TMTS Virtual Application
Yi Chang Machinery Co., Ltd. who is the maker of Horng Dar brand bench drill press machines and tapping machines, was founded in Dali Dist. Taichung City Taiwan in 1984. We had accumulated a remarkable experience in the territory of making drilling and tapping machines.
Our founder, Mr. C. F. Chang, established the factory in Taichung City and serviced the metal working industry by one lathe in 1968. Since 1973, we began made the lathe and named as " CHIN HO Machinery Factory ". In 1980, we moved the factory to Ta - Ya, Taichung country and reorganized as CHIN HUNG MACHINERY CO.,LTD. In order to expand the product, we built the new factory for CNC lathe in 1996.
Since its establishment, SIGMA CNC Technology Machinery holds the fundamental concept of “EXPERTISE, INNOVATION, and PERFORMANCE”. Led by President Humor Chuang, the efficiently co-operated teams are running the company’s daily operations. Under the leadership of our President, constant efforts, renovations are made to meet eve changing market challenges.
The high-precision CNC 5-Axis indexing table of HOSEA meets the most stringent standards in the European market. The products are widely used and favored in Europe, and are well-known by global machine tool manufacturers.
JEENXI Technology Co., Ltd. was established by Mr. S. C. Chen in 2000. Specializing in Machine Tools for R&D and production technology, our main products are high precision and quality 3-axis and 5-axis machining centers. The Machining Centers from Sunmill offer numerous customer-friendly features and comprehensive processing sizes to meet diversified customer’s needs. Customized specifications are also available.
Chain Headway, founded in 1992, specializes in developing and producing cutting tools and accessories for CNC machining centers. Over the years, we have established a stable production environment with advanced R&D and manufacturing capabilities. Our commitment to innovation enables us to deliver cutting-edge products and efficient material processing solutions for intelligent manufacturing.
Established in Taichung City, Taiwan in 2004, by Dr. Pu Hong-Yen, YIDA’s core business scope includes R&D and manufacturing of machine tools. YIDA is currently one of the few machine tool companies in Taiwan with product lines covering horizontal lathes, vertical machining centers and horizontal machining centers. Adopting customer-oriented service principle and strategy, YIDA is well-known for the ability to come up with automation solutions and customized machine tools that best satisfy its customers’ needs.
Founded in 1954, YCM (Yeong Chin Machinery Industries Co. Ltd.) specializes in machine tool manufacturing. YCM machine tools have been recognized worldwide for superior precision, outstanding rigidity and exceptional reliability. Today there are more than 70 makes and models fulfilling the industry’s diverse requirements. With over 70 years of machine tool manufacturing experience, YCM has establi
Founded in 1994 Matrix Precision Co., Ltd. started the production of gear cutting tools at Hsin-Chu Science-Based Industrial Park, Taiwan. The key members who came from the Industrial Technology Research Institute (ITRI) had hand-on experiences on high technology and high precision machinery to produce aircraft gears and components.
Honor Seiki was founded in 1987 and has more than 35 years of experience in VTL machine design and manufacturing.
We mainly focus on the production of Vertical lathes and strive for excellence.
With around 200 employees, HONOR SEIKI is the most professional, leading brand, machine tool provider which has international quality certificate in the field of Turnkey solution in Taiwan.
Accuway Machinery Corporation is one of the leading machine tool builder of vertical machining centers and CNC lathes for various industrial applications. Founded in 1986 by supplying mold and die for semi-conductor industries, it has accumulated abundant precision machining experience and technologies by continuous improvement and innovation.
It's the Pao Fong people who have our commitment alive. They extend quality idea to every aspect of our business activities-form the machine design, manufacturing. Running test, and after sale service, that stress the total value of every Pao Fong milling machine.
POJU International has been committed to the high-precision machine tool industry for 25 years since its establishment. The Group is at the forefront of promoting the development of precision machining and manufacturing, from planning production solution and production automation to key components manufacturing of machine tools. The operating focus of POJU International is the production of machine tool spindles and tool magazines.
MAINTECH PRECISION CO.,LTD. was established in 2017.Due to the rise of industrial 4.0 and artificial intelligence, we recognize that once again the new industry revolution was coming. And for that reason, it is necessary to recruit industry elite and committed to automation and artificial intelligence research and development by focusing on developing the complex spindle head for high end CNC machine.
Established in 1984, Ring Sun Machinery is the home of chip conveyor experts. With more than 30 years of experience and technical know-how in the field, Ring Sun has become a leading chip conveyors manufacturer in Taiwan. Ring Sun specializes in providing customized chip conveyors for a variety of applications.
TOP-ONE Machinery delivers technical excellence, custom solutions, and a commitment to quality. Dedicated to environmental awareness and long-term collaborations, we offer unparalleled service advantages for your business growth. Explore our renowned OEM/ODM machining centers services for tailored product solutions.
Victor Taichung machinery works co. ltd, one of Taiwan’s biggest machine tool manufacturers, has specialized in CNC lathes, multi-tasking turning machines, machining centers, plastic injection molding machines, casting, sheet metal, etc. While Industry 4.0 has become a hot topic in global manufacturing, Victor Taichung further expanded a brand new smart factory with eight Victor Smart Production (
Establised in 1969 and was listed on stock since 2003 in Taiwan. Tongtai locates in Kaohsiung and our business was started from special purpose machine manufacturing. Now, we are a leading machine tool manufacturer in Taiwan and having diverse machine types. We are very experienced and capable of turnkey solutions and whole plant exports.
Jea Sheng has professional casting experience for over 35 years and advanced casting and testing equipment. We have stable and fast delivery. The casting capacity is 2500 tons per month with 0.02mm machining precision.
Established in 1978, TMT has enjoyed over 40 years of successful business experiences.
TMT have complete production line for customers including CNC Lathes, Vertical Machining centers, Tapping Centers, Column Moving Gantry Type Machining Centers and five-axis machines to satisfy the processing and production needs from different industrial fields.
TMT, good choice and partner for you!
Founded in 1976 and based in Taichung, Taiwan, Pinnacle Machine Tool Co., Ltd. specializes in manufacturing various CNC machining centers. The company offers a wide range of products including 5-axis, gantry, vertical, and horizontal machining centers. With advanced technology and a commitment to quality, Pinnacle has become a preferred supplier for customers worldwide.
To fulfill customers' needs, Taiwan Takisawa establishes Application Center. This center is in charge of demand planning, training and customization. Through technology exchange, Application Center has affirmed customers' loyalty all around the world. This is a key factor why Taiwan Takisawa plays an important role in this field.
Campro established since 2003 in Taiwan provides high-end CNC machine tools to the high precision applications requested user. As a manufacturer to the industry, we provide all phases of CNC machinery, from market analysis to production. Campro also develops at least 2 series of CNC machines every year to help customer improving their factory into the next level.
QUASER MACHINE TOOLS, INC. was established in 1991.
Quaser and Winbro joined hands in 2019 to provide customers with a perfect solution in the process of innovation.
Whether in the aerospace industry/semiconductor processing/fuel cell/medical industry, Quaser Group can provide different professional planning technologies and solutions for different industries.
PALMARY Machinery Co., Ltd. was founded in Taichung, Taiwan since 1998. Two production bases with 20,000 square meters space, we produce kinds of centerless grinders, cylindrical grinders, internal grinders, vertical grinders & surface grinders. As a leading manufacturer of grinders in the world, we customize cutting edge grinders for our clients worldwide at reasonable cost.
PERFECT Surface Grinders Help Customers Stay Ahead
Under the company’s policy of “Quality. Innovation. Service.”, PERFECT constantly enhances R&D and presents new models to meet market demands. Meanwhile, we are committed to producing the most dependable and valuable machines to serve our customers worldwide.
JINN FA Machine industrial Co., Ltd. was established in 1976 as a Precision Metal Lathes Machine Tool Manufacturer. JINN FA designs and manufactures a wide range of auto lathes, cnc lathe machines, CNC machining centers and special purpose machines.
AWEA Mechantronic Co., LTD, established in 1986, is now one of Taiwan's largest professional CNC machine manufacturers. The machine travel range spans from 510 mm all the way to 20,000 mm. Product line includes 5-axis, five-sided, vertical, horizontal, and other types of CNC machines. Especially for the large-scale bridge type machines, they are widely recognized by the global market and enjoy the
PARKSON enthusiastically develops our innovative researches and productive technologies for cooperating with clients to respond to the quick changing demands in industry and designs the rotary tables with digital control that comply with the demands by clients, demonstrating the capabilities of PARKSON in terms of research, innovation, and production.
Our aim is to be the best partner with the highest quality EDM machines for the mold and non-contact machining industry.
We focus on the development and innovation in the EDM sector, offering an integrated service before and after your purchase. Our professional and comprehensive product inventory provides customization services for users with full fledged EDM solutions.
Topwork founded in 1980 located in Taichung, Taiwan, with a factory 6000 sequare meter. The 4 axex or 5 axes CNC are Topwork main products. Major customers for these machines include those who are involves in tool production and resharpening all over the world. Topwork and products meet ISO9001:2000, CE certificate, also with NUMROTOR software to provide the complete solution for customers.
KAIFENG MACHINERY CO., LTD. was founded in 2002, and the company is located in Taichung Industrial Park, which is the biggest industrial park in the area. Our business covers Greater China, Asia, Europe and North America. “Quality, Precision, Stability, and Practicality” is the foundation of the company.
Founded in 1954. With the help of Industrial Development Bureau, Ministry of Economic Affairs in 1995, Supertec successfully built up the Taiwan’s very first CNC Angular Cylindrical Grinding Machine. In 2003, Supertec received the ISO 9001~2000 certificates. Close-Loop Linear Motor CNC Profile Grinder and Electronic system producing equipment are on the process of researching.
GFT having independent, skillful working crew, and modernized managing system.
The whole process applies CNC grinding machine from Switzerland ROLLOMATIC and Germany WALTER, the coating system from Balzers. Including the tool measuring system ZOLLER and WALTER HELICHECK from Germany for the control of accuracy on finished product. Our product includes various kinds of end mills, reamers, drills.
USync Inc. has over 40 years of experience in factory automation and manufacturing in the machinery and electronics industries. We have established long-term relationship with multi-national corporations such as Mitsubishi Electric Corporation of Japan, Renishaw Plc. of the United Kingdom, Balance Systems S.r.l. of Italy … etc.
Our Vision:
Applying Technologies for Increasing Productivity.
LEADWELL was established in 1980. Currently have two manufacturing bases located in Taichung and Hangzhou. In 1990 we are the one of largest machine tool manufacturers in Taiwan which also a great team full of competitiveness and cohesion. Our mission is to constantly search for excellence and gain respect in the industry and provide high-quality and high-efficiency products.
Also, we looking forw
It is a great pleasure to introduce us as a professional CNC VERTICAL MACHINING CENTER & DOUBLE COLUMN MACHINING CENTER manufacturer in Taiwan since 1997 for 25 years. The managing team has more than 50 years experience in manufacturing CNC Vertical Machining Center. We are proud of our top quality products and superb after sales service that is competitive with the top quality CNC Machining Cent
HEIDNHAIN products are primarily used in high-accuracy machine tools as well as manufacturing and processing systems for electronic components. Thanks to its extensive expertise in developing and manufacturing encoders and controls, HEIDENHAIN is in an excellent position supplying critical and innovative industries, including machine tools, electronics, robotics, medical, elevators, & metrology.
Fair Friend Group (FFG) was established in 1979 with the founding principles of reliability, growth,continuous advancement,best in quality,and strive for excellence. FFG consists of three major divisions of businesses: (1) Machine Tool Division, (2) Industry Equipment Division and (3) Green Energy Division.
Since the establishment in 1968, KAFO (KAO FONG MACHINERY CO., LTD) keeps growth step by step along with the development of machinery industry in Taiwan based on its solid foundation of superior technology. It is not accidental that it becomes the leading brand of mold processing industry as well as faithful business partner. The key to KAFO’s success is intensifying the know-hows, continuously im
FEMCO was established in 1949, Originated in Chiayi, Taiwan. As a comprehensive steel manufacturing enterprise. Providing a wide range of products and services to a diverse international clientele, the business scope includes pipes and tubes, engineering and construction, machine tools, and golf shafts.
FATEK is a machine tool manufacturer of FEMCO Group in Taiwan.
GENTIGER is established in 1995, GENTIGER has specialized in the manufacturing of High Speed, High Accuracy CNC Milling Machines and Bad Saw machines.
“Perfection, Efficiency, Specialization” that is the spirit our company adheres to in all aspects of its endeavors, and over the past decade, these ideals have helped mold us to be one of the leaders in our field.
With over 40 years experience, You Ji has obtained customers' support in design and quality of machine. There are many machines to meet customers' different needs. Table diameter from Ø200 to Ø8000mm. You Ji is the first machine manufacturer to have passed CE and EMC and to have begun sales in the European market, and is the biggest vertical lathe and floor borer manufacturer in Taiwan.
Chung Sing Machinery Co., LTD was established in 1988 & located in Taichung City, Taiwan. We have more than 30 years experience in design, development and manufacturing of Boring Mills and Milling Machines under the brand name “FORTWORTH”. All our boring and milling machines are designed and manufactured with the finest craftsmanship for maximum accuracy,stability and processing.
JARNG YEONG ENTERPRISE CO., LTD. was founded in 1978, is a Taiwan-based professional manufacturer specializing in the production of CNC lathes and cam automatic lathes. Since company’s establishment, all the personnel adhere to professionalism, service enthusiasm, integrity, and attentive attitude as the core values, while attentively listening to the customers' needs.
The Manford group owns four companies in Taiwan, including Manford, Avemax, Automac Smartauto and Manford Guarding Co. Ltd.
Our product range is wide. We produce 5 axis machining centers, Double column, Vertical machining centers, Horizontal machining centers, Tapping center, CNC lathe.
A multi-talented R&D team is able to integrate advanced design into products, as well as supplying mac
JAINNHER MACHINE owns more than 40 years extensive experiences in grinding filed and develop completely machine series which can fulfill various demand. The great quality, precise accuracy and good service made our good reputation. We have consisted of 130 employees with full energy and ambitious to satisfy various customer’s requirement. We are capable to be your trustworthy solution partner!
Established in 1978, Falcon Machine Tools Co., Ltd. is an innovative, Taiwan-based CNC machine manufacturer with facilities in the United States (Chevalier Machinery Inc.) and agents in Europe, the Middle East, Mainland China and South America.
The company is publicly traded on the Taiwan Stock Exchange.
Since our company was founded in December 1986, thanks to the support of Taiwan machine tool industry and manufacturing industry, our business can develop smoothly. We would like to express our deep gratitude.
Taiwan FANUC Corporation has worked devotedly to provide customers with the best services as the goal, and hope that you will continue to support.
Apart from selling FA products, CNC syste
OSCARMAX has had 30 years of history since being established in 1985. Over many years, OSCAMRAX has been totally dedicated to design and manufacturing of electrical discharge machines. Our objective is to subvert the general impression of low machining speed of EDMs. Therefore, we have spent great efforts in developing high speed EDM machining technology, where to create the best results in speed,
Seedtec established in 1984 year, specializes in manufacturing of precision surface grinders for Manual/Semi-Auto, NC/CNC series surface grinder, also rotary type and cylindrical grinder, the innovative technologies of the companies SEEDTEC are used in a wide range of industries such as automotive, mold making, heavy industry, precision machine, electronic/optical industry and IC packaging.
Kenturn has been designing, manufacturing, fabricating and marketing machine tool spindles of all kinds since 1983.
The company prides itself on intensively studying spindle design and producing innovative technology.
It is always improving design and manufacturing teamwork. Kenturn's innovation and initiative guide its planning.
Vision Wide’s core value is based on customer demand-oriented to realize social values. Through the manufacture of products, we continue thinking how to provide customers with more valuable products and services. So we define customer satisfaction, value contribution and social responsibility as our direction.
Future Life has been specializing in cnc accessories design & manufacturing.
Joen Lih Machinery Co., Ltd. is an experienced specialized maker of high-precision and CNC (computerized numerically controlled) surface grinding machines.
Wire Cut EDM Manufacturer | AccuteX
"TECHNOLOGY", "EXCELLENCE", "INTEGRITY"
AccuteX CNC Wire Cut EDM - AccuteX has been playing a EDM machines leading role in machine tool, AccuteX-industry since it was established many years ago. Under AccuteX motto of Customer is always right, AccuteX machine tool is the best !
AKIRA SEIKI was founded in 1985, specializing in the production of machine tools, and established a production factory in Taiwan in 2005.
AKIRA SEIKI has expanded our market to over 50 countries worldwide.
EQUIPTOP company product brand recognition EQUIPTOP, meaning TOP EQUIPMENT top-level equipment intended. From the manual molding grinding machine, the three-axis automatic grinding machine, the NC surface grinding machine, the CNC surface grinding machine, to the CNC computer drilling and tapping center machine and the vertical comprehensive processing Center machine, all products have been carefu
PROTH Industrial Co., Ltd., a highly reputed manufacturer of precision surface grinders in Taiwan, provides a whole line of surface grinders.
Since 1980, we have been dedicated to researching and developing the most comprehensive ranges of surface grinders. Our mission is to exceed the needs of our customers by creating new and innovative designs through continuous development.
Hypermax Machinery Co., Ltd, with over 40 years of experience in manufacturing grinding machines, cultivating expertise in grinding processes and investing in the latest technologies. We continuously improving our research team’s competitiveness to provide customers with more choices and services.
CASTEK Mechatron IND. Co., LTD is established at 1987,
expertise in manufacturing EDM drilling machines. Our main clients are from wire-cutting molds, lubricant holes of heat treatment parts (with angles), special small holes for electronics and spare parts processing, ex：spinneret, spraying nozzle… Base on stable and excellent generator, machine performances, our strong team and customers’ trust,
Senday Enterprise Co., Ltd., is a professional lathe manufacturer established in 1975. With quality, technology and after-sales service as core values, our industry-leading technology and commitment to excellence our products have won the trust of local as well as international customers and distributors. By letting our quality speak for our r
GSA TECHNOLOGY CO., LTD. established in 1978, from time to time, our growing of devotion work stable, keeping in mind of honesty, faith, profession and innovation, nonstop communication and promotion of critical quality procedure, ensure every products could meet high quality of duration and precision.
L&L Machinery Industry Co., Ltd. has been specializing in the manufacturing of CNC lathes in Taiwan for over 40 years. We produce both conventional and CNC lathes capable of handling a variety of processes such as turning milling, boring, milling turning, drilling, grinding, cutting, and polishing. Our high-quality machines are fully customizable to meet your specific demands.
The Company was established in 1991, We specialize in manufacturing precision machine vise, hydraulic vise, Drill Re-Sharpening Machine and Machine tool accessories.
We insist the Principle "A workman wants to do his work well must first sharpen his tools " to Make a product, Our equipments: CNC machine center, milling machine, grinding machine etc. Those precision machines and the Perfect Proces
Established since 2006 AVEREX Automation has become Taiwan’s premier precision horizontal machining center manufacturer.
AVEREX specializes in high rigidity, high speed, high precision flexible HMC with field expandable pallet and tool changers.
500+ HMC global sales record attest to our wealth of experiences in proven design, production and services.
Buffalo Machinery supplies a wide range of products, divided in two brands. MICROCUT, the original brand since 1983, covers most of the product lines and aims to deliver quality machines at competitive prices focusing on the relationship with the dealer and the end-user. AXILE, the high-end brand was launched in 2017, is conceived to cover the premium market of 3X and 5X high-tech machining center
Maple was founded in 1989 by a man that wanted to find better way to produce parts that can be more cost effective and a faster way then the current method that is being used. Today, Maple builds not only cnc machine tools but also provide added value solutions to help advance every individual customer production needs.
We are a professional manufacturer specialized in producing Milling accessories since 1978. Our product range covers various kinds of machine tools- CNC workholding equipments: Five-axis Vises, Multi-Power Mechanical Vises for CNC machining Centers, Permanent Magnetic Vises, Pneumatic Vises, Tooling Columns (Tombstones), Precision Index Tables, Rotary Table, Dividing Head, Super Divider, etc.
WELE is a professional CNC machine builder in Taiwan. We provide total solution to satisfy customers' demands. Wider range of product line and its X axis stroke range from 0.5meter to 20meter. More detail information shows in our official website.
Jar Hon provide wide range of tapping & drilling solutions for many industries and other special needs.The quality of machines is guaranteed and its durability is unquestionable. The after-sales service provided in order to adhere the concept of "keeping quality" and "doing still better".
Best Manufacturer for Surface Grinding Machines
DOWELL® follows our company philosophy "Keeping & Improving" forever.
With customers' demands, we continue R&D and innovation to provide various accurate level grinding machines. And we accumulate the deepest manufacturing experiences with practical as foundation, simple and easy to operate it for the principle.
We are a professional manufacturning fixture & jiigs factory.
We are offering more than hundred product to satisfied your CNC clamping operation. We can also customize your request for the fixture.
MYLAS was established in 1985. Headquartered in Taichung, the company started from the Auto Lathe Series which has sold more than 65thousand machines worldwide. In 1999, the Jiangsu branch was established to target the market in China. In order to satisfy the skyrocketing demand, the Shengang branch was founded in 2004. We offers simple lathe, dual spindles, double turret types CNC machines.
JIH-I Machinery Co., Ltd was founded in 1971. Since 1995, in order to meet the market demands, we have introduced the high-speed cut-off saw, NC fully automatic high production saw, CNC machining center, 45 degree double-saw angle cut saw, NC 45 degree cut-off saw, hydraulic press, copy milling machine, and material processing machines.
Taicin is a Taiwan oil hydraulic valves and pumps manufacturer for more than 30 years.
Our products are used in plastic injection machines, CNC lathe, machine center, machine tools etc.
Our core value is to provide high quality, durable and also environmental social governance products to clients.
Established in 1984, Axisco Precision Machinery Co., Ltd. built its name by helping customers in more than thirty countries with broaching turnkey solutions. The solutions include electrical-mechanical table-up broaching machines, CNC helical broaching machines, hydraulic internal broaching machines, hydraulic surface broaching machines, broach tools, fixtures, training, etc.
Holer Cutting Tool Co., Ltd is specializing in designing and manufacturing various cutting tool. Under the policy of constant breakthrough and innovation, we have dedicated to pursuing new level of technology, quality, and management. With the combination of theorem and practical experience and outstanding knowledge in material characteristics, we always strive in research for cutting technology.
Established in 2001, YIDA Precision Tools Co., LTD is located in the central of Taiwan, Taichung City, where we are surrounded by abundant industrial resources. Founded with the ideal that each step in the process of creating our products should be pursued with innovative ideas and technologies, YIDA is committed to manufacturing carbide tools.
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, Auto Pallet Changer, and other accessories with high precision and stability.
Due to the strictest quality control, the products are mainly applied in automobile parts manufacturing, and other mechanical industries.
The Largest Professional Rotary Table Manufacturer
detron is committed to designing and engineering the highest quality NC rotary table products, through the experience, dedication and innovation of our International R & D team. Our mission is to understand and support our customer's needs with advanced application technology, with a wide range of products, providing optimum performance. Through
ECOM Founded in 1976, specializes in machine tool manufacturing. ECOM machine tools have been recognized worldwide for superior precision, outstanding rigidity, and exceptional reliability. ECOM product covers CNC Vertical Machining Center, Horizontal Machining Center, Tapping Center, and Bridge Type Machining Center. We dedicated to provide our customer with reliable machines and best services.
Established on November 6, 2000, OCEAN TECHNOLOGIES CO., LTD a manufacturer of high-tech EDM machines, known for its excellent R&D and management capabilities, commitment to quality, and spirit of continuous innovation. With a global localization strategy, OCEAN has marketed its products in over 35 countries, mainly in high-tech countries such as Germany, the US, and Japan.
FORCE ONE Machinery, founded in 1997, specializes in high-performance CNC lathes. With 27 years of company experience and 40+ years of chief engineer expertise, it leads in designing efficient, quality machines. Through innovation and R&D, FORCE ONE has become a respected manufacturer of multi-tasking CNC lathes in Taiwan.
Starting in 1990 making machine tool components, Ying Han Technologoy has accumulated sufficient experiences and know-how in designing and manufacturing high precision components.
The concept of building quality machines stems from the long term supplying relationship with known companies in the field of machining center manufacturing.
Nirei Corporation Ltd., establishedin2011, is a factory invested by a Japanese knife maker. We have been dedicated to the manufacturing of high-quality, high-precision, and durable Slitter Knives, Spacer, and related products for several years. Currently, we have customers in Taiwan, Mainland China, and Southeast Asia countries such as Indonesia, Malaysia, Thailand, and Vietnam.
“To create a performance and create a win-win situation”. Kai Hung was founded in 1991, and specializes in the design and manufacturing of CNC multi-spindles trunnion/ horizontal rotary transfer machine, automatic assembly stream line, customized equipment of valve/sanitary/gas parts processing, automation production line for automobile parts.Kaihung insists on
GRINTIMATE PRECISION INDUSTRY CO., LTD is a world-leading designer and specialized manufacturer of high-precision grinders. We have developed exclusive technologies for hydrostatic spindles, hydrostatic rotary worktables, and hydrostatic guideway modules that could widely used in machine tools for a wide variety of applications
Founded in 1976, staffed by over 150, Cosen is one of the world’s leading band saw manufacturers with a broad product line and a global sales network including Cosen USA and Cosen Europe. Cosen offers 140 models including vertical, horizontal, miter-cutting, NC & CNC automatic and customized band saws. Capacity ranges from 200 to 3200 mm.
As Taiwan's industrial landscape rapidly transforms, Century Trade continues to provide industrial products ranging from CNC machine tools and injection molding machines to automation robots, along with peripheral products that complement these machines. Under the guiding principles of "Solution, Integration, and Service," Century Trade strives to offer comprehensive one-stop solution.
Yih Kuan Enterprises is a professional manufacturer of milling heads, dedicated to providing high-quality milling head products to serve various industrial sectors globally. Our product range includes turret milling heads, gantry milling heads, CNC milling heads, angle heads, and customized milling heads. We are customer-oriented, providing comprehensive pre-sales, sales, and after-sales services.
Syntec Technology, a leading provider of CNC controllers in Asia, boasts a global presence across Europe, the Americas, and Asia. Devoted to continual advancements in software and hardware technology for machine tool controllers, Syntec offers key products including CNC systems, servo drives, and servo motors. Collaborating with its subsidiary, Leantec, the company focuses on industrial robotics,
The Production Site of a Tier 1 Factory, Waysia Industrial Co., Ltd. was established at Ming Hsiung Industrial Area, Chiayi, Taiwan in 1991. It is a wholly owned subsidiary of Meita Group.
At the beginning stage of its establishment, the company was engaged in the design and manufacturing of special tools, jigs, and fixtures, metal cutting machines and special-purpose machines.
“High Speed Cutting, High Quality, Express Service, and Customer First” has made SISTER a trusted cutting partner since the founding of SISTER Machine Technology Co., Ltd. in October of 2006.
LH TOOL is a CNC carbide cutting tools manufacturer, with 30 years of production experience. We can provide excellent after-sales service and technical support.
Our main products include carbide end mills for machining difficult-to-cut materials such as stainless steel, titanium alloys, and nickel-based alloys, as well as micro tools as small as 0.1mm, 3D-40D carbide coolant-through drills.
YING SHUN is a professional milling machine manufacture and has a professional team, management skills & production efficiency.
The complete product range includes Knee type, Vertical & Horizontal, Bed type, CNC milling machines.
Over the years of milling machine tool manufacturing experience, we established a strong foundation in the field of machinery.
Nano-Mill Technology Co., Ltd has been established since year 2000. Nano produce a wide range of high quality Carbide cutting tools. The production is specializing in high hard, high speed and soft metal cutting Solid Carbide End Mill. We supplied end mill made of the best material from Germany and manifested by modern CNC grinding machines from Switzerland ‘Rollomatic’ and Schneeberger.
Microdrilling, a brand of Honge Precision Industries Corp., has been a leading designer and seller of industrial deep hole drilling machines in Taiwan since 2003. With a wide range of models available, our deep hole drilling machines are suitable for various industrial parts' deep hole drilling, making them an ideal solution for a wide range of applications.
Microdrilling is committed to deliveri
WELLTECH Machinery Co., Ltd. was established in 1996, specializing in the machining/manufacturing/sales/rental of CNC machine tools. Vertical lathe, vertical turning and milling compound processing machine.
The main customer groups are precision machining industry, automobile and motorcycle parts industry, electronic communication industry, aviation parts industry, ship parts industry, etc
Shinzawa Precision Machinery Co., Ltd. is a professional CNC machining center manufacturer.
Ever since our company's establishment, the pursuit of continuous progress and total customer satisfaction is the driving power of our company's success.
We strive for "perfection without compromise"
Wei Fong Precision is a professional supplier of mechanical components and high accuracy transmission parts in Taiwan.
With over 35 years of experience, our products have been applied in multiple industries, such as CNC machine, woodworking machine, sports equipment, 3D printer, storage facilitate …etc.
PROMPT is a young, dynamic and professional manufacturer of machine tool, our sales network has extended to over 30 countries around the world.
With complete structure of software and hardware, we conduct strict quality control to achieve maximum working efficiency.
We put great efforts on creating mutual benefit. In 21 century, it is expectable to see more improvement
& development of PROMPT.
HC FENG CO., LTD. has provided advanced purification and filtration solutions for the CNC machining industries.
Our mission is to assist the global manufacturing industry in achieving and facilitating environmental, social, and governance (ESG) goals.
TOTAL SOLUTIONS:
BEST-1 (Cutting Coolant Purification Equipment)
FOODIE (Chip/Sludge Removal Machine)
FOODIE II (Centrifugal Magnetic Filter)
Providence Technology Co., LTD was founded in 2006. “ High quality, High stability, High accuracy," is our purpose. To maintain the best quality is on our main thinking for sustainable management.
We took a serious attitude about quality control. The serious thinking "better than better” is the basic requirement for our products and employees.
「AGILE WING SMART MANUFACTURING CO.,LTD」Founded in January 2019, the original intention of the establishment: to build an unmanned lighthouse factory for customers, move towards Industry 4.0, and take a big step for the industry!
DIN-KO MACHINERY CO. LTD was founded on April 12th, 2012. With the eager of keeping abreast of time, innovation is embedded into our company philosophy. Starting from building the first 3-roller vertical flow forming machine in Taiwan to the formation of a complete production cell with turn-key solution.
VERNAL is proud to present our new product line, VERNALCO, which specializes in driven tool holders for Swiss type CNC machine. Our exceptional capabilities enable us to design and fabricate such holders to meet the demands of high-precision machining. Vernalco is prepared to deal with a broader range of machining requirements.
Campower is a leading manufacturer in Taiwan specializing in Rotary Table. In recent years, it has introduced a series of five-axis Rotary Table with various surface specifications. All models feature the Roller Cam Driver with zero backlash roller cams, offering characteristics such as high rigidity, rapid motion, and wear resistance.
Mongtec Precision focuses on providing high-quality products such as driven tool, zero nut, grippers, and jet spindle. Our products are widely used in fields including metal processing, aerospace, automotive, bicycles, and mold manufacturing. We strive to be your most trusted partner.
Hantop Intelligence Tech.’s ultrasonic machining module can retrofit in CNC machines to improve milling, drilling, and grinding process of advanced materials, including ceramics, optical glass, quartz, Si/SiC, heat-resistant alloy (titanium/nickel alloy), tungsten carbide, carbon steel, and stainless steel. The system helps enhance efficiency, workpiece quality, and tool life.
Asia Machine Group is a Taiwanese manufacturer of high-quality, durable, and affordable CNC Cutting and Drilling Machine. Our products can be custom made to any size needed, from small standalone units to large extendable units that can be built up to 12m wide. Since 1995, AMG has installed over 3,500 units in over 60 countries worldwide.
We believe that a product’s quality is the testament to th
HAWE Hydraulik focuses on the power density of hydraulics with its efficient and compact drive and control solutions. This technology can be used universally thanks to electronic control, modern interfaces and flexibility in terms of the drive type used. Solutions for a World under Pressure.
Special for Difficult-to-Cut Materials processing, Titanium Alloy processing etc.
Features:
High-Rigidity structure design. Mechanical-type Simultaneous Two-Axis rotary spindle. Warm and gear transmission for B and C axes. With self-made heavy-cutting two-stage gearbox design (Gear Ratio by 1:1.75 and 1:7). Maximum Torque: 1155 N-m.
Unique patented design of the Z-axis spindle rail structure - vibration restrain in machining. It can largely reduce the vibration in machining hard-to-cut material, enhance the machining efficiency, reduce the surface roughness, and prolong the tool’s life. (Model S5A-HH exclusive)
Fully Splash Guarding design. Super large and wide working door design. Fashionable aesthetic and ergonomic safety design.
Specific design of safety guardrail upon the cross column. Convenient for machine maintenance.
Height-adjustable manipulation control box. Suitable for people of different height.
1.採用德國高剛性徑軸向軸承，足承受各方向荷重。<br />2.直接裝角度編碼器，提高分度定位及重複性精度。<br />3.可選配直驅DD扭力馬達，無背隙、其轉速可達120rpm，可應用於銑車複合。<br />4.配合工作母機設計，提供最小占地面積。<br />
Chain Headway offers high-precision PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) inserts, specifically designed for machining non-ferrous metals and hard-to-cut materials. These inserts are known for their exceptional wear resistance and cutting efficiency, making them ideal for various high-demand precision machining applications, such as automotive parts, aerospace, and electronics industries.
1. PCD Inserts:
(a) Suitable Materials: Aluminum alloys, copper alloys, carbon fiber reinforced plastics (CFRP), composite materials, etc.
(b) Advantages: Excellent surface finish and outstanding wear resistance.
(c) Applications: Used for high-efficiency mirror cutting, deep hole boring, and slotting operations.
2. PCBN Inserts:
(a) Suitable Materials: Hardened steel, gray cast iron, powder metallurgy materials, etc.
(b) Advantages: Provides stable cutting performance and long tool life in high-hardness materials.
(c) Applications: Suitable for precision turning, milling, and machining of wear-resistant components.
In addition to standard inserts, Chain Headway also offers customized PCD and PCBN inserts tailored to meet specific customer requirements. Whether it is insert shape, size, or edge design, our products can be customized according to different machining conditions to achieve higher machining efficiency and optimal cutting performance.
Working Table Dimensions : 400 x 400 mm
Max. Loading Capacity : 400 kg
B Minimum Indexing : STD: 0.001° ; OPT: 1°
Pallet Capacity : 2 pcs
Max. Diameter of Workpiece : Ø550
Max. Height of Workpiece : 800 mm
Max. Travel of X/Y/Z-axis : 550 / 510 / 630 mm
Distance from Spindle Nose to Table Center : 70-700 mm
Spindle Taper : ISO No. 40
Spindle Speeds : STD: 10,000 rpm (belt-driven)
OPT: 12,000 rpm (belt-driven)
Tool Capacity STD: 40 pcs
OPT: 60 /120 pcs
Wide Applicability, Modular Design, High Scalability
Central chip removal system avoids thermo focus on working area
High rigidity bed body with X axis high/low guide way design
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=322
PF-8S1500CNC Bed type 4-axis vertical Bedtype milling machine developed by PAOFONG.Table size: 1730 x 400 mm ) Travel: X = 1500 mm Y = 500 mm Z = 550mmSpindle Taper: NST#40 Machine.It is mainly used for machining of largeCentroid 4 Axes CNC Table and heavy-duty chip removal capacity. This large machine bed is developed for large-sized 4th Rotarl Table.Table design It is built with premium cast-iron .
￭ Large delta machining column and base for ensuring the highest stability during machining.
￭ Wide span of axial guideways
￭ Wide ball screws and high precision roller type guideways on all axes, weighing up to 700 kg 1,543 lb
￭ X-axis adopts a six-slider design, providing a 50% increase in rigidity compared to the previous fourslider.
￭ The unique IDD spindle design offers smooth reliability at high speed.
￭ Enhance mechanical structure design
￭ Optimize VFD techniques of electrical control variable frequency technology
￭ Implement smart manufacturing solutions
￭ ISO 14955-1/2/3 Certifi cation
NFX400A is designed especially for small, complex high-quality parts mainly for aerospace, automotive, medical, job shop and die & mold applications￭ Extra wide column and base design to ensure best support and cutting rigidity.￭ Increased tool life by cutting with belly and edge of the tool￭ Reduce fixture error and improve workpiece loading and uploading time￭ Greatly reduced non-cutting or setup waiting time￭ Saves manufacturing cost with reduced fixture and electrode costs.
High rigidity and high accuracy NH500A provides the best solution for automotive, precise and mechanical parts industries.￭ High rigidity T-base foundation with rib construction￭ One-piece casting spindle headstock and dual-wall column design￭ Powerful Built-in spindle with Micro oil-air lubrication for angular ceramic ball bearings prolongs spindle life￭ High precision roller type guideways on all axes￭ High precision pallet indexing system.
THW-2080/3080 is designed and developed based on Matrix’s experience of many years in gear cutting tool manufacturing. THW-2080 is built on a base of a highly rigid, high quality cast iron to perform with pin point accuracy. THW-2080/3080 applies the most advanced technologies available around the globe. With Fanuc CNC controller, a direct drive motor, a linear motor and servo motors, THW-2080/3080 is able to deliver the accuracy, reliability and precision for double lead grinding, tapper thread grinding, single flank grinding, dual pressure angle grinding, plug thread gage, rolling die, crusher roller, etc.Matrix has developed its own Windows-based software program for THW-2080/3080. Using an advanced Windows-based, user-oriented interface, THW-2080/3080 can generate and archive practically infinite number of different profiles and grind/ dressing cycles easily by data input. The flexible dresser can profile the grinding wheels for standard worms, as well as profile the multi-rib grinding wheels for thread grinding with tip and root modifications. THW-2080/3080 can also grind pump rotors. We highly recommend THW-2080/3080 for your worm and thread grinding applications.
GHP-3540 is designed and developed based on Matrix’s experience of many years in gear cutting tool manufacturing. GHP-3540 is built on a base of highly rigid, high quality cast iron to perform with pin point accuracy. GHP-3540 applies the most advanced technologies available around the globe. With FANUC CNC controller, a direct drive motor, a linear motor and servo motors, GHP-3540 is able to deliver the accuracy, reliability and precision a gear expert is looking for.Matrix has developed its own Windows-based software program for GHP-3540. Using an advanced Windows-based, user-oriented interface, this software requires only the final gear data and all other CNC data is calculated automatically. GHP-3540 is a highly technical and highly precise gear grinder that gear grade of DIN 4 (AGMA 14 or JIS 0) can be achieved for standard gear profile at ease.
The GVP-8040 is built with some of the most modern technology available, such as an advanced 8-axis CNC controller with a closed loop servo control system, integrated with an industry computer, and a direct drive motor, all of which Matrix utilizes to achieve very high precision over long periods of use. The GVP-8040 includes Matrix’s most technologically advanced smart Windows-based and user-oriented interface to date. This software provides the user the ability of design flexibility for modifying gear profiles and specifying grinding conditions. Matrix has developed this software so that the operator just needs to key in the required gear data in an easy step-by-step process on our Windows-based user-oriented interface. No other numerical control programming knowledge is required since the entire program is generated automatically within the software.
The ZHS-3040 is an extremely versatile machine. With Matrix’s available software and fixtures, the ZHS-3040 can sharpen straight or helical gashed hobs, shaper cutters and can even grind gears achieving AGMA class 14 (DIN 4) accuracy. The ZHS-3040’s base is constructed of a highly rigid, high quality cast iron. Matrix manufactures every machine to perform with pin point accuracy and it all starts with a very stable base. Matrix builds the ZHS-3040 using the finest technology in the world. With seven axes, a CNC Fanuc controller, a personal computer, direct drive motors, servo motors and a linear motor, Matrix is able to deliver the accuracy, reliability and precision a gear expert is looking for.Matrix has developed its own Windows-based software programs for the 3040. Using an advanced Windows-based, user-oriented interface, this software requires only the final hob, shaper cutter dimensions and all other CNC data is calculated automatically by Matrix’s smart grinding software program.Matrix’s ZHS-3040 CNC hob sharpening machine is a highly technical, highly precise hob sharpener with the option of becoming an impressive shaper sharpener
Spindle housing diameter ： 120mmTool interface ： Quill D22/38 M22XP2.0Maximum speed ： 42,000 RPMLubrication ： Oil-AirMotor power ： 11.5/17 Kw
Spindle housing diameter ： 100mmTool interface ： HSK-E32Maximum speed (rpm) ： 30,000 RPMLubrication ： GreaseMotor power ： 3.5/5.5 Kw
Spindle housing diameter ： 210mmTool interface ： HSK-A63Maximum speed (rpm) ： 20,000 RPMLubrication ： Oil-AirMotor power ： 18/22.5 KW
Spindle housing diameter ： 170mmTool interface ： HSK-A63Maximum speed (rpm) ： 24,000 RPMLubrication ： Oil-AirMotor power ： 18/23 KW
Spindle housing diameter ： 45mmTool interface ： SD6Maximum speed (rpm) ： 50000 RPMLubrication ： GreaseMotor power ： 0.45/0.54 Kw
￭ Robust roller linear guideways applied on 3 axes.
￭ Rigid dual-wall castings on saddle and 6 blocks design on X-axis can easily support workpieces weighing up to 1,500 kg.
￭ 4-linear guideways on Y-axis with superior large span ensures the best dynamic balance.
￭ Large-diameter ball screws on X/Y/Z-axis directlydriven by servomotor, providing rapid feedrate up to 50 m/min.￭ 6 slide blocks on X-axis￭ High torque A/C-axis rotary table can holds a max. workpiece size of ø650 x 400 mm with 300 kg weight.￭ Complete thermal solutions against thermal
-Strong structure design of spindle: cross roller bearing is used as exclusive design of bearing for vertical lathes
-High rigidity column: Once piece column with wide span box structure design provide more stability and reduce vibration
-Excellent machining performance: Honor patented powerful clamping system - "Solid Lock" provides high accuracy for heavy-duty cutting and reduces tool vibration, and machine productivity as well
-For more information, please contact us.
honor@honorseiki.com
-Multiple turret types to fulfill various application
-High-Reliability Spindle: 100% spindle balancing process offers high durability. All spindles are made and tested by HONOR SEKEI and feature a precise one-to-one fit
-Excellent machining performance: High rigidity column with box in box machine bed design supports great stability during processing
-For more information, please contact:
honor@honorseiki.com
High Rigid and High Precision Machine Structure
Add 4th & 5th rotary table to increase efficiency and productivity
．X / Y / Z axis linear guideway
．Arm type tool magazine : 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1050 x 600 x 610 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=178
Product Description
1. Size: BT30 BT40 BT50 - ER8 ER16 ER20 ER25 ER32 ER40
3. Standard: JIS (MAS 403)
Product Name
CNC milling BT ER collet chuck tool holder Taiwan made
Standard JIS (MAS 403)
Controller：FANUC 0i-T
Max. turning lengthSwing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：300mm(UZ-1500T2Y) / 310mm(UA-1500T2Y)
Max. turning length：480mm(UZ-1500T2Y) / 500mm(UA-1500T2Y)
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 200mm(UZ-1500T2Y)/185mm(UA-1500T2Y)
Z-axis Travel：Z1/Z2 : 600mm
Y-axis Travel：±50mm
B-axis Travel：700mm(UZ-1500T2Y)/600mm(UA-1500T2Y)
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：500mm
Y-axis travel：400mm
Z-axis travel：550mm
A-axis travel：-30 / +120 degree
C-axis travel：360 degree
>click here to see more specifications<
High Rigidity, High Precision, High Speed
Perfect for processing polyhedrons and curved parts
Five-axis simultaneous movement finishes complex processing with single setup.
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=142
ML-560 series is one of Yida's most popular models.
With high-precision, heavy-duty roller type linear guideways on X, Y & Z axes, allowing the axes to move at high rapid traverse rates with high positioning accuracy due to low stickslip and low coefficient of friction.
． High stability
． High Speed
． High Process Reliability
． Slant Bed Design
． Various turrets available
． CS-axis function applicable
． Automation equipment available
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=94
Controller： FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter (SP1)：320mm
Max. Turning Diameter (SP2)：320mm
Max. turning length：790mm
Guide way type：線軌+硬軌
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
Y-axis Travel：-40/+60mm
B-axis Travel：920mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：180mm
Max. turning length：175mm
Guide way type：Box
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm(JT-150)；230mm(JT-150M)
Max. turning length：310mm(JT-150)；200mm(JT-150M)
Guide way type：Linear
X-axis Travel：195mm
Z-axis Travel：350mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：455mm
Swing over saddle：260mm
Max. turning diameter：280mm(UL-20)；180mm(UL-20M)
Max. turning length：600mm(UL-20)；500mm(UL-20M)
Guide way type：Box Way
X-axis travel：175mm
Z-axis travel：625mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：680mm
Swing over saddle：485mm
Max. turning diameter：240mm(UT-200Y)；155mm(UA-200Y)
Max. turning length：440 mm/ 365mm(UT-200Y)；500mm/425mm(UA-200Y)
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：600mm
Y-axis Travel ：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed： 850mm
Max. turning diameter： 750mm
Max. turning length： 700mm
Guide way type： Linear (Box way)
X-axis Travel：420mm
Z-axis Travel：800mm
>Click here to see more specifications<
The pressure is clamped,which is beneficial to the use
of any CNC machine .
X/Y/Z travel : 1000(Opt.800)/400/470 mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP(Opt.7.5)
X/Y/Z travel : 1000(Opt.800)/400/440 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP(Opt.7.5)
X/Y/Z travel : 1000(Opt. 1200,1400)/550/600 mm
Spindle taper : NT40
Spindle motor : 5HP (Opt.7.5HP)
X/Y/Z servo motor
X/Y/Z axis ball screw
X/Y/Z travel : 1000(Opt. 1200,1400) /550/600 mm
Spindle taper : NT40
Spindle motor : 5HP(Opt.7.5HP)
Controller system
Performance. Precision. Reliability. Affordability.These are the driving forces behind the design of our new Traveling Column High-Efficiency Profile Grinding Machine. They’re the standards required by the medical, automotive, mining, semiconductor, aerospace and job shop industries in order to meet current grinding demands and pave the way to smart manufacturing.Chevalier achieved greater precision by placing the high waist traveling column on the same level as the spindle, creating a solid, rigid machine structure that minimizes vibration, movement, and displacement. Axial movements are programmable in increments of 0.001 mm (0.0001") with little effort.Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without an engineering degree.
X/Y/Z travel : 800 (Opt.1000)/400/420mm
Spindle taper : NT40
Spindle motor : 5HP(Opt.7.5)
Hardened ground-X/Y/Z
Square way-Y/Z
1. The base is fabricated from heavy gauge steel plates and scientifically reinforced, allowing for solid support for the column and work pieces.
2. Travelling column design features increased machining efficiency and accuracy.
3. The oversized box-type column is manufactured from high quality cast iron.
4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
5. 3 axis adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
7. 3 axis ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.
2. Travelling column design features increased machining efficiency and accuracy.
3. The oversized box-type column is manufactured from high quality cast iron.
4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
5. 3 axis adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
7. 3 axis ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.
