy-duty machining, or precision engineering.2. Lathe SizeThe bed length, swing over the bed, and maximum turning diameter of the lathe are critical factors that determine the size of workpieces you can process. Choosing a lathe with the appropriate dimensions ensures that your machining needs are met.3. Power and Speed RangeSelecting the appropriate speed range based on the material and machining requirements is crucial. Consider the spindle speed of the lathe and whether it offers the suitable speed gears and ranges for your specific needs.4. Accuracy and RepeatabilityDifferent production requirements call for varying levels of accuracy and repeatability. For applications requiring high precision, choosing a lathe with high accuracy specifications is key.5. Brand and After-Sales ServiceOpting for a well-known brand can generally guarantee better quality and service. Good after-sales service not only provides necessary technical support but also saves on future maintenance and repair costs.6. Safety FeaturesOperational safety is an aspect that cannot be overlooked in industrial manufacturing. Ensure that the chosen lathe is equipped with adequate safety features, such as emergency stop switches and guards, which are essential for the safety of the operators.7. Budget and PriceAfter considering all technical specifications and functional requirements, your choice should also take into account the budget. Selecting a lathe that fits your budget while meeting all your needs is a wise decision.Additional TipsBeyond these basic elements, when selecting a lathe, you should also consider additional accessories, tools, and the expandability of the lathe. These factors can impact your final purchasing decision.Purchasing a traditional lathe is an important and complex process. With these professional insights, you can make a more informed choice, ensuring that your investment yields the maximum return.
The answer is yes.It is possible to only replace the milling machine head without replacing the entire machine. The head of a milling machine typically includes the main spindle, the tool holder, and the control system, among other components, and these parts may need replacement due to wear and tear, technological advancements, or changes in production requirements.Here are some scenarios where replacing only the milling machine head might be considered:Technological Advancements: If a new milling machine head offers a more advanced control system, higher spindle speed, faster feed rates, or other advantages that are crucial for the existing machine, considering only replacing the head is a viable option.Changes in Production Requirements: If there are changes in production demands and the new milling machine head better meets these changes without requiring a full machine replacement, then replacing only the head may be an economically efficient solution.Cost Considerations: The cost of replacing an entire machine can be relatively high, and replacing only the head might be a more cost-effective option, especially for small to medium-sized businesses or those with budget constraints.Maintenance Reasons: If the other components of the machine are still in good condition and it's only the head that is experiencing issues, replacing only the head can be an effective maintenance solution.However, it's essential to ensure that the new head is compatible with the existing machine, considering factors such as size, control systems, power requirements, and other aspects.
IntroductionAmong the variety of milling machine types, bed mills are renowned for their robust construction and high-efficiency machining capabilities, making them a staple in heavy-duty manufacturing industries. This article explores the design, functionality, and various applications of bed mills in modern manufacturing, including the integration of Yih Kuan’s turret milling head, which enhances the versatility and performance of these machines.Bed Mill OverviewDefinition and FeaturesDefinition: A bed mill is a type of heavy-duty milling machine characterized by a worktable fixed onto the machine’s bed, with the spindle moving vertically along the Z-axis.Key Features: Bed mills are known for their high structural rigidity, large table surface area, and excellent load-bearing capabilities, making them ideal for machining large and heavy workpieces.Major ComponentsSpindle Assembly: Drives the cutting tools for various machining operations.Worktable: Secures the workpiece, capable of moving only along the X-axis (horizontal direction).Column and Bed: Provides support for the vertical movement of the spindle, ensuring the machine’s overall rigidity and stability.ApplicationsAerospace: Utilized for machining structural components and engine parts that require extreme precision and rigidity.Mold Manufacturing: Particularly suitable for processing large molds, such as automotive stamping molds.Heavy Industry: Used in the manufacture of large machinery and equipment components, such as generators and large transmission systems.Technological Advances and InnovationsModern bed mills are frequently equipped with CNC systems, significantly enhancing the precision and automation of the machining process. Higher-end models may feature rotating or moving tables, providing greater flexibility and expandability.Maintenance and CareRegular Inspection: Emphasizes the importance of checking lubrication systems and moving parts to ensure smooth operation and longevity.Cleaning and Protection: Due to the size and weight of bed mills, maintaining cleanliness and proper protective measures are crucial to prevent rust and wear.Introducing Yih Kuan’s Turret Milling Head for Bed MillsYih Kuan’s turret milling head is specially designed for use with bed mills, offering enhanced functionality and flexibility. This milling head provides high torque output, making it highly effective for both heavy-duty cutting and precision tasks. The design features quick tool change capabilities, minimizing downtime and boosting productivity. Its compatibility with bed mills allows for a broader range of applications, from simple surface jobs to complex machining operations involving multiple axes.ConclusionBed mills play an indispensable role in the heavy machining sector. As technology evolves, the functionalities of these machines continue to advance to meet the increasingly stringent demands of modern manufacturing. For manufacturers seeking efficient and high-precision machining solutions, understanding and utilizing the advanced features of bed mills, such as those offered by Yih Kuan's turret milling head, is crucial to success. This integration not only enhances the machine's capabilities but also ensures optimal performance and output in challenging industrial tasks.
What is Quartz and its Common Use? Quartz Material PropertiesQuartz can be manufactured into Quartz Glass, which is sometimes referred to as fused quartz or fused silica. The material is composed of silicon dioxide (SiO2), which has very low thermal expansion and can maintain its dimensional stability even at elevated temperatures. Quartz glass has excellent electrical insulation property and is inert to attacks from all kinds of acids, even in very high concentrations, except for hydrofluoric acid. The material has high compressive strength, but also displays high hardness and brittleness. Defects on the surface may have a serious impact on its overall material strength.References :Top-Seioko - Fused silica : Key properties & popular applicationsAZO Materials - Fused Silica/Quartz Glass - Properties and Applications of Fused Silica/Quartz Glass by Goodfellow Ceramic & Glass DivisionIQS Directory - Quartz glassHeraeus - Properties of fused silica Common Applications of QuartzSince quartz glass has a wide transparency range and superior light transmittance, this makes it an ideal material for multiple optical applications in optoelectronics industry, such as prisms, lenses, etc. Its material properties also gives it a wide range of applications in semiconductor industry, such as quartz ring, quartz crucible, quartz wafer boat, etc. F1. silicon wafers in plastic wafer boat (quartz wafer boat is also applicable) How Quartz Machining Works? Quartz Machining 1 : Milling F2. industrial material machining milling processMachining quartz glass can be done using high precision CNC milling machines that are designed to machine ceramics and materials similar to glasses in terms of brittleness. Though quartz glass is also a hard and brittle material, its machinability is relatively good. Quartz Machining 2 : Cutting F3. industrial material cutting with high pressure water jetDue to the hardness and brittleness of quartz glass, machining it may need diamond cutting tools and the machining parameters must be optimized. Band and wire saws, chop saws, CO2 lasers, and water jet cutters are common tools used to cut quartz glass. Quartz Machining 3 : Drilling F4. industrial material drilling on milling machineThe material can also be drilled by using a diamond drill. In order to prevent the tools from premature wear-out, it is important to make sure the proper cooling device is available. Difficulties in Quartz Machining Quartz Machining Challenges in QualityThough quartz glass possesses high compressive strength, it is still a very hard and brittle material. Even small defects on the surface may have serious impact on its overall material strength. Especially in quartz glass drilling, there will easily be serious subsurface damage with improper cutting force. Another downside of machining quartz glass is that machining it produces great deal of powder and clogs the diamond cutting tools. This not only affects the stability of tool life, but also severely damages the quality of the workpiece. Quartz Machining Challenges in EfficiencyThough quartz glass is considered to have relatively good machinability, it is a hard and brittle material. The control of cutting force is important when machining quartz glass, since it may be easily chipped or cracked under excessive cutting force. This usually results in a very time-consuming machining process, and leaves the processing manufacturers a huge headache when dealing with this material. F5. the challenge of enhancing machining efficiency while maintaining required quality What Does HIT Ultrasonic Machining Bring to Quartz Machining? HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.F6. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal process The reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This greatly improves the quality of workpieces and the stability of tool life, and saves quite an amount of processing time. F7. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.The technology specializes in micro-drilling and deep hole drilling hard and brittle advanced materials, including technical ceramics, quartz glass, super alloys, etc. The high-frequency micro-vibration displays the ability to control the cutting force in stable manner, decreasing the possibilities of severe subsurface damage. Offering a better way to improve the machining process by effectively enhancing machining efficiency, stabilizing the tool life, and bettering the quality of workpieces. F8. HIT's ultrasonic machining technology displays outstanding results on quartz micro-drilling and deep hole drillingMore information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Quartz Machining Quartz Machining Case 1 : Micro-channel Trochoidal MachiningF9. Quartz glass ultrasonic-assisted micro-channel machining workpieceThe original process needed to go through by using #200, #400, and #800 grinding tools from roughing to finishing. With HIT ultrasonic, customer's requirement on workpiece quality can be achieved just by using #800 grinding tool.F10. HIT ultrasonic-assisted micro-channel trochoidal machining of quartz glass helped reduce the maximum size of edge-cracks (1x smaller and 2x smaller) by using #400 and #800 grinding tools respectivelyWith HIT ultrasonic, high frequency micro-vibration helped reduce grinding forces. (Under the same machining parameters) The maximum size of edge-cracks was 1x smaller (from 0.182mm to 0.094mm) than that without ultrasonic, by using #400 grinding tool. (Under the same machining parameters) The maximum size of edge-cracks can be even smaller (down to 0.059mm) by using #800 grinding tool with HIT ultrasonic, while it failed to complete the machining process without ultrasonic due to tool breakage at the first slot.F11. HIT ultrasonic-assisted micro-channel trochoidal machining of quartz glass brought better particle flushing, preventing the tool from particles accumulationWith HIT ultrasonic, the tool constantly lifted from workpiece, which allowed for easier inflow of cutting fluid. Better particle flushing prevented the tool from serious material backfill. This not only reduced tool wear but also friction between tool and workpiece, which helped control and reduce grinding forces.(Under the same machining parameters) Without ultrasonic, the tool was in constant contact with workpiece, which made it hard for particle flushing. There were massive particles accumulated on both side and bottom of the tool. This weakened the tool's grinding ability and led to an increase in grinding forces. It not only impacted workpiece quality, but also caused serious tool wear.Quartz Machining Case 2 : Micro-Drilling F12. Quartz glass micro-drilling workpieceHIT conducted a Φ0.3x5.4mm micro-drilling on a 60x30x20mm quartz glass workpiece. Using HIT’s ultrasonic tool holder HSKE40 with the integration of CTS, ATC, and CNC automation system, HIT managed to drill 300 micro-holes in total, with the processing time within 40 seconds/per hole. The outcome, in terms of machining efficiency, prevailed over the machining results provided by the tool suppliers and clients. The precision repeatability is well-maintained with no obvious edge-cracks on the hole wall.F13. Quartz glass micro-drilling processThis feature is widely applied in the Semiconductor industry, especially being used for quartz plates, quartz rings, quartz substrate lens board, etc.More information on Quartz : Micro-drilling Quartz Machining Case 3 : Deep Hole DrillingF14. Quartz glass deep hole drilling workpieceHIT carried out a Φ3x65mm deep hole drilling on a 100x100x30mm quartz glass workpiece. Using HIT’s ultrasonic tool holder HSKA63 with the integration of CTS, ATC, and CNC automation system, HIT completed the machining process by enhancing the material removal rate (MRR) from 65.54 mm3/min (non-ultrasonic) to 533.64 mm3/min (HIT ultrasonic). This helps reduce the overall processing time over 85%, from 26 minutes 44 seconds to 3 minutes 17 seconds. F15. Quartz drilling processThis feature is widely applied in the Optoelectronics industry and Defense and Aerospace industry, especially being used for quartz lens, quartz reflector lens, quartz lens for gyroscope etc.More information on Quartz : Deep hole drilling Quartz Machining FAQ Q1 When machining quartz glass, it often produces great deal of powder. The accumulated powder may severely clog the diamond cutting tool and have a serious impact on both the tool life and the quality of workpieces. How does HIT's ultrasonic technology deal with this situation?A1 HIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. With the assistance of high pressure (70bar) coolant through spindle (CTS), it allows the chip removal process even smoother. F16. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start machining Quartz with HIT's ultrasonic machining module system?A2 HIT aims to help clients face the challenges in Quartz machining. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F17. HIT ultrasonic tool holders Quartz Machining? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
About Titanium and its Common Use Titanium Material PropertiesTitanium alloys are metals composed of a mixture of titanium and other chemical elements. The most common form of titanium alloys is Ti-6Al-4V (Learn more about the crystallographic forms of Titanium Alloys). The Mohs hardness ranking of this form of titanium alloy is approximately 41HRC, which is not as hard compared to other metal alloys. This material offers a combination of lightweight, high strength, low density, good corrosion resistance and ductility. F1. titanium metal alloy materialTitanium alloys are also recognized for their exceptional resistance to a wide range of chemical environments provided by a thin, invisible but extremely protective surface oxide film. The absorption of oxygen into the surface when the material is heated will cause an increase in hardness of the surface layer (Learn more about work hardening of Titanium Alloys). Common Applications of TitaniumIts excellent material properties, including lightweight, high strength, good corrosion resistance and good ductility, make it the prime choice for many fields of applications, including aircraft turbines, engine components, aircraft structural components (wings and fuselage), aerospace fasteners, automotive components (body panels, valves), marine applications, etc. F2. bolts and engine parts made of titanium alloyAerospace applications still account for the biggest chunk of the use of titanium alloys, due to its fine material properties of high strength, good fatigue resistance and fracture toughness.F3. Boeing 757-200 jet engine application in aerospace industry Tips and Common Tools for Titanium Drilling Titanium alloys require well-setup machining process to prevent the material from bending or surface hardening due to its low density, good ductility, and work hardening properties. Generally, the tool should be maintained as sharp as possible to minimize the built-up heat and tool wear. Using rigid setups between tool and workpiece to prevent the workpiece from bending due to its ductile characteristic. Proper cooling device is also strongly advised to lower the built-up heat.F4. drilling titanium alloy requires sharp and rigid drillsWhen it comes to drilling titanium alloys, carbide drills are the best choice especially for deep hole drilling. Using sharp drills of proper geometry and avoiding having the drill ride through the titanium surface are also key to successful drilling on titanium alloys (Learn more about tips on successful drilling on Titanium Alloys). Difficulties in Titanium Drilling Titanium Drilling Challenges in QualityThe good ductility and work hardening properties of titanium alloys have brought serious concerns for the quality of hole wall and the positional precision of the drilling holes. If the cutting (drilling) force is not well-controlled, the workpiece may suffer from displacement due to its ductile property. Its hardened surface and entangled chips will also cause severe damages to both the quality of workpiece and its positional precision. When it comes to higher aspect ratio (hole depth to diameter), it is going to be even more challenging to maintain the quality. Titanium Drilling Challenges in Tool LifeThe work hardening property of titanium alloys when it is heated has brought huge difficulties in drilling this material. With the protective oxide layer on the surface of titanium alloys, the drills may lose their sharpness easily and even encounter risks of tool breakage. Along with the entangled chips produced in the drilling process, not only the quality of workpiece is at stake, but also the tool life will be disastrously unstable. The major challenge also lies in controlling the cutting (drilling) force in the drilling process.F5. drilling process on a CNC machine HIT Achievements in Titanium Drilling HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. F6. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal processThe reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This mechanism along with the high pressure (70bar) coolant through spindle (CTS) feature help lower the heat produced during the machining process. This greatly improves the quality of workpieces and the stability of tool life, and saves a huge amount of processing time.F7. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.Drilling titanium alloys with ultrasonic-assisted machining technology, the reduction in cutting forces and improvement in chip removal process allow better control of the quality of workpieces and the stability in tool life.More information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Titanium Drilling Titanium Drilling Case 1 : Micro-DrillingF8. titanium alloy micro-drilling workpieceHIT discovered that conducting the Φ0.5x5mm micro-drilling 50 holes on titanium alloy (Ti-6Al-4V) with ultrasonic-assisted machining technology, the cutting force can be reduced by 39%. With the integration of CTS, it greatly reduced the occurrence of twisted or entangled chips. This not only prolonged tool life, but also maintained the positional precision of the micro-holes.F9. shape of chips in titanium alloy micro-drillingThis feature is widely applied in the Aerospace industry and the 3C Electronics industry, especially being used for aircraft riveted components, phone cases, etc.More information on Titanium Drilling : Micro-Drilling Titanium Machining Case 2 : Side MillingF10. titanium alloy side milling workpieceHIT carried out side milling on titanium alloy (Ti-6Al-4V). Using HIT’s ultrasonic tool holder BT30 with the integration of CTS, ATC, and CNC automation system, HIT managed to greatly improve the tool life. It only showed a minor broken corner on the rake face of the tool, instead of severe tool wear such as the exposure of coating grains.F11. rake face of the tool in titanium alloy side millingF12. shape of chips in titanium alloy side millingThis feature is widely applied in the Aerospace industry and 3C Electronics industry, especially being used for aircraft structural components, phone cases, etc. Titanium Drilling FAQ Q1 How to control the cutting (drilling) force while reaching the required quality of the drilling holes?A1 HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. With the assistance of high pressure (70bar) coolant through spindle (CTS), it allows the chip removal process even smoother. These features can successfully bring better quality of the workpieces and longer, more stable tool life.F13. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start drilling titanium alloys with HIT’s ultrasonic machining module system?A2 HIT aims to help clients face the challenges in drilling titanium alloys. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F14. HIT ultrasonic tool holders Titanium Drilling? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
About Stainless Steel and its Common Use General Material Properties of Stainless Steel(Figure 1. HIT ultrasonic-assisted micro-drilling on stainless steel workpiece)Stainless steel is a group of steel alloys that are known for their excellent corrosion resistance, durability, and high strength. Here are some of the key material properties of stainless steel: - Corrosion Resistance -Stainless steel is highly resistant to corrosion and oxidation. This is primarily due to the presence of chromium in the alloy, which forms a passive oxide layer on the surface of the material. This oxide layer acts as a barrier, protecting the underlying steel from corrosion caused by exposure to moisture, chemicals, and other corrosive substances. (Read more on Why is Stainless Steel Corrosion Resistant?) It gives stainless steel rather low maintenance requirements, since it reduces the need for frequent cleaning, painting, or coating to protect against corrosion even in demanding environments. - Heat Resistance -Stainless steel also has excellent heat resistance, making it suitable for applications under high temperatures. It can withstand elevated temperatures without significant loss of strength or deformation. (Read more on Stainless Steel - High Temperature Resistance) This characteristic is crucial in industries such as aerospace, automotive, and energy, where components may be exposed to extreme heat or thermal cycling. - High Strength and Ductility -Stainless steel exhibits high strength, making it suitable for various structural and load-bearing applications. The strength of stainless steel is influenced by factors such as alloy composition, heat treatment, and manufacturing processes. Stainless steel also possesses good ductility, which allows it to be easily formed and fabricated into different shapes. This characteristic is beneficial in various manufacturing processes, including bending, welding, machining, and forming. The ductility of stainless steel can be further improved by controlling the alloy composition and employing suitable heat treatments. - Hygienic Properties -Stainless steel is widely used in industries that require high standards of cleanliness and hygiene, such as food processing, medical (surgical), and pharmaceutical industries. It is non-porous, making it resistant to bacterial growth, easy to clean, and capable of withstanding repeated sterilization processes.Learn more detailed information on Stainless Steels - Specifications, Grades and Properties Different Grade Families of Stainless SteelApart from the more general perspective on the material properties of stainless steel, the family of stainless steels is primarily classified into four main categories, including Ferritic, Austenitic, Martensitic, and Duplex, based upon their crystal microstructure. (Read more on Grading Systems for Stainless Steel)In general, austenitic and martensitic grades stainless steel, including SAE/AISI 304, 316, and 420, are often used in the making of medical and surgical equipment or spare parts. The following illustrates the comparison of these three commonly used stainless steel grades.(Figure 2. medical/surgical instruments made of stainless steel) - Austenitic - 304 Stainless Steel (SAE/AISI 304) -Composition304 Stainless steel contains 18-20% chromium and 8-10.5% nickel, along with small amounts of carbon, manganese, and other elements.Corrosion ResistanceIt offers good corrosion resistance in a wide range of environments, including atmospheric conditions and mild chemical environments.Strength304 Stainless steel has good tensile strength and yield strength, making it suitable for general-purpose applications.Industry Applications304 Stainless steel is commonly used in various industries, including food processing, kitchen equipment, architectural applications, and chemical processing.(Learn more detailed information on Grade 304 Stainless Steel: Properties, Fabrication and Applications) - Austenitic - 316 Stainless Steel (SAE/AISI 316) -Composition316 Stainless steel contains 16-18% chromium, 10-14% nickel, and 2-3% molybdenum, along with other elements.Corrosion ResistanceIt provides excellent corrosion resistance, particularly in harsh environments, such as marine or chloride-rich conditions.Strength316 Stainless steel has higher tensile and yield strength compared to 304, making it suitable for applications requiring exposures under increased pressure.Industry Applications316 Stainless steel is commonly used in marine equipment, chemical processing, pharmaceuticals, and medical implants where superior corrosion resistance is required.(Learn more detailed information on Grade 316 Stainless Steel: Properties, Fabrication and Applications) - Martensitic - 420 Stainless Steel (SAE/AISI 420) -Composition420 Stainless steel contains around 12-14% chromium, with no or minimal nickel content. It also has a higher carbon content compared to 304 and 316.Corrosion ResistanceIt offers moderate corrosion resistance in mild environments but is less resistant to corrosive chemicals or chlorides compared to 304 and 316.Strength420 Stainless steel has high hardness and good strength, making it suitable for applications requiring wear resistance, such as cutlery, surgical instruments, and moulds. The material can exhibit even higher hardness (up to HRC 50-55) after heat treatment, which allows it to be applied in environments under higher precision and stricter standards.Industry Applications420 Stainless steel is commonly used in the production of blades, knives, scissors, surgical instruments, and moulds where hardness and wear resistance are crucial.(Learn more detailed information on Stainless Steel - Grade 420)In brief summary, 304 stainless steel (SAE/AISI 304) provides good general corrosion resistance and is suitable for a wide range of applications. 316 stainless steel (SAE/AISI 316) offers excellent corrosion resistance, particularly in aggressive environments, and has higher strength than 304. 