Intelligent. Dynamic. Affordable.These words describe the driving forces behind the new design of our SMART-IV CNC surface grinders. These are the benchmarks required by the medical, energy, semiconductor, aerospace, mold and processing industries in order to meet current and future market demands.This series is capable of producing complicated shapes for highly accurate workpieces along with finer finishes. The heavy-duty slide rails, one-piece base casting and hardened wheelhead guideways create a solid, rigid machine structure that minimizes vibration, movement and displacement.Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without anengineering degree.
The UNi5X-400 five-axis vertical machining center can provide the required stability, speed and accuracy when machining complex workpieces. The machine’s high rigidity achieves the best stability, and the BIG-PLUS double-sided restraint spindle design can achieve excellent speed and accuracy.This machine type can be widely used in aerospace, automotive, medical treatment, mold, pneumatic and hydraulic components, electronics, semiconductor, and job shop industries.Our exclusive iMachine Communications System™ (iMCS) software includes remote machine monitoring, data analysis, alarm history and maintenance updates to improve overall equipment efficiency (OEE) and is the equipment required for the construction of smart factories.
Chevalier’s FSG-ADIV Series of surface grinders have several design features to shorten your processing and non-processing preparation while delivering high-precision workpieces year after year—functions you might not expect on such affordable machines: iSurface control, variable speed spindle, constant surface speed, smart grinding path and in-machine manual dynamic balancing.FSG-ADIV Series grinders also feature tools to secure Big Data with Chevalier’s exclusive iMachine Communications System TM (iMCS). This software package, combined with data analysis, enhances machine efficiency in the factory while enabling remote monitoring and diagnostics to track machine performance and identify potential problems before they begin.
【ASER-WP】
--The double direction coolant hole toward the cutting edge.
【ASER-NA】
--The upper coolant hole toward the cutting edge.
--It's specialized for CNC automatic lathes.
Feature:
(1)Shorten processing time by high cutting speed.
(2)30 to 150% longer tool life for different kind of materials.
(3)Improved chip breaking, particularly at pressures above 40 bar.
(4)Simple locking structure is solid, easy to assemble and operate that makes insert quickly change.
(5)Unique high pressure water outlet design, aiming the tip of insert for cooling down and chip removal.
Chevalier’s new FSG-2048ADIV and FSG-2064ADIV machines join our ADIV Series of surface grinders offering two additional machine sizes, along with several newly designed features, including: a traveling column structure to further reduce vibration and achieve higher accuracy, a spindle that can withstand heavy load grinding and a double-V guideway for smooth, stable longitudinal movements.
These two new sizes, along with the entire ADIV Series, offer several design features to shorten processing and non-processing preparation while delivering high-precision workpieces: iSurface control, variable speed spindle, constant surface speed, smart grinding path and in-machine manual dynamic balancing.
The driving forces behind this series pave the way to smart manufacturing by meeting the current grinding demands and standards required by the automotive, electric vehicle, mining, aerospace and job shop industries.
This series of grinders also features tools to secure Big Data with Chevalier’s exclusive iMachine Communications SystemTM (iMCS).
Combined with data analysis, this software package enhances machine efficiency in the factory while enabling remote monitoring and diagnostics to track machine performance and identify potential problems before they begin.
Equipped with the latest technology, Chevalier’s FDG-700 is loaded with features that make the innovative double-sided grinder the ideal machine for a variety of flat, hard and brittle materials.The FDG-700 is perfect for mass production of small- and medium-sized workpieces that demand high-precision and high efficiency with an eight-stage pressure control. This fine grinding process offers several advantages in flatness, parallelism, surface finish and size tolerances.The FDG-700 features Chevalier's iSurfaceDS, a PC-based control that makes it possible to intuitively operate the grinder entirely by conversational graphic control.The machine features a high-precision, digitally controlled pneumatic system that automatically adjusts according to the selected pressure. The high-precision, contact-measuring system includes grinding height control and dressing monitoring.
Our highly efficient Intelligent Gantry-Type Automatic Production Line is designed to make sure each machine meets customers’ expectations for design, features, precision, quality and reliable performance for years to come.
This automatic production line, developed and tested by our R&D department and application team, includes vertical lathes and vertical machine centers along with automatic loading and unloading systems, workpiece identifying, positioning, flipping, cleaning and in-process measuring systems.
We significantly increased the system’s production efficiency by using high-speed, double-jaw robot arm movements, vertical direction at 60 m/min and horizontal direction at 80 m/min.
As a result, our professional team can study customers’ requirements and design a complete integrated production line—including an automatic loading and unloading system—to meet their specifications.
．Max. Swing: Φ540 mm
．Max. Machining Diameter: Φ350 mm
．Max. Machining Length: 700 mm
．Powerful 20hp Spindle Motor
．5,000 rpm Max. Spindle Speed
．6", 8" or 10" Chuck System
．Orthogonal Moving Column Structure
．Linear Guideway
．±110° B-axis Design
．Multi-Tasking Table
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=394
The FVL-8, 12, 20 and 24 Series meets the need to integrate automation or cell manufacturing into the market. This series is widely used in the automotive parts, engines and compressor industries by using a simplified fixture design and is excellent for turning irregular shaped workpieces. The automotive industry's lightweight and environmental restrictions and the popularity of alternative energy vehicles are driving a substantial increase in the demand of forged aluminum wheels.With our steel-inlaid guideway technology, this series adopts the dual-turret dual-system configuration that simultaneously handles the inner and outer diameter of the aluminum wheels. The machining range can reach 26" aluminum wheels, which greatly reduces machining time. The 6+6 turret provides additional flexibly for tool selection.Our exclusive iMachine Communications System™ (iMCS) software includes remote machine monitoring, data analysis, alarm history and maintenance updates to improve overall equipment efficiency (OEE). Working with Chevalier’s software, an operator easily controls the machine with simple procedures to increase productivity.
．X / Y / Z axis linear guideway (MV-1500)
．X / Y / Z axis box guideway (BMV-1500)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,500 x 680 x 680 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=460
．X / Y / Z axis linear guideway (MV-1100)
．X / Y / Z axis box guideway (BMV-1100)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,100 x 650 x 620 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=436
．X / Y / Z axis linear guideway (MV-1300)
．X / Y / Z axis box guideway (BMV-1300)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,300 x 680 x 680 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=448
‧ X / Y / Z axis linear guideway
‧ Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
‧ X/Y/Z travel: 860 x 600 x 610 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=418
· X / Y / Z axis linear guideway
· Automatic pallet changer
· Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
· X / Y / Z travel: 860 x 500 x 500 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=424
．Max. Machining diameter: Φ360 mm
．Max. Machining length: 300 mm
．X-axis Travels: 195 (175+20) mm
．Z-axis Travels: 330 mm
．Spindle Nose: A2-5
．Chuck diameter: 6"
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=526
BML-560S
．Max. Machining diameter: Φ320 mm
．Max. Machining length: 320 mm
．X-axis Travels: 190 (160+30) mm
．Z-axis Travels: 360 mm
．Spindle Nose: A2-6 (STD.) ; A2-5 (OPT.)
．Chuck Diameter: 8" (STD.) ; 6" (OPT.)
．CS- axis function
BML-560M
．Max. Machining diameter: Φ320 mm
．Max. Machining length: 570 mm
．X-axis Travels: 190 (160+30) mm
．Z-axis Travels: 610mm
．Spindle Nose: A2-6 (STD.) ; A2-5 (OPT.)
．Chuck Diameter: 8" (STD.) ; 6" (OPT.)
．CS- axis function
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=538
BML-600L
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 1,280 mm (10")；(OPT.) 1,260 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 1,330 mm (10") ; 1,320 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=562
BML-600M
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 780 mm (10")；(OPT.) 760 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 830 mm (10") ; 820 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=550
BML-600S
．Max. Machining diameter: Φ420 mm
．Max. Machining length:(STD.) 560 mm (8")；(OPT.) 540 mm (10")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 590 mm (10") ; 600 mm (8")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: 8" (STD.) ; 10" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=538
Working Table Dimensions: (STD): 500 x 500 mm, OPT: 400 x 400 mm
Max. Loading Capacity: STD: 500kg
OPT: 400 kg
B Minimum Indexing: STD: 0.001°
OPT: 1°
Pallet Capacity: 2 pcs
Max. Diameter of Workpiece: Ø570
Max. Height of Workpiece: 640 mm
Max. Travel of X/Y/Z-axis: 610 / 510 / 680 mm
Distance from Spindle Nose to Table Center: 140-820 mm
Spindle Taper: ISO No. 40
Spindle Speeds: STD: 10,000 rpm (belt-driven)
OPT: 12,000 rpm (belt-driven)
Tool Capacity: STD: 40 pcs
OPT: 60 pcs
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=196
Working Table Dimensions: 500 x 500 mm
Max. Loading Capacity: 500kg
B Minimum Indexing: STD: 0.001°
OPT: 1°
Max. Speed of B-axis: STD: 35 rpm (0.001°)
OPT: 25 rpm (1°)
Pallet Capacity: 2 pcs
Max. Diameter of Workpiece: Ø780
Max. Height of Workpiece: 750 mm
Max. Travel of X/Y/Z-axis : 800 / 650 / 800 mm
Distance from Spindle Nose to Table Center: 150-950 mm
Spindle Taper: ISO No. 50
Spindle Speeds: STD: 10,000 rpm (direct-drive)
OPT: 12,000 rpm (direct-drive)
15,000 rpm (direct-drive)
Tool Capacity: STD: 40 pcs
OPT: 60, 120, 180 pcs
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=310
．Tool Magazine: 60 Tools; 120, 180 Tools (OPT.)
．Tool Change Time (T-T): 3.5 sec.
．Pallet Change Time (P-P): 16 sec.
．Box-in-Box solid structure
．BT50 direct driven spindle: 10,000 rpm
．Dual ball screw (X/Z axis) and dual motor design
．Fanuc/ Heidenhain / Siemens controllers
Click the link below for more information :
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=298
．Tool Magazine: 40 Tools
．Tool Change Time (T-T): 2.1 sec.
．Pallet Change Time (P-P): 10 sec.
．BT40 Spindle: 12,000 rpm direct driven
．Acceleration: 1 G
．Central Removal System
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=130
．Max. Machining diameter: Φ360 mm
．Max. Machining length: (STD.) 470 mm (A2-6)；(OPT.) 460 mm (A2-8)
．X-axis Travels: 215 (180+35) mm
．Z-axis Travels: 500 mm (8") ; 500 mm (10")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: 8" (STD.) ; 10" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=382
ML-600S
．Max. Machining diameter: Φ420 mm
．Max. Machining length:(STD.) 560 mm (8")；(OPT.) 540 mm (10")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 600 mm (8") ; 590 mm (10")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: Φ8" (STD.) ; Φ10" (OPT.)
．CS- axis function (OPT.)
ML-600M
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 780 mm (10")；(OPT.) 720 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 830 mm (10") ; 820 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
ML-600L
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 1,280 mm (10")；(OPT.) 1,260 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 1,330 mm (10") ; 1,320 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=238
ML-430
．Max. Machining diameter: Φ430 mm
．Max. Machining length: 240 mm
．X-axis Travels: 350 mm
．Z-axis Travels: 320 mm
．Spindle Nose: A2-5
．Chuck Diameter: 8"
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=250
VISE CAN SIDE-LOCK TO WORK
1.Pressure Constant. Clamping force can presetting, repeat use the same clamping force.
2.Vise body is made of ductile iron FCD-60.
3.Vise bed hardened to HRC45° and maintain accuracy for long.
4.Vise bed height-size and the guide block side are all made with full control, can 2, 3, or 4 vises to perform a job at a time.
5.The length of vise body is very short, but the clamping range is very big. It works with every kind of milling machine, CNC machine center.
IK-N90 characteristics
1. It uses precision grinding gears made in Japan. It can be used machining with high speed.(2000 RMP)
2. It is always linked to traditional plano milling machine, gantry type machine, CNC machine center and special functions milling machine…etc.
3. It is a processing accessory for machinery manufacturing, molds, aerospace, energy, automobiles, motorcycles and other industries.
4. 90 degree processing angle heads is suitable for all types of milling heads and it can change the processing angle and direction. It help you save equipment investment costs.
5. There are 2 models in 90 degree processing IK Angle Head series. (the other one is IK-A90)
Besides these characteristics.IK-N90 could be used with IK-N95 semi-automatic hydraulic table.IK-N90+IK-N95 are applied for auto-rotating multi-angle machining.
(Accessory Milling Head / Semi-Automatic Angular Head)
IK-U90 characteristics
1. It uses precision grinding gears made in Taiwan. It can be used machining with high torque.(800 RPM)
2. It is always linked to traditional plano milling machine, gantry type machine, CNC milling machine and special functions milling machine…etc. The universal milling head is a commonly used accessory of machine tools, and one of the most core parts of machine tools with the highest technical content.
3. It is widely used in high-speed processing in mold manufacturing, aviation industry…
etc.
4. Universal milling head refers to a milling head whose output axis of the machine tool can rotate in both horizontal and vertical planes.
5. There are 2 models in 90 degree processing IK Angle Head series.(the other one is IK-N90)
IK-E93A 2000 characteristics
1. Extend head, its function is to extend spindle and increase rigidity. The working stroke is increase.
2. Extend head is used to extend machining process 305mm.
3. Used on gantry milling machine, special machine, CNC milling machine, it need to be combined with flange.(Flange is optional)
4. It is used for mold, like aluminum for light cutting and drilling.
IK-E95A 2000 characteristics
1. Extend head is used to provide longer machining range. If you don't want to move or raise the workpiece, you can choose to use an extended milling head.
2. Extend head is used to extend machining process 505mm.
3. It is always linked to gantry milling machine, CNC machine center, boring and special machine. It need to combined with customize flange.(Customize flange is optional)
4. It is used for mold, like aluminum for light cutting and drilling.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. This product can be configured in CNC horizontal milling machine or special machine for milling machine.
4. This products didn't offer servo motor and servo controller.
5. There are 3 models in IK CNC Milling Machine Head Series.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. This product can be configured in CNC vertical milling machine or special machine for milling machine.
4. This products didn't offer servo motor and servo controller.
5. There are 3 models in IK CNC Milling Machine Head Series.
6. Offer IK-N90 and IK-N90+N95 milling head accessory for you to optional.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. Spindle speed change has high and low two stage.
4. This product can be configured in CNC vertical milling machine or special machine for milling machine.
5. This products didn't offer servo motor and servo controller.
6. There are 3 models in IK CNC Milling Machine Head Series.
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
Controller：FANUC 0i-T
Swing over bed：455mm
Swing over saddle：260mm
Max. turning diameter：280mm(UL-15)；180mm(UL-15M)
Max. turning length：300mm(UL-15)；210mm(UL-15M)
Guide way type：Box Way
X-axis travel：175mm
Z-axis travel：350mm
>click here to see more specifications<
Controller：FANUC 0i-T
Max. Turning Diameter(SP1)：70mm
Max. Turning Diameter(SP2)：70mm
Max. Turning Length：mm 55
Guide way type：Linear
X-axis Travel： 160(145+15)mm
Z-axis Travel： 310(±155)mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：340mm
Max. turning length：510mm(UA-2000T2M) / 400mm(UA-2000T2MB)
Guide way type：Linear + Box
X-axis Travel：X1/X2: 210mm
Z-axis Travel：Z1/Z2: 550mm(UA-2000T2M)/Z1/Z2: 450mm(UA-2000T2MB)
B-axis Travel：1400mm(UA-2000T2M) /1200mm(UA-2000T2MB)
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000/12000rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt/Direct
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
With a highly experienced design and manufacturing background in centerless grinders, PALMARY present the new bearing type CNC centerless grinder.
Differ from PALMARY traditional model, PCB, bearing type to meet the awareness of eco-friendly, there’s no oil tank for spindle lubrication. Both wheel head spindle filled with oil grease which can do oil mist auto lubrication while needed. Maintenance is much easier. G.W. is hold by bearing in single side which is convenient for replacement. R.W. is hold by bearing at double side to reduce backlash.
The model has had great performance on automobile industry, take hydraulic spool for instance. Roundness can be controlled under 1 um.
To maintain such stable result, the dressing attachment is also key point. It is equipped with cylinder to avoid backlash. Besides, in addition to single point diamond dresser, roller dresser is optional for customer for better durability.
Automation design is always available with the machine. Gantry type loader is equipped on GW side which is easier to do grinding adjustment.
In addition to that, the graphic interface integrates auto loader and unloader as well as measuring data, which is much easier to take necessary action while notice the change.
The base structure is upgraded with square slide with roller bearing and shorten the machine layout at the same time.
Super rigid structure, stable without deformation. Double support grinding wheel spindle design features high speed operation to boost grinding performance. The double support bearing type spindles offer even grinding force on the contact surface. During grinding process, the stress is even on both ends of spindle to avoid taper shaped workpieces.
The one "V" & one flat feeding slide design reinforces the feeding stability. The entire feeding slide is hand scrapped to reduce friction and to increase accuracy of jog movement. Computer numerical control from 1 ~ 6 axes satisfy requests for customized specification. Fitted with wider wheel, suitable for efficient mass production.
CNC Cylindrical Grinder, Plunge grinding with wpecial wider grinding wheel series, the machine structure is strengthened with same design of heavy duty cylindrical grinder. The enlarge hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.The enlarge hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application. The variable frequency grinding wheel speed control could reach max. 60 M/s cutting speed. The large fully splash guard is designed for more interior space use. All the slides are hydrostatic designed for smooth move while grinding process. The taper fine adjustment tailstock is standard accessory and easy to adjust the taper if required. The CNC conversational controller is ease of operation. The optional accessories such as O.D. measuring system is possible to equip for clients use.
CNC cylindrical grinder special designed for spindle grinding. The advanced machine structure with a special grinding wheel spindle design, enhances the whole rigidity of the machine, and makes the grinding workpiece of spindle faster, more accurate and more stable. High precision and high rigidity machine structure design.
Advance the machine design structure. The lower center of gravity of the bed reinforces the machine rigidity.
The rigidity of the grinding wheel spindle is comprehensively improved. Fully enhance the cutting force and grinding efficiency.
(a) The grinding wheel spindle with hydro-static bearing. No friction between metals, maximum wear resistance and enhance the lifetime.
(b) Enlarge the spindle pitch and grinding wheel motor, enhance the grinding efficiency and shorten cycle time.
Fully-closed hydrostatic slide advances the loading capacity.
The slide is widened and thickened designed with fully-closed hydrostatic. The maximum loading weight of the workpiece is 500KGS.
The stroke of each axis is increased to meet the requirement of large-angle grinding.
(a) The X&Z axis strokes are increased to improve the grinding efficiency of the wheel.
(b) The swiveling angle of the worktable is enlarged, providing the operator with their diversified processing demands.
The new and miniaturized CNC internal Grinding Machine from PALMARY features build-in spindles design, man-made mineral machine bed for more stability, minimize its space, and an elegant appearance combined with advanced CNC control and interactive screen operation. The all new series will bring internal grinding technology into a new era.
The high rigidity and stable man-made mineral machine bed could provide the smooth machining requirement and being the basic of accuracy.
The clients’ factory land capacity was increased for the machine has small machine bed design which only same as B1 paper size. Further, it’s easy to equip the automatic loading system.
The high efficiency bearing built-in spindles are used on both grinding wheel spindle & work spindle which offer the high accuracies grinding performance.
Both X & Z axes equip with linear servo motors which provide high-speed grinding activity and shorten the cycle time. Further, the digital readouts put on both axes for high-speed precision efficiency.
The new CNC internal Grinding Machine from PALMARY features optimal structural design, and an elegant appearance combined with advanced CNC control. The all new series will bring internal grinding technology into a new era.
The structural parts of the machine are manufactured from high quality cast iron for deformation-free performance year after year. The entire machine is precision built throughout to guarantee the best possible grinding accuracy you can find anywhere.
Two internal wheel spindles model for your different application requirement. It's capable of grinding internal hole, end face and outer diameter at one time setting. To meet mass production requirements, automatic loading and unloading equipment is available to provide a fully automatic operation. The slides move on roller type linear guideways for increasing smoothness & stable movement. The feed axis is equipped with optical scale to upgrade positioning accuracy.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
Honeycomb type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
Auto. tool change system (ATC). Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirement. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique. Honeycomb type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding. Auto. tool change system (ATC). Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirement. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Contact Information
www.palmary.com
No. 77, Gongye Rd., Dali Dist., Taichung City 412037, Taiwan
+886-4-24929799
+886-4-24929499
![Products|OCD-32100CAM - CNC Cylindrical Grinding Machine [CAM series] - special shaped workpiece]( https://www.mtb2b.tw/storage/customer/330f9c32862e.jpg )
For various eccentric circle or non-round shape workpieces grinding purpose, PALMARY develop CNC Cylindrical Grinder Cam Type with CAD/CAM software for easily transfer from workpiece drawing to grinding program. The workhead could offer precise angle control upto 0.1 micron resolution due to the C axis has accurate angle encoder. The infeed axis is driven by linear motor with linear guideway & close loop linear scale, it could avoid the backlash in order to reach high machining precision. Also, it could prevent the reaction force causing by linear motor under the large acceleration and deceleration motion, it could stabilize the grinding process.This machine has high-speed algorithm controller execute under PC Based + Windows XP, allowing the 3rd party application and Flash Drive for prompt transfer, its single section processing time could be ≦ 1ms.
The Internal Grinder for bearing inner dia. and groove is specially applied for bearing grinding. The workpiece loading, unloading and the workhead movement could operate at the same time in order to shorten the time for setting & adjustment. Machine could equip with vibration feeder or workpiece arranging device in order to have auto loading control.
Machine equipped with Palmary developed conversational control panel (Mitsubishi PLC) for easy operation. The customer could choose to use CNC controller as optional.
Machine with magnetic workhead centerless support device which allows the loading and unloading workpiece process move quickly and increase work efficiency.
Machine supplied the high precision roller type dressing device to make sure the dressing accuracy.
The customer could use optional accessory CBN grinding wheel for having better grinding results.
According to the workpiece accuracies required, it's optional to add the digital linear or in-process ID measuring device.
5 AXES SIMULTANEOUS CONTROL CNC MACHINING CENTER
Features:
-Moving column construction
-X/Y/Z box ways or X/Z Linear ways+Y box way
-X,Y,Z-axis are equipped with linear scales
-Gear-drivn type spindle head is excellent for heavy cutting
-0,001-degree servo-driven rotary table
-Table rotation is transmitted through double worm/ double worm gear units to eliminate gear-backlash problem
-W axis extension is free of deformation
-Go tools chain type magazine
-During machine assembly, all foundation bolts have been locked into the foundation to ensure the consistency of leveling accuracy
Features:
-30 degree slant bed design for easy operation and easy chip removal
-Cast iron bed with optimally designed ribs with integral stiffness provides an very strong rigidity
-Big diameter bearing provides high rigidity
-High-resolution encoder mounted on spindle to provide accurate C axis positioning
-C axis with continuous indexing
-Double supported ball screws direct-driven servo motors are used for axial movements
-Servo turret or hydraulic turret is offered for users as an alternative choice
-Large disc is equipped for easy tool set up
-Special spindle motor location design reduces machine floor space
-One-piece structure on the machine structure to provide massive rigidity
-Programmable tailstock available as an option
-Large coolant tank
-Internal coolant supply through turret disc
-High pressure pump
-PLC controlled chip conveyor
￭One-piece 30° slant bed design made from high quality MEEHANITE® cast iron to reduce the effects of vibration and
minimize thermal deformation.￭The spindle driven by a 35 kW 47 HP motor can generate rotation speed up to 3,500 rpm which is well-suited for heavy duty
machining.￭Packed with sub spindle, Y-axis, live tool turret and C-axis, these turn-mill features allow complex finished parts machining in
just one setup, while also improving efficiency and accuracy.￭The BMT65 turret ensures a fast and stable rotation.
1. The grinding wheel head spindle is equipped with a self-made hydrostatic spindle, which has excellent characteristics such as high precision, high rigidity, high shock resistance, high bearing capacity and long life.
2. High rigidity hydrostatic rotary table, static rigidity>400kgf/μm, Ø600 worktable load can reach 10000kg
3. The base of the bed adopts an integrated cast iron design, which not only increases the structural strength, but also makes the center of gravity of the machine more stable, and provides the best support and ensures the bearing rigidity of the machine.
4. Equipped with CNC Mitsubishi controller, graphical dialogue human-machine interactive interface, and visual application.
* There are 4 Stations, 1 station is for loading/ unloading; the other 3 stations can machine the parts at the same time.
* Each station equips with spindle, ATC and B axis.
Process program is separated, in other words, one machine is equivalent three horizontal milling machines.
* Max. rotary speed of built-in spindle can reach to 16,000RPM, and rated torque is 55N.m.
* It can equip BT40 or HSK63A ATC, the capacity of ATC is 24 tools.
* The stroke of sliding table is X:400; Y:350; Z:400
* Design of B axis is used toothed clutch.
Depends on customer's request, one indexing can be set up for 1∘or 5∘, Repeatability is within 4”.
* Machine is suitable for processing special shape part, e.g. drilling, tapping, and milling
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. European DELEM multi-axial controller.
2. The ram repeat accuracy is guaranteed by 2 sets of linear scales.
3. The controller stores up to 999 programs, each contains 17 bend. All programs can be interconnected.
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. European DELEM multi-axial controller.
2. The ram repeat accuracy is guaranteed by 2 sets of linear scales.
3. The controller stores up to 999 programs, each contains 17 bend. All programs can be interconnected.
4. Graphic display of punch and die. Data about die sets up to 2 MB can be stored.
5. Multi=language controller, with English, Japanese, Korean, Chinese (traditional & simplified) available.
6. Basic functions of windows.
1. Grinding wheel has been carried out, and one-time feed is adopted in a straight-forward mode, which greatly improves the overall processing efficiency and stability.2. The maximum width of the grinding wheel can reach 300mm, and the grinding of workpieces with 15 steps can be completed by one-time operation.3. Equipped with hydrostatic spindle, it has excellent features such as high precision, high rigidity, high shock resistance, high bearing capacity and long life.4. The headstock and tailstock are driven by dual servo motors, which can avoid the interference problem of traditional driving rings.
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. After planning the V slots on sheets, it can use small tonnage hydraulic press brake to bend the sheet.
2. Processing length depends on working piece length. Planer tool's stroke is adjustable. Planer working speed is stable and fast.
3. CNC 3 axes control, with semi-auto/auto processing function.
4. Be able to clamp and hold the working piece in semi-auto/auto function. All operation can be done in once.
5. The distance between planer tool and pressing plate is very small (3mm). The planned V slots are even.
1. The grinding wheel head seat is equipped with a hydrostatic spindle, which has the characteristics of high precision, high rigidity, high shock resistance, high bearing capacity and long life, and the spindle rotation accuracy can reach within 1.0μm.
2. The tailstock is designed with high rigidity. The telescopic sleeve is controlled by hydraulic pressure, which is convenient for fixing and replacing the workpiece.
3. The workpiece headstock is equipped with a servo motor with automatic speed regulation function to maintain the machining accuracy and efficiency during the grinding process.
4.4. Graphical dialogue human-machine interface, visualization application.
1. The grinding wheel head seat is equipped with a hydrostatic spindle, which has the characteristics of high precision, high rigidity, high shock resistance, high bearing capacity and long life, and the spindle rotation accuracy can reach within 1.0μm.
2. Graphical dialogue human-machine interface, visualization application.
3. Stable mechanical structure, special grinding wheel spindle design, suitable for grinding outer surface, tapered surface, forming outer surface, radius, groove and end surface, with excellent precision.
4.The X-axis feed slideway adopts double V design, which presents the best balanced support and stable leveling accuracy. When grinding, the feed accuracy can reach μm level.
CONTINUOUS OPTIMIZATION OF PRODUCTION LINE NARROW FACE WIDTH. FLEXIBLE LAYOUT. YOUR BEST PARTNER IN INTELLIGENT MANUFACTURING.
- 1000mm supper narrow face width
- Flexible Layout to Suit Various Production Requirements.
- Patented Complex Tool Turret.
- Automatic Workpiece Changer (optional)
- Intelligent Production through Human-Machine Interface.
The WVT series CNC Vertical Lath features highly rigid structure. The series of machine is designed specifically for extra hard workpiece machining, and exhibits outstanding stability and dependability.
One-piece-formed base: The base is made as 60-degree one-piece-formed, which decreases the negative influence from the casting combination and also ameliorates the chip transferring.
Customized turret: The specialized turret, designed from MYLAS and SAUTER, mainly reduces the interference of each turret while triple system movement.
High-level end controller: For simultaneous machining, all three programs can be monitored in one shot, which maximizes the convenience of the tool control.
Multi-axes linear guideway: For better accuracy and speed, X and Z-axis are equipped with linear guideways.
Boxy way on dual Y axes: The machine is equipped double BMT-55 turret that increases the loading of each Y-axis. To meliorate the stability and rigid, double Y axes design with boxy way.
●Significantly upgrade CNC 5-Axis Machines
●Special 45° dovetail structure with teeth
●The patented calibration system can regulate clamping center easily and rapidly
1) Vise body is made of High quality Steel (S50C) and its slideways gone through high-frequency hardening to achieve HRC50, which makes the whole part durable.
2) Detachable jaws are made of High quality Tool Steel (SCM440) and gone through carburizing to achieve HRC55. Since both sides are fixed size and able to be used as a datum, users can reverse them to increase clamping range.
3) The vise's clamping force can achieve 1300KG, the repeatability positioning precision of its clamping center is within 0.015mm.
4) Users can calibrate the clamping center of vise by adjusting the screws on both ends.
5) The 45° dovetail structure with teeth on the upper jaw ensures the bottom of the workpiece to be firmly clamped.
●Shortest Length with Big Jaw Opening
●Extremely High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 5000KG
●Suitable for CNC 5-Axis Machining Centers, horizontal and vertical CNC Machining Centers
1) Compact design with big jaw opening, which enhances machine space utilization.
2) Vise jaws are made of High quality Tool Steel (SCM440) and Hardened to achieve HRC 55, which makes vise clamp the workpieces easily and firmly.
3) Vise body is made of Ductile lron above FCD 60 grade and its slideways are hardened to HRC 52 , which makes the vise tensile strength with high precision accuracy.
4) The patented MULTI-POWER SYSTEM is built of high grade BEARING STEEL which doubles the clamping force. Adjustable clamping force 5000kg. With this special patented system the pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vises.
5) Special Leadscrew Covers protect Leadscrew from swarf and avoid any possible damage to internal parts.
●Electro-Permanent Magnetic Chuck structure design, use the natures of different permanent magnetic materials, through electronic control system control and convert the distibution of internal magnetic circuit, magnetic disk (i.e. in tight clamping state), and demagnetize (i.e. in loosing state).
●Magnetization and demagneticzation time is only 3-12 seconds. After completion, it does not need to continuously supply power to produce safe and strong magnetic force. It does not have the problem with temperature rise. It can last for a long time. The maintenance is easy. It is both economic and environment friendly.
●Shorten workpiece installation time, fast mold change, save work time, increase productivity.
●Strong and stable magnetic force, assure tight fastening of workpiece, high processing precision.
●Use and Applicable Areas:
General cutting and processing for all kinds of iron parts, rapid mold change, suitable for CNC vertical computer milling machine and horizontal computer milling machine, general milling machine precision machining; the Electro-Permanent Magnetic Chuck is highly mobile, suitable for any machine.
Workpiece thickness requirement
ECMC-A Series: above 15mm
ECMC-B Series: above 25mm
ECMC-C Series: above 40mm
ECMC-D Series: above 50mm
●As workpiece is clamped, strongest magnetic force is achieved when the contact is from more than 4 magnetic poles.
●Magnetic pole dimensions 50x50 mm, suitable for general cutting and processing for small and medium workpiece.
●Magnetic pole dimensions 70x70 mm, suitable for general cutting and processing for medium and large workpiece.
●Work with various magnetic soft jaws and movable spring pads, flexible adjustment and configuration according to processing needs.
1) Suitable for the magnetic material processing
2) Quick clamping the workpiece and provide five-sided processing
3) Work with various magnetic Soft jaws, flexible adjustment and configuration according to processing needs
Use and Applicable Areas:
●Milling, Grinding, Turning, Drilling, Automation, etc.
●Suitable for medium and large size of workpiece machining on milling machine and CNC machining center
●Users can array several magnetic vises in one set-up on a working table or a tooling tombstones to custom their own workholding solutions
●Mechanical vise (powerful clamping)
●Shortest Length with Big Jaw Opening
●Extremely High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 0~8000KG (adjustable)
●Suitable for Gantry-Type machining centers
1.Vise Fixed Jaw is made of high quality steel and HARDENED to HRC 55. Vise body is made of Ductile Iron above FCD 60 grade for high precision and durability. With a force of 4500kg, the shape will deflect less than 0.005mm.
2.Slide ways are HARDENED to HRC 50 to further increase durability and maintain positioning height over long use.
3.The Special ANGLE-LOCK SYSTEM with compact design and high-grade iron of over FCD 60 grade for high rigidity automatically pulls the work-piece down to the accurate position of within 0.005mm under 4500kg of pressure. This vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
5.The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure. With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
6.Adjusting stop ring: This simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force.
Mechanical Vise
Shortest Length with Big Jaw Opening
Extremely High Accuracy and Repeatability
Special MULTI-POWER design enhances clamping force of 0~6000KG
1.The patented MULTI-POWER SYSTEM is built of HIGH GRADE BEARING STEEL which doubles the clamping force. Adjustable clamping force of 0~6000kg. With this special patented system the pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vices.
2.Slide ways are HARDENED to HRC 50º to further increase durability and maintain positioning height over long use.
3.Using high-grade iron of over FCD 60 grade for high rigidity and also ANGLE-LOCK SYSTEM, which automatically pulls the work-piece down to the accurate position of within 0.01mm under 4500kg of pressure, this vise is most suitable for precision mould making on Machining Centers.
4.Vise body is made of Ductile lron above FCD 60 grade for high precision and durability.
It is made in one solid piece and has very high rigidity with a force of 4500kg, the shape will deflect less than 0.01mm.
5.Vise can be mounted horizontally or vertically.
6.Adjusting stop ring: this simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force.
1.Feature:
options of centering Microscope, CCD camera, Laser and other projection system depends on the different workpiece. Further application, manual, motorized with joystick or the CNC model can be optional by your demands.
2.Application:
IC electronics, Lead Frame and the related manufacturers in the fields of LCD, Semiconductor, PCB Screen printing WireCut. E.D.M. Rubber.Plastic, Precise Mold & Dies and other 2D workpiece machining.
3.Measuring Functions:
The multi-function MSU 3DPRO effects the 2D geometric measurement of Point, Line, Circle, Arc, Angle, Distance, Pitching, Alignment, and is accompanied with RS232 port.
ASM is the first 5-axis CNC turning and milling machining center of Vision Wide, and it is particularly designed for delicate cylindrical components machining featuring high acceleration, rapid feed-rate and synchronized axes machining, especially for aerospace components, tire molds, turbine blades and aluminum parts.
ASM accessorizes with 5-axis universal head and rotary shafts built-in D.D motor. Through topology analysis, ASM realizes the best distance between tool center point and B-axis transmission
NF series machines, with typical VW products features of rigid structure and high precision, are designed with 5-face function of multi-angle cutting and X-Y roller ways structure. It speeds up 3 axes rapid traverse and increases the machine’s efficiency of utilization.
UC Series, ultrasonic machining center, is mainly designed for aerospace honeycomb structure processing and it can efficiently perform honeycomb structure cutting with different inclinations, and output various structural shapes that meet customer needs.
● Composite paper honeycomb angle processing – triangle cutter processing and disc cutter processing
● With lightweight and dynamic column structure, combined with precision gears and racks, the movement is fast, ensuring the best feed speed.
● Oil-free pollution processing of advanced materials, and the three-axis slide rail adopts full grease lubrication device.
● Using European standard precision gear transmission on feeding axis to be provided with high feed rigidity position accuracy.
● Feeding axis with high accuracy linear scale feedback to use low thermal deformation coefficient to control positioning accuracy on linear scale.
● Feeding axes are using roller type linear guideway to keep accuracy for a long term.
● Vacuum chuck is clamping device under vacuum table to make workpiece adsorb stably on table.
● Two axis head self-monitoring protection system.
Spindle cooling system.
● Auto workpiece coordinate measurement / Contacting auto tool length measurement / Triangular tool angle deviation measurement.
Bed swing diameter: 450mm (17.7")
Saddle swing diameter: 280mm (11.0")
Maximum turning diameter: 260mm (10.2")
Maximum turning length: 300mm (11.8")
Bar capacity: 42mm (1.7")
Power chuck diameter: 6"
Spindle motor power: 7.5/11kw
Spindle speed: 5000rpm
Spindle nose taper: A2-5
X-axis travel: 125+20mm (4.9"+0.8")
Z-axis travel: 300mm (11.8")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rate: 30m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 2790x1542x1713mm
Machine weight: 3300kg
www.keepwaycnc.com
Bed swing diameter: 450mm (17.7")
Saddle swing diameter: 280mm (11.0")
Maximum turning diameter: 260mm (10.2")
Maximum turning length: 300mm (11.8")
Bar capacity: 52mm (2.0")
Power chuck diameter: 8T
Spindle motor power: 7.5/11kw
Spindle speed: 5000rpm
Spindle nose taper: A2-6
X-axis travel: 125+20mm (4.9"+0.8")
Z-axis travel: 300mm (11.81")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rate: 30m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 2790x1542x1713mm
Machine weight: 3300kg
Bed swing diameter: 530mm (20.9")
Saddle swing diameter: 380mm (15.0")
Maximum turning diameter: 360mm (14.2")
Maximum turning length: 500mm / 750mm (19.7" / 29.5" )
Bar capacity: 52mm (2.0") (OPT: 65mm)
Power chuck diameter: 8"
Spindle motor power: 11/15kw
Spindle speed: 4500rpm
Spindle nose taper: A2-6
X-axis travel: 180+20mm (7.1"+0.8")
Z-axis travel: 500mm (19.7")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rat: 24m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 3318x1675x1727mm / 4070x1705x1844mm
Machine weight: 4000kg / 5000kg
Bed swing diameter: 530mm (20.9")
Saddle swing diameter: 380mm (15.0")
Maximum turning diamteter: 360mm (14.2")
Maximum turning length: 500mm / 750mm (19.7" / 29.5")
Bar capacity: 75mm (3.0")
Power chuck diameter: 10"
Spindle motor power: 15/18.5kw
Spindle speed: 3500rpm
Spindle nose taper: A2-8
X-axis travel: 180+30mm (7.1+1.2")
Z-axis travel: 500mm / 750mm (19.7" / 29.5")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 3508x1658x1854mm / 4070x1705x1844mm
Machine weight: 4500kg / 5200kg
Bed swing diameter: 600mm (23.6")
Saddle swing diameter: 400mm (15.7")
Maximum turning diameter: 500mm (19.7")
Maximum turning length: 750mm (29.5")
Bar capacity: 85mm (3.3")
Power chuck diameter: 12"
Spindle motor power: 15/18.5kw
Spindle speed: 3000rpm
Spindle nose taper: A2-8
X-axis travel: 250+25mm (9.8+1.0")
Z-axis travel: 750mm (29.5")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 4307x1770x1942mm
Machine weight: 5700kg
Bed swing diameter: 600mm (23.6'')
Saddle swing diameter: 400mm (15.7")
Maximum turning diameter: 500mm (19.7")
Maximum turning length: 1200mm / 1600mm (47.2" / 63.0")
Bar capacity: 85mm (3.3")
Power chuck diameter: 12"
Spindle motor power: 15/18.5kw
Spindle speed: 3000rpm
Spindle nose taper: A2-8
X-axis travel: 250+25mm (9.8+1.0")
Z-axis travel: 1200mm / 1600mm (47.2" / 63.0")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 4786x1932x1941mm
Machine weight: 5900mm
WEB IoT Software for CNC Machines
●Machine monitoring
●Machine Activation rate (visualization)
●Employee work performance KPI
●System function
The VM25 is a modular fully programmable system designed for high performances
applications in grinding machines. It is able to provide solutions for:
- Automatic balancing of the grinding spindle on 1 and 2 plane
- Touch detection to control the contact grinding wheel-work piece and grinding
wheel-dresser, by using acoustic emission and/or power sensors
- In-process and post-process gauging (absolute or comparative)
Any imagination of processing can be achieved by GMT-2000 series• Looking for advanced processing equipment, with both high productivity and processing capacity for complex workpieces, as well as excellent cost performance. The seemingly impossible task will be fully achieved by GOODWAY GMT-2000 series.• The GMT-2000 series integrates the functional characteristics of turning centers and machining centers into one. It has the highest 9-axis control and 5-axis simultaneous machining capabilities. It can not only efficiently complete various complex shapes of workpieces, but also easily overcome the need for heavy cutting. This is a versatile model that can be used in all industries.• In addition, the optional G.LINC smart operating system and various automation equipment can further improve production efficiency, reduce manufacturing costs, and fully meet all your processing needs today and tomorrow.
Packed with the latest machine tools technology and high precision turning capabilities, the Goodway GV-500 series high speed vertical CNC turning center combines a high rigidity structure and precision linear guideways with a servo indexing turret and powerful spindle ( max. torque up to 883 N-m ). These series features a compact machine size with heavy duty turning capabilities. In addition to the GV-500 series, the GV-500X series twin spindles & turrets equipped with loading & unloading systems can complete disk-shape work pieces that need multi-processing in one single setup which saves a great amount of time and increases production efficiency to meet your needs of today and tomorrow.
• Fully enclosed splashguard keep chips and coolant contained for a safe clean working environment.
• The low center of gravity design with 90 degree rotatable control panel provides easy access to load & unload parts and a user friendly operating interface.
• Super compact machine size ( 3.3m ) equipped with rear discharge chip conveyor increases factory space usage while providing you with a convenient conveyor system planning.
With the latest machine tools technology and high quality components, GOODWAY brings you the new GLS-2800 / GLS-3300 series high speed CNC turning center. This series is based on high precise linear guide ways and featured big bore, high power, fast cut and more to provide you machining solution with high efficiency cutting power. Besides, The GLS-2800 / GLS-3300 series equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle, G.LINC 350 intelligent control system and various automation equipment to reach a complete series and easily meet your machining needs of today and tomorrow.
Equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle and other advanced features allows GLS-2800/3300 can work on turning, milling, drilling, tapping and off-center milling tasks. The machining capability equals the integration of turning center and machining center, which significantly lowers machining cycle time and manpower, and also prevent accuracy error of switching work-piece to another machine.
he spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. The main body of bidirectional milling type right angle milling head is formed in one piece, so its machining precision is more accurate and stable. Besides, the V-shaped oil seal not only seals the hole tightly, but also has waterproof and dust proof functions. The bidirectional milling saves re-correction time, and enhances work efficiency. This type of milling head, you can select 800RPM (heavy duty cutting type), 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds. And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model N75-HSK is a special milling head for motorized spindle, you can select 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model N75-CV use curvic coupling, which can be positioned quickly, customer can select inside curvic coupling type or outside curvic coupling type for using according the adapter size. Also can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
1. This milling head is one of our CNC boring-milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy milling.
2. The inner wall is thicker. The main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 600mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
6. Temperature rises slowly.
1. This milling head is one of our CNC boring-milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy milling.
2. The whole machine uses Japan NSK bearings to ensure smooth operation and long service life.
3. 12-step speed satisfies a variety of machining needs.
4. Four hydraulic locks reduce vibration during heavy cutting, and make the
machining more stable.
5. 22kw permanent magnet synchronous motor or servo motor is employed to ensure big horse power, stable and smooth operation.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The super heavy duty type right angle milling heads with heavy load bearings are suitable for super heavy duty cutting. And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The heavy duty type right angle milling heads with heavy load bearings are suitable for heavy duty cutting at low speeds(0-800RPM), finish milling, drilling, boring at high speeds(800-1500RPM). And can mill five sides of the work piece if they work together with our boring-milling heads. We also welcome customer-made orders.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The light cutting type right angle milling heads with angular contact ball bearings are suitable for light cutting at low speeds(0-800RPM), finish milling at high speeds(800-3000RPM). And can mill five sides of the work piece if they work together with our boring-milling heads. We also welcome customer-made orders.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The moderate cutting type right angle milling heads with angular contact ball bearings are suitable for moderate cutting at low speeds(0-800RPM), finish milling, drilling, boring at high speeds(800-2000RPM). And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model XR10 with unclamping cylinder, which can change the tool quickly, and the OTT pull stud type clamping units, make the tool clamping force strong and long service life.
Customer can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Adopting enlarged square main body can bear greater torque. It is also suitable for vertical lathe, large gantry milling machine.
The model XR10 with unclamping cylinder, which can change the tool quickly, and the OTT pull stud type clamping units, make the tool clamping force strong and long service life.
Customer can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
Optional accessories coolant through spindle for deep holes drilling.
Customized is available, please contact us.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
This milling head is suitable for deep hole machining, and you can select 800RPM (heavy duty cutting type), 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds.
• GRU Series／Plunge CNC Cylindrical Grinder
• GRA Series／Angular CNC Cylindrical Grinder
• GRW Series／Traveling Head CNC Cylindrical Grinder
• GRC Series／Center Hole CNC Cylindrical Grinder
●HRV- Vise In-Row is a kind of multiple vise. Full set of this vise is made of Tool Steel with heat treatment more than HRC 60º of Hardness and then multiple viseground precisely to ensure durability. It enlarges clamping range. No matter what shape of working piece, such as square, round, cylindrical or any irregular shapes, it can be positioned quickly. Precision gear locating datum plate is adjustable so workpieces can be fixed easily.
●This vise is suitable for horizontal, vertical and 4-Axis CNC Machining Centers and Surface Grinder, ...etc.
1.Vise body is made of Ductile lron above FCD 60 grade for high precision and durability and is made in one solid piece. It has very high rigidity and with a force of 4500kg, the shape will deflect less than 0.01mm
2.Slide ways are HARDENED to HRC 50° to further increase durability and maintain positioning height over long use.
3.Using high-grade iron of over FCD 60 grade for high rigidity and also ANGLE -LOCK SYSTEM which automatically pulls the work-piece down to the accurate position of within 0.01mm under 4500kg of pressure, this vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
5.The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure.
With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
6.Adjusting stop ring: this simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force
1.Vise body is made of Ductile lron above FCD 60 grade for high precision and durability and is made in one solid piece.
2.Slide ways are HARDENED to HRC 50° to further increase durability and maintain positioning height over long use.
3.Using high-grade iron of over FCD 60 grade for high rigidity and also ANGLE -LOCK SYSTEM which automatically pulls the work-piece down to the accurate position of within 0.01mm, this vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
1. A special SPRING DEVICE allows an extra tolerance of up to 5mm in workpiece sizes, which enables automatically quick positioning and clamping.
2. The vise can hold 2 workpieces of different sizes with max. difference of 25mm.
3. The Special ANGLE-LOCK SYSTEM with compact design and high-grade iron of over FCD 60 grade for high rigidity automatically pulls the workpiece down to its accurate position.
4. Fixed Height, so several vises can be used together.
5. Double Leadscrew Covers protect Leadscrew from swarf.
6. The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure.
With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
●Increases the workholding capacity of CNC ●Machining Centers by holding 2 pieces in each vise.