420 stainless steel (SAE/AISI 420) has lower corrosion resistance but offers high hardness and wear resistance, making it ideal for applications requiring cutting or wear resistance properties. The choice between these grades depends on the specific requirements of the application, including corrosion resistance, strength, and wear resistance. Difficulties in Medical-Grade Stainless Steel MachiningMachining stainless steel, including grades 304, 316, and 420, can present certain difficulties due to the material properties of these steel alloys. The following shows common challenges encountered in machining these stainless steel grades: Work HardeningStainless steel grades, including 304, 316, and 420, have a tendency to work harden during machining. (Read more on Hardening Stainless Steels: A Brief Guide) As the material is deformed by the cutting tool, it becomes harder and more resistant to further cutting. This work hardening effect can lead to increased cutting forces, tool wear, and difficulties in achieving desired workpiece quality. In addition, stainless steel also tends to produce long, stringy chips, which may lead to chip accumulation and interfere with the cutting process and damage the workpiece or tool. The harder and more resistant to cutting the material gets, the more challenging it is for its chip evacuation. High Cutting ForcesStainless steel is known for its high strength and toughness, which results in high cutting forces during machining. These high cutting forces require robust cutting tools and machines capable of handling the stress. Managing these forces effectively is important to prevent tool breakage, chatter, and other machining issues. Heat GenerationStainless steel has low thermal conductivity (Read more on Thermal Activity in Stainless Steel Compared to Other Metals), which means that heat generated during machining tends to concentrate in the cutting zone. This can lead to elevated temperatures that may cause tool wear, tool deformation, and plastic deformation (Learn about Some Basics of Plastic Deformation Mechanism) in the material.(Figure 3. CNC machining on metal/steel alloy requires proper cooling methods) Tool WearStainless steel grades, especially 420, are relatively hard, which can cause serious tool wear during machining. The work hardening, high cutting forces, and heat generation contribute to tool wear and can reduce tool life. Therefore, selecting appropriate tool materials with high hardness and wear resistance, as well as optimizing cutting parameters, is crucial to mitigate tool wear issues.It's important to note that the specific difficulties in machining stainless steel can vary depending on factors such as the specific grade, workpiece geometry, cutting tool selection, and machining parameters. What Does HIT Ultrasonic Machining Bring to Medical-Grade Stainless Steel Machining? Ultrasonic High Frequency OscillationHIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.(Figure 4. HIT ultrasonic-assisted machining technology with high frequency oscillation in longitudinal direction facilitates chip removal process)The high-frequency oscillation in longitudinal direction allows for an intermittent contact between the tool and workpiece. This helps eliminate accumulative cutting heat around the tool tip, which results in great reduction in tool wear. Reduction in Cutting ForceThe reduction in cutting forces not only decreases frictions between the tool and workpiece, but also allows cutting speed and feed rates to be increased. This mechanism along with the high pressure (up to 70bar) coolant through spindle (CTS) feature also helps lower the heat generated during the machining process. It greatly improves the workpiece quality and stability in tool life and saves a huge amount of energy and processing time.(Figure 5. HIT ultrasonic-assisted machining technology helps reduction in cutting forces and brings more stability in tool life) Easier Chip Removal ProcessFacilitating chip removal or chip evacuation process also reduces frictions on both tool and workpiece caused by excessive amount of accumulative chips. Especially when the chips are long and stringy, it may lead to built-up edge (BUE) or chip re-cutting situations, which worsens workpiece quality and endangers tool life. The reduction in cutting forces with HIT's ultrasonic high-frequency micro-vibration allows the tool to cut off the material more easily with easier chip evacuation process. The elimination of entangled, accumulative chips also contributes to better workpiece quality and longer tool life.(Read more on Built-up Edge Formation in Stainless Steel Milling) Benefits in Machining of Stainless SteelIn machining of medical-grade stainless steel, HIT ultrasonic-assisted machining technology helps reduce cutting forces, which allows the tool to cut off the material more easily with better chip removal. This mechanism contributes to better workpiece quality (elimination of burrs and better roundness in drilling holes) and tool life (better chip evacuation and prevention of entangled, accumulative chips around cutting tools).More information on HIT Ultrasonic Machining Technology💡 Read more on the benefits of HIT ultrasonic-assisted machining on metal, alloy, hard steel materials: Facing the Challenges in Machining of Tungsten CarbideHow to Drill Titanium: The Aerospace Fever in Titanium Drilling Two Successful HIT Cases of Stainless Steel Machining SAE 420 Stainless Steel: Micro-Milling & Micro-Drilling(Figure 6. HIT ultrasonic-assisted micro-milling and micro-drillilng 420 stainless steel workpiece)HIT helped one of its customers within the medical field with SAE/AISI 420 stainless steel micro-machining process in the making of minimally invasive surgical spare parts. The full length of the workpiece was only 4mm, with the slot width only 0.8mm.Doing fine milling and drilling of these micro-features with HIT BT30 ultrasonic machining module, the high frequency micro-vibration helped reduce cutting forces. This resulted in great reduction in feed/tool marks and burrs on the workpiece.(Figure 7. Comparison of workpiece quality between HIT ultrasonic-assisted machining and without ultrasonic on 420 stainless steel micro-milling and micro-drilling)HIT ultrasonic-assisted machining technology ultimately helped its customer enhance product yield rate from under 10% to 100%, not only saving up the time and preventing the risks of manual refining process, but also helping the customer win the case.This feature is applied in the Medical industry, especially being used for minimally invasive surgical spare parts, such as biopsy forceps, grasping forceps, etc.See detailed information of SAE 420 Stainless Steel: Micro-Milling & Micro-Drilling SAE 304 Stainless Steel: Micro-Drilling on curved surface(Figure 8. HIT ultrasonic-assisted micro-drillilng 304 stainless steel workpiece)HIT carried out micro-drilling on curved surface of SAE/AISI 304 stainless steel. By using HIT HSK-A63 ultrasonic machining module, the high frequency micro-vibration helped reduce cutting forces. This prevented the tool from deflection under the circumstance of not doing plunge milling (Learn more on what is Plunge Milling?) before the main drilling process.The reduction in cutting forces not only contributed to zero burrs around the drilling holes under microscope but also provided with better chip removal process.(Figure 9. Comparison of hole quality between HIT ultrasonic-assisted machining and without ultrasonic on 304 stainless steel micro-drilling on curved surface)HIT ultrasonic-assisted machining technology helped improve hole quality (with no burrs) and achieve 4 times longer tool life.(Figure 10. Comparison of tool wear between HIT ultrasonic-assisted machining and without ultrasonic on 304 stainless steel micro-drilling on curved surface)This feature can be applied in the Semiconductor industry and 3C Electronics industry, especially being used for vacuum plates, electronic spare parts, etc.See detailed information of SAE 304 Stainless Steel: Micro-Drilling on curved surface Medical-Grade Stainless Steel Machining FAQ Q1 How did HIT ultrasonic achieve great roundness in drilling holes without pilot drilling or plunge milling on stainless steel machining?A1 Poor hole roundness usually resulted from the high cutting forces tool received when it first contacted with the workpiece, which caused the tool to wonder and deflect.The high frequency micro-vibration (over 20,000 times per second) of HIT ultrasonic-assisted machining helps greatly reduce cutting forces. This mechanism prevented the tool from deflection due to the received high cutting forces when it first contacted with the workpiece.The high frequency micro-vibration also helped break chips more easily with better chip removal, which resulted in the elimination of burrs around the drillilng holes to achieve great hole quality on stainless steel.(Figure 11. HIT ultrasonic-assisted machining driver module)More information on HIT Ultrasonic Machining Module Q2 How to adjust machining parameters, such as feed rate, cutting speed, or ultrasonic power when I start machining stainless steel with HIT ultrasonic machining module?A2 Hantop Intelligence Tech. is a professional solution provider of advanced-material machining technology and smart automation modules. It aims to provide not only high-precision ultrasonic-assisted machining module products, but also professional knowledge on how to optimize the benefits customers can achieve with ultrasonic-assisted machining technology.This includes providing the optimized machining parameters (according to the target material and machining features) and services to ensure customers having the best experiences in using HIT ultrasonic machining module. Customers are not just buying a product from HIT, but obtaining ultrasonic machining knowledge and services from the most professional team.(Figure 12. HIT ultrasonic-assisted machining toolholders) Medical-Grade Stainless Steel Machining? Choose HITContact us if you are looking for a better way to improve machining efficiency, workpiece quality, and tool life, by following the trend of ESG.
HIT Ultrasonic @ TMTS 2024 | Advanced-Material Machining Solution Modules TMTS 2024 (Taiwan International Machine Tool Show) concluded successfully after five days (3/27 to 3/31) of exhibition activities!This year's event, themed "Dual Axis (Digital Transformation - DX and Green Transformation - GX) Intelligent Manufacturing," attracted nearly 70,000 visitors from both domestic and international sectors, making it a lively and prosperous event with booming popularity and abundant business opportunities throughout the event. 【HIT@TMTS 2024: Visiting Crowd at HIT Booth】(Figure 1. Hantop Intelligence Tech. exhibitted in TMTS 2024)(Figure 2. Continuous flow of visitors came to HIT booth to learn more about ultrasonic-assisted machining products during TMTS 2024)At this year's event, in addition to showcasing Ultrasonic-assisted Machining Module products, HIT also introduced new products set to be launched soon this year. These include the Ultrasonic Wafer Grinding Spindle, BT30 Ultrasonic Direct-Drive Spindle, and CNC On-machine 2D Visualization Tool Dynamic Measurement Instrument, catering to the processing applications of hard and brittle materials such as ceramics, glass, as well as heat-resistant alloys and hard steels.Over the five days of the exhibition, there was a continuous flow of visitors to the HIT booth. These new products were not only displayed at the HIT booth but also showcased in collaboration with major well-known business partners, attracting even more interested individuals to learn about them. 【HIT@TMTS 2024: Display Ultrasonic Products in Cooperation with Business Partners】We would like to express our gratitude to Tongtai Machine & Tool Co. for collaborating with HIT at this year's event to showcase the CNC On-Machine 2D Visualization Tool Dynamic Measurement Instrument, providing customers with a more comprehensive tooling solution.(Figure 3. HIT displayed new product - CNC on-machine 2D visualization tool dynamic measurement instrument in collaboration with Tongtai Machine & Tool Co.)We extend our thanks to Falcon Machine Tools Co. (Chevalier) for their collaboration with HIT at this year's event, demonstrating the integration of HIT Ultrasonic-assisted Machining Module with its vertical machining center machine, particularly focusing on grinding solutions for semiconductor materials such as Silicon Carbide (SiC).(Figure 4. Falcon Machine Tools Co. (Chevalier) displayed its vertical grinding center integrated with HIT ultrasonic-assisted machining module)(Figure 5. The vertical grinding center of Falcon Machine Tools Co. (Chevalier) integrated with HIT ultrasonic machining module provides new machining solution for semiconductor industry application)Our appreciation also goes to Royal Precision Tools Co. for exhibiting the new product developed in collaboration with HIT, the BT30 Ultrasonic Direct-Drive Spindle, at this year's event. This provides customers with a more integrated ultrasonic-assisted machining technology solution when investing in new machine tools.(Figure 6. HIT displayed new product - BT30 ultrasonic direct-drive spindle in collaboration with Royal Precision Tools Co.)(Figure 7. HIT collaborated with Royal Precision Tools Co. in the development of new product - BT30 ultrasonic direct-drive spindle as a new milestone of ultrasonic-assisted machining technology) 【HIT@TMTS 2024: Thanks all the Industrial Experts for Visiting!】HIT sincerely thanks all the visitors during the exhibition! 💝HIT will deeply treasure the feedback from customers and business partners and turn this encouragement into motivation for growth. HIT aims to bring more innovative and diverse product applications this year, while continuing to provide high-quality products and dedicated professional services to customers both domestically and internationally. HIT sincerely invites all industry experts to continue following and supporting us!(Figure 8. Continuous flow of visitors came to HIT booth to learn more about ultrasonic-assisted machining products during TMTS 2024)(Figure 9. TMTS 2024 - Thanks Yinsh Precision Industrial Co. for visiting and learning about ultrasonic spindle product)(Figure 10. TMTS 2024 - Thanks industrial experts for visiting and learning about ultrasonic-assisted machining module product)(Figure 11. TMTS 2024 - Thanks Evergreen Aviation Technologies Co. for visiting and learning about ultrasonic products)(Figure 12. TMTS 2024 - Thanks Chin Ming Precision Tools Co. for visiting and learning about ultrasonic products)(Figure 13. TMTS 2024 - Thanks Onano Industrial Co. for visiting and learning about ultrasonic-assisted machining module product)(Figure 14. TMTS 2024 - Thanks potential clients for visiting and learning about ultrasonic-assisted machining module and its industrial application)(Figure 15. TMTS 2024 - Thanks potential clients from abroad for visiting and learning about ultrasonic-assisted machining technology)(Figure 16. TMTS 2024 - Thanks Japanese business partner Dynamic Tools Corporation ダイナミックツール株式会社 for visiting and learning about new ultrasonic products)(Figure 17. TMTS 2024 - Thanks industrial experts for visiting and learning about HIT new product - CNC on-machine 2D visualization tool dynamic measurement instrument at Tongtai booth)(Figure 18. TMTS 2024 - Thanks industrial experts for visiting and learning about HIT new product - CNC on-machine 2D visualization tool dynamic measurement instrument at Tongtai booth)(Figure 19. TMTS 2024 - Thanks Falcon Machine Tools Co. (Chevalier) for giving its utmost support for the promotion of its machine tool integrated with HIT ultrasonic-assisted machining module)(Figure 20. TMTS 2024 - Thanks ECOM Precision Machinery Co. for visiting and learning about HIT new product - BT30 ultrasonic direct-drive spindle at Royal booth) 【HIT@TMTS 2024: Eager to Know More? Here's the Latest Ultrasonic Machining Application!】 Ultrasonic Machining of Inconel 718 : Keyway Side Milling | Hantop Intelligence Tech.👍🏻 80% Higher Machining Efficiency 👍🏻 3x Longer Tool Life 👍🏻 90% Better Surface QualityHIT utilized HSK-A63-R30 ultrasonic machining module for keyway side milling on Nickel Alloy (Inconel 718). The high frequency micro-vibration allowed the tool to constantly lift from workpiece. This brought better inflow of cutting fluid, offering better cooling effect and easier chip evacuation. The reduced cutting force and tool wear helped achieve higher efficiency and better workpiece quality. Ultrasonic Machining of Inconel 718 : Circular Pocket Milling | Hantop Intelligence Tech.👍🏻 4x Higher Machining Efficiency 👍🏻 75% Longer Tool Life 👍🏻 1.5x Better Surface QualityHIT utilized HSK-A63-R30 ultrasonic machining module for circular pocket milling on Nickel Alloy (Inconel 718). The high frequency micro-vibration allowed the tool to constantly lift from workpiece. This brought better inflow of cutting fluid, offering better cooling effect and easier chip evacuation. The reduced cutting force and tool wear allowed for an increase in feed per revolution, which helped avoid the work-hardened layer on the material. It then achieved higher efficiency and better workpiece quality.💡 Learn more about Ultrasonic-Assisted Machining Heat-Resistant Alloys: How to Drill Titanium: The Aerospace Fever in Titanium Drilling Moreover, HIT will be exhibitting in the 2024 Touch Taiwan (Display International Expo) - Electronic Equipment Expo towards the end of this month (April).HIT sincerely welcomes industrial experts to come visit and learn more about ultrasonic-assisted machining of automotive special-shaped display panel glass! -Hantop Intelligence Tech.✨Solution Provider of Advanced-Material Machining Technology & Smart Automation Modules✨☎️ +886-4-2285-0838📧 sales@hit-tw.com To improve the machining efficiency, workpiece quality, and tool life, by following the trend of ESG, feel free to CONTACT US.
IntroductionGantry milling machines are a cornerstone in the field of large-scale industrial manufacturing, known for their robust construction and versatility in handling diverse machining tasks. Central to their functionality are the milling heads, which define the capabilities and the precision of machining operations. This article delves into the different types of milling heads available for gantry milling machines and discusses how many heads can be installed on a single machine, enhancing its operational flexibility and productivity.Types of Gantry Milling Machine HeadsGantry milling machines can be equipped with various types of milling heads, each designed to meet specific machining needs. Here are some of the most common types:Standard Milling Head: This is the most commonly used head, capable of handling a wide range of milling tasks. It's versatile and can be used for general cutting, drilling, and milling operations.Universal Milling Head: Allows for adjustments in multiple axes, providing the ability to machine at various angles. This head is ideal for complex geometries and multi-angle cuts.High-Speed Milling Head: Designed for precision and speed, high-speed heads are perfect for fine detailing and finishing tasks that require rapid spindle speeds.Heavy-Duty Milling Head: Built to handle large and hard materials, these heads offer increased power and torque, making them suitable for heavy cutting operations.Turret Milling Head: Turret heads include multiple tooling options that can be indexed and changed, offering quick tool changes without manual intervention, thus reducing downtime and increasing efficiency.Angle Heads: These are specialized heads that allow the tool to operate at an angle relative to the workpiece, ideal for inaccessible areas or specific applications where direct vertical or horizontal machining cannot be performed.Configuration Flexibility: How Many Heads Can a Gantry Milling Machine Install?The versatility of a gantry milling machine not only lies in its size and power but also in its ability to accommodate multiple heads. Depending on the size and design of the gantry milling machine, several configurations are possible:Single Head Setup: Most basic gantry mills are equipped with one milling head, suitable for straightforward, singular machining processes.Dual Head Configuration: More advanced machines can be fitted with two heads, either of the same type for parallel processing or different types for performing distinct operations simultaneously. This setup is particularly useful for increasing production rates and offering more versatility in machining. Common dual head configurations include:Standard Milling Head and Specialized Milling Head:This configuration includes a standard milling head, which is suitable for general milling operations.The other head might be a specialized milling head, such as an Angular Milling Head, used for machining at specific angles, or other specialized applications.Standard Milling Head and High-Speed Milling Head:One head is a conventional milling head, suitable for most standard operations.The other is a high-speed milling head, particularly suited for tasks requiring high precision and high surface quality, often used in high-speed cutting (HSC).Standard Milling Head and Heavy-Duty Milling Head:One head is used for regular machining, while the other is designed for heavy-duty applications, featuring higher torque and power, specifically for handling harder or larger materials.Two Universal Milling Heads:In this configuration, both milling heads are universal, capable of flexibly handling a variety of machining needs; each head can perform independent, multi-axis operations.Multiple Head Systems: Some specialized gantry milling machines can accommodate three or more heads, significantly expanding their capability to perform complex and varied tasks in a single setup. This configuration is ideal for high-volume production environments where different processes need to be executed quickly and simultaneously.ConclusionChoosing the right combination of milling heads for a gantry milling machine significantly enhances its versatility and productivity. Whether it involves combining a standard milling head with a high-speed head for precision work, or pairing a standard head with a heavy-duty head for tougher materials, the right setup can vastly improve the output and efficiency of machining operations.At Yih Kuan, we specialize in manufacturing a wide range of milling heads designed to meet various industrial needs. Our expertise ensures that each product is crafted with precision and designed to deliver top performance. We understand that selecting the right milling head can be complex, which is why our team is always ready to provide expert advice and support.If you have any questions about milling heads or need assistance in choosing the best configuration for your operations, please do not hesitate to contact us. We are here to help you enhance your manufacturing capabilities with our high-quality and reliable products.
IntroductionTurret milling machines are versatile tools in the machining industry, known for their ability to perform a wide range of cutting operations. Central to their functionality are the turret milling heads, which define the capabilities and the precision of machining operations. This article explores the differences between "stepped speed" and "variable speed" milling heads and provides guidance on how to select the right one for specific machining needs, with a focus on the offerings from Yih Kuan.What are Turret Milling Heads?Turret milling heads are the part of the turret milling machines where the tool is mounted. They allow the tool to move vertically, horizontally, or at any angle, enabling complex cutting tasks. The choice between different types of milling heads can impact the machine’s versatility, speed, and precision.Stepped Speed vs. Variable Speed Turret Milling HeadsStepped Speed Turret Milling HeadsDefinition and Characteristics: These milling heads operate at predefined speed ranges set by the manufacturer. Speed changes are achieved through a geared mechanism, requiring manual adjustment to shift between different speed settings.Advantages: Provides reliable and stable speed options, typically cost-effective and easier to maintain due to simpler mechanical designs.Variable Speed Turret Milling HeadsDefinition and Characteristics: These heads allow operators to adjust the spindle speed continuously within a range, usually through a dial or a digital interface. This adjustment is done without steps, offering seamless transitions.Advantages: Greater flexibility and precision, allowing the operator to fine-tune the spindle speed based on the material being machined and the type of operation being performed.Choosing the Right Turret Milling HeadChoosing the appropriate turret milling head depends heavily on the specific requirements of your manufacturing environment. Here are some detailed considerations:Assessing NeedsMaterial Types:Soft Materials (Aluminum, Brass, Plastics): Soft materials often require higher spindle speeds to ensure clean cuts and efficient milling. Variable speed heads are ideal for these materials because they allow operators to easily adjust and fine-tune the speed to match the material properties, preventing material deformation or melting.Hard Materials (Stainless Steel, Titanium): Hard materials require lower spindle speeds but higher torque to manage the cutting forces without damaging the tool or workpiece. Stepped speed heads, with their robust gearing and stable speed settings, are typically well-suited for such tasks, as they provide the necessary power at consistent speeds.Mixed Materials: Workshops that handle a diverse range of materials might prefer variable speed heads for their adaptability, allowing operators to switch easily between high and low speeds as needed.Production Volume:High-Volume Production: Environments such as automotive or consumer goods manufacturing, where the same material and operation are repeated, often benefit from stepped speed heads. These heads are designed for longevity and consistent performance under repetitive tasks, making them cost-effective for high-volume production.Low-Volume, Custom Jobs: Specialized industries like aerospace or custom fabrication, where materials and specifications can vary greatly between projects, benefit from the versatility of variable speed heads. These allow for precise speed control and adjustments between jobs without compromising on quality.Budget Constraints:Initial Costs: Stepped speed heads are generally less expensive upfront compared to their variable speed counterparts. They offer a lower entry price, making them attractive for new or budget-conscious operations.Maintenance Costs: Consider not only the initial purchase cost but also the long-term maintenance. Variable speed heads, while more expensive upfront, may require more frequent maintenance due to their complex mechanical and electronic components. However, the ability to optimize tool life and reduce waste might offset these costs.Operational Efficiency: Evaluate the potential for increased productivity and reduced waste, which can influence the total cost of ownership. For example, variable speed heads can lead to better surface finishes and faster job turnaround times, which might justify the higher initial investment.ExamplesFabrication Shop Handling Multiple Materials: A custom job shop working with everything from soft aluminum to hard titanium would benefit significantly from a variable speed head due to the need for a wide range of speeds to match material properties.Dedicated Steel Part Production Line: A production line dedicated to cutting tough steels or other hard materials may opt for stepped speed heads to take advantage of their durability and consistent performance under demanding conditions.ConclusionThe choice between stepped and variable speed turret milling heads should align with your specific manufacturing needs. Understanding the advantages of each can significantly influence productivity and machining quality. At Yih Kuan, we specialize in providing top-quality turret milling heads tailored to meet the diverse needs of our clients. Whether you require stepped speed for consistent heavy-duty use or variable speed for flexibility in high-precision tasks, Yih Kuan is here to assist. For more information or to discuss your specific needs, please contact us.
1． **Guide: How to
Recommend Efficient CNC Mill-Turn Machines for the Automotive Manufacturing
Industry**
In the automotive manufacturing industry,
choosing the right CNC mill-turn machine is crucial because the efficiency and
precision of these machines directly impact production quality and
cost-effectiveness. Here are some key considerations to help agents recommend
the most suitable CNC mill-turn machines for the automotive manufacturing
industry:
l Understanding the Specific Needs of the Automotive Manufacturing
Industry
The automotive manufacturing industry has
specific requirements for CNC mill-turn machines. These include high precision,
high speed, and high stability in machining capabilities, as automotive parts
must meet strict quality standards and production specifications. Additionally,
as automotive designs become increasingly complex, CNC machines need multi-axis
machining capabilities to handle intricate geometries and fine details.
l Evaluating Machine Specifications
Agents should thoroughly understand the
technical specifications of various CNC mill-turn machines, including spindle
speed, tool change time, machining range, and precision. For the automotive
manufacturing industry, high-speed, high-precision machines can significantly
enhance production efficiency and reduce defect rates. Therefore, agents need
to evaluate and recommend machines based on these technical indicators.
l Reliability and After-Sales Service
Automotive manufacturing is highly
dependent on equipment reliability. Machine stability and durability are vital,
so agents should choose brands with a good market reputation and strong
technical support. Additionally, high-quality after-sales service is crucial,
including prompt repair responses and regular maintenance services, ensuring
long-term stable operation and reducing the risk of production downtime.
2.
**Perspective: Choosing the
Best CNC Mill-Turn Machine Suppliers in the Global Market**
Choosing suitable CNC mill-turn machine
suppliers for the automotive manufacturing industry in the global market
requires in-depth analysis and careful decision-making. Here are some key steps
to help agents screen and evaluate the best suppliers in the global market:
l Evaluating Technical Strength
Firstly, the supplier's technical strength
is a core factor in decision-making. Agents should assess whether the supplier
possesses advanced technology and research and development capabilities and can
provide high-precision, high-speed, and high-stability CNC mill-turn machines.
The supplier's technical strength directly relates to product quality and
performance, so careful evaluation is necessary.
l Confirming Product Certification and Standards
In the global market, different countries
and regions have various certifications and standards for machinery and
equipment. Agents need to confirm whether the supplier's products meet local
safety standards and quality certifications, impacting the legality of product
imports and the safety and reliability of usage.
l Assessing After-Sales Service and Support
After-sales service and technical support
are important considerations when choosing suppliers. High-quality after-sales
service ensures that machines receive timely repairs and maintenance during
operation, reducing downtime and production losses. Agents should understand
the supplier's after-sales service network and technical support capabilities
to ensure they can meet the long-term needs of customers.
l Referencing Customer Reviews and Case Studies
Agents can reference other customers'
reviews and successful case studies to judge the supplier's reliability and
market reputation. Successful cases and good reviews can boost the supplier's
credibility, helping agents make more confident decisions.
3.
**Improving Automotive Parts Production
Efficiency: How Customers Choose CNC Mill-Turn Machines**
In the automotive manufacturing industry,
selecting the right CNC mill-turn machine is crucial for improving parts
production efficiency. Here are some key steps to help automotive manufacturing
customers choose the most suitable CNC mill-turn machine:
l Analyzing Production Needs
Firstly, customers need to analyze their
production needs in detail, including the types of parts, machining precision
requirements, batch sizes, and production speeds. These factors directly impact
the required machine specifications and performance. For example,
high-precision, multi-axis CNC mill-turn machines are ideal for parts requiring
high precision and complex geometries.
l Evaluating Machine Performance
Performance evaluation is key when choosing
CNC mill-turn machines. Customers should consider technical indicators such as
spindle speed, machining range, automatic tool change systems, and tool life.
High-performance machines can significantly improve production efficiency,
reduce production costs and defect rates, and ensure product consistency and
quality.
l Considering Operational Convenience and Maintenance
The operational convenience and maintenance
needs of machines are also important considerations in the selection process.
User-friendly machines can reduce training time and improve operator
efficiency. Additionally, low maintenance needs and convenient repair services
can reduce downtime and ensure continuous and stable production.
l Understanding After-Sales Service and Support
Choosing suppliers with excellent
after-sales service and technical support is crucial. Customers should
understand whether the supplier provides comprehensive after-sales services,
including installation and commissioning, operation training, regular
maintenance, and emergency repairs. High-quality after-sales service ensures
long-term stable operation and reduces production risks caused by machine
failures.
4.
**Case Study Analysis: Application of CNC
Mill-Turn Machines in the Automotive Manufacturing Industry**
Case study analysis is an effective way to
understand the application and effects of CNC mill-turn machines in the
automotive manufacturing industry. These cases demonstrate how these machines
significantly improve production efficiency and quality.
l Successful case studies showcase the significant advantages of CNC
mill-turn machines in the automotive manufacturing industry, including improved
production efficiency, reduced defect rates, and enhanced product quality. By
applying these advanced machines, automotive manufacturers can achieve
modernized and automated production, meet the ever-changing market demands, and
maintain a competitive edge. Agents can use these cases to demonstrate the
value and application effects of CNC mill-turn machines to potential customers,
promoting sales and establishing strong cooperative relationships.
5.
**The Long-Term Investment Value of CNC
Mill-Turn Machines in Automotive Manufacturing**
In the automotive manufacturing industry,
investing in CNC mill-turn machines is not only to address current production
needs but also to achieve long-term economic benefits and competitive
advantages. Here are some long-term investment values that CNC mill-turn
machines bring to automotive manufacturers:
l Improving Production Efficiency
CNC mill-turn machines can integrate
multiple machining processes, completing turning and milling in one setup,
significantly improving production efficiency. Efficient automatic tool change
systems and precise numerical control technology can shorten production cycles,
increase output, and meet the demand for rapid delivery.
l Reducing Production Costs
High-precision CNC machines can
significantly reduce defect rates, minimize r material waste, thereby lowering
production costs. Additionally, the durability and stability of these machines
mean fewer maintenance needs and downtime, further saving operational costs.
l Enhancing Product Quality
The high-precision machining capabilities
of CNC mill-turn machines ensure the consistency and quality of each part. This
is crucial for the automotive manufacturing industry, as high-quality parts can
improve overall vehicle performance and safety, enhance consumer confidence,
and boost brand image.
l Increasing Competitiveness
Investing in advanced CNC technology allows
automotive manufacturers to adapt to market changes and technological
challenges, maintaining a competitive edge. As automotive designs become
increasingly complex, CNC mill-turn machines with multi-axis machining
capabilities and flexibility can meet the growing product demands, winning more
market share.The TM-1700 series of fully automated
machining equipment from Taiwan LEADWELL Computer Machinery is designed to meet
the needs of high-efficiency precision machining. It can quickly manufacture
various industrial parts, including automotive, aerospace, and electronic
products. Our advanced machines are equipped with flexible parameter settings
and a variety of tool head options, making it possible to produce parts of
various specifications and sizes, greatly enhancing productivity and
operational efficiency.
Just add a Twin Spindle on the side, make it a BML-600TY!Equipped with a lightweight Y-axis and directly driven by a servo for high positioning accuracy,The sub-spindle can pick the workpiece directly from the main spindle by programming, allowing for machining of the other side of the workpiece.This saves machining time as the spindle does not stop for loading/unloading the workpiece.
FEELER continuously enhances its technology and performance to meet the evolving market demands in high-speed cutting, precision machining, and mold manufacturing. The VMX series boasts outstanding processing efficiency, precise machining accuracy, and operational convenience, providing customers with excellent machining experiences and production efficiency.Direct Drive SpindleThe VMX series vertical machining centers feature a direct drive spindle system, where the motor is directly linked to the spindle system. This design minimizes vibration and heat generation compared to traditional belt-driven spindles, resulting in enhanced machining surface accuracy and prolonged spindle lifespan. Compared to the previous generation, the spindle speed has increased by 20%, with a 6% torque increase. This enhancement enables faster material removal during machining, significantly improving processing efficiency and production capacity.Rigidity Structure and Precision MachiningThe machine exhibits exceptional rigidity structure and precision machining capabilities. Its integrated spindle head design and A-shaped column base reinforcement provide superior stability and rigidity, optimizing machining accuracy and reliability. Finite element analysis ensures the best structural rigidity, precision, and reliability. The VMX series excels not only in high-speed cutting but also in meeting stability requirements under various machining conditions. Additionally, the machine's use of linear guides maintains high machining accuracy while offering rapid machining advantages.Tool Change System and Operational ConvenienceThe VMX series implements intelligent and efficient designs in its tool change system, enhancing operational convenience and production efficiency. Utilizing a quick and stable tool arm-style tool change system enables rapid tool changes, boosting production efficiency. Furthermore, the streamlined large window design allows operators to easily observe machining conditions inside the machine, facilitating convenient operation and monitoring.Chip Removal Design and Internal CleaningComprehensive optimization of chip removal design and internal cleaning ensures stability and efficiency during machining. The series adopts a chip removal groove design with increased slope and a powerful chip flushing device, ensuring smooth chip removal and preventing blockages and accumulations, maintaining cleanliness in the machining area, and further enhancing machining stability and accuracy.Aesthetic Design and Overall IntegrityThe machine prioritizes aesthetics and overall integrity in its design, offering customers a visually appealing choice in addition to excellent performance. The streamlined large window design provides clear visibility of the machine's internal machining conditions, adding modern and technological aesthetics. Additionally, the use of stainless steel material at the lower edge of the front door enhances the appearance and durability, contributing to an overall elegant and damage-resistant design. Moreover, the specially added beauty backplate enhances the machine's rear aesthetics, adding to its overall professionalism.FEELER Green Manufacturing and Sustainable FutureAmidst global attention to issues such as climate change and economic growth, sustainable development goals have become a global focus. FEELER actively develops green machine tool products, providing process optimization, green energy-saving, and intelligent maintenance to enhance production efficiency and achieve sustainable development goals.VMX Series: Efficient and High-Precision Production ToolThe VMX series vertical machining centers excel not only in processing efficiency, precision, and stability but also in improving operational convenience and aesthetics, providing customers with all-round high-quality products. These technological and design optimizations not only enhance production efficiency but also reduce production costs while improving the company's image and competitiveness. Considering its outstanding performance and flexible application, the VMX series vertical machining center is undoubtedly your best choice. For any inquiries or further information about our products, please feel free to contact us at www.feeler.com.
1.
**Innovating
for the Future**
In today's rapidly
evolving manufacturing sector, precision and efficiency are key to success. To
meet the increasingly stringent industrial standards and production demands, we
introduce the BC-800T 5-axis machining center. This machine not only represents
the forefront of technological innovation but also embodies our relentless pursuit
of precision in craftsmanship and operational efficiency. The following content
will delve into the unique features and superior performance of the BC-800T,
demonstrating its application value in modern manufacturing.
2.
**Core Technology and Design Advantages**
The BC-800T 5-axis
machining center combines precise craftsmanship and innovative technology,
showcasing a new realm of high-performance machine tools. This advanced machine
employs the latest five-axis simultaneous machining technology, achieving extremely
precise machining results and significantly reducing the need for workpiece
unloading and fixtures. Such design not only shortens processing time but also
significantly enhances production efficiency, making the production process
smoother and more economical.
3.
**Structural Stability and Precision
Machining**
The BC-800T is
meticulously designed, utilizing FEA analysis to ensure optimal performance and
reliability of the machine structure. Its ultra-wide base and saddle design
maintain excellent stability even during high-speed movements. Additionally,
the structural design of the BC-800T is optimized by maintaining a greater
distance between two linear guides, which reduces potential deformations caused
by the weight of the worktable and ensures better weight distribution to the
saddle, thereby achieving superior accuracy and minimizing distortion.
4.
**Power System and High-Speed Operations**
In terms of power
transmission, the BC-800T is equipped with dual nut ball screws on the X and Y
axes, DD motors on the rotary table, and roller guides on the X, Y, and Z axes,
all ensuring stability during high-speed movements. The rapid feed rates reach
36 meters per minute on the X and Y axes and 30 meters per minute on the Z
axis, allowing the BC-800T to perform tasks quickly and accurately. This rapid
feed capability enables the machine to handle large or complex workpieces
effectively, reducing downtime and thereby enhancing overall production
efficiency. This exceptional performance is particularly beneficial in
industrial applications requiring large volumes of precise machining,
significantly improving product quality and machining accuracy, ensuring each
workpiece meets the highest manufacturing standards.
5.
**Flexibility and Multifunctionality**
The BC-800T also
features an efficient three-axis bearing oil lubrication system, which helps
reduce thermal expansion and significantly extends the lifespan of machine
components. Moreover, its B-axis rotary table offers a ±110-degree range of
motion, and the C-axis rotary table provides a 360-degree range of motion,
supporting loads up to 400 kilograms with a diameter of 650mm, accommodating a
variety of machining needs. These rotary tables' design not only offers high
flexibility but also meets the processing requirements of various complex
shapes, allowing the BC-800T to handle workpieces of different materials and
specifications. This flexibility is especially suitable for industries like
aerospace, automotive manufacturing, and mold making, where workpieces vary
greatly in shape and require high precision. This not only enhances production
efficiency but also significantly expands the machine's application range.
6.
**Spindle Performance and Precision
Machining**
The main worktable of
the BC-800T measures 1700x650mm with a maximum load capacity of 1400 kilograms,
complemented by a high-performance built-in spindle with a maximum speed of
12,000 rpm. Additionally, its torque is 95 Nm in the Fanuc system and 120 Nm in
the Siemens system. The spindle's HSK-63T taper ensures a stable connection
between the tool and the machine. This combination of high speed and powerful
torque allows the BC-800T to easily handle hard materials while maintaining
smooth and precise cutting processes. This is advantageous for applications
requiring high-intensity cutting tasks, such as aerospace component
manufacturing or high-precision mold making.
7.
**Tool Management and Production Efficiency**
Furthermore, the
high-speed capability of the spindle, coupled with a precise control system,
allows the BC-800T to achieve industry-leading machining quality during
delicate surface finishing and complex detail processing. This machining
capability not only enhances the overall aesthetics of the product but also
ensures dimensional accuracy and surface smoothness during the machining
process, thereby reducing the need for subsequent finishing and enhancing the
final product's market competitiveness. The BC-800T also features a chain-type
tool magazine that can accommodate up to 30 tools, providing quick tool changes
and flexible handling of complex machining tasks. Enhanced chain durability and
tool change efficiency ensure the machine's efficiency and reliability during
extended operations. Laser and circular positioning accuracy tests, rotary center
diagnostics, and ISO precision tests ensure the BC-800T's accurate and reliable
performance, reducing waste, enhancing productivity, and increasing profits.
This efficient tool management system not only saves tool change time but also
enhances the continuity of the machining process, especially in mass production
or scenarios requiring frequent tool changes.
8.
**Tool Magazine Design and Operational
Convenience**
The design of the
tool magazine considers ease of operation and safety, with precise tool
positioning ensuring quick tool location and reducing the risk of operational
errors. Additionally, the enhanced durability of the tool magazine not only
improves its wear resistance but also ensures its lasting performance under
high load and high-frequency usage conditions. This tool magazine design allows
the BC-800T to quickly adapt to changes in production demands for diversified
and technically demanding machining tasks, enhancing the machine's market
adaptability and user experience.
9.
**Driving Industry Innovation and
Efficiency**
The launch of the
BC-800T 5-axis machining center marks a significant step forward in our
provision of efficient and precise solutions. Through continuous technological
innovation and a commitment to quality, we believe the BC-800T will bring
unprecedented production efficiency and operational experience to users.
Whether facing complex industrial challenges or everyday high-precision
requirements, the BC-800T provides reliable support, helping businesses enhance
their competitiveness and advance the industry.
In the mold industry, traditional milling machines such as turret milling machines and gantry milling machines play a crucial role in ensuring high precision, efficiency, and flexibility in mold manufacturing. Despite the advancements in CNC technology, these traditional machines remain indispensable for various reasons.1. Precision and VersatilityTraditional milling machines are known for their ability to perform a wide range of operations with high precision. Turret milling machines, for example, offer versatile functionalities such as drilling, cutting, and slotting, which are essential for producing complex mold components. Gantry milling machines, with their large worktable and high rigidity, excel in machining large and heavy molds with intricate details.2. Robustness and StabilityThe robust construction of traditional milling machines ensures stable and accurate machining. Gantry milling machines, in particular, provide exceptional stability due to their strong and rigid structure, making them ideal for heavy-duty operations. This stability reduces vibrations and enhances the precision of the final mold, ensuring a high-quality end product.3. Cost-EffectivenessTraditional milling machines often have lower initial costs compared to advanced CNC machines. This makes them an attractive option for small to medium-sized mold manufacturers. Additionally, the maintenance and operational costs of traditional milling machines are generally lower, contributing to overall cost savings for the company.4. Adaptability to Various MaterialsTraditional milling machines can handle a variety of materials, from metals like steel and aluminum to plastics and composites. This adaptability is crucial in the mold industry, where different projects may require the use of different materials. The ability to switch between materials without significant reconfiguration makes these machines highly versatile.5. Skilled Workforce UtilizationMany skilled machinists are well-versed in operating traditional milling machines. Leveraging their expertise can enhance productivity and ensure high-quality outcomes. This existing knowledge base reduces the need for extensive retraining and allows for a smoother workflow within the manufacturing process.6. Customization and FlexibilityTurret and gantry milling machines allow for a high degree of customization. Machinists can manually adjust settings to accommodate specific project requirements, offering flexibility that is sometimes limited in fully automated systems. This customization capability is particularly valuable for producing unique or specialized molds.7. Enhancing Production EfficiencyWhile traditional, these milling machines can be integrated into modern production systems to enhance efficiency. For instance, combining manual adjustments with digital readouts and automated controls can improve precision and reduce setup times. This hybrid approach can maximize the strengths of traditional milling while incorporating modern efficiencies.8. Reducing Energy ConsumptionTraditional milling machines, when properly maintained, can operate efficiently with moderate energy consumption. Implementing energy-efficient practices, such as regular maintenance and optimized machining processes, can further reduce energy usage. This focus on energy efficiency not only lowers operational costs but also aligns with sustainable manufacturing practices.ConclusionTraditional milling machines, including turret milling machines and gantry milling machines, continue to hold significant importance in the mold industry. Their precision, versatility, robustness, cost-effectiveness, and adaptability make them indispensable tools for mold manufacturers. Yih Kuan can assist milling machine users with upgrades and spindle head replacement services. Through performance matching and custom integration, manufacturers can achieve a balance of production efficiency, quality, and sustainability at a lower cost.