●This vise is compact which allowing several vices to be fitted to the worktable at one set up.
●The special SPRING DEVICE allows an extra tolerance of up to 5mm in two workpiece sizes and enables quick positioning and clamping.
If the tolerance of two workpieces is more than 5mm, please adjust this screw.
●Heat treated (Normalized)
●Application: Good for horizontal M/C
●Heat treated (Normalized)
●Application: Good for horizontal M/C
●It's ergonomics for easy reach, thus saves time and prevents back strain
●Mechanical vise
●Shortest Length with Big Jaw Opening
●High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 0~6000KG
●Suitable for Gantry-Type machining centers
●It possesses all features of HPAQ-Type
● It's ergonomics for easy reach, thus saves time and prevents back strain
● Mechanical vise
● Shortest Length with Big Jaw Opening
● High Accuracy and Repeatability
● Special MULTI-POWER design enhances
● clamping force of 0~5000KG
● Suitable for Gantry-Type machining centers
● It possesses all features of HPAQ-Type
● Mechanical Vise
● Special MULTI-POWER design enhances
● clamping force of 0~6000kg
● It’s ergonomics is for easy reach, thus saves time and prevents back strain.
● The HPAC-160F possesses all features of HPAC-Type.
SSD06 spindle unit is designed servo feeding with ball screw grade C5 and servo motor, the accuracy of spindle nose is strictly under 0.003mm and maximum drilling capacity up to 20mm (S45C).
CNC Spindle allows to perform all types of machining applications such as drilling, tapping, chamfering, reaming and countersinking.
Controller： FANUC 0i-T
Swing over bed：850mm
Max. turning diameter： 750mm
Max. turning length：800mm
Guide way type： Linear/Box way
Tool Spindle taper：BT50
X-axis Travel：650mm
Z-axis Travel：800mm
>click here to see more specifications<
Controller FANUC 0i-T
Swing over bed mm 750
Max. turning diameter mm 550
Max. turning length mm 550
Guide way type Linear
X-axis Travel mm 295
Z-axis Travel mm 550
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1100mm
Max. turning diameter：720/950mm
Max. turning length：700mm
Guide way type：Box way
X-axis Travel：410mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1100mm
Max. turning diameter：720/950mm
Max. turning length：700mm
Guide way type：Box way
X-axis Travel：410mm
Z-axis Travel：750mm
>click here to see more specifications<
Series 0i-F Plus
Easier to use the World Standard CNC from FANUC Series 30i/31i/32i-B Plus FANUC's high-end CNC with extremely polished machining performance
CNC and SERVO technologies for cycle time reduction
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：180mm(UT-100E)；100mm(UT-100EM)
Max. turning length：175mm(UT-100E)；140mm(UT-100EM)
Guide way type：Box way
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm (JT-200)；230mm (JT-200M)
Max. turning length：560mm (JT-200)；450mm (JT-200M)
Guide way type：Linear
X-axis Travel：195mm
Z-axis Travel：600mm
>點此看更多詳細規格<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm (UT-200)；260mm (UT-200M)
Max. turning length：550/470(UT-200)；450/370mm(UT-200M)
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：600mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm；260mm
Max. turning length：1000mm/920mm(UT-200L)；900mm/820mm(UT-200LM)
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：1050mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505 mm
Swing over saddle：135 mm
Max. turning diameter：135 mm
Max. turning length：200 mm
Guide way type：Box
Working table：350x190 mm
X-axis Travel：320 mm
Z-axis Travel：600 mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm (UT-300)；420mm (UT-300M)
Max. turning length：680mm/600mm (UT-300)；540mm/460mm (UT-300M)
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm(UT-300L)；420mm(UT-300LM)
Max. turning length：1180mm/1100mm(UT-300L)；1040mm/960mm(UT-300LM)
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：1250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter：420mm
Max. turning length：540mm / 470mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：750mm
Y-axis Travel：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter：420mm
Max. turning length：1540mm/1470mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：1750mm
Y-axis Travel：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm
Max. turning length：1680mm / 1600mm
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：1750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm
Max. turning length：2180mm / 2100mm
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：2250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter：470mm
Max. turning length：2040mm / 1970mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：2150mm
Y-axis Travel：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm
Max. turning length：3100mm / 3030mm
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：3182mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：630mm / 550mm
Guide way type：軌道
X-axis Travel：305mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：1130mm / 1050mm；1040mm / 960mm
Guide way type：Box Way
X-axis Travel：305mm305mm
Z-axis Travel：1250mm1250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：1630mm/1550mm
Guide way type：Box Way
X-axis Travel：305mm
Z-axis Travel：1750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：2130mm / 2050mm
Guide way type：Box Way
X-axis Travel：305mm
Z-axis Travel：2250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：3062mm / 2982mm
Guide way type：Box Way
X-axis Travel：305mm
Z-axis Travel：3182mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：630mm / 550mm / 490mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：1130mm/1050mm/990mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：1250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：1630mm/1550mm/1490mm
Guide way type：硬軌
X-axis Travel：370mm
Z-axis Travel：1750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：2130mm/2050mm/1990mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：2250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：3062mm/2982mm/2922mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：3182mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：1380mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：1500mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：2080mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：2200mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：2980mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：3100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：3980mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：4100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1200mm
Swing over saddle：1040mm
Max. turning diameter：700mm
Max. turning length：3900mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：4100mm
Y-axis Travel：±75mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：1300mm
Guide way type：Box Way
X-axis Travel：495mm
Z-axis Travel：1500mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：1900mm
Guide way type：Box Way
X-axis Travel：495mm
Z-axis Travel：2100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：2900mm
Guide way type：Box Way
X-axis Travel：495mm
Z-axis Travel：3100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：3950mm
Guide way type：Box Way
X-axis Travel：470mm
Z-axis Travel：4100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：450
Swing over saddle：330
Max. turning diameter：110
Max. turning length：170
Guide way type：Box Way
X-axis Travel：80
Z-axis Travel：220
Y-axis Travel：±25
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：100mm
Max. turning length：130mm
Guide way type：Box Way
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：220mm
Max. turning length：155mm
Guide way type：Box Way
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Max. Turning Diameter(SP1)：50mm
Max. Turning Diameter(SP2)：50mm
Max. Turning Length：60mm
Guide way type：Linear Way
X-axis Travel：210mm
Z-axis Travel：310(±155)mm
Tooling system：Gang Type
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter ：320mm
Max. turning length ：790mm
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：600mm
Swing over saddle：260mm
Max. Turning Diameter：220mm
Max. turning length (SP1)：240mm
Max. turning length (SP2)：350mm
Guide way type：Box Way
X-axis Travel：X1/X2 : 220mm
Z-axis Travel：Z1/Z2 : 350mm
B-axis Travel：850mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：700mm
Swing over saddle：600mm
Max. Turning Diameter：360mm
Max. turning length：290mm
Guide way type：Box Way
X-axis Travel：X1/X2: 190mm
Z-axis Travel：Z1/Z2: 500mm
B-axis Travel：1050mm
>
click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：320mm
Max. turning length ：790mm
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
B-axis Travel：920mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：320mm
Max. turning length：790mm
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
Y-axis Travel：-40/+60mm
B-axis Travel：920mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：460mm
Swing over saddle：400mm
Max. Turning Diameter：200mm
Max. turning length：500mm
Guide way type：Linear + Box
X-axis Travel：X1/X2:160.5mm
Z-axis Travel：Z1/Z2:565mm
Y-axis Travel：Y1: ±50mm/Y2:±35mm
B-axis Travel：650mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter(SP1)：420mm
Max. turning diameter(SP2)：375mm
Max. turning length：1040mm / 970mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：1250mm
Y-axis Travel：±50mm
B-axis Travel：1200mm
>click here to see more specifications<
This modular assembly gives you CNC adjustable feeding rate and fast reversing control for heavy duty machining. Roller type linear blocks are implemented and enhanced the assembly rigidity for your machining applications.
Controller：FANUC 0i-T
Swing over bed：612mm(UT-300LS)/700mm(UT-300LSM)
Swing over saddle：400mm(UT-300LS)/500mm(UT-300LSM)
Max. turning diameter(SP1)：500mm(UT-300LS)/480mm(UT-300LSM)
Max. turning diameter(SP2)：400mm(UT-300LS)/375mm(UT-300LSM)
Max. turning length：1110mm/1040mm(UT-300LS)；1040mm/970mm(UT-300LSM)
Guide way type：Box Way
X-axis Travel：300mm(UT-300LS)/275mm(UT-300LSM)
Z-axis Travel：1250mm(UT-300LS)/1250mm(UT-300LSM)
B-axis Travel：1200mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter(SP1)：420mm
Max. turning diameter(SP2)：375mm
Max. turning length：540mm/470mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：750mm
B-axis Travel：700mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm(UT-300S)；700mm(UT-300SM)
Swing over saddle：400mm(UT-300S)；500mm(UT-300SM)
Max. turning diameter(SP1)：500mm(UT-300S)；480mm(UT-300SM)
Max. turning diameter(SP2)：400mm(UT-300S)；375mm(UT-300SM)
Max. turning length：610mm/540mm(UT-300S)；540mm(UT-300SM)/470mm(UT-300SM)
Guide way type：Box Way
X-axis Travel：300mm(UT-300S)/280mm(UT-300SM)
Z-axis Travel：750mm(UT-300S)
B-axis Travel：700mm(UT-300S)
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：680mm
Swing over saddle：485mm
Max. turning diameter(SP1)：240mm
Max. turning diameter(SP2)：200mm
Max. turning length：440mm360mm
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：600mm
Y-axis Travel：±50mm
B-axis Travel：585mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm(UT-200S)；570mm(UT-200SM)
Swing over saddle：318mm(UT-200S)；378mm(UT-200SM)
Max. turning diameter(SP1)：250mm
Max. turning diameter(SP2)：220mm
Max. turning length：mm480mm/400mm(UT-200S)；440mm/370mm(UT-200SM)
Guide way type：Box Way
X-axis Travel：220mm(UT-200S)；220mm(UT-200SM)
Z-axis Travel：600mm(UT-200S)；600mm(UT-200SM)
B-axis Travel：585mm(UT-200S)；585mm(UT-200SM)
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：600mm
Y-axis travel：520mm
Z-axis travel：540mm
Spindle nose to table：150~690mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000 (12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：750mm
Y-axis travel：520mm
Z-axis travel：540mm
Spindle nose to table：150~690mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000 (12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：850mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000(15000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：850mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000(15000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
ontroller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：125~725mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt(Direct)
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：150~750mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1300mm
Y-axis travel：650mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1500mm
Y-axis travel：750mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1600mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：155~705mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：150~750mm
>click here to see more specifications<
● Heat treated (Normalized)
● Application: Good for horizontal M/C
It is a kind of double angled tombstone for mounting clamping devices from two sides.
Free to finish an actual required hole pattern or your special jig.
Suitable for all horizontal machining centers to improve manufacturing efficiency.
● Heat treated (Normalized)
● Application: Good for horizontal M/C
● It is a kind of double angled tombstone for mounting clamping devices from two sides.
● Suitble for all horizontal machining centers to improve manufacturing efficiency.
Locked by MTP locating holes.
Using the assorted, rationalized jig component, you can quickly build up to meet requirement jig.
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1300mm
Y-axis travel：650mm
Z-axis travel：550mm
Spindle nose to table：155~705mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1500mm
Y-axis travel：750mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：2-step gearbox
X-axis travel：1600mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：2-step gearbox
X-axis travel：2100mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
● 熱處理(標準化)
● 適用於各種臥式電腦加工機台
● 材質:高精密FCD 50石墨鑄鐵 / 鋁合金A356
(可依不同加工需求，自行客製化其表面設計)
● Heat treated (Normalized)
● Application: Good for horizontal M/C
● It is a kind of double angled tombstone for mounting clamping devices from two sides.
● Suitable for all horizontal machining centers to improve manufacturing efficiency.
● Locked by T-slot.
● Using the assorted, rationalized jig component, you can quickly build up to meet requirement jig.
● Significantly upgrade CNC 5-Axis Machines
● Special 45° dovetail structure with teeth
● The patented calibration system can regulate clamping center easily and rapidly
1.Vise body is made of High quality Steel (S50C) and its slideways gone through high-frequency hardening to achieve HRC50, which makes the whole part durable.
2.Detachable jaws are made of High quality Tool Steel (SCM440) and gone through carburizing to achieve HRC55. Since both sides are fixed size and able to be used as a datum, users can reverse them to increase clamping range.
3.The vise's clamping force can achieve 1300KG, the repeatability positioning precision of its clamping center is within 0.015mm.
4.Users can calibrate the clamping center of vise by adjusting the screws on both ends.
5.The 45° dovetail structure with teeth on the upper jaw ensures the bottom of the workpiece to be firmly clamped.
● Designed with special device to hold 2 workpieces in different sizes (max. tolerance of 1.5mm) at the same time
● The combinations of jaws enable different clamping tasks, center fixed jaw can be removed for clamping larger work piece
● Modular vise with fixed height, can be used vertically or horizontally
● Especially suitable for small CNC machining centers, several vises can be used on a machine table
● Specially designed for 5-axis & CNC machining centers
● Both sides of Vice Jaws are available for multiple clamping
● Modular vice with fixed height, can be used vertically or horizontally
● Super-Big Jaw Opening
● Special ANGLE-LOCK SYSTEM ensures to pull the work-piece down to the accurate position
● Fixed Height, so several vises can be used together
● Suitable for any kind of CNC manufacturing and general milling machines
● Big Jaw Opening of 150mm.
● Vise Jaws are made of high quality Tool Steel with heat treatment to HRC 56º, and ground precisely to ensure the durability and high accuracy.
● Fixed Height, suitable for high speed CNC machining centers, tapping centers ... etc.
JHC-20S-CNC8 centerless machine equipped with auto loading / unloading device. Aesthetics Splash Guard and high strength one-piece fabricated base . Semi-hydraulic float spindle is protected by an oil membrane which results in minimal contact friction. Regulating wheel drive by servo motor variable speed from 10～250RPM. Automatic wheel dressing. Automatic compensation function and no need to do the extra editing on the program. The range of grinding diameter is from 1~ 100mm. Machine equipped with “Dual System”, it’s convenient for technician to control the movement of axes and loading/unloading devices only by one controller.
The second tool system is equipped with 14 tools included 3 cross live tool, 3 face live tool, 3 O.D. tool, 5 I.D. tools. To machine complex application and better accuracy, Y axis is assembled linear guideway.
Whole machine is used with boxway to enhance smooth and fast precision movement and ensure dynamic rigidity and heavy-duty cutting ability.
Capabilities: This multi-tasking turning center is an advanced machine designed for precision complex parts processed in one setup.Power & Versatility: It has Double Spindles and Turrets with back machining provided by an 8-station sub-turret and sub-spindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision and versatility.Front Machining: BMT45 12-Stations, Up to 24 tools, 7.5/11 kW Spindle Power, 55 mm Through Hole.Back Machining: VDI 25 8-Stations Sub-Turret, 3.7/5.5 kW Spindle Power, 48 mm Through Hole.
Capabilities: This heavy duty multi-tasking turning center is an advanced and economical solution designed to process precision complex parts with fast cycle times.
Power & Versatility: It has Double Spindles, a BMT 12 station turret and 4 gang tools for economical machining. Coupled with superimposed cutting it’s a powerful solution for precision complex workpieces with extremely fast cycle times.
Front Machining: BMT 45, 12 Stations, Up to 24 Tools, 7.5/11 kW Spindle Power, 55 mm Through Hole
Back Machining: GT42: 4 x 20 mm ID Tools, GT52: 4 x 16 mm ID Tools, Or 3x 20 mm ID Tools, Or 3x 25 mm ID Tools
SIGMA CNC – 2016 New Development
Automatic Swing Divided Angle Head - A、C-axis Auto Indexing Divided 5ﾟ(1ﾟ)
SDV-H series, Direct-Drive Spindle max. 10000rpm collocate with 2-steps Planetary Gearbox, Spindle Motor 35/30HP, Torque Max. 907 / 770Nm, Heavy Cutting & High Spindle Speed in one machine. Besides, it could choose Auto Attachment Heads Change System, Extension Head, 90ﾟAngular Head, 35ﾟ&45ﾟHead, Swing Divided Angle Head are self-made by SIGMA CNC.
In the beginning of 2016, SIGMA CNC developed a new Automatic Swing Divided Angle Head, BT-50, max. 3000rpm, C-axis ±270ﾟ auto indexing minimum 5ﾟ(1ﾟ) by gear coupling, A-axis ±90ﾟauto indexing minimum 5ﾟ(1ﾟ) by gear coupling, Material Remove Rate max. 640cc/min. It is very useful for the molds processing in the Automotive field & Aerospace field etc.
SIGMA CNC has been established over 15 years, and innovated over 15 mechanism patents of machine tools and use them into our products. To enhance greater differences with our competitors. SIGMA CNC always cares about the Quality, Accuracy, Service, Reliability & New Innovation for our products that could give customers more functional applications and helping customers to obtain greater profits.
VU-620 offers high speed, high accuracy and more reliable quality. Twin door design with wide open space is easy for loading workpiece. Movable column C-shape provides superior rigidity. Rotary table with one-piece iron casting provides excellent ductility an dgreater anti-vibration.
Axis motors are direct coupled with ball screws, featuring highly efficient motion control, high response and low noise. And the box way series mach9ining centers are all Finite Element Analysis (FEA) designed. The machine structure is optimized for maximum mechanical rigidity but with minimum cast iron material used.
8 axes. Equipped with sub-spindle for front and back machining. The maximum processing diameter is 20mm.
X/Y/Z travel : 800(Opt.1000)/400/400mm
Spindle taper : NT40
Spindle motor : 5HP (Opt.7.5HP)
Controller system
You Ji VTL series is designed for high-efficiency heavy-duty cutting, column adopts a symmetrical design to increase 50% more rigidity.
Wide span X-axis box guideway design brings high stability during the long cutting time, suitable for the aerospace industry, wind power industry,
the shipbuilding industry, energy industry, pumps & valves, motor industry...etc.,VTL series can also be used for machining engine case, bearings, engines, mechanical parts, ring parts, motor housing, and various heavy equipment.
The YOU JI independently develops HMI (human-machine interface), which is developed according to customer needs and can achieve virtual and real integration and visualized management.
With Marposs intelligent monitoring system, it can achieve tool monitoring, processing process monitoring, processing optimization (vibration and load detection), machine maintenance prediction, machine protection (collision protection), and other intelligent machinery elements that comply with Industry 4.0.
With twin spindle and twin turret structure, finite element analysis is used on a 45-degree slant bed design to support the rigid base for spindle and turret.
Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality and
utuilization with intelligent function.
This multi-tasking turning machine equipped with FANUC controller is composed of the main spindle, BMT-45 power turret, and Y-axis with an overall width of only 1815mm. And, with narrow width, small floor space, and rear chip disposal design, this machine still has a large turning diameter of 300mm and can accomplish the production line layout requirement for full line production. Furthermore, 12 tools turret can specify the automatic processing required for a variety of workpieces. And with an optional auto-loading gantry robot, it can fulfill diverse and large quantity automatic processing requirements.
LEADSKY-SMES delivery and set up the machining program, issued start command. The machine follow command, start the processing automatically, and reply the number of workpiece has been completed. If the production list finishes, it will reply the message and finish the production. If the next production list ready, LEADSKY-SMES will delivery and set up another machining program, also issue the production command again.
The 5 axes simultaneous processing, can reduce the times of workpiece unloading and the requirement of the jigs, shorten the processing time and improve performance. C-axis table using the DD motor provides (Turning Speed 800rpm/min) high torque and rigidity, and solve the traditional worm gear backlash and worn problems. High torque and efficiency of the spindle with a complete high-rigidity structure applied results in roughing to finishing can be completed on the same machine, suitable for machining hard materials and non-ferrous materials processing.
This is designed to meet high accuracy, high speed and high efficiency machining requirements. 2. This machine allows the operator to set up workpieces while the machine is performing cutting, to increase efficiency.
1) There are 6 linear blocks for Z axis. 2) MVL-HS series uses Mitsubishi controller M830 (15” colors LCD). 3) MVL-HS series adopts BBT40 dual contact tool holder system. The bearings of spindle adopt oil-mist type lubrication system. The cooling system of spindle by microcomputer temperature control system. 4) Chassis flush sheet metal made of SUS. 5) Cutting coolant system
1) 3 axes adopt high precision linear guideway, suitable for the needs of high-speed precision machining. 2) Spindle with ring sprinkler design, to improve cooling needed during cutting. 3)Option: MLC series (X/Y-Linear ways； Z-Box way)
1)Table surface and c-axis center at the same level, to improve the accuracy of machining datum point (program reference point).
2)Table can be reserved 2 holes (OPT) with 6-8 bars to install jigs.
3)4/5 axis rotary table adopts two section worm shaft and worm wheel.
4)To connect the base of 4/5 axis with X axis linear way and ballscrew can makes the interference of Z axis travel decrease effectively to maintain high rigidity of machine.
1. The moving column and fast feeding design
2. Rapid table exchange (Change time: 7 sec)
1.MAX series is suitable for use in aerospace industry, electronics industry, automotive industry, medical industry and mold industry. This MAX series can help user to reduce preprocessed time for fixing working-pieces.
2.The design of B/C structure with twin arms is for support and stability. Then when you do machining in C axis, the accuracy is precision.
The 3 axes box ways is focusing for heavy cutting. The machining position with special design is in the center of machining center to increase the stability of dynamic machining.
DMH series is with the high-speed and high-precision mechanical design concept. It is installed three axes ball linear ways and built-in spindle. It also has high-rigidity frame structure for high stability during machining process. It is designed for mold making.
■ PJ-saving system (Patented high-performance & less consumables filtration system.)
■ Innovative intelligent HMI touch panel:
→ Provides instant message and alarm historic records.
→ Setting multi pressure by touch panel.
→ Auto maintenance reminder.
■ Outlet pressure detect, to avoid waterless.
■ Energy saving more than 40%.
■ Compact size, to save space.
The NT-208SM is Campro’s highly flexible and profitable twin spindle CNC lathe which is an intelligent CNC multi-tasking machine, has high rigidity structure design by CAE analysis with quality engineering that has been considered the geometry and the physical properties of the design to increase reliability and material removal rate (MRR) effectively. The boxway type one-piece 30∘slant bed offers perfect stiffness and lower vibration to deliver much heavier cutting with a smaller footprint. Through synchronized control of 8” Main spindle / 6” Sub-spindle to complete the greatest amount of primary and secondary turning possible in one compact platform. The NT-208SM not only equip twin spindle but also adopt living turret and C-axis control which enables machine to perform milling functions, the hardened precision box guideways and optimal structure provide excellent performance for heavy-duty cutting. CAMPRO IIoT Smart Manufacturing Technology offers extremely good digital tools. Meanwhile Campro NT-208SM can adopt auto production system, bar feeder, or parts catcher to fulfilling the needs of 4.0 in the shop floor.
【HK series】
Feature：
◎Prevent deterioration of liquid.
◎Open coil type heat exchanger can prevent the obstruction problem of liquid circulating system.
◎Advance the speed of process.
◎Maintain the stability of dielectric fluid, advance the process quality.
◎Avoid fire risk cause by temperature rise and accumulating of dielectric fluid, advance the working safety.
◎Reduce the wastage of electrode.
◎Prevent the spreading of foul odor air, reduce the air pollution.
◎Easy operation and low noise.
◎Made of anticorrosive material.
Applications：
Spindle, Linear Motor, Ball Screw, Grinding Liquid, CNC Cutting System, CNC Lathe, Other Machining Center
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【HJ series】
Feature：
◎Prevent deterioration of liquid.
◎Open coil type heat exchanger can prevent the obstruction problem of liquid circulating system.
◎Advance the speed of process.
◎Maintain the stability of dielectric fluid, advance the process quality.
◎Avoid fire risk cause by temperature rise and accumulating of dielectric fluid, advance the working safety.
◎Reduce the wastage of electrode.
◎Prevent the spreading of foul odor air, reduce the air pollution.
◎Easy operation and low noise.
◎Made of anticorrosive material.
Applications：
Grinding Liquid、CNC Cutting System、CNC Lathe、Other Machining Center
Applications：
◎CNC Machining Center、CNC Grinding machine、Broaching machine、CNC Wood-working Machine、CNC Mechanical Press、CNC Lathe、High Speed Lathe
◎Hydraulic Unit
◎High Speed Spindle
Feature：
◎Prevent temperature increasing of spindle, improve working precision of machine.
◎Prevent deviation of spindle center line or heat deformation of machine.
◎Extend the lifetime of the machine.
◎Stabilize oil pressure, prevent oil vibration.
◎Easy operation, low noise.
Feature：
◎Precisely control temperature of industrial machines, improve production efficiency and reduce cost.
◎Use stainless steel for water circuit.
◎Multi-safety devices are equipped to secure the safety of operator and machine.
◎No need for cooling water tower【HWV, HWK, HWH】. No heat exhaust【HEW, RW】.
Applications：
Spindle、Linear Motor、Hydraulic Unit、CNC Cutting System、Laser Machine、Other Machining Center、 CNC Wire Cutter、PCB Drilling Machine、Injection Machine、Semi Con Industrial Machine、Medical Equipment、Printing Equipment【HWV、HWK、HWH】
Vertical With Tank【HEW，RW】
Air cooler【HA series (Wall mounting type)】
Feature：
◎Two separated air circulation to prevent damage from intrusion of ambient air with scrap, dust, moisture or any corrosive elements.
◎Saving the cost due to controller down time.
◎Installed with compressor, functioned dehumidify and temperature control.
◎Extend the lifetime of the control cabinet.
Applications：
Air cooler, CNC Cutting System, Laser Machine, CNC Lathe, Other Machining Center, CNC Wire Cutter, PCB Drilling Machine, Injection Machine, Electronic or Electric Cabinets, Tele-communication Equipment, CNC Control Equipment
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Heat Pipe Heat Exchanger【HPW / HPC series】
Feature：
◎Using heat pipe with high heat conductivity to ensure excellent heat exchange.
◎Enclosed design to assure isolation of internal and ambient air.
◎Compact design with light weight for easy transportation and installation.
◎Dew proof from over-cooling.
◎Easy to maintain and inspect.
Applications：
Heat Exchanger, CNC Cutting System, Laser Machine, CNC Lathe, Other Machining Center, CNC Wire Cutter, PCB Drilling Machine, Injection Machine, Electronic or Electric Cabinets, Tele-communication Equipment, CNC Control Equipment
C / Y-axis with living turret & Sub-spindle
CPL-3010SY is optimized with sub-spindle which allows automatic part transfer of workpiece from main spindle to sub-spindle, it could save manpower and reduce cycle time. The front and back-end turning applications may be completed in one single machine.
Inheriting the outstanding machine rigidity from TB series, the TD series is the brand new multi-tasking turning center with single power turret which standard equipped with 12 tool stations and linear Y axis to process milling function. In addition, for customer’s needs, the 16 tool stations turret and sub-spindle is also available for more complex machining process, it helps to reduce labor costs and increase floor utility.
- VTX-II high torque type not only provides the machining torque equal to a medium-sized machining center, but also keeps its originally outstanding rapid traverse performance.
- VTX-II high efficiency type has outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically saves cycle time.
1. Center shaft is made of alloy steel and hardened through vacuum heat treatment to provide higher rigidity HRC60°±1°
2. Center is fitted with dual ball bearing, thrust bearing and needle roller bearing assembly, the waterproof is maze type.
3. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
※ Applicable to high speed lathes and CNC lathes with heavy loads.
1. Center shaft is made of alloy steel and hardened through vacuum heat treatment to provide higher rigidity HRC60°±1°
2. Center is fitted with dual ball bearing, thrust bearing and needle roller bearing assembly, the waterproof is maze type.
3. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
※ Applicable to high speed lathes and CNC lathes with heavy loads.
1. The shaft is made of alloy steel and through vacuum heat treatment (HRC60°±1°). It possesses great rigidity and high durability.
2. Front end is fitted with angular contact ball bearing & thrust bearing. Middle & Rear needle bearing and the waterproof is maze type.
3. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
※ NCF-B Type : Long nose live centers are suitable for small workpieces.
1. Front end is fitted with angular contact ball bearing, thrust bearing and needle bearing.
2. Suitable for CNC lathes at high-speed and medium-load. The waterproof is maze type.
3. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
※ NC-B Type : Long nose live centers are suitable for small workpieces.
1. The shaft is made of alloy steel and through vacuum heat treatment (HRC60°±1°). It possesses great rigidity and high durability.
2. Front end is fitted with angular contact ball bearing & thrust bearing. Middle & Rear needle bearing and the waterproof is maze type.
3. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
1. Front end is fitted with angular contact ball bearing, thrust bearing and needle bearing.
2. Suitable for CNC lathes at high-speed and medium-load. The waterproof is maze type.
3. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
1. The shaft uses alloy steel and hardened through vacuum heat treatment to (HRC60°±1°).
2. Uses the combination of taper roller bearing, thrust bearing and needle bearing.
3. Applicable to medium and heavy loads.
4. The tailstock pressure of lathe adjusts to five to eight kilograms. (for reference)
5. Adjustable to reach original loading capacity after using for a long period of time.
※ NCR-B Type : Long nose live centers are suitable for small workpieces.
※ Waterproof design
1. Shaft uses alloy steel and hardened through vacuum heat treatment to( HRC60°～62°).
2. Applicable to heavy duty loads.
3. The tailstock pressure of lathe adjusts to five to twelve kilograms. (for reference)
※ Waterproof design
1. The tip of bull nose center uses Cr-Mo steel and hardened to (HRC60°±1°).
2. Uses a combination of taper roller bearing and ball bearing.
3. Applicable to pipes turning.
4. The tailstock pressure of lathe adjusts to six to ten kilograms. (for reference)
1. Suitable for the asperities of the workpieces. The auto adjustable transmission center with 5T and 6T design on end surface is able to adjust the stress point so that the workpieces will be done easily.
2. The inside structure of the center is comprised of PU. It is nearly free of break-down and is durable and easy to fix.
3. Accuracy : 0.008mm
※ Suitable for LATHE & CNC LATHE
Honor provides comprehensive solutions in many industries, from wind mill, to aerospace, precision bearing, valve, automotive and so on.
VL-160CM is a large, high precision, heavy duty turning center with an extra wide dual vertical column and base composed of meehanite casting. This heavily ribbed structure reduces thermal distortion and vibrations during Heavy cutting.
A patented Solid Lock clamping system provides over 8 tons clamping force reduces tool vibration, increases tool life which is suitable for heavy duty processing in different industry.
In aerospace, VL-100CA is your best choice for processing. To explore more, please visit our booth and website.
Spindle Taper：BT30
Outer Diameter：100 mm
Max. Speed：15,000 rpm
Bearing size：Ø45
Bearing Lubrication：Grease
Clamping pull-force：2 KN
1. Specified Hydro-static bearing offered heaviest loaded on the index table. 2. Powerful and rigid gear driven spindle design provide the Max. torque as 2177Nm.
Compactly constructed with minimal apporach.
Extremely smooth machining motions, and can be equipped with carious tooling system.
Including gang type table, V8 hydraulic turret, Polygon milling turret.
Equip a 6" hollow 3-jaw hydraulic chuck or a collet chuck.
Max. swing: 320mm (CL-10/CL-12)
Max. swing: 420mm (CL-100/CL-120)
Swing over cross slide: 100mm (CL-10/CL-12)
Swing over cross slide: 170mm (CL-100/CL-120)
Standard turning diameter: 150mm (CL-10/CL-12)
Standard turning diameter: 350mm (CL-100/CL-120)
Max. turning length: 100mm (CL-10/CL-12)
Max. turning length: 200mm (CL-100/CL-120)
Spindle speed: 80~4000rpm (CL-10/CL-100)
Spindle speed: 60~3000rpm (CL-12/CL-120)
Bar capacity: 45mm (CL-10/CL-100)
Bar capacity: 65mm (CL-12/CL-120)
*Range of grinding diameter : Ø6～50mm
*Maximum grinding depth：150mm
*Maximum holding length ：200mm
*Roundness ≦ 0.002mm
*Can equip with automatic loading / unloading devices to shorten processing time and saving the labor cost
*Design according to the workpiece characteristics to fit accuracy demand
*Applications：Aerospace and transportation industry / Energy industry / Machine tool precision parts / Gear motor parts / Pumps industry
The You Ji VMT Vertical Turn /Mill Center Series combines 3-axis 5-face machining with vertical turning capabilities. The machines provide 5-sided or 4+1 axis milling and turning of medium size workpieces, producing complete parts in a single set-up. A full C-axis allows for 4-axis simultaneous milling, making the machines ideal for aerospace and energy industry applications.
X/Y/Z travel : 700(Opt.800)/400/420mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
Controller system
X/Y/Z travel : 1600(Opt.1800.2000)/550/500mm
Spindle taper : BT40 (Opt.BT50)
Spindle motor : 7.5/11kw (Opt.11/15kw)
Spindle driven : Belt (Opt.Direct)
APPLICATION
■ CNC internal and external diameter machine
■ CNC cutting machine
■ CNC lathe, grinding and milling machine
■ Production for auto parts industry
■ CNC vertical & horizontal machine center
FEATURE
■ It is designed for turning and cutting machine. No impurities or metal clog interference.
■ Stainless steel coil tubes are high heat exchange efficiency to ensure no corrosion problem.
■ It is easy to install and space-saving, easy to clean and maintain.
■ Filling high-efficiency environmental refrigerant, without pollution.
APPLICATION
■ Oil hydraulic equipment
■ CNC lathe and high-speed lathe
■ CNC grinding , broaching and pressing machine
■ CNC machine center (5-axis)
■ CNC wood carving and oil hydraulic machine
■ CNC vertical & horizontal machine center
FEATURE
■ Maintained the constant oil temperature in order to prevent process-ing precision-losing.
■ Kept oil viscosity and avoid oil deterioration to stable spindle working.
■ With the temperature control panel to avoid thermal expansion.
■ Built-in failure-detection system that connects to control panel in order to warn users and prevent further damage to machine.
■ Filling high-efficiency environmental refrigerant, without pollution.
APPLICATION
■ CNC grinding, broaching and punching machine
■ CNC machine center (5axis)
■ All kinds of oil hydraulic equipment
■ CNC vertical & horizontal machine center
FEATURE
■Single refrigerant circuit is with multiple oil circuits, and it provides independent flow rate and pressure precisely.
■ Different liquids can be controlled temperature at the same time,and it can be customized.
■ Temperature control of Dual-PCB for each of plural circuits and it can adjust temperature individually.
■ It has temperature compensation and preheated function.
■ Temperature control precision is +0.5~1.5 ㆍC. (It can be customized of other temperature control precision.)
■ Saving about 50% of floor space.
■ Using high-efficiency environmental refrigerant and without pollution.
■ Up-to 95% materials of machine are recyclable and eco-friendly.
APPLICATION■ CNC grinding machine■ CNC double column grinding and milling machine■ CNC machine center (5-axis)■ CNC vertical & horizontal machine center■ Industries and high-precision spindles with high-speed precision requirementFEATURE■ Full series of inverter compressors are smooth start. There is no-start instantaneous high current and saving power more than 33%.■ Unique design of multi-function LCD panel and it's provides -0.10°C temperature control stabilization.■ There are 15 malfunction protection to ensure normal operation of cooler.■ When low heating load is happend,the cooler will operate in low load mode and combined accurate temperature control and energy saving.■ Groove recessed panel design is reducing oil mist infiltration into electrical control unit.■ Using high-efficiency heat exchanger to enhance cooling efficiency.■ Using high-efficiency environmental refrigerant and without pollution.■ Up-to 95% materials of machine are recyclable and eco-friendly.
APPLICATION
■ CNC lathe
■ CNC instrument box
■ CNC wire cutting machine
■ CNC special made machine
■ Electrical control panel for base station
■ CNC double column grinding and milling machine
■ CNC vertical& horizontal machine center
FEATURE
■ Heat exchanger with high efficiency. Closed design could be ensured no exchange of internal and ambient air.
■ Dust, oil and moisture from getting into electric control panel.
■ Heat pipe heat exchanger is an energy saving and highly efficient heat conductor. It is heat conductor. Heat conductivity is 1,600 times as cooper and extremely safe.
■ Easy to install and maintain due to the simple design.
■ Some models are used RoHS lightweight casing design, and overall appearance is more industrial aesthetic style.
Coolant Purification Systems
Floating Oil Skimmer (Tramp Oil Separator) Ultra 360
Based on the principle of not changing the cutting fluid concentration and base oil, the main leakage (oil slick) is effectively removed, anaerobic bacteria formation and acidification of the cutting fluid are prevented.
It improved the water tanks of the die-casting plant and screwing machine, electroplating plant, cleaning machine, milling machine ,CNC lathes, drilling machines, grinders, cutting machines and other machine which be corroded and leaking, and it can also improve the odor problem, the instability of PH, and the cost derived from the Labor、Maintenance.
The Oil skimmer of Green Eco Pro would maintain the original concentration of the cutting fluid and it is differentthe with general Oil skimmer,as steel belt type, disc type, chain type oil skimmer on the priciple to remove the oil. The waste oil collected after separation has a high concentration and can be recycled at a price.
Built-in oil storage barrel, patented STPM module, patented floating skimmer
No consumables, small size, continuous circulation
Pneumatic pump, safe and no leakage concerns
Purify and process waste water-based cutting fluid to improve annoying odor
Consumables for removing waste oil and making oil mist recovery machine for using longer
Extend tool life, reduce tool wear and replacement costs of machine tools
Chip Vacuum Removal System
Chip Vacuum Removal-FC Series
The impact of the chip not being removed and cleaned in time: The chip conveyor will take away the chips when the cutting fluid is processed, but some of the uncarried waste debris will be left at the bottom of the water tank, which will generate anaerobic bacteria 、cause the release of odor 、 the acidification of the cutting fluid and the drop of Ph value make the cutting fluid deteriorate; it also reduces the effective volume of the water tank, resulting in insufficient water supply.
The FC series chip vacuum machine uses the principle of negative pressure vacuum in exchange for a large suction volume, and then achieves continuous filtration to intercept impurities and suspended particles. Whether it is all oily cutting fluid or water-based cutting fluid, it can intercept iron filings, aluminum mud, aluminum filings , Copper powder, aluminum powder, tungsten steel powder, stone mill... etc. And there is no cost of consumables. It can save the time and labor cost of the clean water tank. It is a high CP value chip suction machine.
Widely used in lathes, milling machines, grinders, drilling machines, CNC, boring machines, planers, sawing machines, broaching machines and other machine tools to effectively remove impurities in the water tank.
Continuous processing/non-batch processing/no need to worry about running out of water in the tank
No need to use electric/pneumatic pump/high safety
No downtime/increased capacity
Dehydrate/reduce water content
No consumables/stainless steel filter basket can be cleaned
Save cutting fluid consumption
Increase the effective volume of the water tank
Increase production utilization rate
Oil mist recovery machine for oily cutting fluid and water-based cutting fluid. The GEP series adopts vortex impeller, upright design, high-precision filter material, which effectively solves the problems of atomization and oil fume; the optional filter tube can effectively intercept oil fume and mist up to 1μm.
Due to the special design of the vortex impeller, the atomized cutting fluid is effectively recovered to save the loss of cutting fluid.
The vertical design is designed to draw air first and then filter, so the wind is relatively large, while the horizontal type has three layers of filtration, so that the wind is relatively weak when the motor is exhausted; in terms of the vibration rate, the vertical vibration is relative to the horizontal, the low vibration of the built-in type makes CNC machining more accurate.
Therefore, the vertical design of the GEP series creates large air volume, low vibration, high interception of oil mist return to flow, and professional processing and recycling of CNC lathes, milling machines and other machine tools due to processing time The generated oil fume, oil gas, oil mist and fine suspended particles and other waste oil fume can effectively reach the standard value range of PM2.5.
Imported mechanical aesthetic design, high-performance models on the market
Low vibration, quiet, does not affect processing accuracy
Original two-dimensional turbine blade and CE certification
Smart LED flashing to alert the filter tube saturation, see the alert clearly
A full range of oil mist collector machines, using IE3 ultra-high-performance motors, saving electricity, reducing carbon emissions, and high performance
Tapping Machine, Drilling Machine, Special Purpose Machine
X/Y/Z travel : 700(Opt.800)/400/100mm
Vertical travel (M./A.) : 450mm
Spindle taper : NT40(Ø105)
Spindle motor : 3.7KW-Inverter (Opt.3.7-5.5KW-servo)
Controller system
✔5 memory sets of sparking parameters ( Optional 10 sets )
✔EDP Function : Point sparking ( Surface sparking )
✔Display mode : DSP, Wear , Depth , End, Pn
✔Automatic / Manual work piece surface sensing
✔Automatic / Manual electrode compensation
✔Metric / Inch conversion
✔The sparking drilling is use of digital control mechanism, which can effectively enhance the small size drilling and speed by stability.
✔With HP1 plus high-speed circuit to enhance drilling speed.
✔The sparking drilling is use of digital control mechanism, which can effectively enhance the small size drilling and speed by stability.
✔With HP1+(plus) high-speed circuit to enhance drilling speed.
✔Compact with Friendly Operations
✔High performance Ocean Technology Controller
✔High Efficient linear guide ways
✔Simple and Convenient.
✔All axes use linear ways.
✔Auto Tool Change is optional. (12 tools)
✔Ideal for irregular-shape Drilling for Automotive Parts.
✔Gantry type constrution assures outstanding rigidity and stability.
✔All axes use linear ways.
✔Available to equip with 5th or 6th axis machining irregular-shape workpiece.
✔Employs industrial grade P.C. with DOS or windows(opt.) operation system for powerful control functions and ease operation.
✔Auto electrode change, Auto guide change is optional.
✔COMPACT HARDWARE AND HIGH QUALITY HUMAN-MACHINE INTERFACT
▸Industrial Class Computer(Pentium 266 CPU,32M RAM)
▸12.1"TFT LCD Display Panel
▸Display Power and External Keyboard Inte-rface
▸I/O Operator's Panel
▸4 Axes Closed-loop Motion control Card
▸I/O Control Card
✔AUTOMATIC TOOL CHANGE, AUTO GUIDE CHANGE AND INTELLIGENT TOOL COMPENSATION
▸Auto Tool Change control.
▸Auto guide change.
▸Auto compensation of replacement new electrodes while machining electrode is run out.
▸Once the machining depth is reached, the electrode automatically returns to a fixed height above the workpiece.
▸Variable deepness control of machining.
▸Simulation and working path display.
▸Many condition files - each file input has -100 discharge variables.
▸100 sets of drilling deepness
✔USER FRIENDLY AND COMPATIBLE
▸Dialogue Programming
▸G/M Code Programming
▸Background Editing
▸Special Modular Machining (Circle, Rectan-gle Patterns)
▸Auto Edging. Centre of Two Points. Center of Circle Contains Electrode.
▸Radius Compensation.
✔FLEXIBLE AND MAINTAINBLE
▸Self-Diagnostic System Display
▸Hardware Status Display
▸Alarm History Management
▸RS232 Trans Function
▸Chinese/English/German/Japanese Conversion
✔AUTOMATIC TOOL CHANGE AUTO GUIDE CHANGE COMPONENTS
Power chucks are commonly used in automated lathes and milling machines to securely hold and clamp workpieces during machining operations. They are operated using a hydraulic cylinder or pneumatic cylinder connected to a rotating mechanism.
Power chucks are available in various configurations, including 2-jaw, 3-jaw, and 4-jaw chucks, depending on the shape of the workpiece being held. The H-2 second-generation design mentioned offers certain advantages over industry-standard chucks. It has a larger through-hole diameter, allowing for the clamping of circular through-hole workpieces with greater efficiency. Additionally, the clamping force of the H-2 chuck is increased by approximately 10% compared to standard chucks, enhancing the overall grip and stability.
The product structure of your power chucks is optimized using finite element method (FEM) design, resulting in increased rigidity. This improved rigidity contributes to higher precision, stability, and durability during machining operations. By using your power chucks, customers can expect enhanced efficiency and productivity in their machining processes while remaining cost-effective.
Overall, power chucks offer high rigidity, precise clamping, and stable performance, enabling customers to achieve improved operational outcomes in terms of productivity and cost-efficiency.
The indexing operation is performed during the spindle running, which can quickly switch between multiple working axes. Indexing angle: 90°*4 or 45°*8 with unique indexing system and hydraulic system, chuck with pressure detection mechanism, high reliability. Internal parts are hardened and ground for high durability. AUTOGRIP is a professional indexing chuck manufacturer.
-High rigid structure.
-Humanized operation control technology.
-Variable frequency adjustable step-less variable speed drive, precise feed, reduce wear and improve the life of the saw.
-One-piece roller frame with a special vise to improve the smoothness of sawing.
-The double-column gantry arch is matched with the roller-type line rail slider, which ensures the fineness of the sawing material surface.
-The rotary encoder on the side of the driving wheel feeds back real-time control and compensation, making the transmission of cutting force more stable and reliable.
-Application of QR CODE for sawing processing to improve production efficiency.
JL-3080CNC slide block grinding machine is suitable for standard-size block.
JL-1000HR with hydrostatic rotary table, through accurately control hydraulic pressure, there is no friction be generated between table and bearing, which provides high accuracy and damping effect. That is why JL-1000HR can qualify high precision grinding demand.
JL-52CNC-B's table travels on double V guideways, coated with low friction Turcite-B, makes the table moves smoothly on guideways. With ball screw and servomotor, which allows workpieces to have superior accuracy after processing.
JL-20200CNC rail grinding machines are suitable for standard-sized and miniature linear guides. With two vertical spindles and one horizon spindle,this machines can fulfill three-surface profile grinding of linear guides at the same time.
JOENLIH Surface & CNC Profile Grinding Machine - Column series fulfilled with all kinds of working table size from 500 x 1000 (mm) to 700 x 4000 (mm). X and Z Axis slideways are designed with double "V" ways and coated with scraped Turite-B. All these features made our machine works stability and produces high precision outcome. Last but not less, client can choose their familiar controller to go with the machine.
Three axes servo | Three axes linear guildeways | Accurate and fast positioning | Quiet and energy-saving | ESG sustainable development | Versatility: PSGC-50100E can be combined with the fourth axis/ measuring system/tool holder. | Applicable: surface grinding, concave, convex, stepped, grooved.|
1.Flow control regulator is used in longitudinal way for easy operation.
2.With auto down feed , auto dresser dressing and to compensation.
3.Vertical axis are driven by high efficiency serve motor.
4.Equipped with PLC controller and MPG.
5.The surfaces of longitudinal table ways are all hand scraped to getting perfect contact pattern and to ensure very high accuracy.
1.The surfaces of longitudinal table ways are all hand scraped to getting perfect contact pattern and to ensure very high accuracy.
2.Longitudinal table ways are designed to have slide surfaces longer than that of the working surface and equal to the table length to keep the table free from torsion and deflection.
1. Cross Slideway: The Linear Guideway has the high rigidity and very high load capacities that improve working precision.
2. Also has the characteristics of low noise , high load capacity.
3. The hydraulic type drive system of the working table.
4. Table is driven by two hydraulic cylinders.Use high rigidity high precision spindle is of a cartridge type design and anti-friction bearing.
1.Setting of “Spark-out” grinding is up to 10 passes.
2. Selectable wheelhead retract clearance at job completion for convenient workpiece loading.
3.After program end, select:(1)All powers are turned off automatically.OR
(2)Turn off grinding wheel automatically .OR(3)Turn off hydrualic automatically.
4. 7" touch panel and use dark colors to increase the user's visual comfort.
5.Use of graphical and text format is more convenient for operation.
Max. swing: 590mm
Swing over cross slide: 380mm
Max. turning diameter: 450mm (V10)
Max. turning diameter: 340mm (VDI)
Max. turning diameter: 420mm (BMT)
Distance between centers: 580mm (CL-220/CL-250)
Distance between centers: 1180mm (CL-280)
Spindle speed: 3200rpm (CL-220)
Spindle speed: 2200rpm (CL-250 / CL-280)
Spindle motor: 25HP
Chuck & Bar capacity: 8", 52mm (CL-220)
Chuck & Bar capacity: 10", 80mm (CL-250)
Chuck & Bar capacity: 10", 12", 80mm (CL-280)
Turret: Vertical 10-station servo turret
Turret: Live tool vertical 12-station turret (VDI 30/BMT 55)
Swing over bed: 660mm / 900mm / 1150mm / 1500mm
Swing over cross slide: 370mm / 520mm / 700mm / 900mm
Width of bed: 460mm / 560mm / 725mm / 1000mm
Distance between centers: 1055~4285mm / 1015~6330mm / 1020~7020mm / 2075~6075mm
Spindle bore & speed (CL-38): 120mm (6-1600rpm), 186mm (3-1000rpm)
Spindle bore & speed (CL-58): 120mm (6-1600rpm), 186mm (3-1000rpm), 258mm (6~600rpm), 375mm (4~400rpm)
Spindle bore & speed (CL-68/CL-78): 181mm (6-650rpm), 255mm (6~600rpm), 375mm (4~400rpm), 530mm (2~300rpm)
Spindle motor(CL-38): 30HP
Spindle motor(CL-58): 30HP, 40HP
Spindle motor(CL-68/CL-78): 60HP
Turret: V8, H4, H6
- Built-in FANUC TURN Mate i conversation software, no writing of NC programs required. The operator only needs to input machining parameters according to the graphic guidance before performing machining.
- The manual four-way tool holder rotation emplys a curvic coupling for upgrading the positioning accuracy of the tool holder.
Max. swing: 530mm
Swing over carriage: 285mm
Width of bed: 346mm
Distance between centers: 1067mm, 1667mm
Spindle bore: 78mm
Spindle speed: 3~1650rpm
Spindle motor: 10HP
．Turning & Milling in one set-up．Y-axis travel 260 mm (10.2")．Max. turning dimension Ø500 x 1075 mm．Turning spindle 4200 rpm / 15 KW with 8” chuck for Vmt-X200, or 3500 rpm / 22 kW with 10” chuck for Vmt-X260．Milling spindle 12000 rpm / 22 kW．with HSK-T63 / A63 tooling．ATC-40 tools
★ Multiple output type for many CNC controllers
★Multiple output types compatible with different CNC
control systems
★Optional enable micor switches for application
★Meet customers’various demands
★Optional Emergency Stop switch
★Magnetic back cover
★Dust & Water proof (IP65)
★Optimal solution
★Provide reverse polarity protection
★Easy to handle
-Support Yaskawa serial bus communication
-Lower the distributon power cost
-Space saver
-Higher cost performance
★ Rotary switch steps 1-12axis
★High performance offers 2 function
openings and 1 emergency stop opening
★Magnetic back cover
★Dust & Water proof (IP65)
★Optimal solution
★Multiple output types compatible with different CNC control systems
1. The shaft is made of alloy steel and through vacuum heat treatment HRC60°±1°. It processes great rigidity and high durability.
2. The center uses the combination of roller bearings, thrust ball bearing, the tailstock pressure of lathe adjusts to five to eight kilograms (for reference).
※ NCK-B type: Long nose live centers are suitable for small workpieces.
1. The universal tool & cutter grinder Model EH-832 is versatile in operation without requiring special skills. All milling cutters, endmills, shell endmills,staggered tooth cutters, rough endmills, countersinks (2 flutes, 4 flutes) and the angle of endmill helix can sharpen 2, 3, 4, 5, 6 flutes.
2. The Model EH-832 is designed to sharpen HSS and carbide toolings in small and medium quantities.
3. In one chucking operation, the machine can perform the grinding of the rake angle of the flute, clearance angle on the periphery and the end of the tool.
4. A few seconds set up time for helix angle.
5. Due to the backlash free operation, spiral toothed, solid carbide or carbide tipped milling cutters can be ground with high accuracy thus far only achieved by CNC grinders.
6. The heavy duty compound slides and one piece cast-iron base provide extra rigidity and minimize vibration.
1. The main-shaft is of integrated type, which is much more superior than the traditional design.
2. Extremely rigid construction tolerances can be reduced to a minimum, since the traditional mechanism requiring and arbor to connect the drill chucks which will generate the accumulative tolerances.
3. Prevent the drill chucks from falling out.
4. Extremely safe in operation
1. Special design & manufacture against for super heavy torque (Clamping capacity) use.
2. Owing to inspecting strictly & with excellent RUN-OUT accuracy and quality guaranteed the gripping power is double than the general brands.
3. Avoid the drill dropped when used in instantaneous change of direction and equipped with spanner for tightening perfect safety.
4. Especially suitable for CNC machining center & milling machine use.
♦ Well-applied in CNC Milling, Drilling, and Grinding processes
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 30,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
♦ Well-applied in CNC Milling, Drilling, and Grinding processes
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 24,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
♦ Well-applied in CNC Milling, Drilling, and Grinding processes
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 24,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
♦ The world-smallest ultrasonic toolholder
♦ Well-applied in CNC Micro-drilling process
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 48,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
♦ Well-applied in CNC Milling, Drilling, and Grinding processes
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 38,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
♦ Well-applied in CNC Milling, Drilling, and Grinding processes
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 30,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
♦ Well-applied in CNC Milling, Drilling, and Grinding processes
♦ Cost-Effective Solution for Advanced-Material Machining
1. High rotation speed up to 24,000rpm for high precision advanced-material machining.
2. Plug-and-play installation with convenience and flexibility.
3. High-efficiency and high-quality performance with the use of HIT ultrasonic technology.
4. Reduction in cutting force brings longer tool life.
5. Intelligent frequency tracking system for all kinds of tools used in advanced-material machining.
*It can process various chips created by complex machining.
*The patented design enables the steel belt to discharge both
coarse and fine chips, eliminating troublesome selection.
*Equipped with a filter system for processing cutting fluid with
0.5mm filtrating accuracy. The roller filter screen features a
self-cleaning function to ensure the dependability of filtration.
*No chips will accumulate between the top and bottom steel
belts, increasing the service life of steel belts.
*Compact design with less space occupied. Easy to clean and
maintain.
*Equipped with an industry-leading overload protection device
that extends the parts service life of the chip conveyor.
Winbro’s High-Speed Electrical Discharge Machining provides substantially faster drilling times than the conventional oil dielectric process.
EDM SYSTEM
A compact, high-speed single point EDM system that delivers high productivity and meets the strictest standards for drilling turbine components and semiconductor process equipment.
HIGH SPEED EDM WITH DI
Winbro machines use deionized water as the medium for the Electrical Discharge Machining process. This allows for a high speed drilling without the need to change oil based solutions.
DESIGNED FOR PRECISION
Our machines are designed from the ground up to maximize precision through out the process. We offer multiple solutions to help monitor the EDM process to ensure high quality throughput.
UNMATCHED TECHNOLOGY
Our EDM technology delivers functionality that has yet to be matched. Our advanced features include electrode probing and Electrical Discharge Machining milling where we use a cutter path to create 3D geometries similar to milling.
EXPLORING THE CORE ELEMENTS OF ELECTRICAL DISCHARGE MACHINING
Explore the sophisticated components integral to Electrical Discharge Machining (EDM), illuminating the fundamental elements pivotal for its precision and effectiveness. From the spark generator to the intricacies of the dielectric fluid system, each facet orchestrates the controlled electrical discharges, crafting intricate shapes with exceptional accuracy
• Power Supply: Provides the necessary electrical energy to generate the electrical discharge between the electrode (tool) and the workpiece. The power supply delivers controlled pulses of electrical energy to create sparks.
• Workpiece:The material being machined. It could be any conductive material, such as steel, titanium, copper, nickel alloy, etc.
• Electrode: Also known as the tool, the electrode is usually made of a conductive material (like copper, graphite, or tungsten) and is shaped according to the desired form to be machined into the workpiece. Typically the electrodes are tubes that allow dielectric fluid through and increase the processing speed.
• Dielectric Fluid: EDM typically operates in a dielectric fluid, which acts as a medium to facilitate the electrical discharge and helps in cooling the workpiece and flushing away the debris. Typically Winbro used deionized water with fine filtration to keep the fluid as clean as possible.
• Control System: The control unit regulates various parameters of the machining process, such as pulse duration, frequency, current, voltage, and servo movements in the case of EDM.
• Filtration System: In EDM, a filtration system removes debris and particles from the dielectric fluid, ensuring it remains clean and suitable for use in the machining process.
• Automatic Tool Changer (ATC): A tool changer in EDM allows for the guide assembly (also known as quill or guides) to be changed automatically in the machine allowing multiple tool types and guides to be used without operator intervention.
• Automatic Electrode Changer (AEC): Electrode changers also eliminate the need for operator intervention by disposing of electrodes and loading a new electrode to continue processing. Winbro’s machines can hold up to 700 electrodes for high volume production.
• Rotary magnetic chuck dia：600mm
• Meehanite Class FC30 casting with slide way provides high
stiffness and wear resistance maintaining the accuracy of the
machine.
• Spindle lateral design creates stability during heavy cutting.
• Base and column main castings use Meehanite Class FC30 and aged naturally through time allowing longtime structural
stability.
• Vertical feeding uses 2 high stiffness and rigidity linear roller
guides, RG45(Block x6), RG65(Block x6) allowing smoothly
vertical feeding whilst maintaining high stiffness.
• Small workpiece suction is accomplished by fine electrical
magnetic chuck.
• Rotary magnetic chuck dia：500mm
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• Vertical Y axis uses Class 1 ball screw Ø50 provides high stability during feeding.
• Vertical and longitudinal feeding uses high stiffness and rigidity linear roller guides made in Japan (slide block x6) provides smooth feeding but still maintain high stiffness.
• Vertical spindle Y axis uses peumatic counterweigh to reduce ball screw and servo motor loading to make movement more smoothly and extend the use of life.
• Horizontal Spindle uses six high precision ball bearing for heavy grinding.
• Rotary magnetic chuck dia：800mm
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• Spindle lateral design creates stability during heavy cutting.
• V3 grade spindle motor with good water proof and moisture resistant design.
• Vertical feeding uses 2 high stiffness and rigidity linear roller guides, RG45(Blocks x6),RG65(Block x6) allowing smoothly vertical feeding whilst maintaining high stiffness.
• Small workpiece suction is accomplished by fine electrical magnetic chuck.
• Rotary magnetic chuck dia：350mm
• Spindle motor adopts V3 Grade provides good water resistance and resist high humidity.
• X、Z axis feeding uses high stiffness and rigidity linear roller guides allowing smoothly X.Z feeding whilst maintaining high stiffness.
• Machine equips fine pole electrical magnetic chuck provides bigger holding power and able to attract small workpiece firmly.
• Table size(LxW)：1200x2000mm.
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• The large spindle is support by CP6 precision angular contact ball bearing. 20HP(V3) motor ensures powerful accurate cutting.
• All slide ways are coated with TURCITE-B and then hand scraped for precision operation and longevity.
• The table speed is controlled infinitely by proportional valve, which is adjusted from the knob on the control panel.
• The automatic lubrication system is furnished as standard to provide ample lubrication on all slide ways and ball screws whenever the hydraulic is under the power, thus assuring smooth table movement.
• Y-axis ball screw(C3) and high precision reducer, by AC servo motors driver.
• Table size(LxW)：750x2000mm.
• Machine structure is manufactured from high quality Meehanite class FC cast iron
• Spindle motor select high stability Siemens motor
• X and Z axis guide way use double V design
• The large spindle use CP6 precision angular contact ball bearing (Front 4 and Rear 2) ensure heavy grinding ability.
• Y and Z axis use precision ball screw
• Y axis use AC servo motor and go with MPG reach high feeding accuracy
• Cross stroke adjusting function get rid of inconvenience of traditional sensor and increase grinding efficiency. All guide way and ball screw use automatic lubrication system for forced cycle lubrication (with alarm for oil detective)
• Table size(LxW)：1500x600mm
• “MEEHANITE” casting.
• Machine base fully supported design creating high rigidity structure.
• 3 axis uses high precision ball screw AC servo motor drive.
• X axis use double V guide way design and driven by hydraulic.
• Y 、Z axis uses high stiffness and rigidity linear roller guideways.
• High precision spindle.
• Closure type water-proof guard.
• Table size(WxL)：500x1000mm
• Precision grinding machine.
• Automatic Trim Compensation.
• On line spindle vibration monitor.
• Machine base fully supported design creating high rigidity structure.
• Table size(LxW)：400x4000mm
• Vertical feeding use high stiffness box ways、precisely scraped，and Ø50mm ball screw.
• X axis use high stiffness and rigidity linear roller guideway(RG65) and block x6.
• X axis use high precision rack and pinion system for high rapid and smooth movement.
Comply with TUV CE comformity, both safety and desired design with easy operation.
Power slider door design to save installation space and light operation.
●High Precision
Smart Corner Control, Stable Discharge processing, Super Finish Circuit (SFC) provide more accuracy.
●Efficiency
DPM module, Precision mark control, Electrolysis Free(EF) generator system.
●Cost effective
Intelligent access control, Reduce Wire Consumption, Economic concerned price.
●Intelligent Networking
Remote monitor management, Controller connector, Portable device monitor.
●Automation
High speed Auto Wire Threading, Robo-arm transfer of Workpiece, Probe Auto Measurement and Correction
[NP400L Energy-Saving Strategies]
A. GS High-Speed Energy-Saving Discharge Circuit (Patent No. I839195):
The new GS high-speed energy-saving discharge circuit features an innovative active discharge energy recovery module. During the machining process, excess discharge energy is recovered synchronously (redirecting surplus capacitor energy back to the power supply instead of dissipating it through resistors). This significantly reduces power consumption in high-speed machining, saving up to 33% of energy compared to the previous-generation system. Additionally, the discharge energy waveform is optimized (from triangular to T-shaped), increasing thermal accumulation area and improving high-speed machining efficiency by 25%, achieving a cutting speed of up to 320 mm²/min, on par with leading Japanese competitors.
B. Enhanced Water Cooling System:
Cooling Unit: Upgraded from a fixed-frequency cooling unit to a DC inverter cooling unit, reducing hourly energy consumption by 75%.
Water System:
Previous Approach: The filtration pump operated continuously, filtering water even when the clean water tank was full, causing energy and filter waste as excess water overflowed back to the wastewater tank.
Improved Method: A water level monitoring device is added to the clean water tank. The filtration pump activates only when the clean water tank's water level is low, reducing hourly energy consumption by 44%.
C. Intelligent Energy-Saving Modes:
New standby and warm-up modes optimize the operation of pumps, cooling units, fans, and LED lights. In standby mode, power consumption is reduced by 95%.
These three energy-saving technologies enable our wire-cutting machine to lead the industry in speed while achieving outstanding energy efficiency (44% energy savings during machining). This helps users significantly reduce production costs. Simulating a customer's annual production scenario, the machine saves 10,961 kWh annually, reducing carbon emissions by 5,425 kg CO2e.
Multiple-Axis Mill-Turn Machining Center
MT-900 has a 5-axis milling head, two turrets, a tool magazine and twin spindles. The design layout allows to maintain a large work envelope for both lathe operations--turning and milling. All 6 sides of a art can be machined.
-最大旋徑/Swing over bed Ø500 mm
-最大加工直徑/Max. machining dia. Ø300 mm
-最大加工長度/Max. machining length 922 mm
行程 Travels
X-軸/X-axis 420 mm
Y-軸/Y-axis ±150 mm
Z-軸/Z-axis 900 mm
B-軸/B-axis ±150˚
C1-軸/C1-axis 360 (S1=3,000rpm)˚
C2-軸/C2-axis 360 (S2=3,000rpm)˚
W-軸/W-axis 968 mm
A-軸/A-axis 360 (1°)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=636
．Max. Machining diameter: Φ800 mm
．Max. Machining length: 1,342 mm
．X-axis Travels: 340(310+30) mm
．Z-axis Travels: 1,150 mm
．Spindle Nose: A2-11 (STD.) ; A2-8/ A2-15 (OPT.)
．Chuck Diameter: 15" (STD.) ; 12" (OPT.)
．CS- axis function
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=662
The newly-enhanced overall structural design presents cutting performance and processing stability. Through FEA analysis, design and manufacture, whether it is mold, automobile, motorcycle, medical, aerospace, we can provide you with reliable and high-efficiency linear CNC machines based on the solid industry experiences.
The three-axis is designed with roller linear guideways to meet the needs of superb high-speed and high-efficiency machining, easy sales and high utilization rate.
A. Features
● The linear CNC machine series employs high-precision roller-type linear guideways.
● The motor mount in the end of 3 axes are precisionly-scraped before mounting and carefully pre-tensioned after assembly, enabling the transmission system to achieve long-term stability.
● The X-axis is equipped with 6 blocks.
● The saddle and table are of a box-type structure with an increased height on structural parts, featuring light weight and high rigidity.
● A perfect combination for speed and structural stability.
● Oversized base and column, reinforced column bottom and solid Z-axis structure assure vibration-free cutting.
● The rigid ballscrew with double nuts is driven by powerful servo motor.
● Extra wide span between linear guideways effectively upgrades dynamic accuracy.
B. Perfect Design for Structural Stability
● The saddle and the table are designed in a box structure. The height of the structural parts is increased, and it has the perfect design of light weight, high rigidity, speed, and structural stability. The spindle length/width ratio is of 1:1 design.
C. Double Nut Ball Screw
● High-rigidity double-nut ballscrew driven by high power servo motor.
D. Extra Large Base and Column
● Strengthen the quality of the bottom of the machine and the thick and stable structure of the Z-axis to ensure least vibration during high-speed movement and cutting. The column width is up to 1200 mm.
E. Three-Axis Transmission System
● Assembled after precision scraping. After rigorous assembly and pre-tensioning, the long-term stability of the transmission system is ensured.
Innovative design, doubled efficiency and independently tool length compensation for dual spindles.
The design of the overall structure is through FEA analysis, and the cast iron adopted is of high-quality FC300 grade, featuring with high rigidity and least deformation.
The combination of dual spindle and dual ATC makes the efficiency doubled and makes the space requirement less, achieving the energy-saving and less carbon-consuming purpose.
The machining performance and superb loading capacity lies in the 3-axis linear guideway, of #45 heavy-duty roller type.
The intuitive human-friendly interface can real-time be monitoring the status of the spindle and ATC. Furthermore, the real-time cutting monitoring, the display of break-down location, the operation description, and more are optionally available.
MTS-500 vertical machining center is specially designed with twin spindle and twin magazine (enclosed cover disk type). It not only creates double machining efficiency and double throughput, but also helps customer to save significant investment costs of machine and labor requirement. In today's competitive business environment, MTS-500 is your best choice for creating competitiveness.
A. Twin spindle headstocks:
● Twin spindles are directly driven by servo motors without counterweight.
● Twin spindle can be operated simultaneously.
● Twin spindles can perform tool offset.
● High-rigid machine structure.
● The structural parts of the machine are made by high-quality cast iron, featuring high rigidity with least deformation.
B. Patented design of the spindle headstock:
● The cross-patented design of the spindle headstock realizes the ultra-large column rail space and increases the geometrical precision of the structure.
C. Three-Axis Roller Linear Guideway:
● The super large rail space can effectively disperse the cutting force, no saddle hanging phenomenon, and good dynamic accuracy.
D. Double Magazine Design:
● The double-spindle/double-tool-magazine design reduces investment and labor costs. The spindle (D.D.S) speed has an option of 12000/15000 rpm. The tool arm type fast drive mechanism (T-T) completes in 1.5 sec.
E. Stable and Low Center of Gravity:
● Base Support for the Whole Machine V-Shaped Rib Structure Design
● The Best Dynamic and Static Precision Performance of the Whole Dual Spindle CNC Lathe
F. Real-Time Monitoring Function:
● Equipped with a second screen, the dual-spindle tool change process monitoring can be seen at a glance.
● Optional functions: fault location display, reading operation manual, optional (CCD) monitoring function, high expandability suitable for flexible processing systems.
Main feature /
■ Accuracy
Table surface guaranty (Testing grinding piece*6, thickness difference) : 5μ
Downfeed(minimum unit) : 1μ
■ Spindle & motor
Vertical driven by AC servo motor.
15HP V3 grade low vibration spindle motor.
Direct drive spindle, ABEC Class 7 (P4) bearings, 0.003m/m TIR.
4 angular contact ball bearings at front, 2 angular contact ball bearings at rear side of spindle.
■ Cross and Longitudinal
Cross feed driven by simplified AC servo motor, it's more precise when intermittent feed.(TS)
Cross feed driven by AC servo motor. (P)
Double hydraulic cylinders drive with variable speed regulator for longitudinal.
Longitudinal by advanced table hydraulic design, feed range from 0.5m/min to 25m/min, it provides easy operation and vibration-free reversing motion and controlled by the proximity sensor built-in design for safety.
■ Base & slide ways
Linear guide ways for vertical and cross axes with extra large block.
Longitudinal double V, and TURCITE B coated with hand scraped
One-piece T shape casting base and slide way.
All main castings are made of "Meehanite GC275" and have been annealed stress for long lasting and accuracy.
The newly-enhanced overall structural design presents cutting performance and processing stability. Through FEA analysis, design and manufacture, whether it is mold, automobile, motorcycle, medical, aerospace, we can provide you with reliable and high-efficiency linear CNC machines based on the solid industry experiences.
The three-axis is designed with roller linear guideways to meet the needs of superb high-speed and high-efficiency machining, easy sales and high utilization rate.
A. Features
● The linear CNC machine series employs high-precision roller-type linear guideways.
● The motor mount in the end of 3 axes are precisionly-scraped before mounting and carefully pre-tensioned after assembly, enabling the transmission system to achieve long-term stability.
● The X-axis is equipped with 6 blocks.
● The saddle and table are of a box-type structure with an increased height on structural parts, featuring light weight and high rigidity.
● A perfect combination for speed and structural stability.
● Oversized base and column, reinforced column bottom and solid Z-axis structure assure vibration-free cutting.
● The rigid ballscrew with double nuts is driven by powerful servo motor.
● Extra wide span between linear guideways effectively upgrades dynamic accuracy.
B. Perfect Design for Structural Stability
● The saddle and the table are designed in a box structure. The height of the structural parts is increased, and it has the perfect design of light weight, high rigidity, speed, and structural stability. The spindle length/width ratio is of 1:1 design.
C. Double Nut Ball Screw
● High-rigidity double-nut ballscrew driven by high power servo motor.
D. Extra Large Base and Column
● Strengthen the quality of the bottom of the machine and the thick and stable structure of the Z-axis to ensure least vibration during high-speed movement and cutting. The column width is up to 1200 mm.
E. Three-Axis Transmission System
● Assembled after precision scraping. After rigorous assembly and pre-tensioning, the long-term stability of the transmission system is ensured.
(1) NTC is the new modulized lathe series design we have, can be selected with different spec. for different customers' machining demand.
(2) NTC is very suitable for complex parts machining for the electronics, 2 and 4 wheels automotive, and mechanical parts industry need.
(3) 6" or 8" spindle chuck size can be chosen. With big spindle bore design, 8" chuck can have dia. 65 mm bar, 6" chuck can have dia. 51 mm bar.
(4) Turret can select standard turret, live turret, or turret with Y axis which is 90 angle design to get more turning capability. And based on different coolant pump the different pressure can be operated.
(5) About tailstock, manual or hydraulic, or programmable type can be selected, and also sub spindle is an option.
(6) High rigid one piece slant bed design with X/Z axis box way design can highly increse the machine's rigidity.
(7) With bar feeder, sub spindle workpiece push system, parts catcher system...etc. an easy cell of automation can be applied.
Suitable Materials: Steel, Stainless Steel, Cast Iron
Special Blade Chip-Breaking Design:
• Reduces machining resistance and increases chip-breaking efficiency.
• Adaptable to larger cutting depths with an enlarged chip groove design to enhance chip evacuation efficiency.
• Specially designed chip-breaking groove effectively cuts and removes iron chips, improving cutting efficiency.
• Unequal spiral angle design of 35°/38° is advantageous for high-speed machining and crack resistance.
• Unequal division design is beneficial for high feed machining, improving anti-vibration and surface finish better than rough end mills, reducing machine load.
Excellent Internal Diameter Machining
Tool Materials:
Solid Tungsten Carbide
High-Speed Steel
Tool Steel SKD61
Crafting Precision in Every Cut, Rough Milling Tools Leading Efficient Machining, Mastering Material Control for Impeccable Workpieces!
SPGX Series
Indexable Rapid Drill
Dual-helical coolant hole
Better cooling and lubrication
Wider range of drilling depths
Good insert mounting angle
Small vibration during cutting
Better drilling accuracy and surface quality
More space for chips
Good flushing angle, make the chip removal smoother
High torsional resistance and new surface treatment
strong drill body
Higher feeds can be tolerated for greater efficiency
General Drilling、Half Cylindrical、Ramping Drilling、Broach、Intersect Drilling
Applicable material: Alloy Steel、Stainless Steel、Cast Iron
Feature of Rotary Series Ball Screw / Spline
TBI motion rotary ball screw / spline is designed to enable the application to move linearly, rotationally and spirally in one assembly, with symmetrical orientation design between the outer and inner ball screw nut. Both rotary and spiral movement can be achieved simultaneously.
1.No backlash, high position accuracy.
2.High speed, smooth operating.
3.Low noise.
4.Easy assembling, space-saving.
Application
SCARA, Industrial robot, Laser milling, Pick & Go application etc.
From CNC center and etc.
BT-30 / BT-40 Grinding Wheel Toolholder Series
♦ Applied in CNC grinding process, especially for the making of ring-shaped components (i.e. quartz/focus ring, SiC wafer carrier/susceptor) used in semiconductor manufacturing equipment
♦ Higher Machining Efficiency and Material Removal Rate (MRR)
♦ Balance Quality Grade G2.5
♦ High Precision Runout <5 μm
♦ Double-sided Restraint Taper
♦ Thread Locking Tool Interface
The Ultimate in Heavy and Precision Cutting Capability
Maximizing Machining Efficiency Through Quality Features
-The slant bad is a massive structure for minimized vibration and higher structural length
-Box ways on X, Z-axis exhibit outstanding stability for heavy cutting
-Draw tube dia= 65mm (2.56 inch)
-45° base
-Box way Tailstock
【PRODUCTS➢BMC SERIES】
Horizontal Boring & Milling Machine
BMC-110R1/R2/R3
⟡All primary structural compoents are composed of high quality cast iron.
⟡4+1 axis and 4 axis simultaneous
⟡B axis design integrates two worm gears to minimize backlash; incorporates high precision encoder (rotary scale) for 0.001 degee precision table rotation.
⟡FANUC(standard), Heidenhain, Siemens(option)
【PRODUCTS➢ WHL SERIES】
Rofessional model for mirror like wheels
⟡SP series adopt C1 class ball screw which makes its scraping precision within Ra0.2.
【PRODUCTS➢HL SERIES】
HORIZONTAL LATHE
HL-25N
⟡The smallest footprint in its class.
【PRODUCTS➢VL SERIES】
⟡Double column VL-12 VL-25 VL-25M
⟡Double column VL-25
STEP 1
Place the alloy wheel blank on the feed-in conveyor, the robot will clamp it into the production line. The whole process is mainly operated by robot arms in order to fulfill automated manufacturing.
STEP 2
First process for wheel internal process Includes rough/fine machining. Main Measuring items: CHD, Surface flatness.
STEP 3
Drilling Process : Main measuring items are PCD holes and Air Valves.
STEP 4
Final process for wheel OD (rough/fine machining). Main Measuring items: wheel O.D. and Cap Dia.
STEP 5
Before the material is discharged, the robot will send the wheels to laser maker to print ID codes, enabling material traceability during the production process and after discharge.
【PRODUCTS➢ WHL SERIES】
CNC Vertical Wheel Turning Lathe WVL-T24/F24
⟡Dual Turrets Design
【PRODUCTS➢ WHL SERIES】
Comprehensive drilling lathe
⟡All-Size Processing Capacity (13''~26'').
⟡Simultaneous processing weight loss holes and PCD rear boring.
◆Features：high speed, high precision, enhancing the productivity and quality.
◆It can machine workpieces all day continuously to save manpower.
◆Dual-spindle adopts servo control, with superiority in high speed and high precision for single blank workpiece loading.
◆It can work with different types of feeder station based on customer’s feeding requirement on blank materials.
◆Gantry Loader uses remote control interface, owing professional hand –held touchscreen with clear interface, fool-proof design, and guide with teaching.
◆Gantry Loader is on top of machine. The design can extend lifetime of auto loading /unloading system and decrease the consumption cost.
◆Various possibilities for production line lineage according to process plan.
◆We, GREENWAY can also provide the relative assistance if customer has remote monitoring requirement.
◆ Suitable for turning (drilling /tapping) screw-type shaft tails ends.
◆ Suitable workpiece feeding length: about 100~190mm
◆ The maximum outer diameter of turning is φ18mm.
◆ The way of loading / unloading material: from the back-side of spindle.
◆ The slide way of parts catcher is equipped with a safety detection system to prevent material jamming issues.
The XL-A type drill gun machines are ideal choices designed specifically for the production of small-diameter and deep hole drilling parts, shafts, and core rods. These CNC deep hole drilling machines feature a uniquely designed spindle with a maximum speed of 10,000rpm to 15,000rpm, providing extremely low noise and vibration, creating a quieter and more stable working environment. To provide a better performance, we have specially designed vibration dampeners that allow for the use of shorter drill bits, effectively preventing drilling from causing bending. With the advanced technology of our CNC deep hole drilling machine, you can easily adjust various parameters to achieve higher precision and quality in your drilling process.
XL-A type drill gun machines are suitable for the production of small diameter & deep hole drilling components, shafts & mandrels.
The specially designed and direct spindle produces low noise and vibration.
Specially designed vibratory dampers (PAT. M444890-Taiwan & ZL200920168114.2-China ) support the gun drills which allow it to use a shorter length of gun drills and prevent curving of drilling holes.
Suspending type of operation panel and MPG(Hand wheel) for easier setting and operation
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
CE packages are available for special requirements.
The XE model gundrilling machines have the capability of multi-axis machining, allowing for the simultaneous design of 1 to 4 axes, providing greater flexibility and efficiency in machining. It is an ideal choice designed specifically for the production of small and medium-sized parts, shafts, and core rods. Servo motors and ball screws are used as the feeding mechanism, ensuring smooth and convenient feed speed adjustments, guaranteeing precision and efficiency in the drilling process.
XE type machines are suitable for the production of small & medium components shafts, mandrels
The Servo motor and Ball screw are used for the feed mechanism to insure smooth and convenient feed rate adjustment.
Hardened and ground Main slide ways to hardness HRC 60. The opposite ways and gibs are all Turcite-B plated with the hand-scraped bearing surface
Suspending type operate panel and MPG(Hand wheel) for easier setting and operation.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
The machine could be controlled by CNC or a conventional model with a PLC & man-machine interface.
CE marks are available for special requirements.
The XT deep hole gun drilling machines feature a sturdy bed-type structure design for both its worktable and machine base. Compared to knee-type machines, the worktable of Microdrilling’s XT model deep hole gun drilling machine can withstand three times the weight. This ensures precise positioning accuracy and drilling process accuracy even during full-speed operation or large-scale production. Additionally, Microdrilling offers a variety of controller brands to choose from, including Fanuc, Mitsubishi, or Syntec CNC controllers. Our deep hole gun drilling machines come standard with an automatic lubrication pump and oil injection reminder function, ensuring sufficient lubrication for all bearing surfaces and screws.
XT-600/1000 CNC /Drilling capacity and Max. depth of drilling: Ø 3~25mm × 600~1000mm
The following brands of controllers can be chosen for bed-type deep hole drilling machines: Fanuc, Mitsubishi, or Syntec CNC controls.
The worktable and machine base of the gun drilling machine is designed to come with bed-type installation. Its worktable can bear three times the weight that can be born by the worktable of the knee type of machine, ensuring its positioning accuracy during its movement or its drilling process when the machine is in full operation or mass production. It is suitable for chilling small plastic molds, glass extrusion molds, heat exchangers, water cooling holes, workpieces with off-center holes, and PCD deep hole drilling.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
To ensure accuracy in drilling, X, Y, and Z axes are equipped with precision ball screws.
The XT-1200 gun drill lathe is suitable for deep hole drilling of coolant water holes and ejector pin sleeves in medium to large plastic molds and other workpieces. Various CNC controllers such as FANUC and MITSUBISHI are available to meet your specific needs. Microdrilling's XY model gun drill lathe stands out with its second axis, which can be used for milling, tapping, and other purposes.
XT-1200 CNC /Drilling capacity and Max. depth of drilling: Ø 3~30mm × 1200mm
Table type deep hole drilling machine controlled by CNC, Max. loading 5000 kgs.
Suitable for drilling waterlines and ejector pin holes of large-type injection molds.
CNC could be selected with FANUC or MITSUBISHI etc.
Hardened and hand-scrapped box way slide design provides rigidity for heavy cutting.
P-grade linear guideway for Z and A axes.
CE marks are available for special requirements.
The XT-1500/1800 (CNC) gun drilling equipment features a column-type design with CNC control, allowing the option to choose brands like FANUC or MITSUBISHI according to specific requirements. Microdrilling's gun drilling equipment is specifically designed for drilling water lines and ejector pin holes in large injection molds. The machine's spindle is supported by angular contact bearings and achieves full lubrication throughout the running components of the main unit. The robust honeycomb-shaped column structure ensures a stable cutting environment.
Type: Bed Type Deep Hole Drilling Machine
The column-type deep hole drilling machine with CNC control is designed for drilling waterlines and ejector pin holes of large-type injection molds.
The spindle is supported by angular contact bearings well-lubricated to all running points in the head.
The rigid honeycomb walled column gives a stable cutting condition. FC-32 castings have been stress-relieved and annealed.
Hardened and ground double V-ways for worktable X-axis main slide to hardness HRC 60. The opposite ways and gibs are all Turcite-B plated with hand-scraped bearing surfaces.
A huge wide and long worktable allows heavy work pieces. An extra wide saddle gives a much heavier loading capacity.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
Spindle feed Z-axis and A-axis, feature P-grade linear motion guideway and provides stable cutting capacity.
CNC could be selected with Fanuc or Mitsubishi brands.
CE marks are available for special requirements.
The XL-3000/4000/5000/6000 (CNC) gundrill machines offer drilling capabilities with a maximum depth ranging from 3000mm to 6000mm. They are professionally designed and manufactured to fully leverage the performance of gundrilling tools, achieving excellent results in drilling extremely deep and precise holes in various materials. Our professional gun drill machine integrates powerful technologies such as tool support, cutting oil pressure, and machine power, providing accurate and efficient solutions for deep hole gun drilling applications.
Based on mature technology, Microdrilling gun drill machines exhibit a high level of flexibility, allowing for customized configurations based on the size and shape of the workpiece, desired production rate, and accuracy specifications. This configuration enables outstanding adaptability of the gundrill machine in various application scenarios, delivering excellent operability and performance.
Chain Headway offers a comprehensive range of chamfering tools, professionally designed and developed to cater to diverse processing needs and application scenarios. Our precise manufacturing process ensures that each chamfering tool achieves high surface quality and accuracy in various machining environments, ultimately enhancing processing efficiency and stability.
1. AAC Adjustable Chamfering Tool:
(a) The AAC series features a flexible, adjustable design that allows the chamfer angle to be adjusted from 0° to 90° according to specific requirements, providing versatility to meet a wide range of chamfering needs.
(b) Ideal Applications: Suitable for complex multi-angle chamfering operations, such as mold making and machining of mechanical components.
2. TSP 45° Chamfering Tool:
(a) Specially designed for 45° chamfering, the TSP series offers a cutting depth range of Ø0.5 - 9mm and an inner hole chamfering range of Ø1.5 - Ø18.5mm, making it ideal for fine chamfering in small areas and intricate corners.
(b) Frequently used for deburring hole edges, refining internal and external corners of precision parts, and finishing workpiece edges.
3. CLM Long-Blade Chamfering Tool:
(a) The CLM series features a long-blade design, capable of performing large-scale chamfering with a range of Ø13~58mm, making it suitable for deep chamfering tasks.
(b) Ideal Applications: Best suited for large workpieces, thick plate materials, and long edge chamfering in various machining scenarios.
4. MDC Chamfering Tool for Drilling Machines:
(a) Specifically designed for drilling machines, the MDC series comes with a universal shank diameter of Ø12mm, compatible with drilling machines, multi-axis drills, and radial drills, enabling quick positioning and easy tool changes.
(b) Ideal Applications: Perfect for high-volume hole edge chamfering and multi-drill machine operations, improving machining efficiency.
5. MSP/CMSP Small-Diameter Chamfering Tool:
The MSP/CMSP series is designed for small-diameter chamfering, with a minimum size of Ø5.5mm. The compact size is ideal for processing in narrow spaces and avoiding interference. This series is available in alloy steel and carbide shanks, allowing application in various materials and workpieces.
(b) Versatile Functionality: Not only suitable for chamfering, but also for engraving, V-groove cutting, and spot drilling.
(c) Ideal Applications: Perfect for machining micro parts, precision molds, and electronic components.
6. SSP Chamfering Tool Series (30°, 45°, 60°):
(a) The SSP series offers chamfering tools with three different angles — 30°, 45°, and 60° — and provides a wide range of functionalities, including chamfering, engraving, V-groove cutting, inner hole chamfering, and spot drilling, to meet diverse processing requirements.
(b) Ideal Applications: Suitable for precision processing of various internal and external edges, such as automotive parts, aerospace components, and mechanical parts.
Advantages of Chain Headway Chamfering Tool Series:
- High Precision:
Each tool is manufactured with precision processes to ensure stable quality and achieve high-precision chamfering surface effects.
- Diverse Selection:
Various functions and angle designs are available to meet a wide range of chamfering needs.
- Efficiency Boost:
The long tool life and high processing stability effectively enhance machining efficiency and reduce tool replacement frequency.
Chain Headway's chamfering tool series covers a wide range of angles and functionalities to suit different processing environments, helping customers improve machining quality and production efficiency. We are committed to providing the most suitable chamfering solutions!
Feel free to reach out for more detailed product information or to discuss the best solution for your specific machining needs!
Availble Ideal for variety workpieces
8-function software,easy-operate interface,juts it is grinding export inside.
Multi-function machine with 3 changeable machining methods(generating grinding,profile grinding and internal grinding),excellent money-making tool
Chain Headway Side Milling Cutter Series – Delivering Optimal Machining Solutions for Diverse Side Milling Needs!
Chain Headway is dedicated to developing a comprehensive range of professional side milling cutter products, designed to cater to different workpiece materials and machining requirements. Our side milling cutter series features precise structural design and stable cutting performance, suitable for a wide range of machining applications, whether for shallow cuts, deep slotting, or efficient material removal. Chain Headway’s side milling cutter series are not only available in a full range of sizes but also offer flexible customization options to meet specialized application needs, thereby enhancing overall machining efficiency and tool life.
1. SNFX Side Milling Insert Series:
(a) The SNFX series offers a comprehensive selection of insert sizes, providing the flexibility to handle various machining scenarios. These inserts can be customized with different R radius specifications to ensure optimal machining precision and stability for every application.
(b) Made from high-toughness and wear-resistant materials, the SNFX series exhibits excellent anti-vibration properties and durability, effectively reducing tool wear and extending service life. The R radius can be adjusted according to different cutting parameters, ensuring superior surface quality, making it ideal for high-standard part processing and edge finishing.
2. SDC Indexable Side Milling Cutter:
(a) The SDC series includes a wide range of cutter diameters, from Ø40mm to Ø250mm, meeting side milling demands for large, medium, and small workpieces. Additionally, it offers slot widths ranging from 4mm to 14mm, making it suitable for high-precision groove machining and material removal operations.
(b) With a precise cutter positioning structure and multi-tooth cutting capability, this series significantly improves cutting efficiency and stability. It is suitable for side milling on various materials, including steel, aluminum alloys, and high-hardness alloy steels, consistently delivering outstanding cutting performance.
Chain Headway’s side milling cutter series is engineered to offer a complete spectrum of solutions. With our commitment to delivering the highest value to customers, we leverage advanced technology and innovative design to provide reliable and versatile side milling solutions for a broad range of industries. Our cutting tools are capable of handling complex machining challenges, helping customers enhance production efficiency, lower costs, and achieve exceptional surface quality.
The collet chuck is commonly used in NC/CNC lathes, automatic bar feeder lathes, Swiss Type lathes, and Special processing machines. The push type clamping allows customers to quickly remove the cover, greatly improving efficiency and convenience.
AUTO STRONG the brand of Di Chun, manufactures manual chucks that are widely used, occupying over 50% market share domestically. Manual chucks are mainly utilized as fixtures for clamping workpieces. Manual chucks are typically composed of mechanical components such as threads, bearings, and gears. Manual chucks don’t require an external power source only need through manual operation to achieve clamping and releasing. They are primarily installed on CNC lathes, traditional lathes, grinding machines, milling machines, vertical lathes, and 4” axis rotary table.
Suitable for medium & large workpiece
(Can do 5 sides machining)
●The all new model Magnetic Clamping Block ECB Series are a new sense of clamping way for metal working on CNC Machining Center and Milling Machine in quick clamp workpieces.
●Free to set up position, numbers and distance of Magnetic Clamping Block according to the size of workpiece.
●The ECB Series including changeable Induction Soft Block. It can be revised the surface to be 100% accuracy on the machine for clamp workpieces. Can be also cutting, drilling, tapping and slotting directly to the Induction Soft Block during machining workpiece. Multi-function of Induction Soft Block, the user can make it by themselves according to workpiece required.
●Two machining circle for finish workpiece machining, increase a lot of machining efficiency and achieve accuracy required.
The JHU-3510CNC has a maximum spindle swing diameter of 350mm, a maximum grinding length of 1000mm, a maximum grinding diameter of 330mm, and a maximum load of 130kg for the two centers. The spindle table has a rotation range of
90° CCW / 30° CW, and the hydraulic tailstock design facilitates easier loading and unloading of workpieces.
This model is equipped with an HMI interface for easy operation.
The user-friendly interface design makes operation more intuitive, simplifies the learning process for operators, and further enhances production efficiency.
Based on the processing requirements of wafer materials, choose the appropriate centerless grinding or cylindrical grinding method to achieve the demand dimensions and surface finish.
JHC centerless grinding T series is suitable for workpieces with an outer diameter range of Ø6 to 230 mm. The machine is equipped with a 610mm grinding wheel allowing for substantial material removal and providing high precision and a consistent surface finish. The JHU cylindrical grinding machine can grind workpieces with a maximum diameter of 250 mm and a maximum length of 600 mm, with a load of 70 kg between two centers, offering excellent suitability for various types of wafer shapes.
Both centerless and cylindrical grinding machines can be equipped with automation, designed based on the characteristics of the workpiece. This will effectively enhance processing yield and production efficiency.
Comply with TUV CE comformity, both safety and desired design with easy operation.
Power slider door design to save installation space and light operation.
●High Precision
Smart Corner Control, Stable Discharge processing, Super Finish Circuit (SFC) provide more accuracy.
●Efficiency
DPM module, Precision mark control, Electrolysis Free(EF) generator system.
●Cost effective
Intelligent access control, Reduce Wire Consumption, Economic concerned price.
●Intelligent Networking
Remote monitor management, Controller connector, Portable device monitor.
●Automation
High speed Auto Wire Threading, Robo-arm transfer of Workpiece, Probe Auto Measurement and Correction
It is best seller in the production model, just enough size for medium mold.
●Superior Erosion Function
EXCETEK EDM provide MOSFET sparking circuit where it sustains only less electrode wear and fast erosion speed which can achieve minor erosion with smooth surface roughness.
●Simple Maintenance
EXCETEK Generator uses front and back assembly module design where the function of circuit indicates clear at each circuit which have fuse protection. This helps more easier for maintenance check and exchange PCB where it also provides user friendly with the customers and service maintenance.
●Stable Generator With Performance
Front and back have separate double heat flow system which are hot component and cold circuit where it is separated electronic component. Adequately heat sink to improve generator working stable, for nearly zero maintenance.
●Perfect Of After Sale Service Quality
EXCETEK provide after sales and service maintenance which include Operation, Training, Maintenance and Application. According to vanguard’s professional management technology, we provide service quality and customer satisfaction for after sales service support.
It is best seller in the production model, just enough size for medium mold.
●Superior Erosion Function
EXCETEK EDM provide MOSFET sparking circuit where it sustains only less electrode wear and fast erosion speed which can achieve minor erosion with smooth surface roughness.
●Simple Maintenance
EXCETEK Generator uses front and back assembly module design where the function of circuit indicates clear at each circuit which have fuse protection. This helps more easier for maintenance check and exchange PCB where it also provides user friendly with the customers and service maintenance.
●Stable Generator With Performance
Front and back have separate double heat flow system which are hot component and cold circuit where it is separated electronic component. Adequately heat sink to improve generator working stable, for nearly zero maintenance.
●Perfect Of After Sale Service Quality
EXCETEK provide after sales and service maintenance which include Operation, Training, Maintenance and Application. According to vanguard’s professional management technology, we provide service quality and customer satisfaction for after sales service support.
●The HD Series Hole Driller with EXCETEK Motion Controller has an optimised servo control to achieve high speed and precison.
●Input Interface: LAN, USB
●Easy setting and comprehensive EDM cutting technology database.
●IOT and Automation Solution For Smart Factory.
●The HD Series Hole Driller with EXCETEK Motion Controller has an optimised servo control to achieve high speed and precison.
●Input Interface: LAN, USB
●Easy setting and comprehensive EDM cutting technology database.
●IOT and Automation Solution For Smart Factory.
Comprehensive energy-saving upgrade: Green Machine Tool JHV-800● Energy-saving optimization of five major components● Upgrade ECO MODE- energy-saving mode● Make improvements based on ISO 14955 energy-saving design specifications for machine tools● Each machine can save 426 kWh/year● Cutting energy consumption is less than 1 kWh per hour
Quality: Machine productivity is enhanced by incorporating advanced features such as spindle thermal compensation, chip-breaking machining, and an automatic chip cleaning function for the tank. These innovations ensure optimal performance and efficiency in manufacturing processes.Lead Time: The implementation of modular design and systematic material forecasting significantly reduces inventory levels and shortens production preparation times, leading to faster lead times and more responsive production schedules.ESG: A commitment to sustainability is demonstrated by integrating energy-saving designs and projects into operations, aligning with environmental, social, and governance (ESG) goals to reduce carbon footprint and promote responsible manufacturing practices.