PrefaceAs the global manufacturing industry enters the era of intelligentization, the application of Artificial Intelligence (AI) technology in the field of Computer Numerical Control (CNC) machining has become a major driving force for industrial advancement. Since 2016, Campro Machinery has invested in the field of intelligent machinery, starting with factory visualization management. Now, the company can provide a range of smart manufacturing factory solutions, becoming a machining solution provider capable of keeping up with the digitalization trend. This article aims to delve into how AI plays a revolutionary role in CNC machining technology, not only improving production efficiency and enhancing quality but also leading the manufacturing industry towards greater automation and flexibility. Through specific technical analysis and future trend forecasts, we will demonstrate how AI technology creates significant value in CNC machining and predict how this technological collaboration will shape the future of the manufacturing industry. Through this in-depth analysis, readers will gain a comprehensive understanding of AI's application in modern manufacturing and witness a truly meaningful industrial revolution.I. Introduction: Introducing the Revolutionary Role of AI in CNC MachiningOver the past few decades, Computer Numerical Control (CNC) technology has dramatically transformed the manufacturing industry. With continuous technological advancements, CNC machining equipment can now execute complex machining tasks with unprecedented precision and efficiency. However, as market demand increases and production scales expand, traditional CNC technology faces new challenges: how to further improve production efficiency, reduce costs, and achieve higher levels of automation and flexibility. In this context, the introduction of Artificial Intelligence (AI) technology is gradually sparking a revolution in the field of CNC machining.The core capability of AI lies in its ability to process and analyze vast amounts of data, making it a crucial player in the automation and optimization of manufacturing processes. In CNC machining, AI can be used to analyze machine operation data and adjust machining parameters in real-time to accommodate different machining conditions or material properties. This intelligent adaptability not only enhances machine operational efficiency but also significantly improves machining quality and consistency.More importantly, AI enables predictive maintenance and fault diagnosis for CNC machines. By continuously monitoring the machine's operational status and performance, AI systems can identify potential machine faults and maintenance needs, allowing for proactive intervention before issues arise. This not only extends the machine's lifespan but also significantly reduces maintenance costs and unplanned downtime.Furthermore, AI applications are driving CNC technology toward higher levels of automation. For instance, through machine learning algorithms, CNC machines can learn and optimize their machining strategies based on past machining experiences. This learning capability not only boosts machining efficiency but also enables machines to handle a wider variety of machining tasks, better adapting to changing production demands.In summary, the application of AI in CNC machining is initiating a revolution in the manufacturing industry. By integrating AI technology with CNC machines, manufacturing enterprises can enhance production efficiency and product quality while achieving greater operational flexibility and cost-effectiveness. Looking ahead, as AI technology continues to develop and improve, its impact on the CNC machining field will become even more profound, bringing more innovation and transformation to the global manufacturing industry.II. The Core Role and Implementation of AI TechnologyThe application of Artificial Intelligence (AI) in the field of CNC machining is not just a technological innovation but an industrial transformation. The core role of AI technology lies in its ability to significantly enhance machining efficiency, precision, and adaptability, all achieved through intelligent data analysis and machine learning.Firstly, AI can optimize the machining paths of CNC machines through data analysis. In traditional CNC machining, setting machining parameters often relies on the operator's experience and intuition. While this method is feasible, it may lack precision or efficiency when dealing with complex or unfamiliar machining tasks. AI technology, by analyzing past machining data, can accurately predict the optimal machining parameters, such as spindle speed, feed rate, and cutting depth, and automatically adjust these parameters to suit different material properties and machining requirements.Additionally, AI's machine learning capabilities enable CNC machines to continuously learn and improve from actual machining processes. By continuously collecting machining data, AI systems can identify any unexpected behaviors or factors that may lead to defects in the machining process and adjust machining strategies to prevent similar issues from recurring. This self-optimization capability not only improves machining consistency and quality but also reduces reliance on human intervention.AI technology also enables real-time monitoring and control of the machining process. Through various sensors installed on CNC machines, AI systems can monitor the machining status in real-time, such as tool wear, motor load, and machine vibration. This information is immediately analyzed, and AI can respond instantly to any detected abnormalities by adjusting machining parameters or pausing operations to prevent damage and ensure the quality of the final product.Through these advanced functionalities, AI not only elevates the technical level of CNC machining but also greatly enhances the intelligence and automation of production processes. As these technologies continue to develop and be applied, AI will play an increasingly important role in the field of CNC machining, driving the manufacturing industry toward a more efficient and precise future.III. Enhancing Production Efficiency and Reducing WasteIn modern manufacturing, enhancing production efficiency and reducing resource waste are crucial goals for the sustainable development of enterprises. The application of Artificial Intelligence (AI) in CNC machining technology provides an efficient and sustainable solution to achieve these goals. AI not only improves operational efficiency but also reduces material and energy waste through intelligent process optimization.Firstly, AI can significantly enhance the production efficiency of CNC machines. Through predictive maintenance and fault warning systems, AI can analyze machine operation data to predict mechanical failures and maintenance needs, thereby reducing unexpected machine downtime. This predictive capability not only ensures optimal machine operation but also effectively extends equipment lifespan, reducing economic losses caused by sudden failures. Additionally, AI's real-time adjustment functionality can automatically optimize machine operating parameters, such as speed and cutting force, during the machining process to adapt to different conditions. This not only increases production speed but also reduces material waste and energy consumption.Secondly, AI plays a critical role in reducing material waste. Through precise data analysis, AI can optimize cutting paths and material configurations to ensure the most efficient use of every piece of raw material. This not only enhances material utilization but also reduces waste generated during the production process. In the machining of high-value materials, such as aerospace aluminum or titanium alloys, this optimization is particularly important as material costs represent a significant portion of the overall production cost.Moreover, AI excels in energy management. It can intelligently regulate machine energy consumption based on actual production demands, such as automatically lowering energy usage during low-load periods or maximizing the use of low-energy modes without affecting production efficiency. This intelligent energy management not only reduces operational costs for enterprises but also contributes to environmental protection.In summary, the application of AI in CNC machining brings considerable economic and environmental benefits by enhancing production efficiency and reducing waste. This allows enterprises to respond more effectively to market changes and demands, driving the entire industry towards a more sustainable and intelligent future.IV. Quality Control and Process MonitoringIn modern manufacturing, ensuring product quality and monitoring the stability of the production process are of paramount importance. The application of AI technology in CNC machining not only enhances production efficiency but also significantly improves the accuracy of quality inspection and the real-time monitoring of processes. This technological innovation makes the manufacturing process more reliable, greatly reduces the production of defective products, and ensures the consistency of product quality.AI systems can utilize advanced sensing technologies and data analysis to monitor the machining status of CNC machines in real time. This includes monitoring tool wear, the dimensional accuracy of workpieces, and mechanical feedback during the machining process. With this data, AI can instantly detect any abnormalities that could lead to quality issues, such as excessive tool wear or deviations in machining parameters. Once these issues are detected, AI systems can automatically adjust machine parameters or pause the machining process until the problems are resolved, ensuring that every product meets high-quality standards.Furthermore, the application of AI enhances product consistency during the manufacturing process. In large-scale production, even minor variations can result in significant quantities of non-conforming products. AI systems can learn and record the successful machining conditions of each production run and apply these conditions to subsequent production, ensuring that all products meet the same high standards. This not only reduces quality fluctuations but also boosts customer confidence in the product quality.AI also plays a crucial role in reducing human errors. In traditional CNC operations, human factors often lead to product quality issues. The introduction of AI allows for the automation of many decisions and operations, reducing the likelihood of human errors. For instance, AI systems can automatically execute complex machining programs, reducing the need for manual adjustments by operators, thereby lowering error rates and enhancing overall product quality.In summary, the application of AI technology in quality control and process monitoring brings revolutionary improvements to the CNC machining field. Through real-time monitoring and intelligent adjustments, AI not only enhances product quality but also increases the stability and reliability of the manufacturing process. For modern manufacturing industries striving for defect-free production and high customer satisfaction, this holds immeasurable value.V. Future Prospects and Industry ApplicationsAs AI technology continues to develop and improve in CNC machining, its future application prospects appear even broader and more profound. AI will not only enhance existing manufacturing processes but also create new industry applications, leading the manufacturing sector towards greater efficiency, higher precision, and increased intelligence. Below are some important future prospects and potential industry applications of AI in CNC machining.Firstly, the further development of AI will make CNC machining more intelligent and automated. With advancements in machine learning and data analysis capabilities, future CNC machines will be able to more accurately predict machining outcomes and autonomously adjust machining strategies to meet complex and changing production requirements. This adaptive machining capability will not only improve production efficiency but also ensure product quality across various production scenarios.Additionally, AI will promote the application of CNC machining technology in more industries. For example, in the aerospace and automotive manufacturing sectors, where precision and reliability of parts are critical, AI-driven CNC technology can provide higher machining precision and better material utilization. In the medical industry, precision CNC machining can be used to manufacture highly complex medical instruments and implants, and the application of AI can ensure these products meet stringent safety and performance standards.The development of AI technology also drives CNC machining towards green manufacturing and sustainable development. By optimizing machining paths and energy control, AI helps reduce energy consumption and minimize waste generated during the production process. This not only helps manufacturing industries lower operational costs but also aligns with global environmental protection and sustainable development trends.With the integration of Internet of Things (IoT) technology, future CNC machining will become smarter and more interconnected. Various machines and production equipment in factories will be networked, allowing for real-time data exchange and analysis. This will enable comprehensive monitoring and management of the production process and coordinate production activities globally, enhancing overall operational efficiency.In summary, the further development of AI will bring significant changes and limitless possibilities to the field of CNC machining. From improving production efficiency to expanding new application areas, from enhancing quality control to promoting sustainable manufacturing, AI will play an increasingly important role in the future of manufacturing, bringing profound impacts to the global manufacturing industry.VI. Conclusion: Long-Term Prospects for the Collaboration between AI and CNC MachiningWith the widespread application of Artificial Intelligence (AI) technology in the manufacturing industry, especially in the field of CNC machining, we are witnessing a technological revolution that not only changes production methods but also redefines industrial standards. AI's contributions to enhancing CNC machining technology are significant, with promising and lasting prospects for collaboration. This is evident not only in the improvements in production efficiency and quality control but also in how AI is driving the manufacturing industry towards a smarter, greener, and more efficient future.Firstly, AI has already achieved remarkable success in improving the efficiency and precision of CNC machining technology. Through real-time data analysis and machine learning, AI systems can optimize machining processes, reduce equipment failures, and minimize production interruptions, thereby lowering production costs and improving product quality. This technological advancement benefits individual enterprises and enhances the overall competitiveness of the manufacturing industry.Moreover, the application of AI fosters continuous innovation in the manufacturing industry. As technology evolves, new AI algorithms and learning models are being developed, enabling CNC machines to handle more complex tasks and providing higher adaptability and better user experiences. This not only promotes further technological development but also brings new business opportunities and market potential to the manufacturing industry.The ongoing integration of AI technology is also pushing the manufacturing industry towards sustainable development. Through more precise data analysis and energy management, AI helps achieve more environmentally friendly production processes, reducing energy consumption and waste generation. This responds to global calls for environmental protection and aligns with the long-term development strategies of enterprises.Finally, as the global economic and technological environment evolves, the integration of AI and CNC machining technology will continue to deepen. This technological collaboration is not only a driving force for the modernization of the manufacturing industry but also key to realizing the long-term development strategies of enterprises. In the future, we can foresee AI playing an increasingly important role in improving production efficiency, reducing costs, enhancing product quality, and exploring innovative fields.In conclusion, the combination of AI and CNC machining technology brings revolutionary changes to today's manufacturing industry and lays a solid foundation for future development. This ongoing collaboration will ensure that the manufacturing industry can maintain innovation and competitiveness while continuously driving industrial progress and economic growth in the face of future challenges.ConclusionThrough this comprehensive exploration of the application of Artificial Intelligence (AI) in CNC machining technology, we can clearly see that AI is not only a driving force in modern manufacturing but also a key to future innovation and development. AI's achievements in enhancing machining efficiency, precision, and quality control have already demonstrated its irreplaceable value. Looking ahead, as technology continues to advance, AI will play an even more crucial role in the CNC machining field. It will not only propel the manufacturing industry towards higher efficiency and precision but also accelerate the transition towards sustainable and intelligent manufacturing. Through continuous technological innovation and strategic application, the combination of AI and CNC machining technology will continue to have a profound impact on the global manufacturing industry, ensuring that enterprises remain at the forefront in the competitive market.
Introduction In today's rapidly evolving
manufacturing industry, vertical machining centers play an indispensable role.
These efficient machines not only accelerate production processes but also
enhance machining quality, becoming the cornerstone of various industries such
as automotive, aerospace, and electronics manufacturing. As market demands
continue to evolve, the technology of these machining centers advances to meet
more precise machining requirements and higher production efficiencies. This
article aims to explore how to choose a vertical machining center that meets
future market demands, analyzing market trends and technological development
directions.
Market Trend Analysis Changes in market
demand are crucial factors influencing the choice of vertical machining
centers. As consumer expectations for product quality and production efficiency
rise, manufacturers must assess which models can most effectively meet these
needs. Modern market trends indicate a continuous rise in demand for
high-performance and multifunctional vertical machining centers. These machines
can quickly adjust and maintain high production efficiency, making them
particularly suitable for small-batch, diversified production models.
Technological innovation is also a key driver of changes in
market demand. For example, advancements in CNC technology have improved
machining precision while simplifying the operation process, making vertical
machining centers more user-friendly. Additionally, integrating advanced
measurement techniques and real-time monitoring systems allows the machine to
automatically adjust parameters during the machining process, further enhancing
product quality and efficiency.
Campro Machinery Product Line
Since 2016, Campro Machinery has actively invested in the
field of intelligent machinery, starting with factory visualization management
and gradually expanding to provide comprehensive smart factory solutions. We
have become pioneers in the digital era by integrating advanced technologies,
machine networking, and intelligent machinery, enabling machines to
automatically adjust parameters during the machining process, thereby enhancing
product quality and production efficiency.
Campro Machinery is a professional CNC machine tool
manufacturer, producing a variety of machining centers and lathes. Our vertical
machining centers are divided into four categories, each with different models:
·
CPV-B Series #40 Box Ways Vertical
Machining Center: This comprehensive machining
center pursues stability and versatility. It enhances the efficiency of
machines in the factory, featuring a three-axis box ways design for superior
stability. The entire structure is made of high-grade cast iron and undergoes
heat treatment to eliminate internal stress, ensuring optimal rigidity and
precision durability. The series offers X-axis travel ranges from 850 mm to
1600 mm for customer selection.
·
CPV-B Series #50 Heavy Duty (Box
Ways) Vertical Machining Center: In addition
to stability and versatility, the #50 spindle is more suitable for heavy
cutting. The series offers X-axis travel ranges from 1100 mm to 2200 mm for
selection.
·
CNV Series High Efficiency Vertical
Machining Center: Focused on economy and
efficiency, this is the best choice for a wide range of small to medium-sized
parts manufacturers and users pursuing high efficiency. The series offers
X-axis travel ranges from 550 mm to 1300 mm for selection.
·
NV Series High Performance Vertical
Machining Center: Compared to other linear
guideway vertical machining centers of the same size on the market, the NV
series offers a larger Y-axis travelling range. Its unique loop design and
spindle thermal symmetry design effectively reduce thermal deformation,
improving accuracy and stability. Meeting the demands of many metalworking
users, this machine combines high mobility, high rigidity, and high stability.
It can also add a 5-axis table to the standard worktable configuration,
increasing the feasibility of different machining operations.
Our complete product line meets various functional needs,
providing customers with a diverse range of options, from high precision to
high efficiency, from basic to advanced models, fully covering all application
requirements.
Considerations for Choosing a Vertical Machining Center
When selecting a vertical machining center, it is important
to consider various factors to ensure that the chosen equipment meets current
and future production needs.
Machining Requirements and Application Scenarios Different industries and products have varying requirements for
machining precision, speed, and flexibility. Companies should evaluate the
machine’s performance and suitability based on their specific machining needs.
For instance, precision machining requires equipment with high accuracy and
stability, while mass production demands efficient and reliable machines.
Technical Parameters and Performance
Technical parameters are one of the core considerations when choosing a
vertical machining center. These include spindle speed, travel range, rigidity,
stability, and control systems. These parameters directly affect the machine’s
machining capabilities and applicability.
Intelligent and Automated Functions The
demand for intelligence and automation in modern manufacturing is increasing.
Machines equipped with AI integration, automation technologies, and real-time
monitoring can improve production efficiency, reduce labor costs, and ensure
product quality.
Brand Reputation and After-Sales Service
Choosing a brand with a good reputation ensures the quality and performance of
the machine. Additionally, comprehensive after-sales service provides timely
technical support and maintenance, ensuring the normal operation and longevity
of the machine.
Cost-Effectiveness Analysis Companies
should conduct a cost-effectiveness analysis based on their budget. It is
essential to choose a vertical machining center that offers the best value for
money while meeting machining needs and technical requirements to achieve
optimal investment returns.
Future Technological Developments In
terms of technological advancements in vertical machining centers, the
integration of artificial intelligence (AI) is significantly enhancing the
accuracy of machining decisions and optimizing production processes. AI can
automatically adjust machine settings to accommodate changing machining
demands, thereby increasing production efficiency and reducing human
intervention.
Additionally, automation technology enables vertical
machining centers to perform unattended production, which not only lowers labor
costs but also improves the stability of production quality. These technologies
enable machines to flexibly handle small-batch and diversified production
needs, aligning with modern manufacturing's dual requirements for high
efficiency and flexibility.
Conclusion
When choosing a vertical machining center, it is crucial to
consider how the machine can adapt to rapidly changing market demands and
technological trends. Case studies have shown that selecting a vertical
machining center equipped with advanced technology and flexibility is a wise
investment for businesses. This not only ensures product quality and production
efficiency but also prepares companies for future market challenges.
Based on the analysis presented in this article, future
vertical machining centers will need to integrate AI and automation
technologies more extensively to enhance operational efficiency and precision.
Moreover, to meet diverse production needs, the design of these machines should
focus more on modularity and scalability.
In summary, when selecting a vertical machining center, it
is important to consider not only its current technical specifications and
performance but also its future adaptability and development potential. Such
forward-thinking will enable businesses to maintain a competitive edge in
future market competition and achieve sustained business success.
Summary
Choosing a suitable vertical machining center requires
considering multiple factors, including machining needs and application
scenarios, technical parameters and performance, intelligent and automated
functions, brand reputation and after-sales service, and cost-benefit analysis.
Businesses should comprehensively evaluate these factors based on their needs
and market trends to ensure that the selected equipment can perform optimally
in both current and future production environments.
By selecting a vertical machining center with advanced
technology and flexibility, companies can enhance production efficiency and
product quality while also adapting to future market challenges and changes.
Campro Machinery is dedicated to providing comprehensive, advanced machining
solutions that help customers maintain a leading position in a competitive
market and achieve long-term business success.
以開拓高端市場為目標 推動臺灣第一座智慧化主軸檢測中心普森精密主軸工業為臺灣產品線最齊全的專業主軸廠。產品種類包含車床主軸、加工中心機主軸、磨床主軸以及伸臂式搪銑床主軸。普森精密主軸的產品行銷世界各國，範圍涵蓋中國大陸、美國、德國、日本、印度、印尼、巴西、土耳其、新加坡、馬來西亞等二十餘國。放眼全球，未來將會以日、韓及其他歐美國家為目標市場。針對各式高階精密級高速主軸來進行研究及開發，脫離在同質性高的產品上削價競爭的模式，朝向附加價值更高的產品及市場來開拓，並針對 ｢電動車/自駕車｣與｢半導體｣等目標產業的需求，開發結合周邊系統的整合性新產品。 智慧化生產趨勢加速中傳統製造業生產模式正在經歷劇烈改變近年來，工業4.0的發展與中國勞動人力的成本上漲，正逐漸改變傳統製造業生產模式。許多國際大廠紛紛投入機器人或無人工廠的研發及建置。面對這股自動化的趨勢，彭森榮總經理認為，未來精密主軸產業勢必會朝向智能化主軸領域發展。普森精密主軸工業早在2000年起就領先同業，建置全臺灣第一座智慧化主軸檢測中心，並相繼與逢甲大學、勤益科技大學等知名大學合作成立主軸模擬實驗室。針對精密智能化主軸的設計及檢測進行相關的驗證與研究開發，以期提升精密主軸的高階應用技術，讓臺灣工具機產業在全球自動化產業發展趨勢中站穩一席之地。 (製造技術 + 服務導向) X售後服務 = 「製造業服務化」話鋒一轉，彭總談到製造業服務化的推動，必須從「精緻服務」的訴求出發，持續加強售後服務。普森公司近期開發的「遠距離主軸異常檢測技術」，能以最新檢測技術進行高速主軸自動化異音監測，建構出高速主軸的異音、壽命及缺陷檢測分析模型。客戶端只要錄下異常運轉聲，普森公司即可初步分析主軸發生異常的原因，以便進行後續維修。不但大幅縮短維修時間，更降低誤判狀況而衍生的維修成本。普森公司因此成為唯一擁有遠端偵測技術的主軸業界廠商。這些從接單、設計、生產等等，一直延伸到售後服務的整體解決方案，正是普森精密主軸工業落實「製造業服務化」理念的具體展現。 普森2024年二大發展重點第一、 氣靜壓主軸(Aerostatic Spindle)：開發中的氣靜壓主軸將高壓的氣體送入主軸與軸承的微小間隙內，使主軸懸浮於軸承中央以幾乎無摩擦狀態下運轉，可達到100,000RPM以上的高速、高精度運轉。可運用於脆硬材料切割與研磨、微孔精密加工、HRC60以上硬材之難削材銑削。其運用領域包含:●晶圓加工主軸:研磨、切割、鑽孔、無油氣的高速氣靜壓主軸●超精密加檢測設備、晶圓、陶瓷、藍寶石等脆硬材料切割與研磨●PCB鑽孔機、薄壁加工、微孔加工機等微孔精密加工●光學滾筒、超精密車床與銑床、PCB成型機、難削材銑削(HRC60以上硬材)超精密切削●真空泵、高速透平機、牙科、手機…等高速精密的轉子系統 第二、 智能化高速內藏式主軸：高效率智慧主軸PGM系列產品秉持環保、綠能設計理念，採用循環式油氣潤滑供應路徑，透過持續供給與回收，除延長軸承使用壽命，並可降低油氣洩漏風險，防止油氣散逸對人體及環境的傷害，加上採用永磁馬達之高剛性、高效率特性，有效提高30%生產力，減少碳排放55%，從產品研發到終端使用皆善盡環境保護責任。而普森的「智能化主軸設計概念」，以內建的各種感應裝置，針對可能影響主軸加工精度的主軸溫升或震動等因素，達到及時的監控並掌握。而透過物聯網科技，智能化的主軸可以將主軸效能相關資訊反饋給普森公司。我們可隨時知道主軸的使用狀況，主軸本身也能夠協助執行自我診斷，並擷取服務資訊。讓主軸產品在其使用壽命期間維持在最佳的使用狀況，提供給顧客最高的附加價值，並可供應半導體產業製程用的創造出具差異化的高階製造。而此｢高效率智慧主軸PGM系列｣也榮獲2023台灣精品獎的肯定,普森不僅是台灣主軸業界唯一獲獎的公司，PGM智慧主軸更已經是普森公司第二度獲獎的產品! 彭森榮總經理最後補充，為提升臺灣產業競爭力，政府已將智慧機械列為首要推動目標，這需要工具機中心廠投入更多資源進行研發，零組件廠的角色也因此更加顯得重要。而普森公司以開拓高端市場為目標，積極拓展國際市場與知名度，並伴隨著臺灣工具機產業發展的軌跡不斷成長茁壯。 企業名稱：普森精密主軸工業有限公司業務聯絡人：忻育葳聯絡電話：+886-4-22135988聯絡郵件：posa.posa@msa.hinet.net企業傳真：+886-4-22135996企業網站：www.posa-spindle.com
GTR-1215 also widely used to Silicon chips, ceramic substrate, packaging substrate, optical glass, sapphire substrate EMC, SIC and other non-metal, hard and agile material in Semi-Conductor industry. After 3 months and hundreds of scientist, industry experts’ evaluation , The 2023 Taiwan Excellance awards finally announce the award winners. The long process to select the award winners is based on product design, quality, marketing and innovation，a total186 companies and 348 new products was selected,, among them, representing productivity and energy saving, was Grintimate’s GTR series. Eg wafer thinning machine. This is the second time Grintimate awarded the title of Taiwan excellent since 2020。 Grintimate is the leading brand in Taiwan CNC grinding machine. With Their unique hydrostatic technology, they focus on providing the complete and best solution semi-conductor Industry- the sub-micron machining solution. The combination of Hydrostatic technology on grinding wheel, machine saddle and turn table gave birth new and revolutionary impact to not only in CNC machine tool industry but also semi-conductor machining The warded GTR-1215Vertical Hydrostatic Wafer Thinning machine’s two key components – wheel spindle and turn table are designed and features Grintimate’s unique Hydrostatic technology. Not only the machine is highly accurate on rotation, but also high damping and high efficiency for wafer thinning. The screen of GTR-1215 apply color touch screen with its own designed HMI (Human-Machine-Interface).is easy to operate, it will save the machining data in file. And monitoring grinding overload to automatically adjust grinding speed, in order to prevent workpiece broken due to overload cutting force. It can satisfy 8-15 inch wafer thinning. The trend toward super high machine is not only on high machining efficiency but also high accuracy. Based on designer and manufacturer of hydrostatic spindle. The team of Grintimate successfully integrate the technology into machine, to provide high precision and efficiency, and eco-green machine tools for modern Industries.