The LEADWELL V-40IT Vertical Machining Center is a high-performance multifunctional machine tool designed for precision machining and complex cutting needs. It features a high-speed spindle with a maximum speed of 12,000 rpm, ensuring stable high-speed milling and high precision and surface quality of the machined parts. The V-40IT utilizes advanced five-axis simultaneous machining technology, making it suitable for handling multi-angle and complex machining tasks, especially excelling in industries such as aerospace, mold manufacturing, and automotive. Its large worktable is designed to accommodate heavy or large workpieces, providing excellent machining stability. Additionally, the machine supports an automatic tool change system, significantly enhancing production efficiency. Equipped with intuitive CNC control systems such as Fanuc or Siemens, this machining center meets diverse operational needs and offers a premium solution that combines high efficiency, precision, and stability.
The LEADWELL T-6SMY lathe is renowned for its high precision and versatility, specifically designed for precision machining and multi-process production. This lathe features main and sub-spindles, both supporting high-speed operations with a maximum speed of 6000 rpm, suitable for rapid and precise machining. The T-6SMY's Y-axis functionality allows for the machining of eccentric and complex shapes, enhancing the machine’s range and flexibility. Additionally, it is equipped with a multi-station turret that allows for quick tool changes, significantly boosting production efficiency. The machine also supports simultaneous machining on both the main and sub-spindles, greatly reducing production time. Equipped with advanced CNC control systems, such as Fanuc or Siemens, the T-6SMY provides precise control and ease of use, making it suitable for industries that require high precision and variety, such as medical devices, automotive parts, aerospace components, and precision mold manufacturing.
Machine Speccification1. One piece 30˚ slant bed2. Large swing diameter 600 mm3. 8" Power chuck / 4200 rpm4. Z-axis travel:400mm (Vturn-S20/40)600 mm (Vturn-S20/60)5. Shortened belt driven spindle6. High rapid feed 20/24 m/min (X/Z)7. Machine width 2300mm only (for Vturn-20/40 with rear disposal chip conveyor8. C-axis available with BMT-55 turretEnergy-Saving Features:1. Lightweight casting design to reduce material usage and energy consumption.2. Streamlined control panels and electrical components for enhanced design efficiency.3. Adoption of variable-frequency hydraulic systems for optimized energy utilization.All energy-saving improvements is based on ISO 14955-1 standards. The Vturn-S20’s energy-efficient design approach utilize 103 comprehensive design guidelines. The goal is to effectively reduce energy consumption and support sustainable development.
█Turning-Milling Integration: Combines turning and milling functions, reducing equipment investment costs.█Electromechanical Integration: Integrates 3D models into servo loops during the design phase to simulate motion paths and errors, enhancing cutting precision and efficiency.█High Dynamic Performance: Achieves superior dynamic performance and lower energy consumption through structural topology optimization and cutting stability analysis, ensuring long-lasting accuracy.█Versatile Machining Capabilities: Combines a C-axis turning spindle and a B-axis milling spindle, paired with a 32-tool ATC, to expand machining range and minimize interference areas.█Energy-Saving Technology: Utilizes digital and intelligent technologies along with energy-efficient components, supported by drive and energy management tools, enabling a 31% reduction in power consumption during operation.
It has a 5 axes control function and flexible capability. The design with 2 axis rotary table which is suitable for 5 axes and 4+1 applications. The machine floor space is small which can effectively to used with B axes and C axes table. The three-axis uses roller linear guides with high dynamic and static load capacity. For the machining accuracy, the direct-drive spindle system with a special coolant system design connects with the spindle and motor adaptor cooling function, suppressing the heat source generated from the motor side.
This machine is a high-performance CNC Turning Center, ideal for machining complex parts, particularly for the automotive industry. It enhances product quality and efficiency, reduces costs and time, offering increased value and competitiveness.
D7 improves the structural form and uses a large amount of section steel to shorten the production time. And the servo motor adopts HG new specifications to achieve energy saving effect. At the same time, the standby time of domestic and foreign customers is shortened, and the latest specification motor is adopted, so that customers can achieve energy saving when using this equipment. Energy-saving improvement methods can effectively tap into the potential needs of prospective customers for smart manufacturing and reduce the difficulties of manual handling and inconvenient operation.
D11 improves the structural form and uses a large amount of section steel to shorten the production time. And the servo motor adopts HG new specifications to achieve energy saving effect. At the same time, the standby time of domestic and foreign customers is shortened, and the latest specification motor is adopted, so that customers can achieve energy saving when using this equipment. Energy-saving improvement methods can effectively tap into the potential needs of prospective customers for smart manufacturing and reduce the difficulties of manual handling and inconvenient operation.
D13 is a prototype machine to realize the automation of the steel production line; it mainly focuses on energy-saving and high-efficiency motors, such as energy-saving motors, to achieve energy-saving purposes. The production line requires 4 to 5 people, while D13 requires 2 to 3 people. The energy-saving improvement method can effectively tap the potential needs of prospective customers for smart manufacturing and reduce the difficulty of manual transportation and inconvenient operation.
The ST series is a CNC double turret lathe designed specifically for high-volume processing, emphasizing minimal footprint and reduced manpower requirements.
• Main spindle - capable of accommodating bar stock up to 65mm, optionally with an 8" three-jaw chuck.
• The slideway features a rigid boxway structure to ensure cutting rigidity.
• Equipped with THK double-nut ball screws to ensure stability and load capacity in linear motion.
• Main turret: 12 stations.
• Sub-turret: 8 stations.
• Sub spindle capable of accommodating bar stock up to 34mm, optionally with a 6" three-jaw chuck.
Twin spindle configuration allows for both front and back machining.
C-axis functionality on both main and sub-spindle.
Y-axis functionality promotes side and face milling, drilling, and tapping.
A2-5 spindle nose.
12-station live turret ensures efficient milling, drilling, and tapping.
6000rpm high speed spindle.
High precision spindle accommodates collect chucks and 3-jaw chucks.
X, Z, Y-axis feed rates: 24/24/10 M/min.
8-position servo turret provides fast positioning and shortened machining time.
Combined turret and gang-type tooling system.
Various tooling configurations to meet your specific needs.
High precision spindle accommodates collet chucks and 3-jaw chucks.
C-axis functionality on spindle allows for milling, drilling, and tapping.
High/low pressure coolant pump for fine surface finishing and deep hole drilling.
Extra large 340mm travel on X-axis for excellent machining capabilities.
Oversized box ways on X and Z-axis for maximum stability.
Syntec PC-based, Fanuc, or Mitsubishi controllers are available.
Combined with C-axis functionality, Y-axis is capable of performing end milling, drilling, and tapping operations. Especially suitable for small and complex parts production.
By working with live tools, the face milling function can also drill eccentric holes or taps, saving on secondary workpiece set-up time.
The JHPA-2003CNC Plunge Angular Cylindrical Grinding Machine was honored with the "Silver Energy Saving Label" at the "Energy Saving Label in Machine Tool Industry" evaluation organized by TMBA (Taiwan Machine Tool & Accessory Builders' Association) as part of the TMTS 2024 theme. This achievement shows our commitment to sustainable energy practices.Key energy-saving features include grease-lubricated bearings that minimize carbon emissions, energy-saving standby mode to reduce motor power, high-efficiency IE3/IE4 motors and servo systems for lower energy loss. Equipped with the "Smart Energy Management System" which is beneficial for real-time monitoring of machine energy consumption and carbon emissions
High quality and automatic complex parts production.
Up to 24 hours non-stop operation.
Up to 16 hours unmanned operation.
Auto tool length measurement and tool offset compensation.
2-axis turret for versatile operations.
Designed with heavy-duty machining in mind.
Oversized box-way design.
Optional tailstock for shaft machining.
Automated High Speed Production: Front and back machining can be completed in one setup. Max. 5 tools for each side.
Capabilities: This machine is for mass production of components and is integrated with gantry robots to reduce operator inputs. Custom automation configurations can be made for specific workpieces and output requirements.
M-1525-1/M-2025-1 high-speed Precision Auto Lathe/Cam Auto Lathe has various features, such as a modern tool rest and oil tank, a 3-tier separate type oil tank, and variable speed main spindle transmission.
Rotary Spindle Head can be paired with an extremely short spindle, enabling a wider processing range and higher efficiency.
Combine Rotary Spindle with rotary table, has good precision and compact outward.
Suitable for 5-axis machining centers and milling & turning integrated CNC Lathe.
Equipped with high resolution encoder, achieve high position and repeatable accuracy.
Compatible to many kinds major controllers.
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
Product Description:
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø170, Ø210, Ø255.
-Motor mounted at left side of table
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash. (P.20)
-Worktable diameter Ø170, Ø210, Ø255.
-Motor mounted at left side of table
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash. (P.20)
-Worktable diameter Ø170, Ø210, Ø255.
-Motor mounted at left side of table
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash. (P.20)
-Worktable diameter Ø170, Ø210 ,Ø255.
-GVA-SB series is new "super multiple brake" mechanism for pneumatic clamp.(P.19)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø170, Ø210 ,Ø255.
-GVA-SB series is new "super multiple brake" mechanism for pneumatic clamp.(P.19)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø170, Ø210 ,Ø255.
-GVA-SB series is new "super multiple brake" mechanism for pneumatic clamp.(P.19)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø210, Ø255, Ø320.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Exclusive patented dual pneumatic piston braking system.(P.19) (GFA-210S)
-Enlarged the high precision cross roller bearing. (GFA-210S)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø210, Ø255, Ø320.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Exclusive patented dual pneumatic piston braking system.(P.19) (GFA-210S)
-Enlarged the high precision cross roller bearing. (GFA-210S)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø210, Ø255, Ø320.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Exclusive patented dual pneumatic piston braking system.(P.19) (GFA-210S)
-Enlarged the high precision cross roller bearing. (GFA-210S)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
Optimum efficiency through oil-immersion motor cooling, direct power transmission and sophisticated heat dissipation
Resource-saving due to small oil filling volume
Vertical and horizontal installation possible
■ Dirt-resistant design with high switching reliability
■ Interchangeable solenoid for greater flexibility and easy servicing
Feature
📌High efficiency, high-pressure, smooth operation.
📌Extremely low vibration and noise level.
📌Instant and stable response for precise machining.
📌Easy adjustment in handling and maintenance.
📌Sturdy structure for high efficiency and long service life.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-SF-12A-10.html
Double pump design saving space. A single motor can be used to supply two sets of hydraulic systems at a time, or it can be used to increase the output flow in a confluence circuit, which is economical and highly effective. Application of high and low pressure machinery.
CML Double Low Pressure Variable Vane Pump pressure can be adjusted in the range of 20 - 70 bar, and the flow adjust range is 12 - 40 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌Long Life: Special heat treatment is used to improve the durability of the product.
📌Space-saving: Two pumps are combined to make a common driveshaft.
📌Cost Saving: Use the same motor with two pumps.
📌Low Noise: Eliminate vibration and run quietly.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-DF-12C_12C-10.html
The SM series with pressure-compensated adjustment devices that provide stable operating characteristics. The design of the pressure regulating valve is the same as the Piston pump, but the noise value is much lower. Compared with the standard SF variable pump, the SM series Medium Pressure Variable Displacement Vane Pump provides a higher pressure output, the maximum pressure can reach 140 bar.
CML Medium Pressure Variable Vane Pump pressure can be adjusted in the range of 15 - 140 bar, and the flow adjust range is 30 - 40 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌Applicable system pressure is higher than 70 bar - 140 bar.
📌It has better pressure compensation characteristics and is suitable for hydraulic systems with frequent actions.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-SM-30A-20.html
Variable Displacement Vane Pump with Built-in Check Valve is easy to be equipped with manifold block. The manifold block can be directly installed at the oil pump outlet, and one to multiple circuit valve groups can be added to achieve integrated functions and greatly save space and the length of the piping; and there is a pressure gauge hole on the back of the oil pump, which can be directly attached to the pressure gauge. By reducing the amount of external oil leakage, the heating of the fuel tank is reduced, the operation is stable, wear-resistant and energy-saving, low noise and long life.
CML Variable Vane Pump with Built-in Check Valve pressure can be adjusted in the range of 20 - 70 bar, and the flow adjust range is 30 - 40 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌Built-in check valve has the function of protecting the oil pump and prolonging the service life.
📌The integrated design is suitable for machines with limited space.
📌Low noise characteristics. Because the body design volume is larger than that of a general 20L oil pump, the noise coverage will be better than that of a traditional standard oil pump.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-SFC-24C_30C_40C-10.html
React to the demand for miniaturization of machine space, (SFN) downsized pump make the overall dimension more compact, avoids internal leakage, and reduces energy loss.
Through special tang shaft design adjusts the eccentricity problem and reduces the noise generated during operation; at the same time, it has a lubricated with hydraulic oil during operation to reduce wear and prolong product life.
CML Compact Variable Vane Pump with Check Valve pressure can be adjusted in the range of 15 - 80 bar, and the flow adjust range is 15 - 30 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌High Efficiency and Energy Saving: With precise machining & proper tolerance, not only the internal leakage is effectively reduced, but also the pump efficiency is greatly improved.
📌Less Weight & Minimized: Specially designed motor and downsized pump make the overall dimension more compact as compared with other ones with same flow rate.
📌Low Noise: Through special tang shaft design, the concentricity can be well secured to avoid misalignment, hence the total noise and the temperature rise will be minimized.
📌Durable Service Life: Special design allows the shaft to be always lubricated with hydraulic oil during operation, this substantially lower the abrasion of the pump shaft.
Application
📌Suitable for CNC Machine Tools: Compact Variable Displacement Vane Pump with Check Valve (SFN) combined with Motor, we name it UFN Series Vane Pump with Motor Set. It is dedicated to CNC machine tools, suitable for long-term pressure maintenance, such as the fourth axis, B axis, C axis, and hydraulic Auto Pallet Change System. With this set of oil pumps, the oil tank can be miniaturized, saving space and energy.
📌Easy to Replace and Maintain: With same efficiency and installation interface as UVN series.
More Info.
https://www.cml-motion.com/en/product/VCM-SFN-15B-10.html
CML High Back Pressure Type Solenoid Valve WE series are used in the direction switching operation of Shoemaking machinery, metal processing machinery, and various hydraulic systems. Small size, sensitive switch action, fast switching and high efficiency. Applicable to international standards such as ISO, CETOP, NFPA and DIN.
The WE series has 10 diameters, with junction box and plug-type wiring methods, suitable for 50 / 60Hz current, the maximum operating pressure is 210bar, the maximum return pressure is 100bar, and the flow range is 63 ~ 120 (LPM). The spool type and reverse assembly can be selected according to the needs of the circuit.
For Spool type, Pressure Drop Curve and Assembly Instruction or related information, please refer to the attachment at the bottom of the page or contact CML professionals.
Feature
📌High pressure, large flow, low noise, Smooth motion when switching.
📌Dual-channel design, low impedance, high efficiency.
📌ISO standard measurements, easy to install.
📌Clear directional light indication
📌100% inspected, stable high quality.
Application
📌Cutting machinery: Four-post cutting machine, plane cutting machine, gantry cutting machine.
📌Die casting machine industry: Hot and Cold types die casting machine, Aluminum extrusion machine, Vertical squeeze Casting Machine, Gravity die casting machine.
📌Machine Tool Industry: CNC lathe, CNC milling machine, CNC turning and milling machine, CNC Surface grinder machine, band saw, circular saw.
📌Shoemaking machine industry: Toe-Lasting Machine, Seat/Side Lasting Machine, Heel-Lasting Machine, EVA injection machine, disc injection machine, Press machine, Cutting machine.
📌Rubber machinery industry: Horizontal Injection Molding Machine, Vertical injection machinery, Hollow Blow Molding Machine.
More Info.
https://www.cml-motion.com/en/product/WE42-G03-B11B-A220-N.html
CML solenoid valves are used in the direction switching operation of machine tools, metal processing machinery, and various hydraulic systems. Small size, sensitive switch action, fast switching and high efficiency. Applicable to international standards such as ISO, CETOP, NFPA and DIN. The WH series has two sizes, 6-diameter and 10-diameter, with a maximum operating pressure of 210 bar, a maximum allowable back pressure of 100 bar, and a flow range of 63 ~ 120 (LPM). There is a complete range of products, and spool type can be selected according to the needs of the circuit, and products with reverse assembly can be supplied.
Feature
📌High pressure, large flow, low noise, Smooth motion when switching.
📌Dual-channel design, low impedance, high efficiency.
📌ISO standard measurements, easy to install.
📌Clear directional light indication.
📌100% inspected, stable high quality.
Application
📌Cutting machinery: Four-post cutting machine, plane cutting machine, gantry cutting machine.
📌Die casting machine industry: Hot and Cold types die casting machine, Aluminum extrusion machine, Vertical squeeze Casting Machine, Gravity die casting machine.
📌Machine Tool Industry: CNC lathe, CNC milling machine, CNC turning and milling machine, CNC Surface grinder machine, band saw, circular saw.
📌Shoemaking machine industry: Toe-Lasting Machine, Seat/Side Lasting Machine, Heel-Lasting Machine, EVA injection machine, disc injection machine, Press machine, Cutting machine.
📌Rubber machinery industry: Horizontal Injection Molding Machine, Vertical injection machinery, Hollow Blow Molding Machine.
More Info.
https://www.cml-motion.com/en/product/WH42-G02-B2-A220-N.html
High Accuracy with High Performance
Area of Table (mm): 1000 x 550
Working Area (mm): 850 x 550
X/Y/Z - Axis Travel (mm): 850/550/550
Spindle Nose to Table Surface (mm): 150-700
Spindle Taper: B40
Spindle RPM: 10000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
Powerful with Accuracy
Area of Table (mm): 2300 x 1500
Working Area (mm): 2300 x 1200
X/Y/Z - Axis Travel (mm): 2300/1500/860
Spindle Nose to Table Surface (mm): 150-1010
Spindle Taper: B50
Spindle RPM: 6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 210/400
Spindle RPM: 4000
X/Z Axis Rapid Traverse (m/min): 24/24
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 475/310
Spindle RPM: 6000
X/Z Axis Rapid Traverse (m/min): 30/30
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1500 x 700
Working Area (mm): 1400 x 700
X/Y/Z - Axis Travel (mm): 1400/720/700
Spindle Nose to Table Surface (mm): 150-850
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1100 x 600
Working Area (mm): 1000 x 600
X/Y/Z - Axis Travel (mm): 1000/620/600
Spindle Nose to Table Surface (mm): 150-750
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
X axis travel: 500mm
Y axis travel: 400mm
Z axis travel: 330mm
Spindle nose to work surface: 150~480mm
Worktable size: 650*400mm
Worktable Height (from Ground): 800mm
Spindle Speed Range: 12,000rpm (Power:5.5kw)
Tool System: BT-30, upgrade to 21 tools
High-Speed Tool change Upgrade
Tri-Color Warning Light
Net Weight of the Machine: 2800kg
Efficient Automation! Automatic Drilling and Tapping Machine for Aluminum Extrusions - M2 Tapping - Suitable for Various Casings and Covers!
1. Can be combined with various automatic drilling and tapping machines by a indexing table to create a small production line.
2. High stability in mechanics, suitable for tapping small-diameter, soft M2 aluminum material.
3. Can be integrated with a robotic arm for automatic feeding, linking CNC milling machines and lathes to establish an automated production line, intelligently boosting efficiency and achieving energy-saving goals.
4. Applicable industries: motor covers, motor housings, battery covers, battery housings, and various aluminum die-casting products for drilling and tapping.
Application Area: Automotive Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
Application Area: Automotive Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
In order to meet current requirements for achieving the trend of multi-functionality and convenient operation in automation, NC or CNC tapping and drilling machines are becoming increasingly popular.
These machines combine the advantages of traditional pneumatic, air pressure, and hydraulic automatic drilling machines and gear-type automatic tapping machines, along with the convenience and high repeatability precision of CNC systems, making them suitable for high-end mechanical equipment that requires precision drilling and tapping or the adaptation to multiple workpieces. They are particularly suitable for products that require high-precision machining, such as automobiles, aerospace, machinery manufacturing, electronic components, and medical devices.
The main advantages of these machines lie in their high degree of automation and precision. They can perform multiple operations, including drilling, tapping, and even milling, and the operation process is completely digitized, ensuring high precision and stability. In addition, they also have the advantages of high efficiency, saving labor, and reducing production costs.
Application Area: Bicycle Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
Application Area: Electronic Components
In order to meet current requirements for achieving the trend of multi-functionality and convenient operation in automation, NC or CNC drilling and tapping machines are becoming increasingly popular.
These machines combine the advantages of traditional pneumatic, air pressure, and hydraulic automatic drilling machines and gear-type automatic tapping machines, along with the convenience and high repeatability precision of CNC systems, making them suitable for high-end mechanical equipment that requires precision drilling and tapping or the adaptation to multiple workpieces. They are particularly suitable for products that require high-precision machining, such as automobiles, aerospace, machinery manufacturing, electronic components, and medical devices.
The main advantages of these machines lie in their high degree of automation and precision. They can perform multiple operations, including drilling, tapping, and even milling, and the operation process is completely digitized, ensuring high precision and stability. In addition, they also have the advantages of high efficiency, saving labor, and reducing production costs.
![Catalog|PALMARY|OCD-32100CAM - CNC Cylindrical Grinding Machine [CAM series] - special shaped workpiece]( https://www.mtb2b.tw/storage/thumbnails/9625ad9450ec.jpg )
About Maintech Precision
Maintech Precision focuses exclusively on the manufacturing of high-end CNC machine tool milling heads. Recognizing the rise of industrial 4.0 and artificial intelligence, we committed to automation and artificial intelligence research and focused on developing complex spindle heads for high-end CNC machines.
We provide our customers with expertise in multi-axis machining applications, and have a complete range of milling heads for five-axis processing machines. We are committed to cooperating with our clients to design and manufacture customized products with high added value, and to providing faster, more economical after-sales service, at a price in line with customer expectations.
We currently supply milling heads used in 5-axis CNC machines used for aerospace and aviation applications, precision molding, or for wind turbine blades. We offer an alternative to the 2-axis spindle heads currently imported mostly from Europe, by providing suitable products and services designed for the Asia market, eliminating the long repair cycle and high maintenance cost of other manufacturers.
Maintech Products
Mechanical spindles
Automatic milling heads
Electric spindles +DD Motor
Five-axis milling heads
Maintech Product Features
Maintech plans and designs the interface between the machine tool and the milling head, making installation easy and simple.
Our mechanical spindle speeds of up to 6000rpm are among the highest in the industry.
Sensor detection inside the milling heads, which meet the needs of Industry 4.0, allow the rapid exchange between various types of milling heads to be realized.
According to the specifications of the machine tool, milling heads are divided into medium and large, and can meet the needs of small as well as large machine tools.
The minimum segmentation angle of A/C axis is 1 degree, for highly reliable stability.
Technical Advantages
Technical Service
Maintech has the ability to design machine tools + two-axis spindle heads. If a manufacturer only produces a single milling head, when the milling head is installed on the machine tool, there will be a precision error after the machine tool and milling head are matched. By designing machine tools with two-axis spindle heads, Maintech can avoid this problem, and provide professional and fast technical services to assist customers in troubleshooting.
Quality Assurance
All parts inside the milling head are measured in the factory to ensure the accuracy of the processed parts. Rotation speed and movement flow are completely verified for accuracy before the product is shipped.
Applications
Mechanical Milling Head
For high torque heavy cutting of difficult-to-cut materials.
Features:
It can reduce the need for repeated clamping of the workpiece, improving machining accuracy and efficiency. It is mainly used for Machining Centers and five-sided machining with gantry milling machines.
Applications Areas:
Wind power and hydropower industries
Rough processing of aerospace industry processes
Automotive industry
Electric Spindle + Direct Drive Motor
For high speed and high precision cutting.
Features:
The built-in electric spindle + direct drive DD motor is suitable for surface processing and high-precision processing required for finely finished surfaces.
Applied for low and medium load fly-cutting of aluminum alloy and composites.
Application Areas:
Processing machinery for electronic products
Aerospace components
Aerospace blade and vane processing
Precision molds
Maintech Precision is a specialist in the field of complex spindle head for high-end CNC machine focusing exclusively on the manufacturing of high-end spindle heads. We are sure we can definitely to fit your needs.
KINWA Brand, Worldwide Reputation of Quality
KINWA LATHE was established in Taichung City in 1973, manufacturing precision high-speed lathes as its foundation, in 1980, we moved the factory to Da-Ya District and reorganized as CHIN HUNG MACHINERY CO., LTD. Since 1990, we have been developing and manufacturing CNC lathes, greatly expanding our market presence. The KINWA brand has gained a well-known, worldwide reputation for high quality lathes.
KINWA’s broad range of excellent quality, high-speed precision lathes are found as standard equipment throughout many Taiwan and overseas manufacturing industries. With the development of CNC lathes, KINWA’s popular, high-tech, Gang-Type and Flat-bed CNC lathes have become essential the manufacturing industry. Over the years, KINWA LATHE has made huge progress in designing and providing customized precision high-speed and CNC lathes.
As the demand for automation growing, KINWA LATHE’s abundant experiences in precision lathe manufacturing enable us to help customers of hand tool manufacturing to plan linear robot automation of lathes and also to cooperate with customers who manufacture home appliance parts to use vibrator bowl to achieve the purpose of automation. Furthermore, we work with a world-famous shock absorber corporation to plan automated load/unload robots to accomplish the purpose of automation to increase productivity and yield rate throughout the entire plant.
With the post-pandemic price of raw materials continually raising, KINWA LATHE still insists on using components made in Taiwan by local manufacturers. We are keeping our commitment to providing only the best quality products and service for our worldwide customers.
Want to save time on your milling operations, but aren’t ready to make the large investment required for a CNC milling machine? There is an efficient option.
Realizing the large price difference between “Traditional Milling Machines" and "CNC Milling Machines," and seeing the lack of intermediate products on the market, PaoFong focused on the design and manufacturing of Numerical Control (NC) Milling Machines that automate many traditional milling operations.
By incorporating relevant controller systems, many traditional, manual, or electric milling machines can be upgraded to smart automatic milling machines. Using G and M code editing programs, or CAD/CAM translation processing programs, workpieces can be mass-produced, while maintaining the immediacy and convenience of traditional milling machines. Based on a traditional milling machine structure, these machines are easy to maintain, and parts are easy to obtain.
The 15-inch, touch-screen control panel can interface with either a wired or wireless universal computer keyboard. The interface is easy to operate and can be customized to closely meet the user’s needs. The “Smart Machine” can use an API and CNC smart box, with a wired or wireless network, to allow the server to access the controller information and share the data with relevant decision makers.
All these features make for a very efficient milling machine that can do multiple processes, all at a very affordable price.
Pao Fong Industry Co., Ltd., established in 1986, specializes in the manufacturing of conventional milling machines, NC milling machines with CNC machine tools, and milling machines with Simple Automatic Control. Pao Fong’s innovative R&D designers, offer high-efficiency and high-quality machine tools for all customers.
Smart Factory Solutions for Metal Manufacturing
Innovation, Technology, Science and Customization
Established in 2013, Da Shiang Automation (DSA) is located in Guishan Industrial Park, Taoyuan, Taiwan. With the business philosophy of maintaining an Innovative, Technical, and Scientific Spirit to service our customers, DSA continues to grow.
As a highly skilled system integrator in automation, with software and hardware technical skills, DSA has more than 10 years of experiences in Investment Casting, Sand Casting, Die Casting and Machine Tending…etc. Below are 6 major services we provide:
AUTOMATIC SOLUTIONS FOR INVESTMENT CASTING, SAND CASTING, AND DIE CASTING PROCESSES
DSA provides turnkey solutions for casting automation, and is fully experienced in investment casting, sand casting, and die casting processes. Also, we offer complete hardware & software integration solutions for the setting up of a smart factory.
Automatic Solutions for Investment Casting Processes
Through the automated system integration of wax mold, shell mold, and casting processes, using robots to replace manual work in high-risk operating environments, we help improve production quality. Features of various systems include:
Wax Mold Process Automation
Fully automatic production, from wax molding process to wax tree assembly, can save manpower and improve production efficiency.
Shell Mold Process Automation
The system identifies the state of the shell mold through RFID and automatically integrates the dipping, coating, and drying processes.
The AI management system offers automatic parameter settings for shell mold processes.
The vertical conveyor drying room, with flexible production, can optimize the procedure of drying and save space.
The shell mold can be dried faster and maintain better quality by the design of the wind field.
Infrared Shell Mold Rapid Production System
The modular and parametric design can be used for various products.
It takes 50 hours to dry shell molds using traditional processes; however, it only takes 6 hours to complete drying with this system.
Compared to other traditional shell mold processes, it gives better quality.
Size, weight, and quality are standardized and stable.
Automatic Solutions for Sand Casting Processes
Provide the complete sand-casting automation process can contain the following: cold-core coating, laser marking, dispensing & molding assembly, screwing, handling system for sand casting.
Automatic Solutions for Die Casting Processes
Labor in high-risk environments can be replaced by integrating several die-casting processes with robots.
AUTOMATIC SOLUTIONS FOR POST-TREATMENT OF MACHINING & CASTING
DSA also provides turnkey solutions for post-treatment of machining & casting, and is fully experienced in deburring, grinding, polishing, sandblasting, and cutting.
Robotic Deburring, Grinding & Robotic Cutting Systems
Deburring & polishing for grinding gate, runner, parting line & weld bead.
Increasing productivity and safety, and saving labor.
Robotic Sandblasting Systems
Robotics, integrated with sandblasting systems, enhance quality and save labor. A second robot can also be integrated for loading/unloading, increasing automation of production.
AUTOMATIC SOLUTIONS FOR MACHINE AUTOMATION PROCESSES
DSA is fully experienced, and provides a third turnkey solution for machining automation.
CNC Machine Tending System
Machine Tending Systems with Linear Units
Enhance productivity by automation.
Automate design for turnkey projects.
Give a wide working range with external axis.
Provide appropriate automation solutions.
Approach real-time monitor and equipment status analysis by adding a DSA SCADA SMB system.
Introduce automatic production scheduling to achieve the best production efficiency.
Gantry Robots
Customized X, Y, Z axis work range.
End of Line Machine Automation
Integrating after-machining processes, such as deburring, measurement, leak detection, cleaning, assembly, and laser marking. Integrating the vision system to reduce fixture using and increase production flexibility.
CMM Machine Tending Automation Systems
Flexible pallets with RFID, barcode or vision systems can be applied in mixed lines. PLC system controls the CMM to achieve measurement automatically.
Above are our major services. Furthermore, in order to provide advanced smart automation solutions, DSA has integrated industry 4.0 concepts to casting and machine tending operations, to better fulfill customer expectations. We will keep improving to provide complete solutions and services for you.
Yeong Chin Machinery Industries Co. Ltd. (YCM)
Established in 1954, YCM has accumulated nearly 70 years of professional and technical experience for the manufacturing of machine tools. Through carefully listening to our customers’ needs, incorporating technological trends, and understanding market changes, YCM has accumulated extensive knowledge in traditional technologies and integrated this experience into new and innovative machine tool products. Creative innovation leads YCM to successfully create the most value-added machine tools for our customers.
Factory Area: 164,160 Square Meters
Main Facilities: Foundry, Machining Facility, Assembly Factory, Engineering Research And Development Center, Application Technology Center
Main Products: Vertical Machining Centers, Double Column Machining Centers, Horizontal Machining Centers, CNC Turning Centers, 5-Axis Vertical Machining Centers
Certifications: ISO 9001, ISO 14001, AS 9100:2016, CE
A.Smart Manufacturing Solutions
With the manufacturing industry facing many future challenges, such as short delivery times, mass customization, manpower shortages, and global competition, the development of "Industry 4.0" is imperative.
To face the challenges ahead, YCM has successfully introduced "Smart Manufacturing Solutions" with “Smart Automation,” “Smart Machines,” and “Smart Management,” into its own factories to improve production efficiency and create the best competitive advantages.
B.Smart Automation
Automation is one of the important keys to the development of smart manufacturing. Industrial robots, smart machine tools, self-developed HMI human-machine interfaces, automatic workpiece measurement, statistical analysis and a central control system are combined to form an automated production line. To achieve quality production and one-piece continuous production, man-machine collaboration is essential.
C.Smart Machines
YCM independently develops smart spindles, monitored detection systems, and controlled communications which can monitor spindle vibration, detect machine collision, record and analyze processing and maintenance history, and perform other functions. Through self-developed i-Pros MX and i -Cube technology smart devices, continuous improvements are made in big data analysis, YCM is moving towards providing factories with zero downtime.
D.Smart Management
A self-developed MES, i-Direct, smart management system connects the software and hardware of all production line equipment, such as CNC controllers and machining centers, for remote monitoring and management. This retrieved information can indicate equipment utilization rates and overall equipment efficiency (OEE) data, allowing managers to monitor and manage the factory, grasp real-time production status, quickly locate and break through bottlenecks in the production process, and optimize production efficiency.
High-Performance 5-Axis Vertical Machining Centers
NFX400A, with a 6-slide blocks on the X-axis, and high-horsepower, IDD PLUS direct-drive spindle, gives increased speed and extreme machine stability. Various options of tool magazine capacities are available to achieve fast and reliable tool change efficiency, allowing the NFX400A to meet the varying processing needs often encountered in the aerospace, automotive, medical and other industries, where complex and precision parts are often produced. Its 5-axis rotary table, which adopts a trunnion-type support, can process workpieces with a maximum size of ø400 x 310 mm and a load of 200 kg.
Multi-Axis Intelligent Flexible Manufacturing: The Exclusive UV650-FlexCell Debuts
To help our customers improve their market competitiveness, YCM launched the UV650-FlexCell multi-axis, smart, flexible, manufacturing unit. Combining modular, standardized and flexible automation systems, with smart machines and smart management, UV650-FlexCell realizes Multi-axis Intelligent Manufacturing.
The structure adopts a flexible, automatic, material rack design, and its central control parameter settings can achieve easy and fast line changes.
The machine is equipped with a robotic arm and a warehouse system to automatically load and unload materials, reducing floor space, and maximizing production efficiency. Its intelligence modular design, along with practical storage and peripheral functions, can be expanded to meet the needs of diverse machining processes.
The UV650 high-performance, 5-axis, vertical machining center, combines advanced technology with high-precision, simultaneous 5-axis processing. This not only shortens the installation and overall lead time, but also effectively improves the processing accuracy and quality. The UV650’s self-made IDD direct-drive spindle, and 17 kW high-power motor, with a maximum speed of 15,000 rpm, enables perfect surface smoothness when machining hard materials. In addition, the UV650 is equipped with a ø650mm B/C-type tilting, large-plate, rotating table, with a spacious processing area that can load up to 300 kg (0°~45°)/200 kg (45°~90°) workpieces. For workpieces with complex contour features, a reliable and diversified tool magazine selection is provided. The standard configuration is 40T, 48T, or 60T which can be selected for different processing requirements.
Future Prospects
YCM’s global management channel has subsidiaries in the United States, Germany, and China, as well as a branch office in Vietnam and a Malaysian technical center. YCM maintains networks in countries around the world, and we hope to use localization to deepen our market presence and improve the quality of services.
Over the past 70 years, upholding the concept of "Stable, Practical, and Sustainable Operations," and positioning itself as the "Leading Brand in Machine Tools", YCM has always adapted “Supreme Quality”, “Cutting-edge Technology,” and “Total Solution Service" as its core values. YCM is "Always Progressing" and constantly developing innovative technology to create maximum value for our customers.
SIGMA Overview
SIGMA CNC Technology Machinery Co., Ltd. was established in 2000 and manufactures CNC machining centers, marketing world-wide under the "SIGMA CNC" brand name.
"Expertise, Innovation, Performance" is the company's business philosophy. We strive to understand market needs, constantly seek innovation and change, and provide customers with high-quality services through effective partnerships.
A.Expertise
As a professional manufacturer of CNC machining centers, with many years of accumulated technological experience, we attach great importance to working closely with our client partners. By improving efficiency and maintaining superior craftsmanship, together we create high quality products.
B.Innovation
Our R&D team keeps pace with the times, focusing on improving manufacturing technologies, optimizing product performance and service, and creating high added value products for our customers.
C.Performance
We have strict and trustworthy quality control processes, and have obtained various international certifications. We continue to develop and master key technologies to solve our customers' challenges, and use “Smart Manufacturing” to provide the best solutions for customers.
We continue to move forward, exploring the world, and creating infinite possibilities for the future.
SIGMA CNC Products
CNC Double Column Machining Centers
CNC Double Column Machining Centers with Auto Attachment Head Change systems
CNC 5-FACE Double Column Machining Centers
CNC 5-AXIS Double Column Machining Centers
CNC CROSSRAIL Double Column Machining Centers
CNC Moving Column Horizontal Machining Centers
CNC High Precision Grinding Machine (For Linear Guideways & Blocks)
CNC Custom Machine
About HOSEA
The high-precision CNC 5-Axis indexing table of HOSEA meets the most stringent standards in the European market. The products are widely used and favored in Europe, and are well-known by global machine tool manufacturers.
The first indexing table supplier in Taiwan to obtain AS9100 aerospace-quality certification.
300+ CNC rotary table sets exported per year. The largest CNC 5-Axis rotary table supplier in Taiwan.
Famous Germany’s machining company has designated HOSEA is one of its primary 5-Axis CNC machine ODM companies. This cooperation has lasted for more than 10 years.
More than 52 years of experiences in CNC development & manufacturing.
Multiple Transmission Mechanism Solution.
AIoT CNC Cloud Intelligent Service.
During machining operations, if any divergence occurs between worm gear and worm gear teeth, a sensor will send a signal to the cloud service indicating the problem. Both the client and the manufacturer will receive notification, allowing for immediate inspection and repair.
Customized Product Design
For machining conditions involving high load, high rigidity, and high speed, or requiring high precision, fine tolerances or hydrostatic rotary tables, HOSEA provides customized products for complete solutions.
Machining Center Series
Universal Machining Center
WFCH-650D
Vertical Machining Center
WMH-320
Horizontal Machining Center
APC-C400
Rotary Table Grinder Machine
HPH-1000D
Gantry Type Machines
WMH-1500
Boring Machines
WMH-800S
Gear Cutting Tools and CNC Gear Grinding Machines
Matrix Precision Co., Ltd. was established in 1994, with gear transmissions and precision machinery as its core technologies. Incorporating precise mathematical models and exclusively designed software, Matrix designs and manufactures state of the art, Gear Cutting Tools and CNC Gear Grinding Machines.
MATRIX Taiwan Joins British MATRIX
After Matrix joined the HIWIN Group in 2015, HIWIN transitioned from focusing on transmission components and robotics, to the production of gear cutters and process machine tools. In 2017, MATRIX, along with a well-known, century-old, British thread grinder manufacturer, also named MATRIX, agreed to collaborate under the same trademark to design and develop grinding machines. The MATRIX brand was established in Madeley Shropshire, UK 300 years ago, and was originally known for producing high-precision measuring gauges for the global engineering industry. With the founding of Coventry Gauge & Tool Co. Ltd. in 1913, it became the largest factory in the UK at that time.
From 1913 to 1934, MATRIX successfully designed and manufactured high-precision internal thread grinders, external thread grinders, and gear grinders. Since then, it has occupied a leading global position in the field of grinding machines, and has built a mass production facility for grinding machines in Fletchamstead, Coventry, UK. The British Royal Family has repeatedly commended MATRIX, allowing the world to see British industrial technology and process quality standards.
In 1940, MATRIX's gear grinder was born. Since then, the MATRIX brand has expanded into a full range of high-precision products such as precision grinding equipment and measuring gauges; fixtures for aerospace, automobiles, and trucks; and construction machinery.HIWIN group being the second largest ball screw products manufacturer, the vital competence comes from the innovative technology of Matrix.
Visions Into the 21st Century
Since entering the 21st century, research and development at MATRIX has a taken on a new direction. Since 2017, British MATRIX has been introducing new, high-end technology to Taiwan's MATRIX Precision Co., Ltd., giving Taiwan MATRIX new direction in its gear grinding machine tool production.
Craftsmanship and Technology
MATRIX advocates the excellence of leading-edge craftsmanship and technology. It embraces the diversity of countries, races, languages, and different user habits. Through the accumulation of shared experience, it improves the stability, reliability, high precision, and excellence of grinding machines and service quality.
MATRIX provides for the planning and development of innovative machines with intelligent automation to meet diverse customer needs. MATRIX, is your expert in gear cutting tools and CNC gear grinding machines. Let our full range of services create the highest added value for you.
This year, the results of the 20th Taichung Golden Hand Awards have been released. Although this year was affected by the epidemic, the number of applicants for this year's selection has reached the largest number in history. The winning lineup was exceptionally strong. After rigorous selection, a total of 20 small and medium-sized enterprises with outstanding performance won this honor in this year's selection. Mayor Lu Xiuyan not only affirmed the outstanding performance of the award-winning companies, but also personally presented awards on November 5, publicly commending the award-winning companies.Mayor Lu Xiuyan said that the Taichung Golden Hand Award is the only economic award in the country established by the local government, and it is the highest honor in the economic field. Many SMEs in the manufacturing industry are hidden champions, and their hard work should be recognized.Among the award-winning manufacturers this year, Tokugawa Machinery, which is famous for its high-precision rotary table, is not only the best backing for domestic machine tool factories, but also provides a series of high-precision components and successfully develops the global market. The quality is well received by foreign customers. It has been highly affirmed by the designated suppliers of major international first-class brand machine tool factories. This year, it stood out from the selection of many Golden Hand Award manufacturers. This year's Taichung City Golden Hand Award is well deserved.detron Dechuan Machinery was established in 2006, dedicated to the production of CNC turntables, the whole process is made in Taiwan. Not only uses ERP standard operating procedures to control large-scale production, but also strictly implements high-standard quality inspection, the product has become the CNC turntable designated by the world's first-class brand machine tool factoryThis time, Jiang Lihua, deputy general manager of Dechuan Machinery, took the stage to accept the award. He said that the Tokugawa spirit is "virtuous in the world, the sea is inclusive of all rivers". Since its establishment, our business philosophy has always been based on the principle of "integrity". .We believe that as long as we uphold integrity and enterprising spirit, we will definitely become the largest CNC turntable manufacturer in Taiwan with the best products.Vice President Jiang also emphasized that Tokugawa will continue to invest in innovative R&D in the future, recruit senior technicians from Taiwan and Japan to join the R&D team, commit to advanced application technology and mechanical integration engineering, improve machining efficiency, create new value for customers, and become a major machine tool The best backing of the factory. 04:102021/11/09 Business Times Huang Junrong
Many manufacturing organizations have
struggled with the thought of purchasing new machinery or attempting to make
the best selection for their business. If you wonder whether to buy a new CNC
milling machine or a used one, you are at the right place. We will share some
useful facts to clear out all the doubts you have in mind.
l Cost
The cost is the most obvious consideration
when deciding between new and secondhand. The cost of a used automobile vs. a
new car is the first thing that comes to mind. Many decision-makers, on the
other hand, do not consider anything other than the initial cost. A new mill,
for example, may cost $90,000, but a lightly used mill with equal design and
specs would cost just $70,000.
It may seem to be a simple option but
examine the contrasts. To begin, a new mill will typically come with a one-year
guarantee and a two-year warranty on the control. Most secondhand machines are
available with no guarantee, and a warranty on a machine this cheap might be
worth up to $3000. You will need to make sure that all major components of the
machine, including milling heads are in proper working condition at the time of
buying a one. Then you can save money in the long run.
l Installation and delivery
Installation and training are two other
hidden costs of old machinery. All installation methods are included and
delivered by manufacturer qualified experts and engineers with most new machines.
In addition, most new machines come with rigorous product training to guarantee
correct usage, maintenance, and any activities the equipment is capable of.
Depending on the quality of training and the size of the machine, these costs
might reach $4000.
l There’s nothing to inspect in new machines
A consumer should also have the used
equipment examined when they arrive. This is something that the factory experts
would conduct during the new machine's installation. On a fresh machine,
however, nothing is supposed to go wrong. I've seen used equipment in a variety
of situations. Some of my clients have purchased secondhand equipment that have
been installed as if they were brand new. On the other side, I've seen
equipment that required maintenance for thousands of dollars.
Shipping damage is among the worst things
that can happen to a new or secondhand computer. Many electronics and delicate
components are packed inside machines. A lengthy bumpy truck travel through a
variety of conditions may have a significant impact on a machining center. The
only consolation is that a new computer warranty would cover all of these
issues. In most cases, freight insurance will not cover these potential machine
damages.
l Age of the milling machine
Finally, you should think about the age of
the milling machine while making your selection. Do not ignore technological
advancements over time, even though they're not immediately apparent. Some
brands made significant advancements in its basic encoders, which make a significant
impact in contouring and 3D work. Many energy-saving techniques are put into
new machines that were not considered by older equipment.
Final words
If acquired wisely, old machines offer a
lot of advantages. There are many fantastic firms out there, for example, that
sell secondhand equipment after a full evaluation and, if required, repairs.
Some even include a guarantee for a little cost, which you should consider
purchasing.
Smaller start-up enterprises with some
mechanical know-how may also benefit from used machinery since they carry a
lesser financial risk. Though it is a good idea to leave the repair of milling
heads and other parts to factory-trained professionals, certain simple
modifications and fixes may be done at home for a fraction of the price. This
perk may make a major impact in the beginning for small businesses.
For nearly 70 years, YCM has manufactured the highest quality machine tools and been acknowledged for their outstanding precision, rigidity, and reliability.YCM’s UV650-FlexCell is recognized by winning two grand awards at Taiwan Machine Tools Industry Award 2022. It's a tremendous honor to receive "Supreme Excellence Award" of All CNC Machine Tools, and “Special Award” in the category of Intelligent Machine Tools. YCM team will keep on innovating and moving forward!
Yida is releasing a vintage series.The MV-1060 has a simple and sophisticated design.The uncompromised precision and rigidity stand the test of time.With the machine being lots of our customers' first machining center, many still remember the excitement of witnessing its efficient machining in their factories.As a limited edition, we're bringing the model back with an upgraded controller and various optional accessories.Let the MV-1060 support you through thick and thin.Let the MV-1060 serve you for the next decade or two. Don't hesitate to contact us for more information. https://www.yidacnc.com/eforms.php?lang=en&tb=1
WEB IoT Software for CNC Machines
●Machine monitoring
●Machine Activation rate (visualization)
●Employee work performance KPI
●System function
●Basic functions
- Account management, data collection,
alarm records, file transfer, overview
- Activation rate search
- Job notice
- Employee performance
- Predicting Completion Times of Batch
●Maintenance plan
- Remote database health check
- Training
and technical support
In an age when multi-axis machining has become standard, we have teamed up with ITRI on the development of distinct training machine suitable for vocational centers and schools at all levels. Through hands-on practice, students gain familiarity with multi-axis machining, tools, controllers, and G-codes.