IntroductionIn the realm of industrial manufacturing, gantry milling machines stand out for their robust capabilities in handling large and intricate workpieces. The decision between CNC and traditional gantry milling machines can impact production efficiency, precision, and operational cost. This article delves into the distinctions between these two types of machines, discusses the critical role of milling heads manufactured by Yih Kuan, and outlines best practices for their maintenance and replacement.Understanding Gantry Milling MachinesGantry milling machines feature a bridge-like structure that spans over the workpiece, allowing the milling head to move along the X, Y, and Z axes. This setup provides stability and support for machining large parts, making it ideal for heavy-duty industries.CNC Gantry Milling MachinesTechnology: Utilizes computer numerical control to automate and precisely control all movements, ensuring high accuracy and repeatability.Advantages: Offers significant improvements in speed, efficiency, and the ability to produce complex geometries with minimal human intervention.Industries Served: Particularly favored in aerospace, automotive, and precision engineering industries where complex, repetitive tasks are common.Traditional Gantry Milling MachinesTechnology: Operates based on manual adjustments and settings, which requires skilled operators to achieve the desired accuracy.Advantages: Cost-effective for simpler, less intricate tasks. It allows for direct control and adjustments by the operator, often preferred in custom or specialized projects.Industries Served: Used widely in shipbuilding, heavy equipment fabrication, and industries where large scale, less complex machining is required.The Role of Milling Heads in Gantry Milling MachinesMilling heads play a pivotal role in the functionality of both CNC and traditional gantry milling machines. Yih Kuan designs and manufactures high-quality milling heads suitable for a diverse range of machining needs, ensuring that whether your operations require precision CNC applications or robust traditional machining, the right tool is available.Importance of Milling Heads: The performance of a gantry milling machine largely depends on the quality and condition of its milling head. These components are crucial for efficiently cutting, carving, and shaping metal and other materials. The precision and durability of a milling head significantly influence the machining accuracy and the quality of the final product.Maintenance and Replacement Indicators:Maintenance: To ensure consistent performance and prolong the life of milling heads, regular maintenance is crucial. This includes routine lubrication, cleaning, and inspection for wear and tear. Keeping milling heads in good condition helps in maintaining the precision and efficiency of the machine.Signs that Indicate Maintenance or Replacement:Decreased Performance and Efficiency: If the milling machine starts taking longer to complete tasks or struggles with operations that it used to handle easily, it might be time to check the milling head.Poor Surface Finish: A deterioration in the surface finish of machined parts, such as roughness or unexpected marks, can indicate that the milling head is worn out or damaged.Increased Vibration or Noise: An increase in noise or vibration during operation can suggest that the milling head's components may be worn or misaligned.Visible Wear or Damage: Any visible cracks, chips, or wear on the milling head are clear indicators that maintenance or replacement is necessary.Excessive Heat Generation: Overheating during operations can be a sign of a dull or improperly lubricated milling head.Difficulty in Tool Insertion or Removal: Problems with changing tools can indicate issues with the spindle or tool holder components of the milling head.Choosing Between CNC and Traditional MachinesWhen deciding between a CNC and a traditional gantry milling machine, manufacturers should consider:Production Requirements: Evaluate the complexity of the parts being produced and the precision required.Volume: High-volume manufacturers may find the automation of CNC machines more beneficial, while traditional machines may be more cost-effective for lower volumes.Cost: CNC machines represent a higher initial investment but offer savings through faster production times and reduced labor costs over time.ConclusionThe choice between CNC and traditional gantry milling machines depends largely on specific production needs, cost considerations, and desired outcomes. With Yih Kuan’s high-quality milling heads, manufacturers can enhance both types of machines, ensuring efficient and precise machining operations. Yih Kuan remains committed to supporting manufacturers in choosing the right equipment and maintaining it to the highest standards. For further information on selecting and caring for milling heads suitable for your gantry milling machines, please contact Yih Kuan. We are dedicated to helping you optimize your manufacturing processes and achieve superior results.
IntroductionTurret milling machines are foundational in many manufacturing settings, valued for their versatility and precision in detailed machining tasks. To further enhance their capabilities, Yih Kuan Enterprise Co., Ltd. introduces innovative milling heads, including horizontal and angle heads, designed to extend the functionality and efficiency of turret milling machines. For more insights on the importance of angle heads in turret milling, explore our detailed discussion here.Understanding Turret Milling MachinesTurret milling machines are distinguished by their stationary spindle and the table that moves both perpendicular and parallel to the spindle axis to accomplish cutting tasks. This configuration allows for flexible machining operations, making the turret mill ideal for smaller manufacturing jobs involving intricate detailing or prototyping.Key Advantages of Turret Milling MachinesVersatility: They can perform a range of functions including drilling, cutting, and shaping across multiple axes.Precision: With advanced controls, they can achieve precise cuts with high accuracy.Ease of Use: Turret mills are generally more user-friendly and easier to set up compared to larger milling machines.Integrating AdvancedMilling Heads Yih Kuan's new line of milling heads, specifically designed for turret milling machines, expands these capabilities:Horizontal Milling Heads: These enhance the ability to efficiently remove material over large surface areas, making them ideal for jobs requiring extensive milling.Angle Heads: Allow machining at various angles, significantly reducing the setup time and enabling complex geometries to be machined more easily.Applications and BenefitsEnhanced Machining Options: With the integration of these advanced milling heads, manufacturers can take on more complex projects, such as multi-angle cuts and extensive material removal, without the need for multiple setups or different machines.Increased Productivity: The ability to perform diverse tasks with a single setup reduces downtime and increases throughput.Cost Efficiency: By enhancing the capabilities of the turret milling machine, manufacturers can avoid the high costs associated with purchasing specialized machinery.Maintenance and ReplacementMaintaining these advanced milling heads involves regular checks for alignment, wear, and proper lubrication. Signs that indicate a need for maintenance or replacement include unusual noise, decreased efficiency, and poor finish quality. Timely attention to these signs ensures continuous high performance and extends the lifespan of both the machine and the head.ConclusionThe addition of Yih Kuan’s advanced milling heads to your turret milling operations can transform your production capabilities, making it possible to tackle more complex and varied tasks efficiently. For manufacturers looking to enhance their machining processes and explore new manufacturing possibilities, Yih Kuan offers the tools and expertise to make it happen.Call to ActionExplore the full potential of your turret milling machines with Yih Kuan’s innovative milling heads. Contact us today to learn more about how our products can enhance your manufacturing efficiency and productivity.
The three-day SEMICON Taiwan 2024 exhibition (Sep. 4th to 6th) successfully concluded! This year's event set another new record in scale, spanning across Taipei TaiNEX Hall 1 & 2, with the theme "Breaking Limits: Powering the AI Era." In response to market trends, specialized zones were created for AI semiconductor technologies, silicon photonics, and high-tech smart manufacturing. The exhibition attracted nearly 90,000 visitors over three days, showcasing the spirit of "Semiconductors Light Up Taiwan, Taiwan Shines on the World!" 【HIT@SEMICON Taiwan 2024: Visiting Crowd at HIT Booth】(Figure 1. Hantop Intelligence Tech. exhibitted in SEMICON Taiwan 2024)At this year's event, HIT not only displayed its main product Ultrasonic-Assisted Machining Module, providing optimized machining solutions for consumable parts (such as ceramic showerheads, E-chucks / Electrostatic Chucks, and wafer susceptors) used in semiconductor manufacturing equipment (such as etching machines).HIT also promoted its upcoming new products at the event: Ultrasonic Grinding Wheel Toolholder: Designed for CNC grinding process, specifically for grinding annular parts in semiconductor manufacturing equipment (such as Quartz/Focus Rings). It helps enhance machining efficiency by 2 to 3 times and increase the MRR (Material Removal Rate) by more than 3 times.(Figure 2. HIT HBT-40 Ultrasonic Grinding Wheel Toolholder was used on side grinding of quartz glass) Ultrasonic Electroplated Diamond Grinding Tool: Suited for profile grinding of aluminum oxide ceramic materials, it features an exclusive custom formulation that perfectly complements ultrasonic vibration-assisted machining technology, doubling overall machining efficiency.(Figure 3. HIT ultrasonic electroplated diamond grinding tool is suitable for grinding of alumina ceramic)The introduction of these new products is expected to further enhance the benefits of grinding ceramic materials. By improving overall machining efficiency and reducing tool wear, these products are expected to increase productivity and reduce production costs, serving as a secret weapon for entering the supply chain of semiconductor industry!(Figure 4. Continuous flow of visitors came to HIT booth to learn about ultrasonic-assisted machining products during SEMICON Taiwan 2024)(Figure 5. Not only CNC machine tool suppliers, but also manufacturing companies that provide semiconductor consumable parts and companies that provide semicondutor equipment came visit HIT to know more about ultrasonic products) 【HIT@SEMICON Taiwan 2024: Smart Manufacturing Journey - Meet-the-Expert】On the final day of the event, HIT's R&D Director was specially invited to participate in the "Meet-the-Expert" seminar held in the High-Tech Smart Manufacturing area. The presentation, titled "Application of Ultrasonic-Assisted Machining Technology in Semiconductors", focused on sharing HIT's ultrasonic vibration-assisted cutting mechanism and the upcoming new products. These innovations are set to bring more advanced, energy-efficient, and multi-benefit machining process optimization solutions for the consumable parts used in semiconductor manufacturing equipment.(Figure 6. SEMICON Taiwan 2024 Meet-the-Expert: Benefits of HIT ultrasonic-assisted micro-drilling on key parts used in semiconductor manufacturing equipment)(Figure 7. SEMICON Taiwan 2024 Meet-the-Expert: HIT new product - ultrasonic wafer grinding spindle is expected to greatly reduce wear on the wheel, which helps cut down production costs) 【HIT@SEMICON Taiwan 2024: Thanks all the Industrial Experts for Visiting!】HIT sincerely thanks all the visitors during the exhibition!HIT will deeply treasure the feedback from customers and business partners and turn this encouragement into motivation for growth.🌱HIT aims to bring more innovative and diverse product applications this year, while continuing to provide high-quality products and dedicated professional services to customers both domestically and internationally. HIT sincerely invites all industry experts to continue following and supporting us!💝(Figure 8. SEMICON Taiwan 2024 - Thanks TOCHANCE Technology Co., Ltd. for the graceful flower)(Figure 9. SEMICON Taiwan 2024 - Thanks CHEVALIER - Falcon Machine Tools Co., Ltd. for leading its sales team to visit HIT and learn more about new ultrasonic products and applications)(Figure 10. SEMICON Taiwan 2024 - Thanks HAMAGAWA - Bin Chuan Enterprise Co., Ltd. and SHIBA R&D 株式会社 芝技研 for visiting HIT to learn more about new ultrasonic products and applications)(Figure 11. SEMICON Taiwan 2024 - Thanks YCM - Yeong Chin Machinery Industries Co., Ltd. for leading its engineering & application team to visit HIT and learn more about new ultrasonic products and applications)(Figure 12. SEMICON Taiwan 2024 - Thanks Arktek Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 13. SEMICON Taiwan 2024 - Thanks Royal Precision Tool Corporation for visiting HIT to learn more about new ultrasonic products and applications)(Figure 14. SEMICON Taiwan 2024 - Thanks Hartford for visiting HIT to learn more about new ultrasonic products and applications)(Figure 15. SEMICON Taiwan 2024 - Thanks AWEA Mechantronic Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 16. SEMICON Taiwan 2024 - Thanks VIS - Vanguard International Semiconductor Corporation for visiting HIT to learn more about new ultrasonic products and applications)(Figure 17. SEMICON Taiwan 2024 - Thanks FitTech Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 18. SEMICON Taiwan 2024 - Thanks Wellthin Technology Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 19. SEMICON Taiwan 2024 - Thanks High Energy E-Beam Tech. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 20. SEMICON Taiwan 2024 - Thanks TEL - Tokyo Electron Limited for visiting HIT to learn more about new ultrasonic products and technical application for future cooperation)(Figure 21. SEMICON Taiwan 2024 - Thanks Tech PLUS Precision Machinery Industry Co., LTD for visiting HIT to learn more about new ultrasonic products and applications)(Figure 22. SEMICON Taiwan 2024 - Thanks Chin Ming Precision Tools Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 23. SEMICON Taiwan 2024 - Thanks E&R Engineering Corporation for visiting HIT to learn more about new ultrasonic products and technical applications for future cooperation)(Figure 24. SEMICON Taiwan 2024 - Thanks Champmill Precision LTD. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 25. SEMICON Taiwan 2024 - Thanks for visitor from India to learn about ultrasonic products and applications)(Figure 26. SEMICON Taiwan 2024 - Thanks for visitor from Malaysia to learn about ultrasonic products and applications)(Figure 27. SEMICON Taiwan 2024 - HIT participated in the Smart Manufacturing Industry Networking Luncheon during the event to dine and exchange ideas with industrial experts)(Figure 28. SEMICON Taiwan 2024 - HIT prepared a little thoughtful gift for visitors that came to our booth as a way to show gratitude for their support) 【HIT@SEMICON Taiwan 2024: Stay Tuned for New Ultrasonic Optimizational Solution for Machining of Key Parts used in Semiconductor Manufacturing Equipment】 HBT-40 Ultrasonic Grinding Wheel Toolholder---- As the Secret Weapon to Enter the Supply Chain of Semiconductor Industry ----🔹 Best applied in the rough grinding of semiconductor advanced-material🔹 Overall Machining Efficiency: 2 - 3x Higher🔹 Material Removal Rate (MRR): More than 3x Higher🔹 Great reduction in production costs and energy consumption Ultrasonic Machining of Al2O3 Ceramic : Profile Grinding | Hantop Intelligence Tech.👍🏻 2x Higher Machining Efficiency 👍🏻 3x Better Workpiece Quality 👍🏻 Great Reduction in Tool Wear HIT utilized HSK-E40 ultrasonic machining module for profile grinding of aluminum oxide (Al2O3) ceramic. Along with Ultrasonic Electroplated Diamond Grinding Tool, the high frequency micro-vibration of ultrasonic brought easier removal of ceramic particles. The reduction in grinding force and tool wear not only contributed to great workpiece quality but also allowed for an increase in feed rate, which enhanced 2x of the overall machining efficiency.💡 Learn more about HIT ultrasonic optimized solution for machining of the advanced-materials (technical ceramics, quartz, glass, stainless steel, etc.) applied in semiconductor industry:Silicon Carbide (SiC): Micro-DrillingSilicon Carbide (SiC): G81 DrillingSilicon Carbide (SiC): Surface GrindingSilicon Carbide (SiC): (Helical) Circular RampingAluminum Oxide (Al2O3) Ceramic: Deep Hole DrillingAluminum Oxide (Al2O3) Ceramic: G81 Micro-DrillingAluminum Oxide (Al2O3) Ceramic: M2 Internal ThreadingAluminum Oxide (Al2O3) Ceramic: Side GrindingAluminum Oxide (Al2O3) Ceramic: Profile GrindingQuartz Glass: Micro-channel Trochoidal GrindingSoda-Lime Glass: Micro-DrillingAISI-304 Stainless Steel: Micro-Drilling Through Holes on curved surface-Hantop Intelligence Tech.Optimized Solution for Machining of Semiconductor Advanced-Material with Ultrasonic-Assisted Machining Module +886-4-2285-0838 sales@hit-tw.com
One of the major challenges in metalworking is the complexity of operations that are difficult to replace with machinery. These processes often require expensive customized equipment. General mechanical equipment is often limited by product versatility and struggles to meet the specific needs of various metalworking tasks. In the machining process, surface treatment is a crucial step that not only affects the appearance of the workpiece but also directly influences its functionality and performance. Chain Headway’s DMB Diamond Grinding Brush brings new possibilities to metalworking.By integrating diamond grinding brushes into mechanical equipment, it successfully reduces reliance on manual labor while addressing issues of labor shortage and instability.The DMB Diamond Grinding Brush can be applied to a variety of workpiece materials, including aluminum, steel, nickel-based alloys, and tungsten carbide, as well as other hard and brittle materials. Using different grit sizes (#200, #600, and #1000) of diamond grinding brushes, it can address tool dulling, glass ceramics, quartz, nickel-based alloys, and all heat treated surfaces. It effectively removes cutting marks, deburrs, polishes surfaces, and removes rust, resulting in a smooth and polished workpiece surface.Key Features of DMB Diamond Brushes-Efficient Deburring and Polishing: Can remove burrs and achieve a polishing effect, with high strength, excellent resilience, and fatigue resistance.-High Hardness Processing: Capable of processing materials with a maximum hardness of up to HRC60°.-High Heat Resistance: Withstands temperatures up to 180°C.-Extended Lifespan and Maintenance: The DDB Diamond Dressing Board can restore the brush’s flatness, extending its service life and saving time and labor costs.-Time and Effort Saving: Improves surface roughness efficiently.DMDiamond Brushes are available in three types and sizes for various applications : To address diverse processing conditions and different sizes, shapes, and materials of workpieces, users can select the appropriate diamond grinding brush. This is particularly useful for flat or irregularly shaped workpieces, allowing for easy adaptation to different processing needs. Therefore, the Chain Headway Diamond Brush series has developed three sizes:Straight Shank Diamond Brushes, ⌀10-25mmShell Type Diamond Brushes, ⌀50-100mmStraight Shank T-type Diamond Brushes, ⌀25.4-63.5mmUsage of DMB Diamond Brushes-The grinding path should be completely larger than the workpiece, so the selected grinding brush diameter should be larger than the workpiece diameter.-It is recommended to set the cutting depth(Ap) of the diamond brush to 0.5~2mm and the speed(S) to 1000~4000 rpm. It should be used with cutting fluid for cooling.-The cutting diameter of the diamond brush should be between 25%~45% for optimal deburring results.-For removing burrs on edges, such as when milling with cutting tools, the spindle should rotate clockwise, and it’s recommended to use the diamond brush in reverse rotation of the spindle. Real Machining CaseCase One: Removing Machining MarksCase Two: DeburringCase Three: Surface PolishingThe exceptional performance of the DMB Diamond Brush allows for stable and precise machining of metal workpiece surfaces, saving both labor costs and significantly enhancing production efficiency. Additionally, it can meet diverse machining requirements, effectively improving workpiece surface roughness and bringing higher benefits to the production process.
The MM high-speed compact through-hole rotary hydraulic cylinder is a patented product from Auto-Strong, with global patent coverage. Its lightweight and compact design aligns with international green and environmental trends. The special oil circuit design allows for flexible installation angles, making it suitable for both horizontal lathe main spindles and inverted lathes. The patented safety check valve design, combined with global product liability insurance, maximizes safety.The MM1552B has also won the Taiwan Golden Jade Award and the Innovation Achievement Excellence Award, making it a product exclusive to Auto-Strong.
Leading the industry, we have developed and launched the "extra-large bore design paired with A2-6 spindle" to meet international market trends, enhance machine cost-effectiveness, and satisfy specific customer needs.The CR65A6 collet chuck is typically used in NC/CNC lathes, automatic bar-feeding lathes, sliding head lathes, and dedicated machining centers. Its front-loading clamping operation allows customers to quickly detach the stop cover, significantly improving efficiency and convenience. This model features a large bore design that is interchangeable with the A2-6 spindle and the Auto-Strong NB-208 large bore hydraulic chuck, providing customers with more options. It is known for its high precision, high speed, high rigidity, and high durability.
The newly developed hollow rotary hydraulic
cylinder is "lighter, thinner, and easier to install." With its
lightweight, compact design and front-rear lock installation feature, it not
only saves internal space in the machine but also makes installation more
convenient. The MB2091 is 30% shorter in length compared to the previous
M-series product. In addition to providing more stability during high-speed
rotation, its weight has been reduced by over 10 kilograms, significantly
lowering the spindle load and saving energy, achieving environmentally friendly
and energy-efficient results.
The MB2091 slim hollow rotary hydraulic
cylinder is equipped with a new patented design, featuring a patented check
valve safety mechanism that ensures pressure retention in the event of a power
outage. Combined with global product liability insurance, this design maximizes
safety protection, fulfilling Di Chun Iron Works’ commitment to its customers.
The
MB2091 has also been awarded the prestigious "Gold Label" in the 2024
TMBA Machine Tool Industry Energy Efficiency Certification. Currently, Di
Chun Iron Works is the only company to have this product with such
recognition.
Introduction In the machining world, flexibility and precision are paramount. Turret milling heads are renowned for their versatility, making them indispensable tools in various milling environments. This article explores how turret milling heads can be effectively used in knee mills, turret mills, and bed mills, enhancing their functionality and expanding their machining capabilities.1. Turret Milling Heads in Knee MillsKnee mills, characterized by their adjustable table (or 'knee'), are popular in tool rooms and small manufacturing setups due to their simplicity and effectiveness. The addition of a turret milling head to a knee mill transforms it into a more versatile machine, capable of more complex operations with improved precision.Enhanced Flexibility: Turret milling heads allow knee mills to perform a variety of functions such as angular milling, drilling, and boring, which are otherwise limited in traditional setups.Applications: Ideal for small batch productions and custom work where frequent adjustments are required.2. Enhancing Turret Mills with Turret Milling HeadsTurret mills themselves offer significant versatility and are preferred for their ease of use and precise control. By integrating a turret milling head, these machines can achieve even greater accuracy and flexibility.Multi-Angle Machining: With a turret milling head, operators can easily adjust the cutting angle without repositioning the entire workpiece, making it perfect for creating complex shapes and profiles.Applications: Suitable for educational institutions, R&D departments, and any manufacturing process where versatility is required without large-scale production demands.3. Turret Milling Heads on Bed MillsBed mills feature a stationary table with the spindle moving perpendicular to the table surface. Adding a turret milling head introduces additional axes of movement, thereby expanding the types of operations that can be performed.Increased Capabilities: A turret milling head on a bed mill allows for more complex geometries and can significantly reduce setup times by facilitating multi-angle cuts in a single setup.Applications: Great for heavy-duty manufacturing environments such as in the automotive and aerospace sectors where large, complex parts are common.ConclusionThe integration of turret milling heads into knee mills, turret mills, and bed mills not only broadens the scope of these machines but also enhances their operational efficiency. This upgrade allows manufacturers to tackle more complex projects with precision, making the most out of their existing equipment.Call to ActionTo learn more about how a turret milling head can revolutionize your milling operations, or to explore the right type of milling head for your machinery, contact Yih Kuan Enterprise Co., Ltd. today. We offer expert advice and high-quality solutions tailored to meet your machining needs.
LEADWELL has been recognized with the prestigious "Gold Energy Conservation Label" for two of its products: the V-40IT 5-Axis Machining Center and the T-6SMY Dual-Spindle Horizontal Lathe, demonstrating its leadership in the field of green intelligent manufacturing. Additionally, the LT-208LSY Dual-Spindle Horizontal Lathe has been awarded the Silver Energy Conservation Label, further underscoring the company's outstanding achievements in energy-saving and carbon-reduction technologies.