Read more about TC-100: Our Website: https://www.yidacnc.com/article_d.php?lang=en&tb=1&id=412TC-100 video: https://youtu.be/kpeQ_ImJNTw
Getting 5-Axis milling machining services
CNC machining solutions are quite
significant, and you may select from a variety of them based on the project and
demands that you have for your items. A manufacturing business may provide you
with 5-axis services, for example. The machining type in question contains
three linear axes and two rotary axes along with an angle head, which might be
in the form of a rotary table or rotary axes just on crank shaft and headstock.
5-axis milling is a sophisticated solution, particularly for complex components
that demand great accuracy. The precision is substantially greater since all
characteristics are done in one setup.
◆What are the benefits of 5-Axis milling
machine services
The 5-axis technique makes it relatively
easy to create complicated forms in a single step, significantly decreasing
machining time, mistakes, and tool costs for the work at hand. As a
consequence, you'll get quicker, more accurate, and more inexpensive outcomes
for your production job.
Because the head may be lowered and the
cutter directed to the surface, this form of machining allows for the use of
smaller cutting tools. As a consequence, a greater cutting speed is reached, as
well as a significant reduction in tool vibration, all of which contribute to
attaining the best outcomes, regardless of the work at hand.
CNC machining is capable of handling
exceedingly complicated pieces made from solids that would normally need casting.
High-temperature alloys such as tool stainless steel, brass, titanium, Alloy,
tungsten, copper, sterling silver, carbon steel, and bronze may all be milled
with the five axis milling. It can also handle polycarbonate, acetal, PP, ABS,
and nylon, among other materials.
When it concerns to drilling holes,
machining saves time. When drilling a sequence of holes with compound angles,
it takes a long time, but with the machine, it's simple to automatically
position the head along the appropriate axis for each hole. As a result, hole
drilling has been simplified and may be accomplished more quickly utilizing
5-axis machining or machining.
◆Things to consider before you go ahead with
5-Axis CNC machine services
When looking for machining services, look
for a company that has been in business for a long time. Keep in mind that
machining service expertise may have a significant impact on the quality of
work and turnaround time. For the finest experience, choose a dependable and
trustworthy manufacturer.
The factory's five-axis CNC milling
equipment are also extremely crucial to consider. The greater the machine's
quality, the better the consistency with which your product outcomes are
delivered. The equipment should be in good working order so that you can get the
results you want in a short amount of time.
Affordability of the service should also be
examined. The costs should correspond to the final product quality. Keep in
mind that the service price is determined on the raw materials utilized. Before
deciding on the finest you can afford, consider what materials the manufacturer
can handle and your demands.
◆Starting your own business to offer CNC
machine services
Since there is a high demand for 5-Axis CNC
machining, you may think about starting your own business around it as well.
This is where you should think about getting the best quality milling machine
available out there. Then you can offer an impressive service to your customers
and get them to buy what you offer. Make sure that you pay special attention to
specific features such as the angle head, as they can contribute a lot towards
the overall functionality that you can get out of the machine.
If you're searching for a CNC Milling Head, the chances are that you
will need a lot of help deciding which one is best for your needs. When you are
on a mission to buy the best CNC milling machine, not just any device will
do.
You have a lot of things to consider and lots of things to think
about. If you don't do ample research ahead of time, you may make a purchase
that is not worthwhile. Don't let yourself make an impulsive buying decision.
You may already know the basics about CNC Milling, but you are still
looking for a specific guide or comparison chart that breaks down all the specs
and whatnot into a more straightforward, digestible form. If this is the case,
you have come to the right place!
Top 9 Tips for Buying Best CNC
Milling Head
The CNC milling head is the essential part of a
CNC mill. It is the heart of a CNC milling machine, which can make the machines
work or not work. Therefore, it is indispensable to choose a good one.
1.Choose the Right Spindle
The spindle is an essential part of the CNC milling head, which
determines the performance and accuracy of your CNC milling machine. Choosing
the wrong spindle will affect your workpiece's accuracy and quality and your
machine's performance and life span.
Therefore, choosing a high-quality spindle with high rigidity, high
precision, and long service life for your CNC milling machine is extremely
important.
2.Make Sure Your Machine Is Plug-and-Play
Another thing to consider when buying a CNC milling head is whether
it's plug-and-play or not. If it isn't, then this means that there will be some
setup required for everything to work correctly together before you can use it.
When this happens, there might be issues with alignment and
calibration (among other things), which could cause problems down the road if
they aren't fixed right away.
3.Choose the Right Tooling
The second step is to choose the proper tooling for your
application. The most common type of tooling is called "tool
holders," which are mounted directly to the spindle and allow you to
change out different bits.
Other options include collets (which grip round objects like drill
bits), end mills (which cut on one side only), or slot drills (which can cut
slots as well as round holes). Slot drills are beneficial if your part requires
multiple holes that align perfectly with one another.
4.Fix Your Requirements
Before searching for the best CNC milling head, you need to know
what you want from it. The first thing to consider is your budget. You should never
buy a product that is beyond your budget.
You also need to consider what kind of work you will be doing with
this machine tool. Any CNC milling head will do if you are a hobbyist who just
wants to make small projects or have fun.
However, if you are an experienced engineer who needs to make
complex parts for big projects, you should buy a high-end product with
additional features.
5.Find Out About the Manufacturer
The next thing you need to do before buying any product is to find
out about its manufacturer to know whether they produce high-quality products
or not.
You should look at their history and determine how many satisfied
customers they have served in the past year or two.
Suppose they have been producing high-quality products for many
years. In that case, this means that they take customer satisfaction seriously
and will provide good service and after-sales service if required by their
customers in the future.
6.Consider Your Budget
Budget is another crucial factor that needs to be considered before
buying any product. You don't need to accept the most expensive product, but
you must purchase something within your budget range.
If the cost of a product is too high, then there are chances that it
might not satisfy all your requirements. If a product falls under your budget
range and has all the features you want in a CNC machine, then this could be
one of the best options for you!
7.Make Sure That the Spindle Fits Your Machine
Perfectly
Before buying any CNC milling head, make sure that the spindle size
fits your machine perfectly. The most common mistake is to choose the wrong
spindle, which will cause damage.
If you have a giant machine, then make sure that you get one that
can handle the more extensive tooling and heavier cutting materials. On the
other hand, if you have a smaller machine, get one that can take smaller tools
and lighter materials.
8.Pay Attention to the Tool Length
Make sure that you pay attention to the tool length when choosing a
CNC milling head to fit your workpiece correctly without causing any damage
while working on it.
You may also need to pay attention to what kind of tooling works
best with whatever material you might be using to get maximum efficiency out of
your new CNC milling head purchase!
9.Look For the Brand
Choosing the right brand can be tricky as many brands claim to offer
high-quality CNC milling heads, but in reality, they don't.
The best way to choose a good brand is by looking at the reviews and
ratings of other customers who have already purchased their products.
Summing Up!
CNC Milling Machine is one of the most devoted machines in the
engineering environment. It can help you perform best on your project within a
short period.
If you are looking for the top 9 tips for buying the best CNC milling heads, read this article because
we have provided you with some excellent ways to make the perfect purchase
without hassles.
The best way to ensure that the product you buy will
suit your needs is to ask as many questions as possible about it. If the shop
selling it does not have good answers, you are well within your rights to
choose another provider.
The CNC (Computer Numerical Control)
milling machine is a typical machine tool in the machinery sector. It is a
common kind of CNC that can execute repeated drilling and turning activities
that were previously performed by humans.
Ø Classification of CNC milling machines
The total number on a CNC machine
determines its classification. For horizontal movement, axes are designated x
and y, while for vertical movement, axes are labeled z. You will be able to
call these as milling heads. Milling Head Z, Table Z, Table Y, and Table X are
the four axes of this machine. The number of axes it possesses is often
represented in a variety of ways. Out of these, milling heads are the most
important, as they play a major role than other axes.
There is a five-axis machine, for example.
The additional 5th axis comes in the form of a vertical pivot for the mill
head, which ensures outstanding machining flexibility by allowing the end mill
to follow the table at an angle. It's commonly programmed using a set of
standard instructions known as G-codes, which are used to express particular
CNC jobs in alpha-numeric form.
Ø Important features to note in CNC milling
machines
This machine comes in a variety of sizes,
depending on the purpose and area of use, and the material that need to be cut.
Aside from that, the capacity of the motor
has an impact on the speed with which the materials are sliced. Plastic or wood
are often the simplest materials to cut, but steel requires a more powerful
milling machine and more time. You should focus on the specifics before you buy
a milling machine. Then you will never regret about the machine that you
purchase to get work done.
The stiffness of milling may be used to
assess its performance. For instance, the stiffer a mill is the more accurately
it drills or cuts. In comparison to manual mills, CNC mills often feature
superior and harder engines for increased stiffness.
Ø What are the benefits that you can get out
of a milling machine
In comparison to manual operation, we can
increase the speed of cut using a CNC milling machine. When the rigor of the
findings rose, it also lowered rejection. As a result, in the long term, it'll
save a lot of money and time since there will be less waste.
Another advantage of using a cut via CNC
milling machine with such a computerized numerical control machine is the
precision. It is critical in a manufacturing line that all pieces be made
identically. Nothing, however, is perfect. Because a mill may cut with precise
accuracy as near as.0001 of an inch, the operator of a CNC milling machine is
at fault.
Many milling machines also feature beds
that can move at various angles for easier cutting activities, variable angled
cuts, and more complex drilling operations. It is one of the advantages of a
CNC mill over a manual mill. By spraying and blasting hot metal and even
tooling using specially designed coolant, it is possible to retain the quality
raw material using controlled cooling systems.
Final words
Now you have a good understanding of the
different features that milling machines are capable of offering. As you go
ahead and buy a milling machine, you need to focus on these features. Then you
can determine what the best feature that you should be spending your money on
is. Upon the discovery of that perfect milling machine, you can simply stick to
it and get your work done.
Last week, we talked about the bar feeder, which is mainly designed for continuous machining. This week, let's discuss the commonest part of CNC lathe, the chuck.We usually use chucks for clamping. According to different shapes of workpieces, there are serval kinds of design for chucks, such as different numbers of jaws, different clamping modes, customized special chucks...etc.The final accuracy will be affected by workpiece clamping while machining. However, it is a hard task for clamping standards. Based on different shapes of workpieces, the clamping force will be changed in accordance with the hardness and structure of the material. Therefore, there are some problems that occurred while turning:1. Lower clamping force: While machining, the lower clamping force will lead to an unstable reference point due to high-speed rotation, and the pressure from turning tools.2. Overload clamping force: When the workpiece is machined, the clamping force will press and damage the parts if the fore is too big or the structure can not afford it.In chuck application, the jaw is also a big issue for chuck selection. For each machining, the process will create the consumption of jaw. The application is completely different for single shapes with higher quantities and various shapes with low quantities.With the changes in machining, the application and mode of the chuck are getting more and more complex and various. The choices of chucks are included not only diverse jaws and collets but also different quantities of the jaw so finding a suitable chuck is also a big issue for CNC lathe users.According to the recommendation of our experienced application team, there are some of the key points as follow:The unprocessed area: The unprocessed area of the workpiece is the clamped positions of CNC lathe while machining. Generally speaking, the more clamping points, the more stable is the processings. In the other words, the collet chuck is more stable than the jaw chuck but the clamping shape has more restrictions!The shape of the workpiece: If the shape is rods, our team recommends our partners machine the parts with a collet chuck. On the other side, jaw chuck is suitable for other kinds of shapes. However, the machining industry changes day and night. The jaw chuck is not enough of all kinds of machining based on the changes in the machining industry. Usually, we will recommend our partners the chucks in accordance with the total number of quantities and shapes. If the shape of workpiece is special with big quantities, customized chucks will be the only answer for such kind of issue. However, the special shapes with small-scale machining will be more suitable for soft jaw chuck.So far, there are many different chucks on the market. What kind of chuck do you usually use?For the majority of beginners in the machining industry, the collet is probably the most common problem!The collet is used to fasten parts. Normally, it is used for both workpiece and tools. Since the machine industry began, Japan and Germany are the outstanding countries in the world. Each machine manufacturer will follow the specifications and designs from these two countries. For surely, the standard of collet will belong to these two countries, too.The size of the collet will be different based on the dimension of the workpiece. The standard of the collet on existing machines is also an important consideration while purchasing. According to the application of collets, there are two different types that MYLAS CNC lathe users usually buy:For workpiece clamping: The most popular standards on the market are DIN, JPN, B&S, and HARDINGE, but there are also some niche standards that will be also an option that can be selected.For clamping tools: Machine manufacturers and users consider the convenience of purchasing so that the major of them still choose the most popular standard, ER collet.Mostly, MYLAS CNC lathe users will use both collet chuck and jaw chuck in various applications.As far as the chuck application, the selection of collet is more simple than the jaw solution. All you need to know is the diameter of the spindle hole and the diameter of the workpiece. Due to the flexibility of collets, it will be stiff after machining the flexibility will not be as well as the origin part. Therefore, we classify the collet as the consumables.On the other hand, the applications of jaws are more complicated. The picking of jaws will be in accordance with the shapes and quantity of the workpiece:Hard jaw: The hard jaw was heated before finishing. The hardness allows the jaw surface kept after several times machining. However, the shapes can not be adjusted because of the hardness. It is suitable for a single shape with heavy quantities.Soft jaws: Without the heat process, the soft jaw can be fit whatever you want. Most applications, the soft jaws use with constantly changeable shapes in lower quantities. Normally, the mass-production is not suitable for such jaws. The surface of the jaw will be changed after machining. About the jaw, whatever the number of jaws, the interference of the jaw is the biggest issue while selection. Some special workpieces are not suitable neither jaw nor collet. As a result, we recommend MYLAS machine users customized chuck. Moreover, our partners also combine an automatic loading system to achieve the one-stop solution.
With twin spindle and twin turret structure, finite element analysis is used on a 45-degree slant bed design to support the rigid base for spindle and turret.Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality andutuilization with intelligent function.
Kenturn provides all types of high-precision spindles.Not only can the customers find a suitable spindle for their processing needs from our productselection. Kenturn also provide customized spindles according to users' requirements. Our CNCmachining center spindles have high rotating speed, low vibration advantage, improving theprocessing efficiency.The MVB1430A uses the dual-contact tooling system. The CTS function can increase coolingefficiency and decreases thermal deformation. Along with the oil-air lubricating bearings for long-term cutting operations. The motor power of the spindle is up to 18.5KW, while speed reaches 30000RPM with Fanuc motor. Different motor brand is also available. It also has a built-in temperaturesensor and performed hole for accelerometer, which can be combined with the software to monitorthe status of the spindle.AR_Kenturn Spindles
There are two types of gantry milling machine, CNC computer type and non-NC computer type (traditional manual type). It is a milling machine with a portal frame and a horizontal long bed. Gantry milling machines are suitable for machining flat and inclined surfaces of large workpieces in batch and mass production. CNC gantry milling machines can also process space curved surfaces and some special parts. In recent years, the usage habits and processing conditions of gantry milling machines are different, so gantry milling heads have also successively introduced milling heads in different directions for use in machine tools (vertical/horizontal milling heads), and also widely load angle heads/horizontal milling heads. So that the processing range of the gantry milling machine is wider to meet the more difficult processing requirements.Mention traditional gantry milling head, how to choose the correct one to install on a gantry machine? There are two options：- Machine body, according to the connection plate on the gantry milling machine, confirm which type of milling head the connection hole matches.- Application, according to the user's processing conditions.(Such as: processing material, processing efficiency, cutting amount...etc.) Traditional gantry milling heads can generally be distinguished from the size of the motor, gear speed, processing travel and the connection hole position behind the milling head:-Size of motor: 10HP/12.5HP/15HP/20HP/other-Gear speed: 2 stages/6 stages/9 stages/other- Processing travel: 320mm~700mm/other Besides, it can also as a match basis through the connection holes on the back of the milling head (if the user needs to modify or replace the milling head). In necessary, you need to customize a special gantry milling head to match the special body.(Such as: super large gantry milling machine, gantry milling machine with special processing conditions.)
為協助國內工業控制器配線領域升級，省配線中繼模組的領導品牌柏叡自動化科技公司，專業研發PLC/CNC數控器中繼模組，推出Push-In端子系列省配線模組搭配各大控制器品牌做中繼連接，依照客戶需求設計出高CP值產品，達到強化零件使用壽命、縮小配電盤體積，增加設備空間靈活應用度、提高施工效率，並降低人力及時間成本，迅速升級工業4.0，改變省配線領域的使用習慣，全方位實力穩居業界第一。 許多設備業者在朝工業4.0發展時，於設備的電子化配電方面沒有太多著墨，抱持「可通電就好」的心態，沒有經過設計的電線，長久以來存在著配線複雜、過程繁瑣的問題，陷入各項成本增加而不自知的窘境。柏叡總經理陳星合表示：「設備業者及使用客戶對設備配電觀念數十年來沒有進化、導致成本沒有下降、效力沒有提升，企業自然不會成長。」有鑑於此，該公司自十多年前著手參與替設備業者進行配線設計，近六年推出Push-In端子系列省配線模組，結合應用並聚焦多項關鍵技術，將設備內線材以直插式端子連接控制器及設備，讓設備廠在使用各大品牌控制器時，能迅速完成訊號連轉接，此種方式不僅安全性高、泛用性廣、接線牢固外，更可以減少超過50%時間、人力、空間、線材…等成本，替各大工具機、半導體設備、橡膠油壓機、射出機、沖床設備、機械手臂設備、食品包裝機…等業者，在電路需求越趨重要的浪潮下成功轉型！ 柏叡研發中繼模組至今，持續不斷替客戶做最優質完善的配電設計，更導入「控制盤電路板化」概念，推出多功能、可快速應用且高靈活支援度的自動化控制配件，完善的產品種類，論產品齊全度堪稱同業之冠，客戶可一次購足所需的中繼控制配件，一條龍服務，「創新、進步、改變」贏得好口碑，目前更已有替東台精機、上銀科技、永進機械、大立機器、金豐機器…等數十家大廠設備轉型的超群經驗，未來期望該公司以淬鍊拔尖的高穩定性及靈活應用，替客戶創造更高的競爭力，共創雙贏局面！
“As long as your strength is good enough, you don’t have to be afraid of any problems,” the general manager of Shuzhou Tong-Yu, Jacky Chiou, says. Starting from technology and service, Jacky talked about how TTGroup has continued to make progress in the epidemic era is getting outstanding scores in China. Facing domestic and international demands, the strengths of Tongtai are what we can provide for one-stop services for the machines in metal cutting, PCB machining, and metal additive manufacturing with global after-sell service. Tongtai’s business was started with special purpose machines, therefore, we deeply understand how critical in technology and real-time service. Shuzhou Tong-Yu Machine & Tool Co., Ltd, a Tongtai subsidiary, is located in China. For providing real-time services to the clients in China, Tong-Yu built distribution channels, 5 branches and 17 offices, which are able to provide services to the customers nearby. Now the epidemic limits the transportation, but our services to the clients are never postponed. Completed service channels, good relationships with customers, and stable incomes are driving Tongtai to keep optimistic towards the China market. Not only in the conventional automobile and aerospace industries, Tong-Yu has stepped into the electric vehicle industry in 2022. In recent years, Tong-Yu has self-developed machines including: Vertical machining centers, Horizontal machining centers, and CNC lathes. These machines have much better performance/cost ratio and also high production efficiency. To achieve the goal of carbon neutrality, Tong-Yu is also working on processing a green transformation and has been awarded relative certificate. Aims at lowering carbon emissions, Tong-Yu not only redesigns machines with optimized energy management mechanisms, but also adopts energy saving and carbon reduction concepts in the existing and new factories.Would you like to know more details about Tongtai services in China? We invite you to watch the exclusive interview of Tong-Yu general manager, Jacky Chiou.Exclusive interview of Shuzhou Tong-Yu general manager, Jacky Chiou
Hey, are you looking for lathes with short delivery time?You definitely don't want to miss out on our ML-560M and ML-360.Their near-perfect performance, highly efficient cutting and exceptional machining quality withstand the demands of your shop floor.(Note: ML-360's MAX. Swing Over Bed is Ф600 mm!)Check out their specs here and contact us now! ML-560 : https://reurl.cc/O4EXxA ML-360 : https://reurl.cc/Zb1QYg Follow us here : Website: www.YidaCNC.com Youtube: https://www.youtube.com/channel/UCoI4_Z9sDwrg1FdmW9-N7qQ LinkedIn: https://www.linkedin.com/company/yidacnc Instagram: https://www.instagram.com/yidacnc/
How many pieces can be done once in the machine?For machine users, it's a big issue when considering machine purchasing. In the first beginning, the cost of a multitasking machine is much higher than a CNC lathe or auto cam lathe.If the standard of workpiece accuracy is high, the multitasking machine may not be the best answer. However, the multi-tasking machine will be the one if the requirement of product quantity and accuracy are both high.Even if, the cost of a multi-tasking machine is the highest of these three types of machines. The double system can save half cycle time because of the double system simultaneously machining. Nevertheless, it's not enough for Mylas.We wish we can help our partner not only with machines but also with production processes. Our engineer team would support our customers to optimize the original machining process as possible as they can.Why don't you try it now?Send us your demand: Sales@mym.com.tw#Double #Dualsystem #aerospace #automotive #bike #bicycle #mechanicalindustry #CNC #CNClathe #lathe #Automaticsolution #multitaskingmachine #customized #afterservice #robot
BORE AUTOMATION TECH. CO., LTD was founded in 2004, is the professional
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Do you know where to find good quality Horizontal Machining Centers?Yida’s MH series will never let you down!Rapid tool exchange ensures high efficiency.High rigidity avoids thermal deformation.Impressively high precision guarantees your production quality.From aerospace, automobile and motorcycle industries to small and medium molds,Yida’s Horizontal Machining Centers satisfy all your needs!What are you waiting for?Pick up your phone and dial 886-4-23358368. Or email us at info@yidacnc.com!Click here to learn more!
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Expert Insights into Machine Tool Knowledge: Exploring Lathe Categories and ApplicationsMachine tools play a pivotal role in the manufacturing sector, and among these tools, the lathe stands out as a common and indispensable machine tool. The lathe is renowned for its capability to process symmetrical components, and based on its distinct characteristics, we can categorize lathes into several primary types, each of which we will delve into.1. Functional Classification:Conventional Lathe:This type of lathe employs mechanical handwheels or manual controls to finely manage the cutting process. While it requires the operator's direct involvement, conventional lathes remain a practical choice in specific contexts.CNC Lathe (Computer Numerical Control Lathe):Equipped with a computer numerical control system, CNC lathes can automatically govern the cutting process. This not only enhances production efficiency but also ensures higher machining accuracy, rendering them an integral part of modern manufacturing.2. Structural Classification:Flat Bed Lathe:In flat bed lathes, the tool post remains parallel to the ground, and the workpiece is positioned on a horizontal bed. This design provides enhanced stability for operations, making it suitable for a variety of machining tasks.Slant Bed Lathe:In slant bed lathes, the tool post is angled, and the workpiece is positioned on a tilted bed. This unique structure aids in the more efficient expulsion of chips, consequently elevating machining efficiency.Vertical Lathe:The tool post in vertical lathes is perpendicular to the ground, and the workpiece is processed on a vertical spindle. This design is commonly employed for specific machining requirements, such as hole drilling.3. Capability Classification:Single-Axis Lathe:Capable of machining solely along a single coordinate axis, single-axis lathes have limited capability. Nevertheless, they find utility in simple component machining tasks.Multi-Axis Lathe:Multi-axis lathes can simultaneously operate on multiple coordinate axes, providing enhanced machining versatility and flexibility. This is particularly critical for the machining of intricate components.4. Size-based Classification:Small-Sized Lathe:Suited for machining small-sized components, these lathes are ideal for precision work.Medium-Sized Lathe:Suitable for processing medium-sized components, medium-sized lathes find widespread application across various industrial sectors.Large-Sized Lathe:Designed to handle larger components, such as propeller shafts, large-sized lathes accommodate greater dimensions and weights.5. Process-based Classification:Conventional Lathe:Primarily employed for flat, cylindrical, and helical surface machining, conventional lathes enjoy a broad application spectrum, making them the preferred choice for many machining tasks.Specialized Lathe:Utilized for shaping components with unique shapes or purposes, such as multi-axis lathes and thread-cutting lathes, these machines are adept at tackling more challenging machining operations.Different types of lathes offer distinct advantages in various scenarios. By comprehending specific requirements, we can better select the appropriate lathe, ensuring efficient and precise machining processes. Whether it's a conventional lathe or an advanced CNC lathe, they all play pivotal roles in modern manufacturing.
In modern manufacturing, surface grinders are an indispensable tool for achieving high-precision grinding of workpieces. As technology advances, two main types of surface grinders are available in the market, namely manual surface grinders and CNC grinders. There are differences between these two grinding machines in terms of processing methods, technical requirements, and scope of application. This article will take an in-depth look at the features and benefits of manual surface grinders and CNC grinders to help you choose the most suitable machining method.1. Characteristics of manual surface grinder Manual surface grinders are traditional surface grinder types whose operation relies on the experience and skill of the operator. Manual surface grinders are usually equipped with a manually operated grinding spindle and worktable, and the operator manually controls the feed and feed speed during the machining process. This mode of operation requires the operator to have extensive knowledge and experience in grinding technology and be able to flexibly control the grinding process to ensure the quality of the processing results. The advantages of manual surface grinders are operational flexibility and adaptability. For the processing of some special shapes and small batches of workpieces, manual surface grinders have more advantages. It can adjust the parameters in the grinding process according to different processing needs to achieve flexible processing methods. However, the way a manual surface grinder operates comes with some drawbacks. First of all, it has high technical requirements for operators and requires a long period of training and practice to master it proficiently. Secondly, due to different experience and technical levels of operators, there may be large differences in processing efficiency and processing quality. Moreover, the processing efficiency of manual surface grinders is relatively low and cannot achieve large-scale and high-efficiency production. PROTH Industrial's small saddle surface grinders PSGS-1535M, PSGS-1545M and PSGS 2045M models provide manual grinding machines with small processing sizes of 150X350mm, 150X450mm and 200X450mm. If you have any needs, please contact us immediately, or refer to the official website for detailed specifications. : https://www.proth.com.tw/product/4/data/1#parentHorizontalTab2.2. Characteristics of CNC grinder In contrast, CNC grinders use advanced CNC technology to achieve automated processing. It is equipped with a CNC grinding spindle and working table. The operator sets the processing parameters through the program editor, and the grinder can automatically complete the processing process according to the preset parameters, achieving high-precision and high-efficiency processing. The advantages of CNC grinders are high precision and high efficiency. It can achieve micron-level grinding accuracy, ensuring that the precision and surface quality of the workpiece reach extremely high standards. At the same time, the automated processing method of CNC grinders greatly improves production efficiency, reduces the error rate of manual operations, and ensures product consistency and quality. CNC grinder controllers are usually equipped with a friendly human-machine interface. The operation interface is simple and intuitive, allowing operators to get started quickly. It can also reduce human operation factors, ensure the consistency and quality of processing, and reduce processing differences caused by different technical levels of operators. However, CNC grinders also present some challenges. First of all, its equipment cost is high, and it requires complex program editing and parameter settings, and the technical requirements for operators are relatively high. Secondly, troubleshooting and maintenance of CNC grinders require professional technical support, which may result in some downtime and increased production costs. PROTH Industrial launches the medium-sized column forming grinder PSGC-50100E, which meets the above-mentioned advantages of CNC grinders. The three-axis servo control and three-axis linear guide not only provide high efficiency during the grinding process, but also enable precise positioning. It is equipped with a conversational controller for easy operation. It is easy to operate and can record each processing parameter without having to re-edit each time it is turned on. The full-cover streamlined appearance and low decibel processing noise are in line with today's environmental protection trends. If you have CNC processing needs, please contact us immediately, or refer to the official website for detailed specifications: https://www.proth.com.tw/product/11/data/42.3. Manual surface grinder vs. CNC surface grinder: choose the processing method that suits you Choosing a manual surface grinder or a CNC surface grinder depends on your machining needs and budget. If you work in smaller batches and require greater flexibility, a manual surface grinder may be a good choice. It is suitable for processing some special shapes and small batches of workpieces, while having low equipment costs and maintenance costs. If your processing runs are larger and require high precision and efficiency, a CNC surface grinder will be a better choice. It enables high-precision processing, improves production efficiency, and ensures product consistency and quality. Although the equipment cost of a CNC surface grinder is higher, its automated processing methods and high efficiency will help you save labor costs and production costs.4. Conclusion Manual surface grinders and CNC surface grinders each have unique features and benefits. Manual surface grinders have the characteristics of flexible operation and strong adaptability, and are suitable for processing special shapes and small batches of workpieces. The CNC surface grinder has the characteristics of high precision and high efficiency, and is suitable for large-scale and high-efficiency production and processing. Choosing the processing method that suits you needs to be decided based on your processing needs, budget and technical level. Last Industry offers traditional and CNC grinding machines in various sizes and grinding types, all of which will bring excellent results and excellent processing quality to your machining process. Contact us now: https://www.proth.com.tw/contactus.
Amidst the tide of advanced technology in today's manufacturing industry, traditional lathes have emerged as a captivating craft. Despite the gradual rise of CNC lathes, the unique heritage craftsmanship and technological allure of traditional lathes remain undeniable. Through the manipulation of mechanical handwheels and manual operations, traditional lathes demonstrate exceptional turning and threading capabilities, solidifying their position as an excellent choice for processing rotationally symmetric components.1. Exquisite Craftsmanship:Operating traditional lathes demands proficient artisanal skills, precise tool manipulation, and an abundance of professional knowledge. Leveraging the finesse of mechanical handwheel manipulation, workpieces gracefully rotate on the spindle, while the toolholder is manually adjusted by the operator for precise cutting. This intricate manual operation imbues each processing step with an artistic significance, ensuring the precision and quality of the finished product. The synergy between artisans' dexterity and extensive experience makes the traditional lathe a tool for crafting art.2. Fusion of Tradition and Modernity:Despite the clear advantages of automation and efficiency held by CNC lathes, the flexibility and adjustability of traditional lathes continue to attract customers with unique processing requirements. For non-standard-shaped components, traditional lathes offer adaptability, rendering them the unparalleled choice. This fusion of traditional and modern technology enhances the competitive edge of traditional lathes in the market.3. Heritage and Technological Allure:With a history spanning centuries, traditional lathes have witnessed the passing down of techniques through generations. The allure of inherited craftsmanship is deeply embedded in the fabrication of every component, and each operation pays homage to history and continuity. The preservation of craftsmanship is not merely a technical continuation but also the perpetuation of past wisdom, allowing historical value to shine in the modern era.4. Enhancing Product Quality:For certain specialized components, traditional lathes remain indispensable. In sectors like aerospace, medical, and high-precision instrument manufacturing, traditional lathes offer heightened accuracy and surface quality during machining, ensuring products meet the highest quality standards. This advantage in exceptional quality positions traditional lathes as indispensable players in critical fields.5. Future Outlook:Despite the pressures of competition from CNC lathes, traditional lathes are far from obsolete. Craft enthusiasts and artisans still uphold the traditional lathe as a precious tool, viewing it not only as a manufacturing device but also as a revered asset. Looking ahead, traditional lathes are poised to seamlessly integrate with CNC lathes and other modern machining technologies, unveiling new possibilities. The future of traditional lathes is poised for diversity, evolving into a masterpiece that intertwines modern technology and ancient craftsmanship.In summary, traditional lathes embody not only the inheritance of craftsmanship but also an inexhaustible technological allure. Their exceptional role in the modern manufacturing industry will continue to be vital as times evolve. Whether as a testament to the past or a revelation of the future, traditional lathes will persist in guiding the development of manufacturing, scripting a new chapter in the legend of craftsmanship. Let us collectively witness the resplendence of this remarkable skill in the future!
CNC Tilting Rotary table PAR-500BRIE is a
composite five-axis indexing table developed and designed for the trend of
product intelligence and functional compounding in the processing and
manufacturing industry. It is a product with high performance and high
precision to solve the ever-changing and complex manufacturing situation of
processing requirements.In response to the
small and diverse processing needs of the market, PAR-500BRIE CNC Tilting
Rotary Table has single and two pallets designs. The two pallets can be equipped with APC (Auto Pallet Changer
system) or FMS (Flexible Manufacturing System), which can be used for unmanned
processing, and improves the production efficiency.To showcase the unique features of our product,
we will utilize Mixed Reality (MR) through the app. Users can click interactive icons and physically approach to view and interact with the model. Through immersive viewing of product
descriptions and operational animations, customers can learn more about our
products.
Cosen integrates the sensor data from the three major components of the
structural steel fabrication line – bandsaw machine, drilling machine, and
infeeding / outfeeding system. We upload this key data to Cosen remote service
platform to achieve failure prediction and diversified production. Through
algorithm, machine learning, and data collecting, we develop advanced
applications including machine health assessment and self-adjustment mechanism
to further upgrade this smart factory with maximum utilization.Main Technical Features²High-Standard CNC Controller²Automatic Tool Changer²Control Panel with 14” Colored Touchscreen²SSS Control (Super Smooth Surface)²3D Programming Software²In-the-moment Prevention and Alarm Notification²Program Customization ServiceIn addition, the machine's features can be presented through the MR experience - a spatial recognition (MR) method. Users can click on the interactive buttons and watch the explanations of each part, as well as the operation animation in an immersive way.Usage:Please download the MAKAR app and open the project by clicking this link:https://ssl-api-makar-v3-apps.miflyservice.com/Makar/deeplink/?url=mifly://makar/?openpage=ProjectPlayPage&projectType=ar_slam&projectId=49572626-97e9-4d2a-a3da-5cc25a7952a6or You can scan the QR-CODE above with your mobile phone to open the WEB AR version for browsing, Android is Google Chrome, and IOS is Safari.
Introduction:
Selecting the perfect milling head is a
crucial step in optimizing your machining operations. YIH KUAN, a leader
in milling head solutions,
offers a diverse range of options, including the Gantry Milling Head (Plano
Milling Head), CNC Milling Head, Turret Milling Head (Bridgeport Milling Head),
and Angle Milling Head (Angle Head). In this comprehensive guide, we will
explore the distinctive features of each milling head and provide insights into
choosing the ideal one for your specific machining needs.
Gantry
Milling Head (Plano Milling Head):
Ideal for large workpieces and heavy-duty machining.
Offers exceptional stability and precision in plano milling
applications.
Consider for projects requiring extensive material removal and
high accuracy.
CNC Milling
Head:
Incorporates advanced computer numerical control (CNC)
technology for unparalleled precision.
Enables complex and intricate machining tasks with ease.
Suitable for industries demanding high repeatability and
efficient programming.
Turret
Milling Head (Bridgeport Milling Head):
Known for its versatility and ease of repositioning, providing
flexibility in machining.
Excellent for both simple and complex milling operations.
Consider for applications where quick tool changes and
adaptability are essential.
Angle Milling
Head (Angle Head):
Designed for machining at various angles, enhancing the
versatility of your milling machine.
Perfect for applications requiring multi-angle cuts and
intricate shaping.
Offers increased accessibility to challenging workpiece
features.
Considerations for Selection:
Workpiece Requirements: Evaluate the size, material, and
complexity of your workpieces to determine the milling head that best
suits your needs.
Precision and Accuracy: Consider the level of precision
required for your machining tasks. CNC Milling Heads are optimal for
high-precision applications.
Flexibility and Versatility: Assess the range of machining
tasks you perform regularly. Turret Milling Heads and Angle Milling Heads
provide versatility for a variety of projects.
Ease of Integration: Ensure seamless integration with your
existing milling machine. YIH KUAN's milling heads are designed for easy
installation and compatibility.
Conclusion:
YIH KUAN's
commitment to innovation and quality is reflected in its range of milling
heads. Whether you prioritize stability, precision, versatility, or advanced
CNC capabilities, YIH KUAN has the perfect milling head for your machining
requirements. Explore the options available at YIH KUAN's product page to
elevate your machining capabilities and achieve unparalleled results.
IntroductionAmong the variety of milling machine types, bed mills are renowned for their robust construction and high-efficiency machining capabilities, making them a staple in heavy-duty manufacturing industries. This article explores the design, functionality, and various applications of bed mills in modern manufacturing, including the integration of Yih Kuan’s turret milling head, which enhances the versatility and performance of these machines.Bed Mill OverviewDefinition and FeaturesDefinition: A bed mill is a type of heavy-duty milling machine characterized by a worktable fixed onto the machine’s bed, with the spindle moving vertically along the Z-axis.Key Features: Bed mills are known for their high structural rigidity, large table surface area, and excellent load-bearing capabilities, making them ideal for machining large and heavy workpieces.Major ComponentsSpindle Assembly: Drives the cutting tools for various machining operations.Worktable: Secures the workpiece, capable of moving only along the X-axis (horizontal direction).Column and Bed: Provides support for the vertical movement of the spindle, ensuring the machine’s overall rigidity and stability.ApplicationsAerospace: Utilized for machining structural components and engine parts that require extreme precision and rigidity.Mold Manufacturing: Particularly suitable for processing large molds, such as automotive stamping molds.Heavy Industry: Used in the manufacture of large machinery and equipment components, such as generators and large transmission systems.Technological Advances and InnovationsModern bed mills are frequently equipped with CNC systems, significantly enhancing the precision and automation of the machining process. Higher-end models may feature rotating or moving tables, providing greater flexibility and expandability.Maintenance and CareRegular Inspection: Emphasizes the importance of checking lubrication systems and moving parts to ensure smooth operation and longevity.Cleaning and Protection: Due to the size and weight of bed mills, maintaining cleanliness and proper protective measures are crucial to prevent rust and wear.Introducing Yih Kuan’s Turret Milling Head for Bed MillsYih Kuan’s turret milling head is specially designed for use with bed mills, offering enhanced functionality and flexibility. This milling head provides high torque output, making it highly effective for both heavy-duty cutting and precision tasks. The design features quick tool change capabilities, minimizing downtime and boosting productivity. Its compatibility with bed mills allows for a broader range of applications, from simple surface jobs to complex machining operations involving multiple axes.ConclusionBed mills play an indispensable role in the heavy machining sector. As technology evolves, the functionalities of these machines continue to advance to meet the increasingly stringent demands of modern manufacturing. For manufacturers seeking efficient and high-precision machining solutions, understanding and utilizing the advanced features of bed mills, such as those offered by Yih Kuan's turret milling head, is crucial to success. This integration not only enhances the machine's capabilities but also ensures optimal performance and output in challenging industrial tasks.
In our recent exploration of the machining world, we've delved into the distinct functionalities and advantages of vertical and horizontal mills, illustrating how each type caters to specific manufacturing needs with unmatched efficiency. As the industry evolves, so does the technology, leading us to a revolutionary advancement that has reshaped modern manufacturing: CNC (Computer Numerical Control) milling machines.What is a CNC Milling Machine? A CNC milling machine is a sophisticated type of milling machine controlled by a computer, enabling precision machining of complex parts with minimal human intervention. Unlike traditional milling machines, which require manual adjustment and operation, CNC mills operate based on digital instructions derived from a CAD (Computer-Aided Design) file.Advantages of CNC Milling MachinesPrecision and Consistency: CNC milling machines offer exceptional precision, capable of producing parts with tight tolerances repeatedly over large production runs.Handling Complex Geometries: With advanced software guiding their operations, CNC mills can handle complex shapes and patterns that would be difficult, if not impossible, to achieve manually.Increased Productivity: Automation and the ability to run 24/7 with minimal downtime significantly increase production capabilities.Flexibility: Quick setup changes and the ease of updating CNC programs make these machines highly adaptable to varying production demands.Reduced Labor Costs: While CNC milling machines represent a significant initial investment, the reduction in manual labor can lead to substantial cost savings over time.Applications of CNC Milling Machines CNC milling machines have found applications in numerous fields, testament to their versatility and efficiency:Aerospace: CNC milling machines produce intricate components designed to withstand extreme conditions, including airframe structures and engine parts.Automotive: Facilitating the fabrication of a diverse array of automotive parts, including engine blocks, custom gears, and complex performance parts.Medical: Supporting the medical industry's need for flawless surgical instruments, orthopedic implants, and custom medical devices, directly impacting patient care and safety.Electronics: Playing a crucial role in manufacturing precise and delicate components essential for the functionality and reliability of consumer electronics.Custom Manufacturing and Prototyping: Offering the versatility to produce parts from a wide range of materials with speed and precision, crucial for innovation and product development across sectors.Conclusion CNC milling machines stand at the forefront of manufacturing innovation, offering unparalleled precision and efficiency that are transforming production processes across a myriad of industries. From aerospace to medical devices and electronics, the versatility of CNC technology is reshaping the manufacturing landscape. At Yih Kuan Ent Co., Ltd., we proudly produce top-tier CNC milling heads essential for the success of any CNC milling operation. Our commitment to excellence ensures that our products meet the highest standards of precision and durability, catering to the diverse needs of industries worldwide.We encourage those looking to enhance their manufacturing capabilities with our cutting-edge CNC milling heads to explore the detailed information and specifications we provide. As a leading contributor to the advancement of CNC milling technology, Yih Kuan Ent Co., Ltd. is your trusted partner in achieving machining excellence. Discover the difference our CNC milling head solutions can make in your production processes by visiting our website or reaching out to our expert team today.