The awarding of both Gold and Silver Energy Conservation Labels not only affirms Taiwan LEADWELL relentless efforts over the years but also symbolizes the company's commitment to the energy-saving and carbon reduction initiatives advocated by the Taiwan Machine Tool & Component Builders' Association (TMBA). These awards were established by TMBA to aid the tool machine industry in its green transformation, aimed at fostering the development of green machine tool products in Taiwan through the promotion of industry standards and energy-saving technologies.
LEADWELL is dedicated to providing energy-efficient and environmentally friendly products and services, always prioritizing customer needs. The company appreciates the hard work of all team members, especially their ongoing focus on multi-axis processing and intelligent manufacturing solutions, as well as their active participation in energy-saving, carbon reduction, and energy efficiency improvements.
The V-40IT 5-Axis Machining Center and the T-6SMY Dual-Spindle Horizontal Lathe are renowned for their high precision and efficiency. The V-40IT is capable of completing all machining processes in one setup, making it particularly suited for complex freeform surface work. The T-6SMY is favored in aerospace and automotive manufacturing due to its energy-efficient design and high-performance operation.
Furthermore, the LT-208LSY Dual-Spindle Horizontal Lathe features advanced technologies such as spindle thermal compensation, enhancing both production efficiency and quality. Its modular design has significantly reduced inventory levels and shortened preparation times, speeding up delivery schedules. These products all comply with ESG standards, showcasing LEADWELL leadership in the realm of green manufacturing.
The A/C 2-Axis Single-Arm
Type Spindle Head can be applied in large 5-axis gantry-type machining centers
and large vertical lathes, catering to industries such as aerospace,
shipbuilding and mold manufacturing. The product specifications include a
Surround braking system and compatibility with various types of tool holders
(e.g., BT40, HSK, CAPTO). The 2-Axis Single-Arm Type Spindle Head can find
application in general manufacturing processes that require 5-axis machining
capabilities. It can be used for machining a wide range of components across
various industries, providing flexibility and efficient machining operations.
Its design and features make it suitable for specific applications in various
industries, such as:Aerospace:○ Achieve complex geometries
and precise cuts in aerospace.· Shipbuilding:○ Be employed in gantry-type
machining centers for shaping ship components, such as propeller blades, ship
frames and engine mounts.· Mould manufacturing:○ Produce moulds with high
accuracy and surface finish.· Automotive:
○ Offer versatility and
high-precision machining capabilities for engine components, transmission parts
and chassis components.
IntroductionKnee mills, known for their versatility and precision in a variety of machining applications, remain a staple in workshops and manufacturing facilities. While inherently flexible, the performance of knee mills can be significantly enhanced by upgrading with high-quality milling heads. Yih Kuan's vertical turret milling heads, available in R8, NT30, and NT40 spindle options, offer superior performance and adaptability. This article explores how integrating these advanced milling heads can transform the capabilities of knee mills.Understanding Knee MillsKnee mills, characterized by a vertically adjustable table, or "knee," offer exceptional control and flexibility for machining complex parts. They are favored for their ability to perform intricate milling, drilling, and cutting tasks with high precision.The Role of Upgraded Milling HeadsUpgrading a knee mill with a sophisticated milling head from Yih Kuan enhances its operational capabilities:Precision and Versatility: Yih Kuan’s milling heads provide precision machining with their advanced design and robust construction, making them ideal for tackling complex machining tasks that require meticulous detail.Compatibility and Performance: With spindle options like R8, NT30, and NT40, Yih Kuan’s milling heads are compatible with a wide range of knee mills, ensuring that regardless of the original equipment, enhanced performance is achievable.Key Benefits of UpgradingEnhanced Durability and Reliability: Upgrading to Yih Kuan’s milling heads not only enhances performance but also improves the overall durability and reliability of the milling equipment. High-quality materials and precision engineering reduce wear and tear, extending the lifespan of both the milling head and the knee mill itself.Increased Range of Tool Compatibility: With advanced milling heads like those offered by Yih Kuan, knee mills can utilize a wider range of cutting tools, including specialized ones designed for specific materials or applications. This compatibility broadens the scope of projects that can be handled, accommodating everything from standard milling operations to specialized tasks like engraving or threading.Reduction in Operational Noise and Vibration: Higher quality milling heads are often designed to operate more smoothly and quietly, reducing vibration and operational noise. This not only creates a more pleasant work environment but can also enhance the precision of cuts by minimizing disturbances during machining.Energy Efficiency: Advanced milling heads may be more energy-efficient due to improved design and materials that reduce friction and energy consumption during operation. This can lead to lower operational costs and a smaller environmental footprint.Ease of Maintenance: Yih Kuan’s milling heads are designed for ease of maintenance, featuring components that are easily accessible and replaceable. This simplifies routine maintenance tasks and reduces downtime associated with servicing.Customization and Tailored Solutions: Yih Kuan offers customized milling heads tailored to specific customer needs and machining challenges. This level of customization ensures that the milling head perfectly matches the specific requirements of the knee mill and the tasks it performs, maximizing efficiency and results.Better Surface Finish Quality: The precision and stability provided by superior milling heads result in better surface finish quality, crucial for industries where aesthetics or surface integrity are important, such as in automotive and aerospace parts manufacturing.Increased Operator Safety: With features that might include enhanced guards and more robust safety mechanisms, upgraded milling heads can make the machine safer to operate. Enhanced control and precision also reduce the likelihood of errors that could lead to accidents.Applications in IndustriesManufacturing: Ideal for producing parts with complex designs, especially where precision is critical.Education and Prototyping: Used in educational settings for training purposes and in R&D for developing new products.Custom Machining: Especially useful for custom manufacturing shops that require flexibility to adapt to various jobs.ConclusionKnee mills are an essential component of many machining setups, and their functionality can be greatly enhanced by using Yih Kuan's vertical turret milling heads. Whether you are looking to upgrade an existing knee mill or enhance a new setup, Yih Kuan provides a range of milling heads that ensure top performance and adaptability.Call to ActionTo discover more about how Yih Kuan's milling heads can elevate your knee mill's capabilities, visit our website at Yih Kuan's product page. Contact us today to find the perfect milling head for your needs and take your machining process to the next level.
The gantry milling head is an indispensable key component in modern machining, particularly suitable for high-precision machining and heavy-duty cutting of large workpieces. This article explores its applications in various machining scenarios, delves into its characteristics, highlights its significance in manufacturing processes, and introduces the professional services provided by Yih Kuan.1. Applications of Gantry Milling Heads in Various Machining ScenariosPrecision Machining and Heavy-Duty Cutting of Large Workpieces The gantry milling head, with its high rigidity and stability, is particularly well-suited for high-load cutting requirements of large workpieces. Whether for aerospace structures, energy equipment components, or mold machining, it excels in delivering consistent and efficient results.High-Precision Machining of Complex Geometries The gantry milling head can flexibly handle various complex shapes and freeform surfaces. Its multi-angle adjustment capability and precise cutting characteristics make it an essential piece of equipment in industries such as automotive, machinery manufacturing, and mold making. Additionally, the gantry milling machine can be equipped with angle heads to enhance flexibility, enabling seamless multi-angle and multi-directional machining.Intelligent and Automated Machining With the development of smart manufacturing technologies, gantry milling heads have become core components of automated production lines. Through tight integration with CNC systems, they enhance efficiency while ensuring machining precision, meeting the needs of diverse batch production.2. Key Features of Gantry Milling HeadsHigh Rigidity and Stability The structural design of the gantry milling head undergoes rigorous mechanical analysis and optimization, ensuring exceptional rigidity and stability. It maintains reliability during heavy cutting, achieving high material removal rates efficiently.Outstanding Machining Precision Equipped with high-precision spindles and CNC systems, gantry milling heads can execute machining tasks within micron-level tolerances, ensuring superior surface finishes and dimensional accuracy.Flexibility and Multi-Functionality Gantry milling heads are compatible with a wide range of tools and accessories, adapting to various machining needs. Whether for milling, drilling, or tapping operations, they excel in delivering efficiency and versatility. Furthermore, using angle heads expands capabilities beyond traditional limitations, achieving diversified process requirements.3. Professional Services Provided by Yih KuanYih Kuan specializes in the development and manufacturing of high-quality gantry milling heads, committed to offering customized solutions for clients:Custom Product Design: Tailor-made gantry milling heads are designed and manufactured based on client requirements to address diverse industrial machining challenges.Technical Support: Comprehensive technical assistance and training services ensure clients can fully leverage the performance of their equipment.After-Sales Services: A responsive after-sales service team provides equipment maintenance and upgrade solutions to ensure production stability and efficiency.Equipment Rebuilding Services: For aging gantry milling machines, Yih Kuan offers professional equipment rebuilding services, including head replacement, revitalizing old equipment to restore or even surpass original performance levels and extend service life.Yih Kuan upholds a commitment to professionalism and innovation, striving to help clients enhance production efficiency and competitiveness. If you have any inquiries or requirements regarding gantry milling heads, feel free to contact us!Contact Information:Phone: 886-4-24914376Email: yihkuan.salesperson@gmail.com
A Comprehensive Guide to Ensuring Factory and Equipment Safety After an EarthquakeAfter an earthquake, even if everything seems intact on the surface, there could be hidden risks, especially in factory equipment and production environments. If these risks are not promptly inspected and addressed, they may affect production efficiency or even lead to more significant safety hazards.We have compiled a post-earthquake inspection guide that highlights the following key areas:Calibration and Testing of Precision Machines: Including the alignment of spindles, tools, and guide rails.Comprehensive Factory Environment Inspection: Such as checking the stability of stacked materials, the safety of lifting equipment, and structural integrity of walls.Inspection of Fire and Emergency Systems: Ensuring the proper functioning of fire safety systems and emergency escape routes.This article will help you quickly understand the necessary inspection and precautionary measures after an earthquake, ensuring that your factory and equipment operate in a safe and secure condition.👉 Read the full article and start your inspections today🔗 Safety First, Stability AlwaysTogether, let's safeguard safety and ensure stable production!
Understanding the Importance of Milling Head SelectionIn the world of precision machining, selecting the right milling head is crucial for achieving optimal performance, efficiency, and machining accuracy. However, many users simply adopt the standard milling head provided by the machine manufacturer without considering whether it truly meets their specific machining requirements. This often limits the machine’s full capabilities, preventing businesses from maximizing their production potential.Recently, Yih Kuan (IK Milling Head) received an inquiry from a customer who owns a Japanese milling machine and wanted to replace its milling head. The customer asked:"Is it possible to change the milling head on my machine?"After reviewing the provided photo, Yih Kuan responded with expert guidance:"Yes, it’s definitely possible! However, it is important to confirm certain dimensions, technical requirements, and machining characteristics to ensure a proper fit and seamless integration."This inquiry highlights a common industry challenge—many manufacturers may not realize that milling head replacement and customization can dramatically enhance their machining capabilities, improve precision, and expand production flexibility.The Role of Milling Heads in Machining PerformanceA milling head is the core component of a milling machine, responsible for performing precise cutting, drilling, and shaping operations. It directly impacts factors such as:Machining accuracy – A high-quality milling head ensures precision in every cut.Production efficiency – The right milling head can reduce machining time and improve workflow.Versatility – Different milling heads offer unique capabilities suited for various machining applications.Longevity – Upgrading to a well-designed, high-rigidity milling head extends the lifespan of the entire machine.By choosing the correct milling head, manufacturers can unlock the true potential of their equipment, enabling them to handle more complex machining tasks and increase overall productivity.Comprehensive Milling Head Solutions by Yih KuanWith decades of expertise in milling head manufacturing, Yih Kuan (IK Milling Head) specializes in producing a wide range of high-performance milling heads, including:CNC Gantry Gear Heads – Designed for high-torque, heavy-duty machining applications, ensuring precise and stable performance.Machining Center Gear Heads – Engineered for high-speed CNC milling centers, optimizing productivity and machining efficiency.Plano Milling Heads – Perfect for large-scale surface milling, providing rigid support and accuracy for various industries.Turret Milling Heads – Ideal for general machining, offering flexibility for manual and CNC-controlled milling operations.Angular Heads – Expand machining capabilities by allowing multi-directional cutting without repositioning the workpiece.Beyond standard models, Yih Kuan also offers customized milling head solutions, tailoring configurations to match unique customer requirements. This ensures seamless integration with existing milling machines, enhancing machining efficiency and versatility.Key Considerations for Milling Head ReplacementBefore upgrading or replacing a milling head, it is essential to assess key factors such as:Spindle interface compatibility – Ensuring the new milling head matches the machine’s spindle mounting specifications.Required machining capabilities – Considering factors like cutting speed, torque, and rigidity needed for specific applications.Machine capacity and structural support – Verifying whether the existing machine structure can handle a more powerful milling head.Automation and CNC integration – Determining if the new milling head is compatible with CNC control systems for precision automation.Proper evaluation of these aspects will ensure a smooth transition and maximize the performance benefits of a new milling head.Unlock Your Machine’s Full Potential with Yih Kuan (IK Milling Head)At Yih Kuan, we understand that every machining requirement is unique. Whether you need a high-precision CNC milling head, a durable plano milling head, or a specialized angular head, our expert team can help you find or customize the perfect solution.Why settle for standard when you can optimize?Enhance your machining capabilities with a tailored milling head upgrade!For professional milling head solutions, contact Yih Kuan (IK Milling Head) today and explore how our expertise can elevate your machining performance to new levels
IntroductionIn the mold and die industry, precision, repeatability, and efficiency are not just goals—they're requirements. As demand increases for tighter tolerances and faster lead times, many manufacturers are asking: Is it time to upgrade the milling heads on our existing Bridgeport machines? For those still operating with aging equipment or using standard heads that no longer meet production expectations, upgrading to a modern Bridgeport milling head could be a game-changer.This article explores the key reasons why the mold and die industry should consider upgrading and how a high-quality Bridgeport milling head can bring measurable improvements to your machining operations.________________________________________Enhanced Precision for Complex Mold GeometryModern mold designs often involve complex contours, deep cavities, and multi-angle features. The accuracy of these features heavily relies on the stability and performance of the milling head.Upgrading your Bridgeport milling head gives you:Improved spindle rigidity and reduced vibrationGreater machining precision, especially during fine finishingBetter surface finish for tight-tolerance mold componentsThis precision is essential when producing cores, cavities, sliders, and other mold components where every micron counts.________________________________________Faster Setup and Greater Machining EfficiencyOlder or worn milling heads can slow down your process with inconsistent performance or frequent manual adjustments. A new Bridgeport milling head provides smoother operation and quicker setup changes.Benefits include:Reduced downtime from mechanical issuesImproved feed rate stability during contouring or slottingCompatibility with modern tooling and digital readout (DRO) systemsFor mold manufacturers with tight delivery schedules, this translates directly into higher throughput and fewer delays.________________________________________Cost Savings Without Replacing the Entire MachineMany mold shops still use their trusted Bridgeport machines because of their solid construction and long lifespan. Instead of investing in an entirely new CNC mill, replacing just the milling head can provide a significant performance boost at a fraction of the cost.Why this matters:Extends the life of your existing machineAvoids retraining operators or reconfiguring the shop layoutProvides immediate ROI through faster, more accurate machiningThis is a smart option for small to medium-sized mold makers looking to stay competitive without overspending.________________________________________Versatility for Custom Modifications and RepairsMold manufacturing often requires last-minute adjustments or design tweaks. A Bridgeport milling machine equipped with a high-performance turret head offers the flexibility to make precise modifications on the fly—whether it's trimming edges, adding features, or repairing damaged areas.Perfect for:Short-run custom moldsEmergency toolroom workIn-house mold maintenance________________________________________Why Yih Kuan Bridgeport Milling Heads?At Yih Kuan Enterprise Co., Ltd., we specialize in high-performance turret milling heads compatible with Bridgeport-style machines. Our milling heads come in R8, NT30, and NT40 spindle options to suit various machining needs.Our advantages:Stable construction and superior alignment accuracyDesigned for mold & die applicationsReliable support and easy integration with existing machines________________________________________ConclusionFor the mold and die industry, upgrading to a new Bridgeport milling head isn't just an improvement—it's a smart investment. Whether you're machining complex geometries or simply trying to meet production deadlines more efficiently, a high-quality milling head can help you maintain precision, increase productivity, and reduce costs.Call to ActionReady to upgrade? Explore our selection of Bridgeport-compatible milling heads at Yih Kuan's product page, or contact us today for expert advice tailored to the mold & die industry.
YIH KUAN, Precision Manufacturer of Traditional Milling Heads from TaiwanStruggling with unstable spindle speed, vibration, or noisy old milling heads?Don't let outdated equipment slow down your production. YIH KUAN INDUSTRIAL CO., LTD., with over 50 years of precision machining expertise in Taiwan, specializes in high-quality milling heads, angle heads, and customized spindle units — empowering your existing machines with enhanced efficiency and extended service life.Why Choose YIH KUAN Milling Heads?High-Rigidity Structure – Ensures smooth and stable cutting performancePrecision Spindles with Imported Bearings – Quiet operation and long lifespanCompatible with Multiple Milling Machines – Supports common mounting configurationsEasy Maintenance, Full Spare Parts Availability – Fast servicing, no downtime Made in Taiwan, Trusted Worldwide – Exported to 5 continents, quality you can rely on #MultipleOptions #FlexibleSupply #QuickInstallation #ConsultativeSupportWhen Tariffs Rise, A Smarter Upgrade MattersAs global trade policies tighten and complete machine imports face rising tariffs,upgrading your existing equipment is the smarter, more cost-effective choice.Replacing your milling head is like giving your machine a powerful, stable new core —it extends machine life, improves precision, and reduces overall operating costs.YIH KUAN offers global customers flexible and responsive solutions:Flexible quotation options (FOB / CIF / EXW etc.)Small batch supply, volume partnership, or OEM customizationSupport for regional distributors and system integratorsFast shipping & consistent technical support from our expert teamIdeal for:Daily machine maintenance or upgrades at factoriesRetrofit and rebuild specialistsTechnical schools and training centersTool machine OEMs and automation integratorsWhether you're looking for a standard vertical milling head, an angle head solution,or a customized head for special cutting environments,YIH KUAN is your trusted manufacturing partner.Upgrade Your Equipment Today!Simply send us a photo and basic dimensions of your current milling head.Our team will quickly help you identify the ideal replacement model — easy to install and operate.Contact Us｜+886-4-2491-4376Email｜yihkuan.salesperson@gmail.comWebsite｜www.yihkuan.comMade in Taiwan ・ Globally Trusted ・ Professionally Supported#MillingHead #AngleHead #CustomApplications #MachineToolComponents #SmartUpgrade #CostSaving #YIHKUAN #TaiwanMade #PrecisionEngineeringPartner
Old Machines Can Still Be Saved!-Expert Solutions for Every Milling Head — No Matter the Brand!In the machining world, nothing is more frustrating than equipment failure—especially when it's an older turret or plano milling machine. When the original manufacturer has stopped production and spare parts are no longer available, does that mean you need to replace the whole machine?Not necessarily—most of the time, the problem lies in the milling head!Common Failure Symptoms:Significant loss of machining accuracySpindle runout, overheating, or unusual noiseWeak clamping or tool changes not working smoothlyOil seal leakage, unstable spindle speedExcessive vibration during cutting, high scrap rateIn many cases, the root cause is an aging or damaged milling head. Simply replacing it with the right new head can restore your machine and get you back to production!IK's Custom Milling Head Replacement Service:Compatible with All Machines, Regardless of Brand!Whether your machine is made in Taiwan or abroad—turret or plano type—as long as the milling head is the issue, YIH KUAN can provide a solution!Common Taiwanese Brands (Brand / Manufacturer):YCM (Yung Chin Machinery)KENT (KENT Industrial)TOPONE (HSU CHENG Machinery)CHIEN CHENG (CHIEN CHENG Machinery)TOP WELL (TONG WEI Machinery)FIRST (LONG CHANG Machinery)FEMCO (Far East Machinery)ING SUN (ING SUN Machinery)SONYU (SONYU Machinery)MAXIMART (MAXIN Machinery)JYIH SHYANG (JYIH SHYANG Machinery)International Brands:Bridgeport (USA), Sharp, Acra, Comet, JET, Chevalier… and other classic American and European models.Not on the list? No problem!If you can provide milling head dimensions, mounting interfaces, photos, or machine condition, YIH KUAN will design a custom-fit modular head for you.From measurement, flange matching, spindle configuration to performance upgrades—we offer a complete solution!Why Choose YIH KUAN?Specialized in modular milling head production, with standard, heavy-duty, and NC-upgrade typesSupports custom flange design, spindle specs, motor interfacesOffers angle heads, plano heads, and CNC gear-driven headsHelps upgrade old machines with air/oil drawbars, inverter motors, and auto lubrication systemsContact Us Today!No matter the brand or age of your machine—if the milling head is the issue, trust YIH KUAN!We'll help you assess, upgrade, and extend the life of your equipment with expert support.Contact us with drawings or photos for a free evaluation.
Choosing the right milling head is a critical step in unlocking the full potential of your knee mill. Whether you're working in a mold and die shop, a maintenance department, or a small-volume prototyping facility, the correct milling head can dramatically improve machining accuracy, productivity, and equipment lifespan. With decades of hands-on experience and customer feedback, Yih Kuan Enterprise Co., Ltd. offers this practical guide to help you make the smartest investment in your machine shop.Key Factors to Consider1. Understand Your Machining NeedsStart by identifying the type of work your shop handles most often:Materials: Are you primarily machining steel, aluminum, cast iron, or non-ferrous metals like brass or copper? Harder materials may require higher torque and rigid construction.Precision Requirements: Fine finishing tasks require smooth spindle rotation and vibration control, while rough cuts may need torque over finesse.Special Functions: Do you need features such as angular milling (for sloped surfaces), deep cavity access, or multi-face machining?Tip: If your work often involves working at angles or on irregular surfaces, consider a milling head with tilt and swivel capability.2. Evaluate Milling Head FeaturesNot all milling heads are created equal. Pay attention to these critical specifications:Speed Range: Look for models that offer variable speed controls or step-pulley options. This allows for greater flexibility when switching between materials and cutting depths.Torque and Power: A powerful spindle motor is essential for heavy-duty tasks like deep slotting or pocketing hard metals.Machining Versatility: Choose a head capable of supporting milling, drilling, boring, slotting, and even tapping operations.Ease of Use: Controls for tilt, rotation, and spindle speed should be intuitive and ergonomic for daily operation.3. Ensure CompatibilityEven the best milling head is only effective if it fits your machine correctly.Mounting: Check your knee mill’s mounting flange and interface dimensions. Yih Kuan’s turret milling heads are designed to be compatible with most Bridgeport-style machines.Machine Balance: A heavier milling head may require reinforcement to the column or table to ensure stability.Electrical Requirements: Verify motor voltage and drive system compatibility with your current setup.4. Focus on Quality and DurabilityMilling heads endure high rotational speeds, intense pressure, and long operating hours. Make durability a priority:Materials: Look for heads made from hardened steel or castings with anti-corrosion treatment.Internal Components: High-quality spindle bearings, precision-ground gears, and sealed lubrication systems will ensure longer life and consistent performance.Thermal Resistance: Heat-treated and balanced spindles minimize warping during long or aggressive machining cycles.5. Explore Advanced TechnologiesModern manufacturing demands smarter solutions:Vibration Dampening: Heads with built-in dampening systems reduce chatter and improve surface finish.Programmable Adjustments: CNC-compatible heads with programmable angles or RPM controls enhance repeatability.Cooling Systems: Whether through forced air or internal coolant flow, cooling improves both accuracy and component longevity.6. Seek Expert AdviceBuying a milling head isn’t a one-size-fits-all decision:Consult Experts: Yih Kuan’s experienced team can help analyze your production environment and recommend the optimal solution.Request Demonstrations: If possible, test the head on your own machine to evaluate noise, vibration, and tool compatibility.Read Case Studies: See how other machine shops in similar industries have benefited from the right milling head upgrade.Additional Tips for Maintenance and LongevityRegularly inspect the milling head for wear and tear, especially after heavy use.Keep the milling head clean and properly lubricated to prevent rust and ensure smooth operation.Replace worn-out parts promptly to maintain the accuracy and efficiency of your milling head.Follow the manufacturer’s guidelines for installation, operation, and maintenance.Why Choose Yih Kuan?With a long-standing reputation for reliability and technical excellence, Yih Kuan offers more than just a product—we provide a long-term solution for your machining needs.Extensive Product Range: From vertical turret heads to angular milling heads and specialized solutions.Tailored Configurations: Customizable spindle types, mounting dimensions, and RPM ranges.Proven Quality: Manufactured using premium-grade materials, precision-machined components, and strict quality control protocols.Exceptional Service: We partner with our clients before, during, and after installation to ensure continued satisfaction and optimal performance.ConclusionYour knee mill is only as effective as the milling head it carries. Whether you need greater precision, more torque, or flexible angle adjustments, choosing the right head is an investment in productivity, quality, and profitability.With Yih Kuan’s decades of experience, high-quality milling heads, and expert support, you can upgrade with confidence. Let us help you transform your machine’s performance—and your bottom line.Explore our turret milling heads and contact us today for a consultation:plist3-vertical-turret-milling-head
is an essential and fundamental equipment in every factory.Besides manual drilling, How else can a Drilling Machine-Drill Press be utilized？1. What is a Drilling Machine-Drill Press？ A Drilling Machine-Drill Press generally consists of three major components: the spindle motor belt pulley transmission mechanism, the spindle feed mechanism, and the lifting worktable. The feed system can be divided into manual Drilling Machine-Drill Presses and automatic Drilling Machine-Drill Presses, with various options such as air clutch Drilling Machine-Drill Presses, pneumatic Drilling Machine-Drill Presses, hydraulic Drilling Machine-Drill Presses, and servo-controlled CNC feed Drilling Machine-Drill Presses.3. Types of Drilling Machine-Drill Press:Drilling Machine ↓↓Bench Drilling Press Machine Various Speed Manual HD-14ICustomized Special Purpose Drilling & Tapping Machine ↓↓VIDEO :Customized Drilling and Tapping Machine
Dedicated Service
Committed to Creating Value, Winning the Market through Service
Since its establishment over 30 years ago, Yi Chang Machinery has continuously strived to produce outstanding drilling and tapping machines. We have been relentless in our innovation—recently investing in the research and development of CNC machines, offering customized design solutions such as foam drilling machines and special-purpose multi-spindle machines. Our products are distributed across five continents, sold in 36 countries and regions, and have served more than 3,000 customers, generating remarkable economic value for users.
Today, we have established a representative office in Vietnam, hoping for the opportunity to serve local customers. We are committed to the principle of integrity and look forward to building long-term partnerships with customers in Vietnam, delivering high-quality products and services to create a bright future together.
Whether you have questions about our products, need assistance, or want to share your suggestions, feel free to contact us.Professional fixture and jig design, customized machine planning.↓↓↓↓ Drilling&Tapping Machine Tapping Machine Precision Working Table & Coolant Multiple Spindle Head (Tap/Drill)We look forward to serving you.
In the world of precision machining, knee mills remain essential equipment across a wide range of industries—from mold and die making to automotive parts and prototyping. However, aging components or outdated technology can limit performance. That’s where Yih Kuan comes in. If you're considering a performance-enhancing upgrade, Yih Kuan Enterprise Co., Ltd. offers industry-leading solutions designed to elevate your knee mill’s capabilities with innovation, reliability, and long-term value.Expertise in Milling TechnologyWith decades of experience in the development and production of milling heads, Yih Kuan has earned its reputation as a trusted leader in the machining industry.We understand the structural challenges and mechanical dynamics of knee mills.Our vertical turret milling heads are engineered to deliver high torque, smooth spindle rotation, and stable cutting, making them perfect for both manual and CNC retrofits.Industries such as aerospace, mold & die, and maintenance machining rely on our precision heads to ensure dimensional accuracy and repeatable results.Innovative, Performance-Focused SolutionsYih Kuan isn’t just a parts supplier—we’re a technology partner. Our R&D team is focused on delivering solutions that meet today’s most demanding machining requirements.Our milling heads are equipped with modern spindle designs, advanced sealing systems, and heat-resistant components to extend tool life.Innovations like universal mounting compatibility, vibration-damping features, and improved oil-flow channels are designed to give our clients a competitive edge.Customization for Real-World ConditionsNo two shops are alike—and neither are their machines or workloads. That’s why Yih Kuan offers custom solutions tailored to your shop floor.Special tooling clearances? Unique cutting angles? We’ll build your milling head to match.Whether you're cutting hard steels or fine-tuning prototype molds, we ensure your head is ready for the job.Our design flexibility makes it easy to integrate with existing Bridgeport-style machines, whether you’re doing one-off pieces or light production runs.Built to Last: High-Quality ComponentsLongevity is critical when investing in upgrades. That’s why Yih Kuan prioritizes quality from the inside out.We use hardened steel, high-precision bearings, and CNC-machined housings to guarantee long-term durability.Our heads undergo rigorous inspection and performance testing before shipment, ensuring every unit performs reliably under load.Whether you run your knee mill eight hours a day or around the clock, our heads are designed to withstand it.Exceptional Customer SupportUpgrading machinery can be daunting—but with Yih Kuan, you’re not doing it alone.Our team provides complete technical support, including product selection, installation guidance, and after-sales service.Need help troubleshooting spindle vibration or alignment issues? Our responsive team is just a message away.We also offer instruction manuals, installation diagrams, and training resources to make sure your upgrade is smooth and efficient.Proven Results, Trusted WorldwideThousands of manufacturers—across Asia, Europe, and the Americas—have already chosen Yih Kuan to improve their knee mill performance.Many report 20–30% productivity improvements, especially in mold and die work, general repair machining, and small-part prototyping.Our products are recognized for stability, reliability, and consistent output, even under demanding cutting conditions.Don’t just take our word for it—our clients’ testimonials and long-term partnerships speak volumes.Built for the Future: Efficiency & SustainabilityModern machining isn’t just about precision—it’s about responsibility.Our milling heads are engineered with energy-efficient designs, reducing the strain on motors and drive systems.By extending machine life and reducing waste, we help our customers contribute to sustainable manufacturing practices.Less energy, fewer breakdowns, and longer tool life mean lower costs and a smaller carbon footprint.Conclusion: Upgrade with ConfidenceUpgrading your knee mill is more than just replacing a part—it's about unlocking new possibilities in precision, speed, and efficiency. With Yih Kuan, you’re not just investing in a component, but in a partnership that delivers long-term results.From R&D-driven design to rugged durability and expert support, Yih Kuan is the trusted name in turret milling head solutions. Let us help you modernize your knee mill—with performance you can measure and quality you can trust.Explore our vertical turret milling heads today:plist3-vertical-turret-milling-headContact our team for a custom consultation.
Multi-axis Machine for Mass Production
Increase Your Working Range and Large Working Area with Y-axis on Upper & Lower Turrets
· Gear-driven BMT live tool turret
· Opposed two-spindle, 2-turret construction
· Y-axis on upper turrets 100 ( ±50mm)
· 16+16 tools number of tool station
· One-piece bed, 45° slant-bed structural design
· Distance between spindles 900mm
· Max. Swing: 660 mm
· Max. Length: 480 mm
· Spindle: A2-6 in 4500 (Belt)
· Bar capacity: 52 mm
· Main spindle motor 11/15kW(Belt) 、Sub spindle motor 7.5/11kW(Belt)
Twin Spindle Lathe, Multi-Pallet Pool, Gantry Loading Systems
Visist our webstie http://www.yidacnc.com/.
Follow us on https://www.facebook.com/yidacnc/
Your Optimized Complete Solution for Spindles - ROYLI
Any requirement of spindles, Welcome to contact us!
Contact e-mail : sy3736@hibox.hinet.com
http://www.spindlex.com.tw
SPINDLEX TECHNOLOGIES Co. Ltd
Add：No.21, Ln. 204, Zhongxing N. St., Sanchong Dist., New Taipei City 241, Taiwan.Tel：886-2-2995-0267.Fax：886-2-2995-8334.
E-mail：spindlex@ms34.hinet.net
Having been a special-purpose machine developer since 1977, we are keenly aware of the importance of motor spindles, and started to develop a series of motor-built-in spindles from 1998. Prioritizing "Quality First" enables us to be a reliable supplier to help enhance machinery operation.
Imparted by European experts in spindle engineering, Spindlex utilizes state of the art equipments to manufacture high speed and high precision spindles with extreme reliability.
After you check Spindlex motor spindles in running process, and the quality of the machined parts, you will confirm the added value by Spindlex spindles.
Spindlex services all types of motor spindles across all manufacturers in the world. Trust your repair to one of the most experienced manufacturers. Send your spindles to us and we will return the repaired spindles in a short period at reasonable costs.
MAIN BUSINESS:
1.Built-in motor spindles
2.Design and manufacture spindles
3.Quality spindle service
Multi-axis Machine for Mass Production
雙主軸雙刀塔車銑複合機
Increase Your Working Range and Large Working Area with Y-axis on Upper & Lower Turrets
· Gear-driven BMT live tool turret
· Opposed two-spindle, 2-turret construction
· Y-axis on upper turrets 100 ( ±50mm)
· 16+16 tools number of tool station
· One-piece bed, 45° slant-bed structural design
· Distance between spindles 900mm
· Max. Swing: 660 mm
· Max. Length: 480 mm
· Spindle: A2-6 in 4500 (Belt)
· Bar capacity: 52 mm
· Main spindle motor 11/15kW(Belt) 、Sub spindle motor 7.5/11kW(Belt)
(1)Moving column structure：The M-shaped structure increases anti bend and anti-torsion of the column The counter-weight is supported by the pneumatic cylinder. The shape of the column is similar to the pyramid to increase the stability for moving.
(2)One piece base structure ：The rigidity of structure is good. The outer shape is not complicated, it is easy for machining. The internal structure adopts the box type design to increase the bearing capacity.The round shape hole is easy to clear sand and increase force flow. The work tableadopts the high and low rail design to increase the rigidity.
(3)Rotary spindle head structure：Reduce the interference machining area.
(4)Modular design ：By changing the column head of the column, etc., the customer can have a variety of opportunities to choose from.
(5) Turning and milling function(OPT)：Shorten the product manufacturing process. To improve the production efficiency, accuracy and reduce the clamping times and floor space. It can be used in aerospace parts and medical equipment precision molds.
The optional fourth axis can be installed as the second spindle for rotary machining of ring-shape workpieces, with a stable and low-speed feed. It can also be switched to the fourth axis for fixed angle, machining to meet processing efficiency requirements.
• These surface grinders shorten processing and non-processing preparation while delivering high-precision workpieces. This series has several functions not found on such affordable machines: iSurface control, variable speed spindle, constant surface speed, loading detection and in-machine, manual dynamic balancing.
• User-friendly, PC-based iSurface control provides a grind cycle that has rough grinding, fine grinding, spark-out passes and an automatic, over-head wheel dresser with compensation that can be added to fully automate the grinding process.
• HMI (Human Machine Interface) enhances high-precision machining and combines with network connectivity for data analysis to help assists managers improve and increase productivity.
• iMCS™ (iMachine Communications System) software provides remote machine monitoring, data analysis, alarm history and maintenance updates for overall equipment effectiveness (OEE).
• The high-response AC servo motors on the Y- and Z-axes are designed to improve accuracy.
• iSurface control is equipped with a variable-frequency drive system that automatically adjusts the grinding wheel’s line speed. Magnetic encoder accurately detects spindle load and correctly grasps the spindle cutting load. A built-in acceleration gauge monitors the grinding wheel's balance at all times. If the wheel becomes unbalanced, the operator is notified to rebalance the wheel.
• Normal dressing mode wastes time by cutting in air. The iSurface dressing mode never cuts air because the diamond is in constant contact with the wheel to minimize dress time. Conversational, graphic automatic wheel dressing modes (optional) can be linked with any—or all—grinding modes.
• The spindle is supported by six, Class 7 (P4) super-precision, angular-contact ball bearings, which have been accurately measured, selected and preloaded and assembled in a temperature-controlled clean room. The spindle is permanently lubricated and requires no maintenance.
• These surface grinders shorten processing and non-processing preparation while delivering high-precision workpieces. This series has several functions not found on such affordable machines: iSurface control, variable speed spindle, constant surface speed, loading detection and in-machine, manual dynamic balancing.
• User-friendly, PC-based iSurface control provides a grind cycle that has rough grinding, fine grinding, spark-out passes and an automatic, over-head wheel dresser with compensation that can be added to fully automate the grinding process.
• HMI (Human Machine Interface) enhances high-precision machining and combines with network connectivity for data analysis to help assists managers improve and increase productivity.
• iMCS ™ (iMachine Communications System) software provides remote machine monitoring, data analysis, alarm history and maintenance updates for overall equipment effectiveness (OEE).
• The high-response AC servo motors on the Y- and Z-axes are designed to improve accuracy.
• iSurface control is equipped with a variable-frequency drive system that automatically adjusts the grinding wheel’s line speed. Magnetic encoder accurately detects spindle load and correctly grasps the spindle cutting load. A built-in acceleration gauge monitors the grinding wheel's balance at all times. If the wheel becomes unbalanced, the operator is notified to rebalance the wheel.
• Normal dressing mode wastes time by cutting in air. The iSurface dressing mode never cuts air because the diamond is in constant contact with the wheel to minimize dress time. Conversational, graphic automatic wheel dressing modes (optional) can be linked with any—or all—grinding modes.
• The spindle is supported by six, Class 7 (P4) super-precision, angular-contact ball bearings, which have been accurately measured, selected and preloaded and assembled in a temperature-controlled clean room. The spindle is permanently lubricated and requires no maintenance.
• Wheelhead travels on a pr
FSG-2048ADIV traveling column, 3-axis, fully automatic precision surface grinder improved grinding performance, precision stronger rigidity produces less vibration and smoother movement for years of consistent, reliable operation along with several newly designed features, including: a traveling column structure to further reduce vibration and achieve higher accuracy, a spindle that can withstand heavy load grinding and a double-V guideway for smooth, stable longitudinal movements.
With a highly experienced design and manufacturing background in centerless grinders, PALMARY presents the new bearing type CNC centerless grinder. It is designed and engineered to offer the operational performance & higher accuracy you've come to expect.
1. High grinding accuracy and rigidity design for max. 6 axes CNC control bearing spindle type grinder for wide range application.
2. The machine has the grinding wheel spindle single bearing holding type equipped with super precision cylindrical roller bearings making centerless grinding easier and more accurate than ever before.
3. The best configuration for the machine bed and structural support ribs make the grinding accuracies more stable and reach a higher accuracy level.
Super rigid structure, stable without deformation. The double support grinding wheel spindle design features high-speed operation to boost grinding performance. Computer numerical control from 1 ~ 6 axes satisfies requests for customized specifications. Fitted with a wider wheel, suitable for efficient mass production.
1. The double support bearing type spindles offer even grinding force on the contact surface. During the grinding process, the stress is even on both ends of the spindle to avoid taper-shaped workpieces.
2. Adjustable R.W. worm shaft eliminates the gap and increases transmission efficiency and lifetime.
3. The one "V" & one flat feeding slide design reinforce the feeding stability. The entire feeding slide is hand scrapped to reduce friction and to increase the accuracy of jog movement.
4. The oil mist lubrication device is arranged for grinding wheel spindle lubrication, which also helps to clean and constant temperature control.
The machine structure is strengthened with the same design as a heavy-duty cylindrical grinder. The enlarged hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.
1. The machine structure is strengthened with the same design as a heavy-duty cylindrical grinder.
2. The enlarged hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.
3. The large fully splash guard is designed for more interior space use.
4. The taper fine adjustment tailstock is a standard accessory and easy to adjust the taper if required.
5. The variable frequency grinding wheel speed control could reach max. 60 M/s cutting speed.
6. All the slides are hydrostatically designed for smooth movement while the grinding process.
7. The optional accessories such as the OD measuring system are possible to equip for the client's use.
8. The CNC conversational controller is easy to operate.
The new and miniaturized CNC internal Grinding Machine from PALMARY features a build-in spindles design, a man-made mineral machine bed for more stability, minimizing its space, and an elegant appearance combined with advanced CNC control and interactive screen operation. The all-new series will bring internal grinding technology into a new era.
1. The high rigidity and stable man-made mineral machine bed could provide the smooth machining requirement and be the basis of accuracy.
2. The high efficiency bearing built-in spindles are used on both grinding wheel spindle & work spindle which offer the high accuracies grinding performance.
3. The clients’ factory land capacity was increased for the machine has a small machine bed design which only same as B1 paper size. Further, it’s easy to equip the automatic loading system.
4. Both X & Z axes equip with linear servo motors which provide high-speed grinding activity and shorten the cycle time. Further, the digital readouts are put on both axes for high-speed precision efficiency.
1. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability.
2. Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirements.
3. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
4. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
The machine bed is manufactured from high-quality Meehanite cast iron, heat-treated, and stress relieved for outstanding stability and without deformation.
1. Main Structure of the CNC cylindrical grinder, when in combination with angle control of spindle by C axis (built-in spindle motor), is capable of grinding various special-shaped workpieces.
2. The feed axis is driven by a linear motor and equipped with close loop control optical scale to reach high precision.
3. The working spindle carried with precision angle decoder, high resolution of angle control.
4. Retaining various functions of CNC cylindrical grinder, and applicable to angle and speed control.
Multi-Spindle Tilting Rotary Table GFA-170S-2W-300
*350mm workpiece is ground at one time, increasing the processing efficiency by more than 10 times
*High precision guarantee: roundness less than 0.0015 mm; cylindricity less than 0.0025 mm
*Standard with exclusive patented high-rigidity hydrostatic spindle, FANUC four-axis controller
FMD155 Built-in asynchronous motor spindle unit is designed for drilling and tapping applications.
Accutex Rotary Table Package is leading ahead of other WEDM manufacturers by years in R&D which can
be applied to submerged operation.
The Built-in Type Motorized Spindle features ultra-high resolution 720,000 pulses each revolution, free of
backlash problems.
Standard 120RPM spindle speed, optional 1,000RPM high-speed spindle for Turn & Burn application.
In order to face high efficient production and complicated machine process of parts, GOODWAY GTZ series is designed to solve the issue. The machine with twin spindles and twin turrets. Each turret can be flexible to choose any spindle for process. Production efficiency is better than traditional machine. Besides, turret can be equipped with maximum 24 tools, also Y-axis is available, which makes GTZ be capable to finish any complicated part.
SSD06 CNC Spindle allows to perform all types of machining applications such as drilling, tapping, chamfering, reaming and countersinking.
HARDY machining units are designed for all machining applications such as drilling, reaming, tapping, threading, boring, milling, turning, spot facing, deburring, chamfering, deep-hole drilling, etc. for all kinds of OD and ID machining operations.
TNC7: prevent machine overloading with component monitoring
Component monitoring for the HEIDENHAIN TNC7 control is a toolbox for machine manufactures wishing to reliably implement an extensive range of permanent monitoring functions, including real-time process monitoring for overload protection and data collection for wear prediction. When used with high-resolution sensors such as the ERM 6000 Dplus spindle sensor from HEIDENHAIN, component monitoring can also be adapted to specialized tasks. Watch this video to explore the process reliability gains and other benefits provided by component monitoring on the TNC7 control.
TNC7: boost production reliability through process monitoring
Increase the reliability of your machining results with the new process monitoring feature of the HEIDENHAIN TNC7. This video reveals how the control monitors serial production quality by detecting possible deviations from a reference job. From initial setup to the finished part, the entire process can be inspected. No extra sensors or computers are required.
To find out more about the new HEIDENHAIN TNC7 control and its innovative functions, visit: https://www.heidenhain.com/tnc7
#machinetool #nccontrol #cnc
ECM 2000 absolute angle encoder: high accuracy, high speeds and easy integration
The ECM 2000 angle encoders from HEIDENHAIN for machine tools are available in various compact drum sizes and form factors for simplified cable routing and convenient installation in cramped spaces. The encoder can handle high speeds during continuous and reciprocating operation, and its magnetic scanning principle ensures high immunity to contamination. In short, the ECM 2000 thrives in harsh shopfloor conditions.
#machinetool #measureangles #rotaryaxis
AMO rotational speed sensor for enhanced diagnostics: conveniently analyze operating data
Designed specifically for machine tools, the new rotational speed sensor from AMO collects operating data from the machine spindle for offline analysis. Watch this video to explore the benefits of this encoder, which combines high dynamic performance, functional safety and convenient installation, not to mention wide mounting and operating tolerances.
For more information about the new rotational speed sensor from AMO and its benefits for machine tools, visit: https://live.heidenhain.com
https://www.youtube.com/watch?v=E67c2xc3HW0
#machinetool #speedsensor #millingspindle
Special for Difficult-to-Cut Materials processing, Titanium Alloy processing etc.
Features:
High-Rigidity structure design. Mechanical-type Simultaneous Two-Axis rotary spindle. Warm and gear transmission for B and C axes. With self-made heavy-cutting two-stage gearbox design (Gear Ratio by 1:1.75 and 1:7). Maximum Torque: 1155 N-m.