About Tungsten Carbide F1. brazed plates made of Tungsten Carbide materialTungsten Carbide, also known as Cemented Carbide, is an alloy of tungsten and carbon. It is a metal-like substance and is approximately 2 to 3 times as rigid and dense as steel. Tungsten Carbide is often referred to as a Hard Metal, since it possesses very high hardness in relation to other metals. The Mohs hardness rating of Tungsten Carbide is around 8.5 ~ 9, and it is an extremely stable substance which does not oxidize under normal temperatures and keeps its stable characteristics even in severe environments.Tungsten Carbide’s hardness and resistance to heat make it an ideal material for cutting tools and high-performance wear parts to be used in the environments under high temperature and high speed. Due to its exceptional hardness and wear resistance, Tungsten Carbide has a wide range of application in many industry sectors such as metal machining, wear parts for mining, metal forming tools, cutting tips for saw blades, etc. How Tungsten Carbide Machining Works? Owing to the extremely high hardness of Tungsten Carbide, it is impossible to be machined by traditional machining process such as turning, milling, or drilling. Though it can be machined by special tools, including PCD, CNB, and ceramic tools, these cutting tools will easily wear out and lose the sharpness.F2. metal material grinding processGenerally, Tungsten Carbide will be grinded with diamond tools or machined by electrical discharge machining (EDM). Though Tungsten Carbide is machinable by using these machining methods, the machining process is destined to face multiple difficulties and challenges. Difficulties in Tungsten Carbide Machining Tungsten Carbide Machining Challenges in Quality and Tool LifeTungsten Carbide is incredibly hard and difficult to machine. Its hardness and brittleness make it easily cracked or chipped during the machining process, and it also chips the cutting tools very easily. Generally, it is impossible to be machined by traditional machining process. Though it can be machined by special tools, such as PCD, CNB, and ceramic tools, these cutting tools lose their sharpness easily.F3. carbide cutting tools for industrial applications Tungsten Carbide Machining Challenges in EfficiencyThe control of vibration and cutting force is extremely important to machining Tungsten Carbide, in virtue of its high density, rigidity, and brittleness. If the vibration and cutting force are not well-controlled, it is very subject to micro cracks and fragmentation. Therefore, the machining process is often extremely time-consuming and has constantly been tormenting the processing manufacturers when dealing with this material. What Does HIT Ultrasonic Machining Bring to Tungsten Carbide Machining? F4. Tungsten Carbide machining processHIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.F5. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal processThe reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This greatly improves the quality of workpieces and the stability of tool life, and saves quite an amount of processing time.F6. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.More information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Tungsten Carbide Machining Tungsten Carbide Machining Case 1 : (Slot) Trochoidal MillingF7. Tungsten Carbide ultrasonic-assisted (slot) trochoidal milling workpieceWith HIT ultrasonic, the high frequency micro-vibration allows the tool to constantly lift from workpiece. This brings better inflow of cutting fluid, offering better cooling effect and easier chip and carbonized diamond powder evacuation.F8. HIT ultrasonic-assisted slot trochoidal milling of tungsten carbide achieved better surface qualityUnder the same cutting parameters, with HIT ultrasonic, it helped reduce the surface roughness of the slots. There was no obvious tool marks or scratches left on the surface compared to that without ultrasonic.F9. HIT ultrasonic-assisted slot trochoidal milling of tungsten carbide brought better chip evacuation, preventing chips or carbonized diamond powder stuck on the toolBetter chip and carbonized diamond powder evacuation helps reduce friction between tool and workpiece, which then reduces the cutting forces. This not only prolongs the tool life, but also helps enhance over 2x higher material removal volume.More information on Tungsten Carbide: (Slot) Trochoidal Milling Tungsten Carbide Machining Case 2 : Threading & GrindingF10. Tungsten Carbide threading & grinding workpiece HIT carried out threading (M10x1.5P) and grinding (h-shape) on a 50x70x10mm Tungsten Carbide workpiece. Using HIT’s ultrasonic tool holder HSKA63 with the integration of CTS, ATC, and CNC automation system, HIT completed the entire machining process within 5 hours, compared to over 12 hours by the traditional EDM process. The surface roughness of the h-shape grinding went from Ra > 0.8μm to the average of Ra < 0.1μm.This feature is widely applied in the Precision Machinery industry, especially being used for Tungsten Carbide molds and punches.More information on Tungsten Carbide : Threading & Grinding Tungsten Carbide Machining FAQ Q1 How do I know the tools I used to machine Tungsten Carbide can be fitted into HIT’s ultrasonic machining module system?A1 HIT’s ultrasonic machining module has the ability to automatically scan for the proper frequency of the corresponding tool (within the standard frequency range of 20 – 32kHz). The system can even further adjust the frequency range, depending on specific tools used by the clients. Over the years, most of the tools in general have been validated to be available for HIT’s ultrasonic machining module system.F11. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start machining Tungsten Carbide with HIT’s ultrasonic machining module system?A2 HIT aims to help clients face the challenges in Tungsten Carbide machining. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F12. HIT ultrasonic tool holders Tungsten Carbide Machining? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
What is Quartz and its Common Use? Quartz Material PropertiesQuartz can be manufactured into Quartz Glass, which is sometimes referred to as fused quartz or fused silica. The material is composed of silicon dioxide (SiO2), which has very low thermal expansion and can maintain its dimensional stability even at elevated temperatures. Quartz glass has excellent electrical insulation property and is inert to attacks from all kinds of acids, even in very high concentrations, except for hydrofluoric acid. The material has high compressive strength, but also displays high hardness and brittleness. Defects on the surface may have a serious impact on its overall material strength.References :Top-Seioko - Fused silica : Key properties & popular applicationsAZO Materials - Fused Silica/Quartz Glass - Properties and Applications of Fused Silica/Quartz Glass by Goodfellow Ceramic & Glass DivisionIQS Directory - Quartz glassHeraeus - Properties of fused silica Common Applications of QuartzSince quartz glass has a wide transparency range and superior light transmittance, this makes it an ideal material for multiple optical applications in optoelectronics industry, such as prisms, lenses, etc. Its material properties also gives it a wide range of applications in semiconductor industry, such as quartz ring, quartz crucible, quartz wafer boat, etc. F1. silicon wafers in plastic wafer boat (quartz wafer boat is also applicable) How Quartz Machining Works? Quartz Machining 1 : Milling F2. industrial material machining milling processMachining quartz glass can be done using high precision CNC milling machines that are designed to machine ceramics and materials similar to glasses in terms of brittleness. Though quartz glass is also a hard and brittle material, its machinability is relatively good. Quartz Machining 2 : Cutting F3. industrial material cutting with high pressure water jetDue to the hardness and brittleness of quartz glass, machining it may need diamond cutting tools and the machining parameters must be optimized. Band and wire saws, chop saws, CO2 lasers, and water jet cutters are common tools used to cut quartz glass. Quartz Machining 3 : Drilling F4. industrial material drilling on milling machineThe material can also be drilled by using a diamond drill. In order to prevent the tools from premature wear-out, it is important to make sure the proper cooling device is available. Difficulties in Quartz Machining Quartz Machining Challenges in QualityThough quartz glass possesses high compressive strength, it is still a very hard and brittle material. Even small defects on the surface may have serious impact on its overall material strength. Especially in quartz glass drilling, there will easily be serious subsurface damage with improper cutting force. Another downside of machining quartz glass is that machining it produces great deal of powder and clogs the diamond cutting tools. This not only affects the stability of tool life, but also severely damages the quality of the workpiece. Quartz Machining Challenges in EfficiencyThough quartz glass is considered to have relatively good machinability, it is a hard and brittle material. The control of cutting force is important when machining quartz glass, since it may be easily chipped or cracked under excessive cutting force. This usually results in a very time-consuming machining process, and leaves the processing manufacturers a huge headache when dealing with this material. F5. the challenge of enhancing machining efficiency while maintaining required quality What Does HIT Ultrasonic Machining Bring to Quartz Machining? HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.F6. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal process The reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This greatly improves the quality of workpieces and the stability of tool life, and saves quite an amount of processing time. F7. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.The technology specializes in micro-drilling and deep hole drilling hard and brittle advanced materials, including technical ceramics, quartz glass, super alloys, etc. The high-frequency micro-vibration displays the ability to control the cutting force in stable manner, decreasing the possibilities of severe subsurface damage. Offering a better way to improve the machining process by effectively enhancing machining efficiency, stabilizing the tool life, and bettering the quality of workpieces. F8. HIT's ultrasonic machining technology displays outstanding results on quartz micro-drilling and deep hole drillingMore information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Quartz Machining Quartz Machining Case 1 : Micro-channel Trochoidal MachiningF9. Quartz glass ultrasonic-assisted micro-channel machining workpieceThe original process needed to go through by using #200, #400, and #800 grinding tools from roughing to finishing. With HIT ultrasonic, customer's requirement on workpiece quality can be achieved just by using #800 grinding tool.F10. HIT ultrasonic-assisted micro-channel trochoidal machining of quartz glass helped reduce the maximum size of edge-cracks (1x smaller and 2x smaller) by using #400 and #800 grinding tools respectivelyWith HIT ultrasonic, high frequency micro-vibration helped reduce grinding forces. (Under the same machining parameters) The maximum size of edge-cracks was 1x smaller (from 0.182mm to 0.094mm) than that without ultrasonic, by using #400 grinding tool. (Under the same machining parameters) The maximum size of edge-cracks can be even smaller (down to 0.059mm) by using #800 grinding tool with HIT ultrasonic, while it failed to complete the machining process without ultrasonic due to tool breakage at the first slot.F11. HIT ultrasonic-assisted micro-channel trochoidal machining of quartz glass brought better particle flushing, preventing the tool from particles accumulationWith HIT ultrasonic, the tool constantly lifted from workpiece, which allowed for easier inflow of cutting fluid. Better particle flushing prevented the tool from serious material backfill. This not only reduced tool wear but also friction between tool and workpiece, which helped control and reduce grinding forces.(Under the same machining parameters) Without ultrasonic, the tool was in constant contact with workpiece, which made it hard for particle flushing. There were massive particles accumulated on both side and bottom of the tool. This weakened the tool's grinding ability and led to an increase in grinding forces. It not only impacted workpiece quality, but also caused serious tool wear.Quartz Machining Case 2 : Micro-Drilling F12. Quartz glass micro-drilling workpieceHIT conducted a Φ0.3x5.4mm micro-drilling on a 60x30x20mm quartz glass workpiece. Using HIT’s ultrasonic tool holder HSKE40 with the integration of CTS, ATC, and CNC automation system, HIT managed to drill 300 micro-holes in total, with the processing time within 40 seconds/per hole. The outcome, in terms of machining efficiency, prevailed over the machining results provided by the tool suppliers and clients. The precision repeatability is well-maintained with no obvious edge-cracks on the hole wall.F13. Quartz glass micro-drilling processThis feature is widely applied in the Semiconductor industry, especially being used for quartz plates, quartz rings, quartz substrate lens board, etc.More information on Quartz : Micro-drilling Quartz Machining Case 3 : Deep Hole DrillingF14. Quartz glass deep hole drilling workpieceHIT carried out a Φ3x65mm deep hole drilling on a 100x100x30mm quartz glass workpiece. Using HIT’s ultrasonic tool holder HSKA63 with the integration of CTS, ATC, and CNC automation system, HIT completed the machining process by enhancing the material removal rate (MRR) from 65.54 mm3/min (non-ultrasonic) to 533.64 mm3/min (HIT ultrasonic). This helps reduce the overall processing time over 85%, from 26 minutes 44 seconds to 3 minutes 17 seconds. F15. Quartz drilling processThis feature is widely applied in the Optoelectronics industry and Defense and Aerospace industry, especially being used for quartz lens, quartz reflector lens, quartz lens for gyroscope etc.More information on Quartz : Deep hole drilling Quartz Machining FAQ Q1 When machining quartz glass, it often produces great deal of powder. The accumulated powder may severely clog the diamond cutting tool and have a serious impact on both the tool life and the quality of workpieces. How does HIT's ultrasonic technology deal with this situation?A1 HIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. With the assistance of high pressure (70bar) coolant through spindle (CTS), it allows the chip removal process even smoother. F16. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start machining Quartz with HIT's ultrasonic machining module system?A2 HIT aims to help clients face the challenges in Quartz machining. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F17. HIT ultrasonic tool holders Quartz Machining? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
About Titanium and its Common Use Titanium Material PropertiesTitanium alloys are metals composed of a mixture of titanium and other chemical elements. The most common form of titanium alloys is Ti-6Al-4V (Learn more about the crystallographic forms of Titanium Alloys). The Mohs hardness ranking of this form of titanium alloy is approximately 41HRC, which is not as hard compared to other metal alloys. This material offers a combination of lightweight, high strength, low density, good corrosion resistance and ductility. F1. titanium metal alloy materialTitanium alloys are also recognized for their exceptional resistance to a wide range of chemical environments provided by a thin, invisible but extremely protective surface oxide film. The absorption of oxygen into the surface when the material is heated will cause an increase in hardness of the surface layer (Learn more about work hardening of Titanium Alloys). Common Applications of TitaniumIts excellent material properties, including lightweight, high strength, good corrosion resistance and good ductility, make it the prime choice for many fields of applications, including aircraft turbines, engine components, aircraft structural components (wings and fuselage), aerospace fasteners, automotive components (body panels, valves), marine applications, etc. F2. bolts and engine parts made of titanium alloyAerospace applications still account for the biggest chunk of the use of titanium alloys, due to its fine material properties of high strength, good fatigue resistance and fracture toughness.F3. Boeing 757-200 jet engine application in aerospace industry Tips and Common Tools for Titanium Drilling Titanium alloys require well-setup machining process to prevent the material from bending or surface hardening due to its low density, good ductility, and work hardening properties. Generally, the tool should be maintained as sharp as possible to minimize the built-up heat and tool wear. Using rigid setups between tool and workpiece to prevent the workpiece from bending due to its ductile characteristic. Proper cooling device is also strongly advised to lower the built-up heat.F4. drilling titanium alloy requires sharp and rigid drillsWhen it comes to drilling titanium alloys, carbide drills are the best choice especially for deep hole drilling. Using sharp drills of proper geometry and avoiding having the drill ride through the titanium surface are also key to successful drilling on titanium alloys (Learn more about tips on successful drilling on Titanium Alloys). Difficulties in Titanium Drilling Titanium Drilling Challenges in QualityThe good ductility and work hardening properties of titanium alloys have brought serious concerns for the quality of hole wall and the positional precision of the drilling holes. If the cutting (drilling) force is not well-controlled, the workpiece may suffer from displacement due to its ductile property. Its hardened surface and entangled chips will also cause severe damages to both the quality of workpiece and its positional precision. When it comes to higher aspect ratio (hole depth to diameter), it is going to be even more challenging to maintain the quality. Titanium Drilling Challenges in Tool LifeThe work hardening property of titanium alloys when it is heated has brought huge difficulties in drilling this material. With the protective oxide layer on the surface of titanium alloys, the drills may lose their sharpness easily and even encounter risks of tool breakage. Along with the entangled chips produced in the drilling process, not only the quality of workpiece is at stake, but also the tool life will be disastrously unstable. The major challenge also lies in controlling the cutting (drilling) force in the drilling process.F5. drilling process on a CNC machine HIT Achievements in Titanium Drilling HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. F6. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal processThe reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This mechanism along with the high pressure (70bar) coolant through spindle (CTS) feature help lower the heat produced during the machining process. This greatly improves the quality of workpieces and the stability of tool life, and saves a huge amount of processing time.F7. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.Drilling titanium alloys with ultrasonic-assisted machining technology, the reduction in cutting forces and improvement in chip removal process allow better control of the quality of workpieces and the stability in tool life.More information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Titanium Drilling Titanium Drilling Case 1 : Micro-DrillingF8. titanium alloy micro-drilling workpieceHIT discovered that conducting the Φ0.5x5mm micro-drilling 50 holes on titanium alloy (Ti-6Al-4V) with ultrasonic-assisted machining technology, the cutting force can be reduced by 39%. With the integration of CTS, it greatly reduced the occurrence of twisted or entangled chips. This not only prolonged tool life, but also maintained the positional precision of the micro-holes.F9. shape of chips in titanium alloy micro-drillingThis feature is widely applied in the Aerospace industry and the 3C Electronics industry, especially being used for aircraft riveted components, phone cases, etc.More information on Titanium Drilling : Micro-Drilling Titanium Machining Case 2 : Side MillingF10. titanium alloy side milling workpieceHIT carried out side milling on titanium alloy (Ti-6Al-4V). Using HIT’s ultrasonic tool holder BT30 with the integration of CTS, ATC, and CNC automation system, HIT managed to greatly improve the tool life. It only showed a minor broken corner on the rake face of the tool, instead of severe tool wear such as the exposure of coating grains.F11. rake face of the tool in titanium alloy side millingF12. shape of chips in titanium alloy side millingThis feature is widely applied in the Aerospace industry and 3C Electronics industry, especially being used for aircraft structural components, phone cases, etc. Titanium Drilling FAQ Q1 How to control the cutting (drilling) force while reaching the required quality of the drilling holes?A1 HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. With the assistance of high pressure (70bar) coolant through spindle (CTS), it allows the chip removal process even smoother. These features can successfully bring better quality of the workpieces and longer, more stable tool life.F13. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start drilling titanium alloys with HIT’s ultrasonic machining module system?A2 HIT aims to help clients face the challenges in drilling titanium alloys. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F14. HIT ultrasonic tool holders Titanium Drilling? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
About Stainless Steel and its Common Use General Material Properties of Stainless Steel(Figure 1. HIT ultrasonic-assisted micro-drilling on stainless steel workpiece)Stainless steel is a group of steel alloys that are known for their excellent corrosion resistance, durability, and high strength. Here are some of the key material properties of stainless steel: - Corrosion Resistance -Stainless steel is highly resistant to corrosion and oxidation. This is primarily due to the presence of chromium in the alloy, which forms a passive oxide layer on the surface of the material. This oxide layer acts as a barrier, protecting the underlying steel from corrosion caused by exposure to moisture, chemicals, and other corrosive substances. (Read more on Why is Stainless Steel Corrosion Resistant?) It gives stainless steel rather low maintenance requirements, since it reduces the need for frequent cleaning, painting, or coating to protect against corrosion even in demanding environments. - Heat Resistance -Stainless steel also has excellent heat resistance, making it suitable for applications under high temperatures. It can withstand elevated temperatures without significant loss of strength or deformation. (Read more on Stainless Steel - High Temperature Resistance) This characteristic is crucial in industries such as aerospace, automotive, and energy, where components may be exposed to extreme heat or thermal cycling. - High Strength and Ductility -Stainless steel exhibits high strength, making it suitable for various structural and load-bearing applications. The strength of stainless steel is influenced by factors such as alloy composition, heat treatment, and manufacturing processes. Stainless steel also possesses good ductility, which allows it to be easily formed and fabricated into different shapes. This characteristic is beneficial in various manufacturing processes, including bending, welding, machining, and forming. The ductility of stainless steel can be further improved by controlling the alloy composition and employing suitable heat treatments. - Hygienic Properties -Stainless steel is widely used in industries that require high standards of cleanliness and hygiene, such as food processing, medical (surgical), and pharmaceutical industries. It is non-porous, making it resistant to bacterial growth, easy to clean, and capable of withstanding repeated sterilization processes.Learn more detailed information on Stainless Steels - Specifications, Grades and Properties Different Grade Families of Stainless SteelApart from the more general perspective on the material properties of stainless steel, the family of stainless steels is primarily classified into four main categories, including Ferritic, Austenitic, Martensitic, and Duplex, based upon their crystal microstructure. (Read more on Grading Systems for Stainless Steel)In general, austenitic and martensitic grades stainless steel, including SAE/AISI 304, 316, and 420, are often used in the making of medical and surgical equipment or spare parts. The following illustrates the comparison of these three commonly used stainless steel grades.(Figure 2. medical/surgical instruments made of stainless steel) - Austenitic - 304 Stainless Steel (SAE/AISI 304) -Composition304 Stainless steel contains 18-20% chromium and 8-10.5% nickel, along with small amounts of carbon, manganese, and other elements.Corrosion ResistanceIt offers good corrosion resistance in a wide range of environments, including atmospheric conditions and mild chemical environments.Strength304 Stainless steel has good tensile strength and yield strength, making it suitable for general-purpose applications.Industry Applications304 Stainless steel is commonly used in various industries, including food processing, kitchen equipment, architectural applications, and chemical processing.(Learn more detailed information on Grade 304 Stainless Steel: Properties, Fabrication and Applications) - Austenitic - 316 Stainless Steel (SAE/AISI 316) -Composition316 Stainless steel contains 16-18% chromium, 10-14% nickel, and 2-3% molybdenum, along with other elements.Corrosion ResistanceIt provides excellent corrosion resistance, particularly in harsh environments, such as marine or chloride-rich conditions.Strength316 Stainless steel has higher tensile and yield strength compared to 304, making it suitable for applications requiring exposures under increased pressure.Industry Applications316 Stainless steel is commonly used in marine equipment, chemical processing, pharmaceuticals, and medical implants where superior corrosion resistance is required.(Learn more detailed information on Grade 316 Stainless Steel: Properties, Fabrication and Applications) - Martensitic - 420 Stainless Steel (SAE/AISI 420) -Composition420 Stainless steel contains around 12-14% chromium, with no or minimal nickel content. It also has a higher carbon content compared to 304 and 316.Corrosion ResistanceIt offers moderate corrosion resistance in mild environments but is less resistant to corrosive chemicals or chlorides compared to 304 and 316.Strength420 Stainless steel has high hardness and good strength, making it suitable for applications requiring wear resistance, such as cutlery, surgical instruments, and moulds. The material can exhibit even higher hardness (up to HRC 50-55) after heat treatment, which allows it to be applied in environments under higher precision and stricter standards.Industry Applications420 Stainless steel is commonly used in the production of blades, knives, scissors, surgical instruments, and moulds where hardness and wear resistance are crucial.(Learn more detailed information on Stainless Steel - Grade 420)In brief summary, 304 stainless steel (SAE/AISI 304) provides good general corrosion resistance and is suitable for a wide range of applications. 316 stainless steel (SAE/AISI 316) offers excellent corrosion resistance, particularly in aggressive environments, and has higher strength than 304. 420 stainless steel (SAE/AISI 420) has lower corrosion resistance but offers high hardness and wear resistance, making it ideal for applications requiring cutting or wear resistance properties. The choice between these grades depends on the specific requirements of the application, including corrosion resistance, strength, and wear resistance. Difficulties in Medical-Grade Stainless Steel MachiningMachining stainless steel, including grades 304, 316, and 420, can present certain difficulties due to the material properties of these steel alloys. The following shows common challenges encountered in machining these stainless steel grades: Work HardeningStainless steel grades, including 304, 316, and 420, have a tendency to work harden during machining. (Read more on Hardening Stainless Steels: A Brief Guide) As the material is deformed by the cutting tool, it becomes harder and more resistant to further cutting. This work hardening effect can lead to increased cutting forces, tool wear, and difficulties in achieving desired workpiece quality. In addition, stainless steel also tends to produce long, stringy chips, which may lead to chip accumulation and interfere with the cutting process and damage the workpiece or tool. The harder and more resistant to cutting the material gets, the more challenging it is for its chip evacuation. High Cutting ForcesStainless steel is known for its high strength and toughness, which results in high cutting forces during machining. These high cutting forces require robust cutting tools and machines capable of handling the stress. Managing these forces effectively is important to prevent tool breakage, chatter, and other machining issues. Heat GenerationStainless steel has low thermal conductivity (Read more on Thermal Activity in Stainless Steel Compared to Other Metals), which means that heat generated during machining tends to concentrate in the cutting zone. This can lead to elevated temperatures that may cause tool wear, tool deformation, and plastic deformation (Learn about Some Basics of Plastic Deformation Mechanism) in the material.(Figure 3. CNC machining on metal/steel alloy requires proper cooling methods) Tool WearStainless steel grades, especially 420, are relatively hard, which can cause serious tool wear during machining. The work hardening, high cutting forces, and heat generation contribute to tool wear and can reduce tool life. Therefore, selecting appropriate tool materials with high hardness and wear resistance, as well as optimizing cutting parameters, is crucial to mitigate tool wear issues.It's important to note that the specific difficulties in machining stainless steel can vary depending on factors such as the specific grade, workpiece geometry, cutting tool selection, and machining parameters. What Does HIT Ultrasonic Machining Bring to Medical-Grade Stainless Steel Machining? Ultrasonic High Frequency OscillationHIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.(Figure 4. HIT ultrasonic-assisted machining technology with high frequency oscillation in longitudinal direction facilitates chip removal process)The high-frequency oscillation in longitudinal direction allows for an intermittent contact between the tool and workpiece. This helps eliminate accumulative cutting heat around the tool tip, which results in great reduction in tool wear. Reduction in Cutting ForceThe reduction in cutting forces not only decreases frictions between the tool and workpiece, but also allows cutting speed and feed rates to be increased. This mechanism along with the high pressure (up to 70bar) coolant through spindle (CTS) feature also helps lower the heat generated during the machining process. It greatly improves the workpiece quality and stability in tool life and saves a huge amount of energy and processing time.(Figure 5. HIT ultrasonic-assisted machining technology helps reduction in cutting forces and brings more stability in tool life) Easier Chip Removal ProcessFacilitating chip removal or chip evacuation process also reduces frictions on both tool and workpiece caused by excessive amount of accumulative chips. Especially when the chips are long and stringy, it may lead to built-up edge (BUE) or chip re-cutting situations, which worsens workpiece quality and endangers tool life. The reduction in cutting forces with HIT's ultrasonic high-frequency micro-vibration allows the tool to cut off the material more easily with easier chip evacuation process. The elimination of entangled, accumulative chips also contributes to better workpiece quality and longer tool life.(Read more on Built-up Edge Formation in Stainless Steel Milling) Benefits in Machining of Stainless SteelIn machining of medical-grade stainless steel, HIT ultrasonic-assisted machining technology helps reduce cutting forces, which allows the tool to cut off the material more easily with better chip removal. This mechanism contributes to better workpiece quality (elimination of burrs and better roundness in drilling holes) and tool life (better chip evacuation and prevention of entangled, accumulative chips around cutting tools).More information on HIT Ultrasonic Machining Technology💡 Read more on the benefits of HIT ultrasonic-assisted machining on metal, alloy, hard steel materials: Facing the Challenges in Machining of Tungsten CarbideHow to Drill Titanium: The Aerospace Fever in Titanium Drilling Two Successful HIT Cases of Stainless Steel Machining SAE 420 Stainless Steel: Micro-Milling & Micro-Drilling(Figure 6. HIT ultrasonic-assisted micro-milling and micro-drillilng 420 stainless steel workpiece)HIT helped one of its customers within the medical field with SAE/AISI 420 stainless steel micro-machining process in the making of minimally invasive surgical spare parts. The full length of the workpiece was only 4mm, with the slot width only 0.8mm.Doing fine milling and drilling of these micro-features with HIT BT30 ultrasonic machining module, the high frequency micro-vibration helped reduce cutting forces. This resulted in great reduction in feed/tool marks and burrs on the workpiece.(Figure 7. Comparison of workpiece quality between HIT ultrasonic-assisted machining and without ultrasonic on 420 stainless steel micro-milling and micro-drilling)HIT ultrasonic-assisted machining technology ultimately helped its customer enhance product yield rate from under 10% to 100%, not only saving up the time and preventing the risks of manual refining process, but also helping the customer win the case.This feature is applied in the Medical industry, especially being used for minimally invasive surgical spare parts, such as biopsy forceps, grasping forceps, etc.See detailed information of SAE 420 Stainless Steel: Micro-Milling & Micro-Drilling SAE 304 Stainless Steel: Micro-Drilling on curved surface(Figure 8. HIT ultrasonic-assisted micro-drillilng 304 stainless steel workpiece)HIT carried out micro-drilling on curved surface of SAE/AISI 304 stainless steel. By using HIT HSK-A63 ultrasonic machining module, the high frequency micro-vibration helped reduce cutting forces. This prevented the tool from deflection under the circumstance of not doing plunge milling (Learn more on what is Plunge Milling?) before the main drilling process.The reduction in cutting forces not only contributed to zero burrs around the drilling holes under microscope but also provided with better chip removal process.(Figure 9. Comparison of hole quality between HIT ultrasonic-assisted machining and without ultrasonic on 304 stainless steel micro-drilling on curved surface)HIT ultrasonic-assisted machining technology helped improve hole quality (with no burrs) and achieve 4 times longer tool life.(Figure 10. Comparison of tool wear between HIT ultrasonic-assisted machining and without ultrasonic on 304 stainless steel micro-drilling on curved surface)This feature can be applied in the Semiconductor industry and 3C Electronics industry, especially being used for vacuum plates, electronic spare parts, etc.See detailed information of SAE 304 Stainless Steel: Micro-Drilling on curved surface Medical-Grade Stainless Steel Machining FAQ Q1 How did HIT ultrasonic achieve great roundness in drilling holes without pilot drilling or plunge milling on stainless steel machining?A1 Poor hole roundness usually resulted from the high cutting forces tool received when it first contacted with the workpiece, which caused the tool to wonder and deflect.The high frequency micro-vibration (over 20,000 times per second) of HIT ultrasonic-assisted machining helps greatly reduce cutting forces. This mechanism prevented the tool from deflection due to the received high cutting forces when it first contacted with the workpiece.The high frequency micro-vibration also helped break chips more easily with better chip removal, which resulted in the elimination of burrs around the drillilng holes to achieve great hole quality on stainless steel.(Figure 11. HIT ultrasonic-assisted machining driver module)More information on HIT Ultrasonic Machining Module Q2 How to adjust machining parameters, such as feed rate, cutting speed, or ultrasonic power when I start machining stainless steel with HIT ultrasonic machining module?A2 Hantop Intelligence Tech. is a professional solution provider of advanced-material machining technology and smart automation modules. It aims to provide not only high-precision ultrasonic-assisted machining module products, but also professional knowledge on how to optimize the benefits customers can achieve with ultrasonic-assisted machining technology.This includes providing the optimized machining parameters (according to the target material and machining features) and services to ensure customers having the best experiences in using HIT ultrasonic machining module. Customers are not just buying a product from HIT, but obtaining ultrasonic machining knowledge and services from the most professional team.(Figure 12. HIT ultrasonic-assisted machining toolholders) Medical-Grade Stainless Steel Machining? Choose HITContact us if you are looking for a better way to improve machining efficiency, workpiece quality, and tool life, by following the trend of ESG.
HIT Ultrasonic @ TMTS 2024 | Advanced-Material Machining Solution Modules TMTS 2024 (Taiwan International Machine Tool Show) concluded successfully after five days (3/27 to 3/31) of exhibition activities!This year's event, themed "Dual Axis (Digital Transformation - DX and Green Transformation - GX) Intelligent Manufacturing," attracted nearly 70,000 visitors from both domestic and international sectors, making it a lively and prosperous event with booming popularity and abundant business opportunities throughout the event. 【HIT@TMTS 2024: Visiting Crowd at HIT Booth】(Figure 1. Hantop Intelligence Tech. exhibitted in TMTS 2024)(Figure 2. Continuous flow of visitors came to HIT booth to learn more about ultrasonic-assisted machining products during TMTS 2024)At this year's event, in addition to showcasing Ultrasonic-assisted Machining Module products, HIT also introduced new products set to be launched soon this year. These include the Ultrasonic Wafer Grinding Spindle, BT30 Ultrasonic Direct-Drive Spindle, and CNC On-machine 2D Visualization Tool Dynamic Measurement Instrument, catering to the processing applications of hard and brittle materials such as ceramics, glass, as well as heat-resistant alloys and hard steels.Over the five days of the exhibition, there was a continuous flow of visitors to the HIT booth. These new products were not only displayed at the HIT booth but also showcased in collaboration with major well-known business partners, attracting even more interested individuals to learn about them. 【HIT@TMTS 2024: Display Ultrasonic Products in Cooperation with Business Partners】We would like to express our gratitude to Tongtai Machine & Tool Co. for collaborating with HIT at this year's event to showcase the CNC On-Machine 2D Visualization Tool Dynamic Measurement Instrument, providing customers with a more comprehensive tooling solution.(Figure 3. HIT displayed new product - CNC on-machine 2D visualization tool dynamic measurement instrument in collaboration with Tongtai Machine & Tool Co.)We extend our thanks to Falcon Machine Tools Co. (Chevalier) for their collaboration with HIT at this year's event, demonstrating the integration of HIT Ultrasonic-assisted Machining Module with its vertical machining center machine, particularly focusing on grinding solutions for semiconductor materials such as Silicon Carbide (SiC).(Figure 4. Falcon Machine Tools Co. (Chevalier) displayed its vertical grinding center integrated with HIT ultrasonic-assisted machining module)(Figure 5. The vertical grinding center of Falcon Machine Tools Co. (Chevalier) integrated with HIT ultrasonic machining module provides new machining solution for semiconductor industry application)Our appreciation also goes to Royal Precision Tools Co. for exhibiting the new product developed in collaboration with HIT, the BT30 Ultrasonic Direct-Drive Spindle, at this year's event. This provides customers with a more integrated ultrasonic-assisted machining technology solution when investing in new machine tools.(Figure 6. HIT displayed new product - BT30 ultrasonic direct-drive spindle in collaboration with Royal Precision Tools Co.)(Figure 7. HIT collaborated with Royal Precision Tools Co. in the development of new product - BT30 ultrasonic direct-drive spindle as a new milestone of ultrasonic-assisted machining technology) 【HIT@TMTS 2024: Thanks all the Industrial Experts for Visiting!】HIT sincerely thanks all the visitors during the exhibition! 💝HIT will deeply treasure the feedback from customers and business partners and turn this encouragement into motivation for growth. HIT aims to bring more innovative and diverse product applications this year, while continuing to provide high-quality products and dedicated professional services to customers both domestically and internationally. HIT sincerely invites all industry experts to continue following and supporting us!(Figure 8. Continuous flow of visitors came to HIT booth to learn more about ultrasonic-assisted machining products during TMTS 2024)(Figure 9. TMTS 2024 - Thanks Yinsh Precision Industrial Co. for visiting and learning about ultrasonic spindle product)(Figure 10. TMTS 2024 - Thanks industrial experts for visiting and learning about ultrasonic-assisted machining module product)(Figure 11. TMTS 2024 - Thanks Evergreen Aviation Technologies Co. for visiting and learning about ultrasonic products)(Figure 12. TMTS 2024 - Thanks Chin Ming Precision Tools Co. for visiting and learning about ultrasonic products)(Figure 13. TMTS 2024 - Thanks Onano Industrial Co. for visiting and learning about ultrasonic-assisted machining module product)(Figure 14. TMTS 2024 - Thanks potential clients for visiting and learning about ultrasonic-assisted machining module and its industrial application)(Figure 15. TMTS 2024 - Thanks potential clients from abroad for visiting and learning about ultrasonic-assisted machining technology)(Figure 16. TMTS 2024 - Thanks Japanese business partner Dynamic Tools Corporation ダイナミックツール株式会社 for visiting and learning about new ultrasonic products)(Figure 17. TMTS 2024 - Thanks industrial experts for visiting and learning about HIT new product - CNC on-machine 2D visualization tool dynamic measurement instrument at Tongtai booth)(Figure 18. TMTS 2024 - Thanks industrial experts for visiting and learning about HIT new product - CNC on-machine 2D visualization tool dynamic measurement instrument at Tongtai booth)(Figure 19. TMTS 2024 - Thanks Falcon Machine Tools Co. (Chevalier) for giving its utmost support for the promotion of its machine tool integrated with HIT ultrasonic-assisted machining module)(Figure 20. TMTS 2024 - Thanks ECOM Precision Machinery Co. for visiting and learning about HIT new product - BT30 ultrasonic direct-drive spindle at Royal booth) 【HIT@TMTS 2024: Eager to Know More? Here's the Latest Ultrasonic Machining Application!】 Ultrasonic Machining of Inconel 718 : Keyway Side Milling | Hantop Intelligence Tech.👍🏻 80% Higher Machining Efficiency 👍🏻 3x Longer Tool Life 👍🏻 90% Better Surface QualityHIT utilized HSK-A63-R30 ultrasonic machining module for keyway side milling on Nickel Alloy (Inconel 718). The high frequency micro-vibration allowed the tool to constantly lift from workpiece. This brought better inflow of cutting fluid, offering better cooling effect and easier chip evacuation. The reduced cutting force and tool wear helped achieve higher efficiency and better workpiece quality. Ultrasonic Machining of Inconel 718 : Circular Pocket Milling | Hantop Intelligence Tech.👍🏻 4x Higher Machining Efficiency 👍🏻 75% Longer Tool Life 👍🏻 1.5x Better Surface QualityHIT utilized HSK-A63-R30 ultrasonic machining module for circular pocket milling on Nickel Alloy (Inconel 718). The high frequency micro-vibration allowed the tool to constantly lift from workpiece. This brought better inflow of cutting fluid, offering better cooling effect and easier chip evacuation. The reduced cutting force and tool wear allowed for an increase in feed per revolution, which helped avoid the work-hardened layer on the material. It then achieved higher efficiency and better workpiece quality.💡 Learn more about Ultrasonic-Assisted Machining Heat-Resistant Alloys: How to Drill Titanium: The Aerospace Fever in Titanium Drilling Moreover, HIT will be exhibitting in the 2024 Touch Taiwan (Display International Expo) - Electronic Equipment Expo towards the end of this month (April).HIT sincerely welcomes industrial experts to come visit and learn more about ultrasonic-assisted machining of automotive special-shaped display panel glass! -Hantop Intelligence Tech.✨Solution Provider of Advanced-Material Machining Technology & Smart Automation Modules✨☎️ +886-4-2285-0838📧 sales@hit-tw.com To improve the machining efficiency, workpiece quality, and tool life, by following the trend of ESG, feel free to CONTACT US.
1． **Guide: How to
Recommend Efficient CNC Mill-Turn Machines for the Automotive Manufacturing
Industry**
In the automotive manufacturing industry,
choosing the right CNC mill-turn machine is crucial because the efficiency and
precision of these machines directly impact production quality and
cost-effectiveness. Here are some key considerations to help agents recommend
the most suitable CNC mill-turn machines for the automotive manufacturing
industry:
l Understanding the Specific Needs of the Automotive Manufacturing
Industry
The automotive manufacturing industry has
specific requirements for CNC mill-turn machines. These include high precision,
high speed, and high stability in machining capabilities, as automotive parts
must meet strict quality standards and production specifications. Additionally,
as automotive designs become increasingly complex, CNC machines need multi-axis
machining capabilities to handle intricate geometries and fine details.
l Evaluating Machine Specifications
Agents should thoroughly understand the
technical specifications of various CNC mill-turn machines, including spindle
speed, tool change time, machining range, and precision. For the automotive
manufacturing industry, high-speed, high-precision machines can significantly
enhance production efficiency and reduce defect rates. Therefore, agents need
to evaluate and recommend machines based on these technical indicators.
l Reliability and After-Sales Service
Automotive manufacturing is highly
dependent on equipment reliability. Machine stability and durability are vital,
so agents should choose brands with a good market reputation and strong
technical support. Additionally, high-quality after-sales service is crucial,
including prompt repair responses and regular maintenance services, ensuring
long-term stable operation and reducing the risk of production downtime.
2.
**Perspective: Choosing the
Best CNC Mill-Turn Machine Suppliers in the Global Market**
Choosing suitable CNC mill-turn machine
suppliers for the automotive manufacturing industry in the global market
requires in-depth analysis and careful decision-making. Here are some key steps
to help agents screen and evaluate the best suppliers in the global market:
l Evaluating Technical Strength
Firstly, the supplier's technical strength
is a core factor in decision-making. Agents should assess whether the supplier
possesses advanced technology and research and development capabilities and can
provide high-precision, high-speed, and high-stability CNC mill-turn machines.
The supplier's technical strength directly relates to product quality and
performance, so careful evaluation is necessary.
l Confirming Product Certification and Standards
In the global market, different countries
and regions have various certifications and standards for machinery and
equipment. Agents need to confirm whether the supplier's products meet local
safety standards and quality certifications, impacting the legality of product
imports and the safety and reliability of usage.
l Assessing After-Sales Service and Support
After-sales service and technical support
are important considerations when choosing suppliers. High-quality after-sales
service ensures that machines receive timely repairs and maintenance during
operation, reducing downtime and production losses. Agents should understand
the supplier's after-sales service network and technical support capabilities
to ensure they can meet the long-term needs of customers.
l Referencing Customer Reviews and Case Studies
Agents can reference other customers'
reviews and successful case studies to judge the supplier's reliability and
market reputation. Successful cases and good reviews can boost the supplier's
credibility, helping agents make more confident decisions.
3.
**Improving Automotive Parts Production
Efficiency: How Customers Choose CNC Mill-Turn Machines**
In the automotive manufacturing industry,
selecting the right CNC mill-turn machine is crucial for improving parts
production efficiency. Here are some key steps to help automotive manufacturing
customers choose the most suitable CNC mill-turn machine:
l Analyzing Production Needs
Firstly, customers need to analyze their
production needs in detail, including the types of parts, machining precision
requirements, batch sizes, and production speeds. These factors directly impact
the required machine specifications and performance. For example,
high-precision, multi-axis CNC mill-turn machines are ideal for parts requiring
high precision and complex geometries.
l Evaluating Machine Performance
Performance evaluation is key when choosing
CNC mill-turn machines. Customers should consider technical indicators such as
spindle speed, machining range, automatic tool change systems, and tool life.
High-performance machines can significantly improve production efficiency,
reduce production costs and defect rates, and ensure product consistency and
quality.
l Considering Operational Convenience and Maintenance
The operational convenience and maintenance
needs of machines are also important considerations in the selection process.
User-friendly machines can reduce training time and improve operator
efficiency. Additionally, low maintenance needs and convenient repair services
can reduce downtime and ensure continuous and stable production.
l Understanding After-Sales Service and Support
Choosing suppliers with excellent
after-sales service and technical support is crucial. Customers should
understand whether the supplier provides comprehensive after-sales services,
including installation and commissioning, operation training, regular
maintenance, and emergency repairs. High-quality after-sales service ensures
long-term stable operation and reduces production risks caused by machine
failures.
4.
**Case Study Analysis: Application of CNC
Mill-Turn Machines in the Automotive Manufacturing Industry**
Case study analysis is an effective way to
understand the application and effects of CNC mill-turn machines in the
automotive manufacturing industry. These cases demonstrate how these machines
significantly improve production efficiency and quality.
l Successful case studies showcase the significant advantages of CNC
mill-turn machines in the automotive manufacturing industry, including improved
production efficiency, reduced defect rates, and enhanced product quality. By
applying these advanced machines, automotive manufacturers can achieve
modernized and automated production, meet the ever-changing market demands, and
maintain a competitive edge. Agents can use these cases to demonstrate the
value and application effects of CNC mill-turn machines to potential customers,
promoting sales and establishing strong cooperative relationships.
5.
**The Long-Term Investment Value of CNC
Mill-Turn Machines in Automotive Manufacturing**
In the automotive manufacturing industry,
investing in CNC mill-turn machines is not only to address current production
needs but also to achieve long-term economic benefits and competitive
advantages. Here are some long-term investment values that CNC mill-turn
machines bring to automotive manufacturers:
l Improving Production Efficiency
CNC mill-turn machines can integrate
multiple machining processes, completing turning and milling in one setup,
significantly improving production efficiency. Efficient automatic tool change
systems and precise numerical control technology can shorten production cycles,
increase output, and meet the demand for rapid delivery.
l Reducing Production Costs
High-precision CNC machines can
significantly reduce defect rates, minimize r material waste, thereby lowering
production costs. Additionally, the durability and stability of these machines
mean fewer maintenance needs and downtime, further saving operational costs.
l Enhancing Product Quality
The high-precision machining capabilities
of CNC mill-turn machines ensure the consistency and quality of each part. This
is crucial for the automotive manufacturing industry, as high-quality parts can
improve overall vehicle performance and safety, enhance consumer confidence,
and boost brand image.
l Increasing Competitiveness
Investing in advanced CNC technology allows
automotive manufacturers to adapt to market changes and technological
challenges, maintaining a competitive edge. As automotive designs become
increasingly complex, CNC mill-turn machines with multi-axis machining
capabilities and flexibility can meet the growing product demands, winning more
market share.The TM-1700 series of fully automated
machining equipment from Taiwan LEADWELL Computer Machinery is designed to meet
the needs of high-efficiency precision machining. It can quickly manufacture
various industrial parts, including automotive, aerospace, and electronic
products. Our advanced machines are equipped with flexible parameter settings
and a variety of tool head options, making it possible to produce parts of
various specifications and sizes, greatly enhancing productivity and
operational efficiency.
Grinding machines are indispensable and important equipment in modern industrial production, especially in fields that require high-precision and high-efficiency processing. They mainly use grinding wheels to grind the material surface and remove excess material to achieve the required shape and size. Grinding machines play a key role in a variety of industries, including aerospace, automotive manufacturing, mold making, electronics and medical devices.With the continuous advancement of technology, the application scope and technical characteristics of grinding machines are also constantly expanding and upgrading. Modern grinding machines not only significantly improve precision and efficiency, but also incorporate automation and intelligent technologies, greatly improving production efficiency and processing quality.1. Basic concepts of grinding machinesA grinder is a mechanical device that uses a grinding wheel to grind the surface of a workpiece. Its main purpose is to remove excess parts of the surface of the material so that it reaches the required shape and size. Grinding machines have a wide range of applications, from plane machining to cylindrical machining, to internal circle and centerless machining, and can meet the needs of different industrial fields. The main components of a grinding machine include the bed, worktable, grinding wheel head, feed system and cooling system. Each part has a vital impact on the quality and efficiency of grinding processing.Early grinding machines mainly relied on manual operation. With the introduction of electrical technology and CNC technology, modern grinding machines have achieved a high degree of automation and intelligence. These technological advancements not only improve processing accuracy and efficiency, but also greatly reduce the difficulty of operation and expand the application scope of grinding machines.2. Application of grinding machines in different industrial fieldsGrinding machines have a wide range of important applications in modern industry, covering many key areas. In the aerospace industry, grinding machines are used to machine high-precision parts, such as turbine blades and fuselage structural parts, which require extremely high precision and surface quality. In the automobile manufacturing industry, grinding machines are used to process key components such as engine parts and transmission gears to ensure the stability and reliability of their operation. The mold manufacturing industry relies heavily on grinders to process high-precision molds, which directly affect product quality and production efficiency.3. Future Trends of Grinding Machine TechnologyGrinding machine technology is developing rapidly in the direction of automation and intelligence. Modern grinding machines are increasingly integrating automated control systems and intelligent monitoring functions, which not only improves production efficiency, but also reduces manual intervention and ensures machining accuracy. In addition, the application of machine learning and artificial intelligence enables grinders to automatically adjust processing parameters to further improve processing quality and efficiency.Environmental protection and energy saving are also important trends in the development of grinder technology. As environmental protection regulations become increasingly stringent, companies' demand for energy-saving and emission-reducing equipment is growing. Grinding machine manufacturers have launched products with low energy consumption and high performance to meet market demand. For example, PROTH launched PSGC-50100E form grinding machine is an advanced equipment designed with environmental protection and high efficiency as its core. This grinder uses linear guideways and longitudinal belt-drive systems to replace traditional hydraulic energy consumption while ensuring efficient and stable operation. The unique rotating head design can flexibly adjust the angle to meet diverse processing needs and improve your production efficiency. And the PSGC-50100E has the characteristics of high-speed silent operation, which can maintain low noise levels whether during high-load operation or fine processing, creating a quieter and friendly working environment.In the future, grinding machine technology will continue to innovate and progress in aspects such as automation, intelligence, environmental protection and new material applications. Agents need to pay close attention to these trends and choose products with advanced technology and environmental protection standards to meet the changing needs of customers and enhance competitiveness.4. ConclusionGrinding machines play a vital role in modern industry, with applications ranging from aerospace, automotive manufacturing, mold manufacturing, electronic equipment and medical equipment. Understanding the structure, function and application of grinders in various industries can help companies choose the most suitable equipment and improve production efficiency and product quality.When purchasing a grinder, dealers need to consider several key factors to ensure they choose a product that meets customer needs and remains competitive in the market. Brand and after-sales service are also factors that cannot be ignored. Choosing a grinder with a good brand reputation and strong after-sales support can ensure the long-term stable operation of the equipment and provide customers with necessary technical support.In the future, grinding machine technology will continue to develop in the direction of automation, intelligence, environmental protection and high efficiency. Agents and enterprises should pay close attention to market trends and choose grinding machines with advanced technology and environmental protection standards to meet changing market demands. By having an in-depth understanding of grinding machine technology and its applications, companies can remain competitive in a highly competitive market and achieve sustainable development. Choosing the right grinding machine equipment and performing proper maintenance and upkeep are the keys to ensuring efficient and stable production operations. Contact us today to learn more about grinding machine expertise! https://www.proth.com.tw/cht/contactus
1.
**Innovating
for the Future**
In today's rapidly
evolving manufacturing sector, precision and efficiency are key to success. To
meet the increasingly stringent industrial standards and production demands, we
introduce the BC-800T 5-axis machining center. This machine not only represents
the forefront of technological innovation but also embodies our relentless pursuit
of precision in craftsmanship and operational efficiency. The following content
will delve into the unique features and superior performance of the BC-800T,
demonstrating its application value in modern manufacturing.
2.
**Core Technology and Design Advantages**
The BC-800T 5-axis
machining center combines precise craftsmanship and innovative technology,
showcasing a new realm of high-performance machine tools. This advanced machine
employs the latest five-axis simultaneous machining technology, achieving extremely
precise machining results and significantly reducing the need for workpiece
unloading and fixtures. Such design not only shortens processing time but also
significantly enhances production efficiency, making the production process
smoother and more economical.
3.
**Structural Stability and Precision
Machining**
The BC-800T is
meticulously designed, utilizing FEA analysis to ensure optimal performance and
reliability of the machine structure. Its ultra-wide base and saddle design
maintain excellent stability even during high-speed movements. Additionally,
the structural design of the BC-800T is optimized by maintaining a greater
distance between two linear guides, which reduces potential deformations caused
by the weight of the worktable and ensures better weight distribution to the
saddle, thereby achieving superior accuracy and minimizing distortion.
4.
**Power System and High-Speed Operations**
In terms of power
transmission, the BC-800T is equipped with dual nut ball screws on the X and Y
axes, DD motors on the rotary table, and roller guides on the X, Y, and Z axes,
all ensuring stability during high-speed movements. The rapid feed rates reach
36 meters per minute on the X and Y axes and 30 meters per minute on the Z
axis, allowing the BC-800T to perform tasks quickly and accurately. This rapid
feed capability enables the machine to handle large or complex workpieces
effectively, reducing downtime and thereby enhancing overall production
efficiency. This exceptional performance is particularly beneficial in
industrial applications requiring large volumes of precise machining,
significantly improving product quality and machining accuracy, ensuring each
workpiece meets the highest manufacturing standards.
5.
**Flexibility and Multifunctionality**
The BC-800T also
features an efficient three-axis bearing oil lubrication system, which helps
reduce thermal expansion and significantly extends the lifespan of machine
components. Moreover, its B-axis rotary table offers a ±110-degree range of
motion, and the C-axis rotary table provides a 360-degree range of motion,
supporting loads up to 400 kilograms with a diameter of 650mm, accommodating a
variety of machining needs. These rotary tables' design not only offers high
flexibility but also meets the processing requirements of various complex
shapes, allowing the BC-800T to handle workpieces of different materials and
specifications. This flexibility is especially suitable for industries like
aerospace, automotive manufacturing, and mold making, where workpieces vary
greatly in shape and require high precision. This not only enhances production
efficiency but also significantly expands the machine's application range.
6.
**Spindle Performance and Precision
Machining**
The main worktable of
the BC-800T measures 1700x650mm with a maximum load capacity of 1400 kilograms,
complemented by a high-performance built-in spindle with a maximum speed of
12,000 rpm. Additionally, its torque is 95 Nm in the Fanuc system and 120 Nm in
the Siemens system. The spindle's HSK-63T taper ensures a stable connection
between the tool and the machine. This combination of high speed and powerful
torque allows the BC-800T to easily handle hard materials while maintaining
smooth and precise cutting processes. This is advantageous for applications
requiring high-intensity cutting tasks, such as aerospace component
manufacturing or high-precision mold making.
7.
**Tool Management and Production Efficiency**
Furthermore, the
high-speed capability of the spindle, coupled with a precise control system,
allows the BC-800T to achieve industry-leading machining quality during
delicate surface finishing and complex detail processing. This machining
capability not only enhances the overall aesthetics of the product but also
ensures dimensional accuracy and surface smoothness during the machining
process, thereby reducing the need for subsequent finishing and enhancing the
final product's market competitiveness. The BC-800T also features a chain-type
tool magazine that can accommodate up to 30 tools, providing quick tool changes
and flexible handling of complex machining tasks. Enhanced chain durability and
tool change efficiency ensure the machine's efficiency and reliability during
extended operations. Laser and circular positioning accuracy tests, rotary center
diagnostics, and ISO precision tests ensure the BC-800T's accurate and reliable
performance, reducing waste, enhancing productivity, and increasing profits.
This efficient tool management system not only saves tool change time but also
enhances the continuity of the machining process, especially in mass production
or scenarios requiring frequent tool changes.