Unique patented design of the Z-axis spindle rail structure - vibration restrain in machining. It can largely reduce the vibration in machining hard-to-cut material, enhance the machining efficiency, reduce the surface roughness, and prolong the tool’s life. (Model S5A-HH exclusive)
Fully Splash Guarding design. Super large and wide working door design. Fashionable aesthetic and ergonomic safety design.
Specific design of safety guardrail upon the cross column. Convenient for machine maintenance.
Height-adjustable manipulation control box. Suitable for people of different height.
SIGMA CNC – 2016 New Development
Automatic Swing Divided Angle Head - A、C-axis Auto Indexing Divided 5ﾟ(1ﾟ)
SDV-H series, Direct-Drive Spindle max. 10000rpm collocate with 2-steps Planetary Gearbox, Spindle Motor 35/30HP, Torque Max. 907 / 770Nm, Heavy Cutting & High Spindle Speed in one machine. Besides, it could choose Auto Attachment Heads Change System, Extension Head, 90ﾟAngular Head, 35ﾟ&45ﾟHead, Swing Divided Angle Head are self-made by SIGMA CNC.
In the beginning of 2016, SIGMA CNC developed a new Automatic Swing Divided Angle Head, BT-50, max. 3000rpm, C-axis ±270ﾟ auto indexing minimum 5ﾟ(1ﾟ) by gear coupling, A-axis ±90ﾟauto indexing minimum 5ﾟ(1ﾟ) by gear coupling, Material Remove Rate max. 640cc/min. It is very useful for the molds processing in the Automotive field & Aerospace field etc.
SIGMA CNC has been established over 15 years, and innovated over 15 mechanism patents of machine tools and use them into our products. To enhance greater differences with our competitors. SIGMA CNC always cares about the Quality, Accuracy, Service, Reliability & New Innovation for our products that could give customers more functional applications and helping customers to obtain greater profits.
Multi-tasking turning center – TD series
Tongtai Technical Application Center (T-TAC) selects TD-2000YBC to demonstrate S45C machining. Multi-tasking turning center, TD series, equips power turret with 12 or 16 tools for processing turning and machining tasks. In addition, sub-spindle is available for both sides machining in one clamping.
The new generation of VTX series is in available now. For the new VTX series, called VTX-II. Being a popular machine model in Tongtai, there are some upgraded items you should to know:
1. Machine structure is optimized than the past. The rigidity of the X axis direction increases by 25%. Furthermore, the machining precision and quality is much better than the past.
2. Standardly equipped with BBT-30 dual contact spindle and roller type linear guideway to improve the machining capacity.
3. Ensures the dynamic stability under the rapid traverse 60m/min with max. 1.2G acceleration.
4. Standardly equipped with a servo-driven tool magazine with 21 tools. The user is also can select the clamping error inspection function for preventing the incorrect tool placement.
5. Standardly equipped with FANUC 0i-MF Plus controller.
There are two types of the new generation VTX-II, the high torque type and the high efficiency type. What’s the differences?
1. VTX-II high torque type: The maximum torque of the spindle motor achieves 82Nm. It provides the same outstanding torque of a medium-sized machining center, and also keep the original fast rapid traverse performance of a tapping center.
2. VTX-II high efficiency type: Outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically save cycle time.
The new generation of VTX series is in available now. For the new VTX series, called VTX-II. Being a popular machine model in Tongtai, there are some upgraded items you should to know:
1. Machine structure is optimized than the past. The rigidity of the X axis direction increases by 25%. Furthermore, the machining precision and quality is much better than the past.
2. Standardly equipped with BBT-30 dual contact spindle and roller type linear guideway to improve the machining capacity.
3. Ensures the dynamic stability under the rapid traverse 60m/min with max. 1.2G acceleration.
4. Standardly equipped with a servo-driven tool magazine with 21 tools. The user is also can select the clamping error inspection function for preventing the incorrect tool placement.
5. Standardly equipped with FANUC 0i-MF Plus controller.
There are two types of the new generation VTX-II, the high torque type and the high efficiency type. What’s the differences?
1. VTX-II high torque type: The maximum torque of the spindle motor achieves 82Nm. It provides the same outstanding torque of a medium-sized machining center, and also keep the original fast rapid traverse performance of a tapping center.
2. VTX-II high efficiency type: Outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically save cycle time.
Kenturn has been designing, manufacturing, fabricating and marketing machine tool spindles of all kinds since 1983.
The company prides itself on intensively studying spindle design and producing innovative technology.
It is always improving design and manufacturing teamwork. Kenturn's innovation and initiative guide its planning.
In the early days of the industry, the company developed the Kenturn precision spindle, establishing a unique level of quality.
The company continued to progress by providing added value spindles, including Direct-Drive and Precision Built-in Spindles.
The company's products immediately help customers maintain and resolve technological problems, and assist customers to reach their production goals.
Machine Highlights
Capabilities: This multi-tasking turning center is an advanced machine designed for precision complex parts processed in one setup.
Power & Versatility: It has Double Spindles and Turrets with back machining provided by an 8-station sub-turret and sub-spindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision, and versatility.
Front Machining: BMT45 12-Stations, Up to 24 tools, 7.5/11 kW Spindle Power, 55 mm Through Hole.
Back Machining: VDI 25 8-Stations Sub-Turret, 3.7/5.5 kW Spindle Power, 48 mm Through Hole.
See how YidaCNC has made our machines smart.
With this Key Parts Monitoring System, our users can keep track on the spindle, turret, chip conveyor, electrical cabinet and ball screw.
It's user-friendly and efficiency-boosting. No more unexpected downtime!
鎰寬銑頭IK Milling Head 延伸角度頭配件頭/ Extend angular head(IK-E95A)
【此測試影片實際轉速約2000轉】
Description：
Spindle Bore Diameter：NT50
Speed Ratio：1 : 1
Max Diameter of Cutter：150 mm
Max Speed：2000 rpm
Weight：93 kg
Warranty：1 year
Country of Origin：Taiwan
§Angular Head/Extend Head IK-E95A characteristics：
Features :
1. Extend processing angle head suitablel in all type of milling heads, can change the processing angle and also bring the powerful and high-quality cutting benefits for machine.
2.The spindle speed can up to 2000rpm and also can bring the powerful and high-quality cutting benefits for machine.
3. The milling length is 505mm.
# YIH KUAN ENT CO., LTD.
#IK Angular Heads
#IK Machine Tools
#Milling machine
#Milling head
【This video is test with 2000 rpm】
IK website link：
https://www.yihkuan.com/en-US/
IK-E95A website link：
https://reurl.cc/NGQy85
SYIC has a variety of products that can help realize smart manufacturing and processing.
Use tool holder with data chip hole, and the equipment that can read data chip to read the tool information from the chip, decreasing the machine downtime caused by manual typing error. Record the tool machining progress and execute tool life management.
Use AWC jig tool holder with robot arm to change the work-piece, saving downtime for manual feeding. Use for machine tables with quick positioning and clamping system. Manual or hydraulic clamping systems are also available for the machines without built-in systems. Three different sizes of screw holes on the face, providing customers with various methods of clamping work-pieces and fixtures.
Taper PSC and HSK are with the best bending strength and positioning accuracy. Use a touch probe holder for work-piece positioning and size compensation to reduce manual operation errors, shorten the time for calibrating fixtures, and ensure machining accuracy.
In addition, there are PRO-E collet chuck, DMB diamond brush and chip remover, and 3μm spindle master bar, which are the best tools for you to realize automatic production!
JoenLih's Linear Guide Grinding Machine constructed with two vertical spindles and one horizontal spindle;
this design enables three-surface grinding on a linear guide way at one time.
High Performance and Wide Application
XM series moving column machining center is a product developed for the machining needs of large-scale precision machinery, electric power, wind power, energy, petrochemical, transportation... and other equipment. It has:
Huge workpiece machining space: For precision machining of various types of structural parts, it can provide super large XYZ axis machining space.
High-precise positioning: The high-standard geometric accuracy and positioning accuracy capabilities of the whole machine enable large-scale precision machining
Heavy cutting capacity: Provide a variety of high-rated torque spindles to meet the processing and cutting capabilities of various materials.
Fully automatic multi-face machining: It can be matched with various automatic attachment heads for high tangential speed mold surface machining and various types of precision parts complex angle machining, with excellent tool tip point error automatic correction function, and automatic additional head and tool exchange function, it can realize fully automatic machining performance.
Milling and turning compound multitask: This machine can be equipped with a high-torque and high-speed vertical turning table to realize milling and turning compound automatic machining.
Ultrasonic Machining of S45C Medium Carbon Steel : Gun Drill Deep Drilling｜Hantop Intelligence Tech.
HIT utilized the ultrasonic machining module for the deep hole drilling on S45C Meidum-Carbon Steel with gun drill. With the aspect ratio being 25x, under the same rotation speed, the entire machining efficiency was enhanced 2 times higher than that without ultrasonic. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal with only 40bar of coolant through spindle (CTS). The chip size was 91% smaller than that without ultrasonic, which greatly reduced tool wear.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
With HIT ultrasonic-assisted machining technology, the ultrasonic module can be installed onto the current CNC machines, without using specialized gun drilling systems. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. The machining mechanism also helped with chip breakage. The chips became 91% smaller and broke naturally once it reached to certain volume, under the machining condition of 40bar of CTS. With better chip and cutting heat removal, the tool wear was immensely reduced. Overall, the machining efficiency was enhanced 2 times higher with less energy consumption, which also helps in fulfilling the ESG responsibility.
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
💡Learn more about Ultrasonic Machining on Titanium Alloy at https://www.hit-tw.com/newsdetails.aspx?nid=300
Learn Ultrasonic Machining in 1 Minute 💡
【What is Ultrasonic Machining?】
HIT #Ultrasonic-assisted #Machining Mechanism: Provides the tool over 20,000 times per second of high #frequency micro-#vibration in longitudinal (Z-axis) direction, which can be applied in #CNC #Drilling, #Milling, and #Grinding process.
【Benefits of Ultrasonic Machining?】
Especially for hard-to-cut and hard & brittle materials...
(including #metal, hard #steel, #ceramics, #glass, etc.)
👉🏻#MachiningEfficiency: hammering action generates micro-cracks on workpiece to help enhance #material #removal rate (#MRR).
👉🏻 #ToolLife: Cutting chips become smaller and bring easier #chip #evacuation, resulting in less tool wear and reduction of cutting force.
👉🏻 #WorkpieceQuality: Low #cutting #force diminishes #friction and greatly reduces size of #EdgeCracks, which enhances #surface and #hole quality.
【Why Choose HIT Ultrasonic?】
✨Wide selection of #toolholder specification (BT, CAT, HSK series) corresponds with common machine tool brands. Easy #installation of #module system.
✨#NonContact #power #transmission via ultrasonic power transmitter:
🔹Rotation speed is not limited by spindle speed.
🔹Less consumables and lower #energy #consumption (#ESG).
✨Searching for proper frequency of the cutting tool by automatic frequency-scan and frequency-lock; altering ultrasonic #oscillation #amplitude (according to different materials) by adjusting the ultrasonic power level.
💡Learn more HIT's application cases at https://www.hit-tw.com/advantage.aspx
💝Welcome to the World of Ultrasonic!
-
Hantop Intelligence Tech.
✨Solution Provider of Advanced-Material Machining Technology & Smart Automation Modules✨
☎️ +886-4-2285-0838
📧 sales@hit-tw.com
Feel free to contact us at https://www.hit-tw.com/contact.aspx
SHARE🔗｜LIKE👍｜SUBSCRIBE📌｜CLICK ON🔔
👉Follow HIT on Facebook : https://www.facebook.com/hantopIntelligence
👉Follow HIT on LinkedIn : https://www.linkedin.com/company/hantopintelligence/
1. High rigidity body structure, machine base casting is integrally formed and high rigidity linear guide way, providing stabler, faster and higher precision.
2. With turning, milling, tapping and outline various machining functions, also suitable for processing long workpiece which can reduce cycle processing time and improve production efficiency.
3. High precision processing quality, low noiseless and low vibration
4. Built-in main spindle is with C-axis function, high speed, big power, high precision and low vibration which can make surface of workpiece smoother.
5. Sub-spindle is with C-axis function, it can work with live tooling for end side drilling, tapping and milling.
6. Max. 23 tools, can do machining on front side and back side at the same time which can save time for processing.
7. Rotary hydraulic cylinder provides fast and stable clamping force, also can be equipped with Synchronous rotary guide bushing unit to process long workpieces.
8. It can depend on different demand of machining to with or without Synchronous rotary guide bushing unit.
9. With guide bush type travel is 180mm, min. offal is 150mm. Without guide bush type travel is 310mm, min. offal is 50mm.
Intelligent Expandable Tool Magazine with Integrated Tool Changing Mechanism
-3 Taiwan new patents.
-Expandable structure increases 5 times of tool capacity.
-Dual arm with dual-axis allows the magazine cooperate with dual spindles or higher efficiency.
-Double guide layer device enhances efficiency.
-Driven by servo motor with high positioning accuracy and efficient movement.
-The intelligent safety device makes the machines stops once the belt is broken.
-The real-time monitoring of running status and prediction maintenance ensure machining quality and efficiency.
1. With One invention patent and two utility model patents.
(1) movable tool changing mechanism
(2) tool changing mechanism
(3) automatic air flushing system
2. The servo systems tool changer can reduce 343 kg CO2 emissions annually.
Fast tool changing, low-carbon, low-consumption, and efficient.
3. Applying intelligent tool changer system to enhance the added value of the product.
(1) The automatic air flushing system can protects precise spindles, eliminate manual work, save time, and conserve energy.
(2) RFID tool management module can record tool traceability and tool life effectively.
4. The UI interface display with linkage function optimizes the experience of operator, and improves the accuracy and convenience of monitoring.
The MTY series is a CNC turning and milling machine designed for high-volume processing, emphasizing not only rapid production but also the mastery of minimal tolerances. Its modular design allows for five different configurations, enabling users to choose the most suitable model based on their specific needs.
• With a three-channel design and an additional X3 axis, users can significantly save processing time and reduce costs. The machine can simultaneously process up to three tools, akin to using three tool turrets.
• The tailstock can be installed on the sub-spindle, allowing users to process long workpieces.
• Dual Y-axes enable users to rapidly mill workpieces, reducing processing time by over 50%. The boxway design ensures the capability to process hard materials.
Force One's meticulously crafted lathe series perfectly embodies the combination of high efficiency, versatility, and reliability. From the 16PTS, FCL-20TTY, T2, to TC, each product boasts precise design and exceptional performance.
The 16PTS, with its unique parallel dual-spindle design, elevates processing efficiency to new heights, offering double the productivity with two spindles.
The FCL-20TTY showcases comprehensive milling capabilities, including eccentric drilling, tapping, and milling. Its dual-system/left-right turret configuration allows simultaneous A and B side processing, achieving the convenience of completing double-sided machining in one go.
The T2, featuring an upper and lower dual-turret design, allows for long shaft parts machining without the need for a center support. Its complete milling capability makes it the top choice for multifunctional processing.
The TC is renowned for its heavy-duty internal bore processing capability and excellent heavy machining performance. Equipped with BMT and VDI powered turret specifications, it features a high-rigidity bed and an impressive maximum processing range, meeting various heavy-cutting needs while maintaining energy efficiency and environmental friendliness.
Additionally, Force One's factory strictly adheres to ISO9001 management standards, and its products have passed multiple certifications including CE and TS. The company is committed to patent applications and R&D investments, always upholding the promise of providing the best value to customers.
Force One, focused on professionalism, focused on quality, focused on your needs.
Force One, drives you to No.1
MicroLab precision technology: Design Based on the Cutting Performance Needed by Customers
The dual axes of the Single Arm A/C 2-Axis Spindle Head both use worm gear transmission, which ensures easy driving and high-rigidity cutting. This is suitable for large gantry five-axis machining centers and large vertical lathes, and is used in industries such as aerospace, shipbuilding, and mold making.
MicroLab is a Taiwan professional spindle manufacture company.
We focus on Spindle more than 20 years with various patents.
Now MicroLab provides below product lines.
- A/C 2 Axis Single Arm type spindle head
- A/C-2-Axis-Fork-Arm type Spindle Head
- Rotary Spindle - Rotary Spindle Head
- Milling & Turning Direct Drive Spindle
- Built-in Motor Spindle
- Direct Drive Spindle
- Pulley Driven Spindle
- Tapping Center Spindle
For more information, you can come to our website: www.twspindle.com
Spindle Manufacturer | CNC Spindle | Precision spindle | High Speed Spindle
High Accuracy with High Performance
Area of Table (mm): 1000 x 550
Working Area (mm): 850 x 550
X/Y/Z - Axis Travel (mm): 850/550/550
Spindle Nose to Table Surface (mm): 150-700
Spindle Taper: B40
Spindle RPM: 10000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1100 x 600
Working Area (mm): 1000 x 600
X/Y/Z - Axis Travel (mm): 1000/620/600
Spindle Nose to Table Surface (mm): 150-750
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1500 x 700
Working Area (mm): 1400 x 700
X/Y/Z - Axis Travel (mm): 1400/720/700
Spindle Nose to Table Surface (mm): 150-850
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 475/310
Spindle RPM: 6000
X/Z Axis Rapid Traverse (m/min): 30/30
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 210/400
Spindle RPM: 4000
X/Z Axis Rapid Traverse (m/min): 24/24
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
Powerful with Accuracy
Area of Table (mm): 2300 x 1500
Working Area (mm): 2300 x 1200
X/Y/Z - Axis Travel (mm): 2300/1500/860
Spindle Nose to Table Surface (mm): 150-1010
Spindle Taper: B50
Spindle RPM: 6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
🔧 About YIH KUAN ENTERPRISE CO., LTD.
For over 50 years, YIH KUAN has specialized in the manufacturing of milling heads. From traditional manual models to CNC upgrade solutions, we don't just make components — we provide high-efficiency, high-stability machining solutions trusted around the world.
Our products are applied across five continents, serving industries such as mold manufacturing, automation lines, machine retrofitting, and technical education.
Whether it’s a turret milling head, gantry-type head, angle head, or custom spindle unit, YIH KUAN stands for Made-in-Taiwan quality and engineering precision — giving old machines new life and making new machines even better.
📽️ Watch this video to discover how YIH KUAN is leading the way in “Smart Head Replacement” — your key to upgrading without replacing your entire machine.
▶️ Learn more on our official website:
🌐 www.yihkuan.com
📩 Contact us: yihkuan.salesperson@gmail.com
#YIHKUAN #MillingHeadExpert #MachineToolUpgrade #TaiwanMade #HeadReplacementSolution #EfficiencyBoost #RetrofitYourMachine
Looking to purchase a manual lathe but feeling overwhelmed by all the specs and options?
You’re not alone.
In this short guide, we break down 7 essential factors to help you choose the right manual lathe for your workshop—whether you're handling heavy-duty cutting or precision machining.
🎯 This video covers:
• Understanding your materials & parts
• Choosing the right size (bed length, swing over bed)
• Power & spindle speed considerations
• Accuracy, repeatability, and why they matter
• Brand reputation & after-sales support
• Essential safety features to look for
• Budgeting for long-term value
• BONUS: Accessories & future upgrades
👉 Full article available here:
https://www.kinwa-lathe.com/en/news/lathe_buying_guide
✅ Ideal for:
Machine shop owners
Metalworking professionals
Manufacturing engineers
Procurement & maintenance teams
📌 The right lathe is not just a machine—it’s an investment in your productivity.
📞 Need help selecting the right model? Contact our team for professional guidance.
ufkinwa@ms15.hinet
www.kinwa-lathe.com
#ManualLathe #MetalMachining #ManufacturingTips #LatheBuyingGuide #IndustrialMachinery #PrecisionMachining #MachineTools #WorkshopSetup #FactoryEquipment #EngineeringTools
Automatic Drilling Machine+Multiple Spindle Head Assembly
Automatic Tapping Machine+Multiple Spindle Head Assembly
Multiple spindle head drilling machine & tapping machine
Multiple spindle head installation on drilling and tapping machine
Efficient Production! Fully Automatic Bicycle Frame Drilling Machine - Boosting Manufacturing Efficiency
1. Utilizing a pneumatic automatic drilling machine with a fixed 2 spindle head and custom drilling fixtures to effectively control quality and expedite production efficiency.
2. Applicable to various materials of pipes, such as bicycle frames, furniture support frames, and warehouse racks.
☼ Features of Flow Drilling Technology
Flow drilling is a technique that uses frictional heat to locally raise the temperature of the material, allowing it to soften and increase in thickness during the drilling process.
It offers several key advantages:
⓵ High-Precision Drilling: Flow drilling increases the material thickness at the drilling point, allowing thin-walled tubes to achieve sufficient thread depth, which enhances tensile strength.
⓶ Material Reinforcement: Unlike stamping, flow drilling does not generate impact during processing, which preserves the structural integrity around the hole and maintains the rigidity of the workpiece.
☼ Application of Automatic Drilling Machines and Multi-Spindle Drilling Heads
Our automatic drilling machines and multi-spindle heads further amplify the benefits of flow drilling technology:
⓵ Time and Labor Savings: Automated equipment enables simultaneous multi-spindle drilling, significantly reducing processing time and minimizing reliance on manual labor.
⓶ Cost-Effective: Compared to expensive CNC machines, our multi-spindle drilling solution provides a more economical alternative, lowering equipment investment costs.
⓷ Easy to Operate: No specialized skills are required, lowering the operational barrier and making it suitable for manufacturers of all sizes.
Horizontal Double-Head Multi-Spindle Drilling Machine – Ideal for Long Tube Workpieces
Explore the versatility of our Horizontal Double-Head Multi-Spindle Drilling Machine:
1.Simultaneously performs drilling or tapping on both ends of long workpieces.
2.The drilling machine can be equipped with pneumatic, hydraulic, or servo-powered feed systems to enhance efficiency.
3.Compatible with various automatic tapping machines.
4.Supports a wide range of multi-spindle drilling and tapping heads to meet diverse application needs.
5.Suitable for multiple industries, especially for processing iron pipes, steel tubes, and long aluminum extrusions.
Boost your production efficiency and achieve precise machining with our advanced drilling solutions!
Drilling machine with dual servo control to make both drilling and tapping functions available, and be set easily from different works.
1. Choice anyone of the motors into servo control.
2. Can be attached onto most of Yi Chang’s machines.
3. Ok to be installed with multiple spindle heads.
4. Ok to be installed with customized fixtures.
5. Easily connected with a robot to load target objects.
6. Can be attached onto a linear way or box way machines.
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