8.
**Tool Magazine Design and Operational
Convenience**
The design of the
tool magazine considers ease of operation and safety, with precise tool
positioning ensuring quick tool location and reducing the risk of operational
errors. Additionally, the enhanced durability of the tool magazine not only
improves its wear resistance but also ensures its lasting performance under
high load and high-frequency usage conditions. This tool magazine design allows
the BC-800T to quickly adapt to changes in production demands for diversified
and technically demanding machining tasks, enhancing the machine's market
adaptability and user experience.
9.
**Driving Industry Innovation and
Efficiency**
The launch of the
BC-800T 5-axis machining center marks a significant step forward in our
provision of efficient and precise solutions. Through continuous technological
innovation and a commitment to quality, we believe the BC-800T will bring
unprecedented production efficiency and operational experience to users.
Whether facing complex industrial challenges or everyday high-precision
requirements, the BC-800T provides reliable support, helping businesses enhance
their competitiveness and advance the industry.
In the mold industry, traditional milling machines such as turret milling machines and gantry milling machines play a crucial role in ensuring high precision, efficiency, and flexibility in mold manufacturing. Despite the advancements in CNC technology, these traditional machines remain indispensable for various reasons.1. Precision and VersatilityTraditional milling machines are known for their ability to perform a wide range of operations with high precision. Turret milling machines, for example, offer versatile functionalities such as drilling, cutting, and slotting, which are essential for producing complex mold components. Gantry milling machines, with their large worktable and high rigidity, excel in machining large and heavy molds with intricate details.2. Robustness and StabilityThe robust construction of traditional milling machines ensures stable and accurate machining. Gantry milling machines, in particular, provide exceptional stability due to their strong and rigid structure, making them ideal for heavy-duty operations. This stability reduces vibrations and enhances the precision of the final mold, ensuring a high-quality end product.3. Cost-EffectivenessTraditional milling machines often have lower initial costs compared to advanced CNC machines. This makes them an attractive option for small to medium-sized mold manufacturers. Additionally, the maintenance and operational costs of traditional milling machines are generally lower, contributing to overall cost savings for the company.4. Adaptability to Various MaterialsTraditional milling machines can handle a variety of materials, from metals like steel and aluminum to plastics and composites. This adaptability is crucial in the mold industry, where different projects may require the use of different materials. The ability to switch between materials without significant reconfiguration makes these machines highly versatile.5. Skilled Workforce UtilizationMany skilled machinists are well-versed in operating traditional milling machines. Leveraging their expertise can enhance productivity and ensure high-quality outcomes. This existing knowledge base reduces the need for extensive retraining and allows for a smoother workflow within the manufacturing process.6. Customization and FlexibilityTurret and gantry milling machines allow for a high degree of customization. Machinists can manually adjust settings to accommodate specific project requirements, offering flexibility that is sometimes limited in fully automated systems. This customization capability is particularly valuable for producing unique or specialized molds.7. Enhancing Production EfficiencyWhile traditional, these milling machines can be integrated into modern production systems to enhance efficiency. For instance, combining manual adjustments with digital readouts and automated controls can improve precision and reduce setup times. This hybrid approach can maximize the strengths of traditional milling while incorporating modern efficiencies.8. Reducing Energy ConsumptionTraditional milling machines, when properly maintained, can operate efficiently with moderate energy consumption. Implementing energy-efficient practices, such as regular maintenance and optimized machining processes, can further reduce energy usage. This focus on energy efficiency not only lowers operational costs but also aligns with sustainable manufacturing practices.ConclusionTraditional milling machines, including turret milling machines and gantry milling machines, continue to hold significant importance in the mold industry. Their precision, versatility, robustness, cost-effectiveness, and adaptability make them indispensable tools for mold manufacturers. Yih Kuan can assist milling machine users with upgrades and spindle head replacement services. Through performance matching and custom integration, manufacturers can achieve a balance of production efficiency, quality, and sustainability at a lower cost.
PrefaceAs the global manufacturing industry enters the era of intelligentization, the application of Artificial Intelligence (AI) technology in the field of Computer Numerical Control (CNC) machining has become a major driving force for industrial advancement. Since 2016, Campro Machinery has invested in the field of intelligent machinery, starting with factory visualization management. Now, the company can provide a range of smart manufacturing factory solutions, becoming a machining solution provider capable of keeping up with the digitalization trend. This article aims to delve into how AI plays a revolutionary role in CNC machining technology, not only improving production efficiency and enhancing quality but also leading the manufacturing industry towards greater automation and flexibility. Through specific technical analysis and future trend forecasts, we will demonstrate how AI technology creates significant value in CNC machining and predict how this technological collaboration will shape the future of the manufacturing industry. Through this in-depth analysis, readers will gain a comprehensive understanding of AI's application in modern manufacturing and witness a truly meaningful industrial revolution.I. Introduction: Introducing the Revolutionary Role of AI in CNC MachiningOver the past few decades, Computer Numerical Control (CNC) technology has dramatically transformed the manufacturing industry. With continuous technological advancements, CNC machining equipment can now execute complex machining tasks with unprecedented precision and efficiency. However, as market demand increases and production scales expand, traditional CNC technology faces new challenges: how to further improve production efficiency, reduce costs, and achieve higher levels of automation and flexibility. In this context, the introduction of Artificial Intelligence (AI) technology is gradually sparking a revolution in the field of CNC machining.The core capability of AI lies in its ability to process and analyze vast amounts of data, making it a crucial player in the automation and optimization of manufacturing processes. In CNC machining, AI can be used to analyze machine operation data and adjust machining parameters in real-time to accommodate different machining conditions or material properties. This intelligent adaptability not only enhances machine operational efficiency but also significantly improves machining quality and consistency.More importantly, AI enables predictive maintenance and fault diagnosis for CNC machines. By continuously monitoring the machine's operational status and performance, AI systems can identify potential machine faults and maintenance needs, allowing for proactive intervention before issues arise. This not only extends the machine's lifespan but also significantly reduces maintenance costs and unplanned downtime.Furthermore, AI applications are driving CNC technology toward higher levels of automation. For instance, through machine learning algorithms, CNC machines can learn and optimize their machining strategies based on past machining experiences. This learning capability not only boosts machining efficiency but also enables machines to handle a wider variety of machining tasks, better adapting to changing production demands.In summary, the application of AI in CNC machining is initiating a revolution in the manufacturing industry. By integrating AI technology with CNC machines, manufacturing enterprises can enhance production efficiency and product quality while achieving greater operational flexibility and cost-effectiveness. Looking ahead, as AI technology continues to develop and improve, its impact on the CNC machining field will become even more profound, bringing more innovation and transformation to the global manufacturing industry.II. The Core Role and Implementation of AI TechnologyThe application of Artificial Intelligence (AI) in the field of CNC machining is not just a technological innovation but an industrial transformation. The core role of AI technology lies in its ability to significantly enhance machining efficiency, precision, and adaptability, all achieved through intelligent data analysis and machine learning.Firstly, AI can optimize the machining paths of CNC machines through data analysis. In traditional CNC machining, setting machining parameters often relies on the operator's experience and intuition. While this method is feasible, it may lack precision or efficiency when dealing with complex or unfamiliar machining tasks. AI technology, by analyzing past machining data, can accurately predict the optimal machining parameters, such as spindle speed, feed rate, and cutting depth, and automatically adjust these parameters to suit different material properties and machining requirements.Additionally, AI's machine learning capabilities enable CNC machines to continuously learn and improve from actual machining processes. By continuously collecting machining data, AI systems can identify any unexpected behaviors or factors that may lead to defects in the machining process and adjust machining strategies to prevent similar issues from recurring. This self-optimization capability not only improves machining consistency and quality but also reduces reliance on human intervention.AI technology also enables real-time monitoring and control of the machining process. Through various sensors installed on CNC machines, AI systems can monitor the machining status in real-time, such as tool wear, motor load, and machine vibration. This information is immediately analyzed, and AI can respond instantly to any detected abnormalities by adjusting machining parameters or pausing operations to prevent damage and ensure the quality of the final product.Through these advanced functionalities, AI not only elevates the technical level of CNC machining but also greatly enhances the intelligence and automation of production processes. As these technologies continue to develop and be applied, AI will play an increasingly important role in the field of CNC machining, driving the manufacturing industry toward a more efficient and precise future.III. Enhancing Production Efficiency and Reducing WasteIn modern manufacturing, enhancing production efficiency and reducing resource waste are crucial goals for the sustainable development of enterprises. The application of Artificial Intelligence (AI) in CNC machining technology provides an efficient and sustainable solution to achieve these goals. AI not only improves operational efficiency but also reduces material and energy waste through intelligent process optimization.Firstly, AI can significantly enhance the production efficiency of CNC machines. Through predictive maintenance and fault warning systems, AI can analyze machine operation data to predict mechanical failures and maintenance needs, thereby reducing unexpected machine downtime. This predictive capability not only ensures optimal machine operation but also effectively extends equipment lifespan, reducing economic losses caused by sudden failures. Additionally, AI's real-time adjustment functionality can automatically optimize machine operating parameters, such as speed and cutting force, during the machining process to adapt to different conditions. This not only increases production speed but also reduces material waste and energy consumption.Secondly, AI plays a critical role in reducing material waste. Through precise data analysis, AI can optimize cutting paths and material configurations to ensure the most efficient use of every piece of raw material. This not only enhances material utilization but also reduces waste generated during the production process. In the machining of high-value materials, such as aerospace aluminum or titanium alloys, this optimization is particularly important as material costs represent a significant portion of the overall production cost.Moreover, AI excels in energy management. It can intelligently regulate machine energy consumption based on actual production demands, such as automatically lowering energy usage during low-load periods or maximizing the use of low-energy modes without affecting production efficiency. This intelligent energy management not only reduces operational costs for enterprises but also contributes to environmental protection.In summary, the application of AI in CNC machining brings considerable economic and environmental benefits by enhancing production efficiency and reducing waste. This allows enterprises to respond more effectively to market changes and demands, driving the entire industry towards a more sustainable and intelligent future.IV. Quality Control and Process MonitoringIn modern manufacturing, ensuring product quality and monitoring the stability of the production process are of paramount importance. The application of AI technology in CNC machining not only enhances production efficiency but also significantly improves the accuracy of quality inspection and the real-time monitoring of processes. This technological innovation makes the manufacturing process more reliable, greatly reduces the production of defective products, and ensures the consistency of product quality.AI systems can utilize advanced sensing technologies and data analysis to monitor the machining status of CNC machines in real time. This includes monitoring tool wear, the dimensional accuracy of workpieces, and mechanical feedback during the machining process. With this data, AI can instantly detect any abnormalities that could lead to quality issues, such as excessive tool wear or deviations in machining parameters. Once these issues are detected, AI systems can automatically adjust machine parameters or pause the machining process until the problems are resolved, ensuring that every product meets high-quality standards.Furthermore, the application of AI enhances product consistency during the manufacturing process. In large-scale production, even minor variations can result in significant quantities of non-conforming products. AI systems can learn and record the successful machining conditions of each production run and apply these conditions to subsequent production, ensuring that all products meet the same high standards. This not only reduces quality fluctuations but also boosts customer confidence in the product quality.AI also plays a crucial role in reducing human errors. In traditional CNC operations, human factors often lead to product quality issues. The introduction of AI allows for the automation of many decisions and operations, reducing the likelihood of human errors. For instance, AI systems can automatically execute complex machining programs, reducing the need for manual adjustments by operators, thereby lowering error rates and enhancing overall product quality.In summary, the application of AI technology in quality control and process monitoring brings revolutionary improvements to the CNC machining field. Through real-time monitoring and intelligent adjustments, AI not only enhances product quality but also increases the stability and reliability of the manufacturing process. For modern manufacturing industries striving for defect-free production and high customer satisfaction, this holds immeasurable value.V. Future Prospects and Industry ApplicationsAs AI technology continues to develop and improve in CNC machining, its future application prospects appear even broader and more profound. AI will not only enhance existing manufacturing processes but also create new industry applications, leading the manufacturing sector towards greater efficiency, higher precision, and increased intelligence. Below are some important future prospects and potential industry applications of AI in CNC machining.Firstly, the further development of AI will make CNC machining more intelligent and automated. With advancements in machine learning and data analysis capabilities, future CNC machines will be able to more accurately predict machining outcomes and autonomously adjust machining strategies to meet complex and changing production requirements. This adaptive machining capability will not only improve production efficiency but also ensure product quality across various production scenarios.Additionally, AI will promote the application of CNC machining technology in more industries. For example, in the aerospace and automotive manufacturing sectors, where precision and reliability of parts are critical, AI-driven CNC technology can provide higher machining precision and better material utilization. In the medical industry, precision CNC machining can be used to manufacture highly complex medical instruments and implants, and the application of AI can ensure these products meet stringent safety and performance standards.The development of AI technology also drives CNC machining towards green manufacturing and sustainable development. By optimizing machining paths and energy control, AI helps reduce energy consumption and minimize waste generated during the production process. This not only helps manufacturing industries lower operational costs but also aligns with global environmental protection and sustainable development trends.With the integration of Internet of Things (IoT) technology, future CNC machining will become smarter and more interconnected. Various machines and production equipment in factories will be networked, allowing for real-time data exchange and analysis. This will enable comprehensive monitoring and management of the production process and coordinate production activities globally, enhancing overall operational efficiency.In summary, the further development of AI will bring significant changes and limitless possibilities to the field of CNC machining. From improving production efficiency to expanding new application areas, from enhancing quality control to promoting sustainable manufacturing, AI will play an increasingly important role in the future of manufacturing, bringing profound impacts to the global manufacturing industry.VI. Conclusion: Long-Term Prospects for the Collaboration between AI and CNC MachiningWith the widespread application of Artificial Intelligence (AI) technology in the manufacturing industry, especially in the field of CNC machining, we are witnessing a technological revolution that not only changes production methods but also redefines industrial standards. AI's contributions to enhancing CNC machining technology are significant, with promising and lasting prospects for collaboration. This is evident not only in the improvements in production efficiency and quality control but also in how AI is driving the manufacturing industry towards a smarter, greener, and more efficient future.Firstly, AI has already achieved remarkable success in improving the efficiency and precision of CNC machining technology. Through real-time data analysis and machine learning, AI systems can optimize machining processes, reduce equipment failures, and minimize production interruptions, thereby lowering production costs and improving product quality. This technological advancement benefits individual enterprises and enhances the overall competitiveness of the manufacturing industry.Moreover, the application of AI fosters continuous innovation in the manufacturing industry. As technology evolves, new AI algorithms and learning models are being developed, enabling CNC machines to handle more complex tasks and providing higher adaptability and better user experiences. This not only promotes further technological development but also brings new business opportunities and market potential to the manufacturing industry.The ongoing integration of AI technology is also pushing the manufacturing industry towards sustainable development. Through more precise data analysis and energy management, AI helps achieve more environmentally friendly production processes, reducing energy consumption and waste generation. This responds to global calls for environmental protection and aligns with the long-term development strategies of enterprises.Finally, as the global economic and technological environment evolves, the integration of AI and CNC machining technology will continue to deepen. This technological collaboration is not only a driving force for the modernization of the manufacturing industry but also key to realizing the long-term development strategies of enterprises. In the future, we can foresee AI playing an increasingly important role in improving production efficiency, reducing costs, enhancing product quality, and exploring innovative fields.In conclusion, the combination of AI and CNC machining technology brings revolutionary changes to today's manufacturing industry and lays a solid foundation for future development. This ongoing collaboration will ensure that the manufacturing industry can maintain innovation and competitiveness while continuously driving industrial progress and economic growth in the face of future challenges.ConclusionThrough this comprehensive exploration of the application of Artificial Intelligence (AI) in CNC machining technology, we can clearly see that AI is not only a driving force in modern manufacturing but also a key to future innovation and development. AI's achievements in enhancing machining efficiency, precision, and quality control have already demonstrated its irreplaceable value. Looking ahead, as technology continues to advance, AI will play an even more crucial role in the CNC machining field. It will not only propel the manufacturing industry towards higher efficiency and precision but also accelerate the transition towards sustainable and intelligent manufacturing. Through continuous technological innovation and strategic application, the combination of AI and CNC machining technology will continue to have a profound impact on the global manufacturing industry, ensuring that enterprises remain at the forefront in the competitive market.
Introduction In today's rapidly evolving
manufacturing industry, vertical machining centers play an indispensable role.
These efficient machines not only accelerate production processes but also
enhance machining quality, becoming the cornerstone of various industries such
as automotive, aerospace, and electronics manufacturing. As market demands
continue to evolve, the technology of these machining centers advances to meet
more precise machining requirements and higher production efficiencies. This
article aims to explore how to choose a vertical machining center that meets
future market demands, analyzing market trends and technological development
directions.
Market Trend Analysis Changes in market
demand are crucial factors influencing the choice of vertical machining
centers. As consumer expectations for product quality and production efficiency
rise, manufacturers must assess which models can most effectively meet these
needs. Modern market trends indicate a continuous rise in demand for
high-performance and multifunctional vertical machining centers. These machines
can quickly adjust and maintain high production efficiency, making them
particularly suitable for small-batch, diversified production models.
Technological innovation is also a key driver of changes in
market demand. For example, advancements in CNC technology have improved
machining precision while simplifying the operation process, making vertical
machining centers more user-friendly. Additionally, integrating advanced
measurement techniques and real-time monitoring systems allows the machine to
automatically adjust parameters during the machining process, further enhancing
product quality and efficiency.
Campro Machinery Product Line
Since 2016, Campro Machinery has actively invested in the
field of intelligent machinery, starting with factory visualization management
and gradually expanding to provide comprehensive smart factory solutions. We
have become pioneers in the digital era by integrating advanced technologies,
machine networking, and intelligent machinery, enabling machines to
automatically adjust parameters during the machining process, thereby enhancing
product quality and production efficiency.
Campro Machinery is a professional CNC machine tool
manufacturer, producing a variety of machining centers and lathes. Our vertical
machining centers are divided into four categories, each with different models:
·
CPV-B Series #40 Box Ways Vertical
Machining Center: This comprehensive machining
center pursues stability and versatility. It enhances the efficiency of
machines in the factory, featuring a three-axis box ways design for superior
stability. The entire structure is made of high-grade cast iron and undergoes
heat treatment to eliminate internal stress, ensuring optimal rigidity and
precision durability. The series offers X-axis travel ranges from 850 mm to
1600 mm for customer selection.
·
CPV-B Series #50 Heavy Duty (Box
Ways) Vertical Machining Center: In addition
to stability and versatility, the #50 spindle is more suitable for heavy
cutting. The series offers X-axis travel ranges from 1100 mm to 2200 mm for
selection.
·
CNV Series High Efficiency Vertical
Machining Center: Focused on economy and
efficiency, this is the best choice for a wide range of small to medium-sized
parts manufacturers and users pursuing high efficiency. The series offers
X-axis travel ranges from 550 mm to 1300 mm for selection.
·
NV Series High Performance Vertical
Machining Center: Compared to other linear
guideway vertical machining centers of the same size on the market, the NV
series offers a larger Y-axis travelling range. Its unique loop design and
spindle thermal symmetry design effectively reduce thermal deformation,
improving accuracy and stability. Meeting the demands of many metalworking
users, this machine combines high mobility, high rigidity, and high stability.
It can also add a 5-axis table to the standard worktable configuration,
increasing the feasibility of different machining operations.
Our complete product line meets various functional needs,
providing customers with a diverse range of options, from high precision to
high efficiency, from basic to advanced models, fully covering all application
requirements.
Considerations for Choosing a Vertical Machining Center
When selecting a vertical machining center, it is important
to consider various factors to ensure that the chosen equipment meets current
and future production needs.
Machining Requirements and Application Scenarios Different industries and products have varying requirements for
machining precision, speed, and flexibility. Companies should evaluate the
machine’s performance and suitability based on their specific machining needs.
For instance, precision machining requires equipment with high accuracy and
stability, while mass production demands efficient and reliable machines.
Technical Parameters and Performance
Technical parameters are one of the core considerations when choosing a
vertical machining center. These include spindle speed, travel range, rigidity,
stability, and control systems. These parameters directly affect the machine’s
machining capabilities and applicability.
Intelligent and Automated Functions The
demand for intelligence and automation in modern manufacturing is increasing.
Machines equipped with AI integration, automation technologies, and real-time
monitoring can improve production efficiency, reduce labor costs, and ensure
product quality.
Brand Reputation and After-Sales Service
Choosing a brand with a good reputation ensures the quality and performance of
the machine. Additionally, comprehensive after-sales service provides timely
technical support and maintenance, ensuring the normal operation and longevity
of the machine.
Cost-Effectiveness Analysis Companies
should conduct a cost-effectiveness analysis based on their budget. It is
essential to choose a vertical machining center that offers the best value for
money while meeting machining needs and technical requirements to achieve
optimal investment returns.
Future Technological Developments In
terms of technological advancements in vertical machining centers, the
integration of artificial intelligence (AI) is significantly enhancing the
accuracy of machining decisions and optimizing production processes. AI can
automatically adjust machine settings to accommodate changing machining
demands, thereby increasing production efficiency and reducing human
intervention.
Additionally, automation technology enables vertical
machining centers to perform unattended production, which not only lowers labor
costs but also improves the stability of production quality. These technologies
enable machines to flexibly handle small-batch and diversified production
needs, aligning with modern manufacturing's dual requirements for high
efficiency and flexibility.
Conclusion
When choosing a vertical machining center, it is crucial to
consider how the machine can adapt to rapidly changing market demands and
technological trends. Case studies have shown that selecting a vertical
machining center equipped with advanced technology and flexibility is a wise
investment for businesses. This not only ensures product quality and production
efficiency but also prepares companies for future market challenges.
Based on the analysis presented in this article, future
vertical machining centers will need to integrate AI and automation
technologies more extensively to enhance operational efficiency and precision.
Moreover, to meet diverse production needs, the design of these machines should
focus more on modularity and scalability.
In summary, when selecting a vertical machining center, it
is important to consider not only its current technical specifications and
performance but also its future adaptability and development potential. Such
forward-thinking will enable businesses to maintain a competitive edge in
future market competition and achieve sustained business success.
Summary
Choosing a suitable vertical machining center requires
considering multiple factors, including machining needs and application
scenarios, technical parameters and performance, intelligent and automated
functions, brand reputation and after-sales service, and cost-benefit analysis.
Businesses should comprehensively evaluate these factors based on their needs
and market trends to ensure that the selected equipment can perform optimally
in both current and future production environments.
By selecting a vertical machining center with advanced
technology and flexibility, companies can enhance production efficiency and
product quality while also adapting to future market challenges and changes.
Campro Machinery is dedicated to providing comprehensive, advanced machining
solutions that help customers maintain a leading position in a competitive
market and achieve long-term business success.
GTR-1215 also widely used to Silicon chips, ceramic substrate, packaging substrate, optical glass, sapphire substrate EMC, SIC and other non-metal, hard and agile material in Semi-Conductor industry. After 3 months and hundreds of scientist, industry experts’ evaluation , The 2023 Taiwan Excellance awards finally announce the award winners. The long process to select the award winners is based on product design, quality, marketing and innovation，a total186 companies and 348 new products was selected,, among them, representing productivity and energy saving, was Grintimate’s GTR series. Eg wafer thinning machine. This is the second time Grintimate awarded the title of Taiwan excellent since 2020。 Grintimate is the leading brand in Taiwan CNC grinding machine. With Their unique hydrostatic technology, they focus on providing the complete and best solution semi-conductor Industry- the sub-micron machining solution. The combination of Hydrostatic technology on grinding wheel, machine saddle and turn table gave birth new and revolutionary impact to not only in CNC machine tool industry but also semi-conductor machining The warded GTR-1215Vertical Hydrostatic Wafer Thinning machine’s two key components – wheel spindle and turn table are designed and features Grintimate’s unique Hydrostatic technology. Not only the machine is highly accurate on rotation, but also high damping and high efficiency for wafer thinning. The screen of GTR-1215 apply color touch screen with its own designed HMI (Human-Machine-Interface).is easy to operate, it will save the machining data in file. And monitoring grinding overload to automatically adjust grinding speed, in order to prevent workpiece broken due to overload cutting force. It can satisfy 8-15 inch wafer thinning. The trend toward super high machine is not only on high machining efficiency but also high accuracy. Based on designer and manufacturer of hydrostatic spindle. The team of Grintimate successfully integrate the technology into machine, to provide high precision and efficiency, and eco-green machine tools for modern Industries.
IntroductionIn the realm of industrial manufacturing, gantry milling machines stand out for their robust capabilities in handling large and intricate workpieces. The decision between CNC and traditional gantry milling machines can impact production efficiency, precision, and operational cost. This article delves into the distinctions between these two types of machines, discusses the critical role of milling heads manufactured by Yih Kuan, and outlines best practices for their maintenance and replacement.Understanding Gantry Milling MachinesGantry milling machines feature a bridge-like structure that spans over the workpiece, allowing the milling head to move along the X, Y, and Z axes. This setup provides stability and support for machining large parts, making it ideal for heavy-duty industries.CNC Gantry Milling MachinesTechnology: Utilizes computer numerical control to automate and precisely control all movements, ensuring high accuracy and repeatability.Advantages: Offers significant improvements in speed, efficiency, and the ability to produce complex geometries with minimal human intervention.Industries Served: Particularly favored in aerospace, automotive, and precision engineering industries where complex, repetitive tasks are common.Traditional Gantry Milling MachinesTechnology: Operates based on manual adjustments and settings, which requires skilled operators to achieve the desired accuracy.Advantages: Cost-effective for simpler, less intricate tasks. It allows for direct control and adjustments by the operator, often preferred in custom or specialized projects.Industries Served: Used widely in shipbuilding, heavy equipment fabrication, and industries where large scale, less complex machining is required.The Role of Milling Heads in Gantry Milling MachinesMilling heads play a pivotal role in the functionality of both CNC and traditional gantry milling machines. Yih Kuan designs and manufactures high-quality milling heads suitable for a diverse range of machining needs, ensuring that whether your operations require precision CNC applications or robust traditional machining, the right tool is available.Importance of Milling Heads: The performance of a gantry milling machine largely depends on the quality and condition of its milling head. These components are crucial for efficiently cutting, carving, and shaping metal and other materials. The precision and durability of a milling head significantly influence the machining accuracy and the quality of the final product.Maintenance and Replacement Indicators:Maintenance: To ensure consistent performance and prolong the life of milling heads, regular maintenance is crucial. This includes routine lubrication, cleaning, and inspection for wear and tear. Keeping milling heads in good condition helps in maintaining the precision and efficiency of the machine.Signs that Indicate Maintenance or Replacement:Decreased Performance and Efficiency: If the milling machine starts taking longer to complete tasks or struggles with operations that it used to handle easily, it might be time to check the milling head.Poor Surface Finish: A deterioration in the surface finish of machined parts, such as roughness or unexpected marks, can indicate that the milling head is worn out or damaged.Increased Vibration or Noise: An increase in noise or vibration during operation can suggest that the milling head's components may be worn or misaligned.Visible Wear or Damage: Any visible cracks, chips, or wear on the milling head are clear indicators that maintenance or replacement is necessary.Excessive Heat Generation: Overheating during operations can be a sign of a dull or improperly lubricated milling head.Difficulty in Tool Insertion or Removal: Problems with changing tools can indicate issues with the spindle or tool holder components of the milling head.Choosing Between CNC and Traditional MachinesWhen deciding between a CNC and a traditional gantry milling machine, manufacturers should consider:Production Requirements: Evaluate the complexity of the parts being produced and the precision required.Volume: High-volume manufacturers may find the automation of CNC machines more beneficial, while traditional machines may be more cost-effective for lower volumes.Cost: CNC machines represent a higher initial investment but offer savings through faster production times and reduced labor costs over time.ConclusionThe choice between CNC and traditional gantry milling machines depends largely on specific production needs, cost considerations, and desired outcomes. With Yih Kuan’s high-quality milling heads, manufacturers can enhance both types of machines, ensuring efficient and precise machining operations. Yih Kuan remains committed to supporting manufacturers in choosing the right equipment and maintaining it to the highest standards. For further information on selecting and caring for milling heads suitable for your gantry milling machines, please contact Yih Kuan. We are dedicated to helping you optimize your manufacturing processes and achieve superior results.
Advantages
of Interactive Guiding Operation Interface for Machines
In modern manufacturing, the precision and efficiency of machine
operations are increasingly emphasized. With the rapid development of
automation technology, reducing operator error rates and improving production
line efficiency have become key concerns for companies. Against this backdrop,
Interactive Guiding Operation has emerged as a solution. By installing light
signals on machines, operators can perform tasks quickly and accurately,
reducing error rates and increasing production efficiency. This technology not
only simplifies the operational process but also shortens the training time for
new operators, adapting to the demands of a changing market. It has become an
essential tool for modern factories to enhance competitiveness and achieve
smart manufacturing.
The Basic Principle of Interactive Guiding Operation
Interactive Guiding Operation is a technology that combines visual
cues with machine operations, using intuitive light signals to guide operators
in performing each step accurately. The principle involves using LED lights or
other light sources on the machine to indicate the order of operations, steps,
and precautions. When operators need to perform a task, the lights illuminate
in sequence according to a preset process, guiding the next action and
significantly reducing operational complexity and error rates.
With the assistance of interactive guiding, operators can easily
manage even complex machine operations. This not only improves production
efficiency but also enhances operational reliability. Particularly in
industries with high precision requirements, interactive guiding technology has
become a key tool for improving work quality.
Major Advantages of Interactive Guiding Operation for Machines
Interactive Guiding Operation offers significant advantages in
modern manufacturing, especially in improving production efficiency, enhancing
safety, and shortening learning time.
Advantage
1: Enhanced Operational Efficiency
Light signals allow operators to quickly identify the next step, reducing
operational time and significantly decreasing the likelihood of errors,
resulting in a smoother production process.
Advantage
2: Improved Safety
For high-risk operations, light signals provide clear warnings, alerting
operators to potential hazards. These real-time visual cues can greatly
reduce operational errors, ensuring the safety of both personnel and
equipment.
Advantage
3: Shortened Learning Time
Traditional machine operation training often requires extended periods to
understand and memorize steps. However, interactive guiding enables new
operators to quickly grasp the essentials and get up to speed. This
reduces training costs, improves new operator efficiency, and shortens the
transition from training to full operation.
The Interactive Guiding Operation technology plays a crucial role
in modern manufacturing by providing visual guidance that significantly
enhances production efficiency, strengthens operational safety, and shortens
learning times. This technology enables operators to complete tasks quickly and
accurately, reducing error rates and optimizing the overall production process.
It is especially valuable in high-precision environments. As manufacturing
continues to advance toward smart automation, the application prospects for
Interactive Guiding Operations are increasingly broad. Companies that leverage
this technology can not only improve production efficiency but also gain a
competitive advantage in the market.
Furthermore, the Gentiger CNC High-Speed
Horizontal Band Saw Machine series's unique Dynamic Guiding Operate Interface
(DGOI) is also a well-designed interactive guiding operation interface. If you
would like to learn more, please feel free to contact Gentiger's team at TEL:
886-4-26836919 or E-mail: GT@gentiger.com.tw. We are here to provide you with
more information and solutions regarding the CNC High-Speed Horizontal Band Saw
Machine.
https://www.cnc-lathe.com/blog/exhibitions-3/2025-timtos-96Date：2025.03.03~2025.03.08Location：Taiwan‧Taipei Nangang Exhibition Center, Hall 1, 4FBooth No.：M1320
The three-day SEMICON Taiwan 2024 exhibition (Sep. 4th to 6th) successfully concluded! This year's event set another new record in scale, spanning across Taipei TaiNEX Hall 1 & 2, with the theme "Breaking Limits: Powering the AI Era." In response to market trends, specialized zones were created for AI semiconductor technologies, silicon photonics, and high-tech smart manufacturing. The exhibition attracted nearly 90,000 visitors over three days, showcasing the spirit of "Semiconductors Light Up Taiwan, Taiwan Shines on the World!" 【HIT@SEMICON Taiwan 2024: Visiting Crowd at HIT Booth】(Figure 1. Hantop Intelligence Tech. exhibitted in SEMICON Taiwan 2024)At this year's event, HIT not only displayed its main product Ultrasonic-Assisted Machining Module, providing optimized machining solutions for consumable parts (such as ceramic showerheads, E-chucks / Electrostatic Chucks, and wafer susceptors) used in semiconductor manufacturing equipment (such as etching machines).HIT also promoted its upcoming new products at the event: Ultrasonic Grinding Wheel Toolholder: Designed for CNC grinding process, specifically for grinding annular parts in semiconductor manufacturing equipment (such as Quartz/Focus Rings). It helps enhance machining efficiency by 2 to 3 times and increase the MRR (Material Removal Rate) by more than 3 times.(Figure 2. HIT HBT-40 Ultrasonic Grinding Wheel Toolholder was used on side grinding of quartz glass) Ultrasonic Electroplated Diamond Grinding Tool: Suited for profile grinding of aluminum oxide ceramic materials, it features an exclusive custom formulation that perfectly complements ultrasonic vibration-assisted machining technology, doubling overall machining efficiency.(Figure 3. HIT ultrasonic electroplated diamond grinding tool is suitable for grinding of alumina ceramic)The introduction of these new products is expected to further enhance the benefits of grinding ceramic materials. By improving overall machining efficiency and reducing tool wear, these products are expected to increase productivity and reduce production costs, serving as a secret weapon for entering the supply chain of semiconductor industry!(Figure 4. Continuous flow of visitors came to HIT booth to learn about ultrasonic-assisted machining products during SEMICON Taiwan 2024)(Figure 5. Not only CNC machine tool suppliers, but also manufacturing companies that provide semiconductor consumable parts and companies that provide semicondutor equipment came visit HIT to know more about ultrasonic products) 【HIT@SEMICON Taiwan 2024: Smart Manufacturing Journey - Meet-the-Expert】On the final day of the event, HIT's R&D Director was specially invited to participate in the "Meet-the-Expert" seminar held in the High-Tech Smart Manufacturing area. The presentation, titled "Application of Ultrasonic-Assisted Machining Technology in Semiconductors", focused on sharing HIT's ultrasonic vibration-assisted cutting mechanism and the upcoming new products. These innovations are set to bring more advanced, energy-efficient, and multi-benefit machining process optimization solutions for the consumable parts used in semiconductor manufacturing equipment.(Figure 6. SEMICON Taiwan 2024 Meet-the-Expert: Benefits of HIT ultrasonic-assisted micro-drilling on key parts used in semiconductor manufacturing equipment)(Figure 7. SEMICON Taiwan 2024 Meet-the-Expert: HIT new product - ultrasonic wafer grinding spindle is expected to greatly reduce wear on the wheel, which helps cut down production costs) 【HIT@SEMICON Taiwan 2024: Thanks all the Industrial Experts for Visiting!】HIT sincerely thanks all the visitors during the exhibition!HIT will deeply treasure the feedback from customers and business partners and turn this encouragement into motivation for growth.🌱HIT aims to bring more innovative and diverse product applications this year, while continuing to provide high-quality products and dedicated professional services to customers both domestically and internationally. HIT sincerely invites all industry experts to continue following and supporting us!💝(Figure 8. SEMICON Taiwan 2024 - Thanks TOCHANCE Technology Co., Ltd. for the graceful flower)(Figure 9. SEMICON Taiwan 2024 - Thanks CHEVALIER - Falcon Machine Tools Co., Ltd. for leading its sales team to visit HIT and learn more about new ultrasonic products and applications)(Figure 10. SEMICON Taiwan 2024 - Thanks HAMAGAWA - Bin Chuan Enterprise Co., Ltd. and SHIBA R&D 株式会社 芝技研 for visiting HIT to learn more about new ultrasonic products and applications)(Figure 11. SEMICON Taiwan 2024 - Thanks YCM - Yeong Chin Machinery Industries Co., Ltd. for leading its engineering & application team to visit HIT and learn more about new ultrasonic products and applications)(Figure 12. SEMICON Taiwan 2024 - Thanks Arktek Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 13. SEMICON Taiwan 2024 - Thanks Royal Precision Tool Corporation for visiting HIT to learn more about new ultrasonic products and applications)(Figure 14. SEMICON Taiwan 2024 - Thanks Hartford for visiting HIT to learn more about new ultrasonic products and applications)(Figure 15. SEMICON Taiwan 2024 - Thanks AWEA Mechantronic Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 16. SEMICON Taiwan 2024 - Thanks VIS - Vanguard International Semiconductor Corporation for visiting HIT to learn more about new ultrasonic products and applications)(Figure 17. SEMICON Taiwan 2024 - Thanks FitTech Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 18. SEMICON Taiwan 2024 - Thanks Wellthin Technology Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 19. SEMICON Taiwan 2024 - Thanks High Energy E-Beam Tech. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 20. SEMICON Taiwan 2024 - Thanks TEL - Tokyo Electron Limited for visiting HIT to learn more about new ultrasonic products and technical application for future cooperation)(Figure 21. SEMICON Taiwan 2024 - Thanks Tech PLUS Precision Machinery Industry Co., LTD for visiting HIT to learn more about new ultrasonic products and applications)(Figure 22. SEMICON Taiwan 2024 - Thanks Chin Ming Precision Tools Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 23. SEMICON Taiwan 2024 - Thanks E&R Engineering Corporation for visiting HIT to learn more about new ultrasonic products and technical applications for future cooperation)(Figure 24. SEMICON Taiwan 2024 - Thanks Champmill Precision LTD. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 25. SEMICON Taiwan 2024 - Thanks for visitor from India to learn about ultrasonic products and applications)(Figure 26. SEMICON Taiwan 2024 - Thanks for visitor from Malaysia to learn about ultrasonic products and applications)(Figure 27. SEMICON Taiwan 2024 - HIT participated in the Smart Manufacturing Industry Networking Luncheon during the event to dine and exchange ideas with industrial experts)(Figure 28. SEMICON Taiwan 2024 - HIT prepared a little thoughtful gift for visitors that came to our booth as a way to show gratitude for their support) 【HIT@SEMICON Taiwan 2024: Stay Tuned for New Ultrasonic Optimizational Solution for Machining of Key Parts used in Semiconductor Manufacturing Equipment】 HBT-40 Ultrasonic Grinding Wheel Toolholder---- As the Secret Weapon to Enter the Supply Chain of Semiconductor Industry ----🔹 Best applied in the rough grinding of semiconductor advanced-material🔹 Overall Machining Efficiency: 2 - 3x Higher🔹 Material Removal Rate (MRR): More than 3x Higher🔹 Great reduction in production costs and energy consumption Ultrasonic Machining of Al2O3 Ceramic : Profile Grinding | Hantop Intelligence Tech.👍🏻 2x Higher Machining Efficiency 👍🏻 3x Better Workpiece Quality 👍🏻 Great Reduction in Tool Wear HIT utilized HSK-E40 ultrasonic machining module for profile grinding of aluminum oxide (Al2O3) ceramic. Along with Ultrasonic Electroplated Diamond Grinding Tool, the high frequency micro-vibration of ultrasonic brought easier removal of ceramic particles. The reduction in grinding force and tool wear not only contributed to great workpiece quality but also allowed for an increase in feed rate, which enhanced 2x of the overall machining efficiency.💡 Learn more about HIT ultrasonic optimized solution for machining of the advanced-materials (technical ceramics, quartz, glass, stainless steel, etc.) applied in semiconductor industry:Silicon Carbide (SiC): Micro-DrillingSilicon Carbide (SiC): G81 DrillingSilicon Carbide (SiC): Surface GrindingSilicon Carbide (SiC): (Helical) Circular RampingAluminum Oxide (Al2O3) Ceramic: Deep Hole DrillingAluminum Oxide (Al2O3) Ceramic: G81 Micro-DrillingAluminum Oxide (Al2O3) Ceramic: M2 Internal ThreadingAluminum Oxide (Al2O3) Ceramic: Side GrindingAluminum Oxide (Al2O3) Ceramic: Profile GrindingQuartz Glass: Micro-channel Trochoidal GrindingSoda-Lime Glass: Micro-DrillingAISI-304 Stainless Steel: Micro-Drilling Through Holes on curved surface-Hantop Intelligence Tech.Optimized Solution for Machining of Semiconductor Advanced-Material with Ultrasonic-Assisted Machining Module +886-4-2285-0838 sales@hit-tw.com
In the rubber and plastics industry, milling machines are critical equipment for mold manufacturing and processing, especially in the machining of precision molds and composite materials. These machines significantly improve product accuracy and production efficiency. Depending on different machining needs, the following milling machines are commonly used in the rubber and plastics industry:Vertical Milling Machines:Used for detailed mold processing, suitable for precision cutting on vertical surfaces, particularly for producing complex mold shapes.Horizontal Milling Machines:Suitable for machining flat and long workpieces in large quantities, ideal for large-scale mold cutting.Gantry Milling Machines:Equipped with a large worktable, these machines are ideal for rough and fine machining of large molds and can handle complex angle cutting.CNC Milling Machines:With high precision and automation capabilities, they are suitable for producing high-precision and complex molds, ensuring consistency in each workpiece.Angle Heads:Used for machining at special angles, offering flexible adjustment of cutting directions, especially for irregular-shaped workpieces.◎The Key Role of Milling HeadsMilling heads play a crucial role in the milling process within the rubber and plastics industry. They determine the angle, flexibility, and precision of the cutting process. The choice of milling heads directly affects the quality of the workpiece and production efficiency. Yih Kuan Enterprise's angle heads and gantry milling heads perform exceptionally well in handling complex mold processing, allowing for precise angle adjustments and accommodating diverse workpiece requirements.The flexibility and high precision of milling heads ensure stable machining, while reducing workpiece changeover time, thus increasing production line efficiency. Replacing milling heads not only extends the overall lifespan of the equipment but also adapts to various machining environments, giving companies a competitive edge in mass production.These milling technologies play a critical role in mold processing and mass production in the rubber and plastics industry. By utilizing angle and gantry milling heads produced by Yih Kuan Enterprise, companies can improve production efficiency and meet the demands of precision machining.
Leading the industry, we have developed and launched the "extra-large bore design paired with A2-6 spindle" to meet international market trends, enhance machine cost-effectiveness, and satisfy specific customer needs.The CR65A6 collet chuck is typically used in NC/CNC lathes, automatic bar-feeding lathes, sliding head lathes, and dedicated machining centers. Its front-loading clamping operation allows customers to quickly detach the stop cover, significantly improving efficiency and convenience. This model features a large bore design that is interchangeable with the A2-6 spindle and the Auto-Strong NB-208 large bore hydraulic chuck, providing customers with more options. It is known for its high precision, high speed, high rigidity, and high durability.
We are excited to announce that KINWA Lathe will be participating in JIMTOF 2024, the Japan International Machine Tool Fair, held at Tokyo Big Sight from November 5th to November 10th, 2024. As one of the world’s premier exhibitions for machining technology, we are thrilled to showcase our highly acclaimed traditional lathes at booth E2047.Our traditional lathes offer exceptional mobility and can flexibly machine various workpieces without the need for CNC programming, making them ideal for small to medium-sized factories and manufacturers. Whether you're looking for stable and reliable equipment or aiming to increase production flexibility, our traditional lathes are designed to meet your needs.Exhibition Details:Exhibition Dates: November 5th - November 10th, 2024Venue: Tokyo Big SightBooth Number: E2047We warmly invite you to visit our booth and experience firsthand how our traditional lathes can enhance your productivity and operational efficiency. We look forward to seeing you at JIMTOF 2024!
In the composition of a milling machine, the milling head is one of the core components that determines machining performance. The milling head directly affects the precision, efficiency, and stability of the machining process. As a critical part of hardware component manufacturing, choosing a high-quality milling head can significantly improve production efficiency and reduce equipment maintenance costs.As a professional milling head manufacturer, YIH KUAN Enterprise is dedicated to providing a diverse range of milling head products to meet the various machining needs of hardware manufacturers. YIH KUAN’s product line includes vertical milling heads, horizontal milling heads, gantry milling heads, and angle heads, all known for their high precision and stability, capable of handling a wide range of complex metal machining applications.YIH KUAN Enterprise not only provides standardized milling heads but also offers customized solutions tailored to the specific needs of clients, making them suitable for hardware manufacturers of different scales. The milling heads from YIH KUAN feature the following advantages:High-precision machining: YIH KUAN's milling heads are designed with precision to ensure stable accuracy even during long-term operation, making them ideal for machining various precision hardware components.Durability and reliability: YIH KUAN uses high-quality materials to manufacture its milling heads, ensuring that the products remain reliable under heavy loads and extended operation, reducing downtime and increasing production capacity.Diverse options: Whether for traditional milling machines or modern CNC milling machines, YIH KUAN provides suitable milling head accessories to adapt to different machining processes.YIH KUAN's Customization ServicesIn addition to providing high-quality standard products, YIH KUAN also possesses strong technical expertise to design and manufacture milling heads according to clients' specific needs. For hardware manufacturers with special machining requirements, YIH KUAN works closely with them from design to production, ensuring that the milling heads perfectly fit their production processes.YIH KUAN Enterprise’s professional services cover not only the manufacturing and maintenance of milling heads but also provide comprehensive technical support, ensuring that every customer can maximize the efficiency of their milling machines, thus enhancing production efficiency and product quality.
LEADWELL has been recognized with the prestigious "Gold Energy Conservation Label" for two of its products: the V-40IT 5-Axis Machining Center and the T-6SMY Dual-Spindle Horizontal Lathe, demonstrating its leadership in the field of green intelligent manufacturing. Additionally, the LT-208LSY Dual-Spindle Horizontal Lathe has been awarded the Silver Energy Conservation Label, further underscoring the company's outstanding achievements in energy-saving and carbon-reduction technologies.
The awarding of both Gold and Silver Energy Conservation Labels not only affirms Taiwan LEADWELL relentless efforts over the years but also symbolizes the company's commitment to the energy-saving and carbon reduction initiatives advocated by the Taiwan Machine Tool & Component Builders' Association (TMBA). These awards were established by TMBA to aid the tool machine industry in its green transformation, aimed at fostering the development of green machine tool products in Taiwan through the promotion of industry standards and energy-saving technologies.
LEADWELL is dedicated to providing energy-efficient and environmentally friendly products and services, always prioritizing customer needs. The company appreciates the hard work of all team members, especially their ongoing focus on multi-axis processing and intelligent manufacturing solutions, as well as their active participation in energy-saving, carbon reduction, and energy efficiency improvements.
The V-40IT 5-Axis Machining Center and the T-6SMY Dual-Spindle Horizontal Lathe are renowned for their high precision and efficiency. The V-40IT is capable of completing all machining processes in one setup, making it particularly suited for complex freeform surface work. The T-6SMY is favored in aerospace and automotive manufacturing due to its energy-efficient design and high-performance operation.
Furthermore, the LT-208LSY Dual-Spindle Horizontal Lathe features advanced technologies such as spindle thermal compensation, enhancing both production efficiency and quality. Its modular design has significantly reduced inventory levels and shortened preparation times, speeding up delivery schedules. These products all comply with ESG standards, showcasing LEADWELL leadership in the realm of green manufacturing.
YIH KUAN’s Manual and Semi-Automatic Milling Heads: Advantages and Selection GuideWhen selecting a milling head, understanding the features and applications of different models is crucial. YIH KUAN (YIH KUAN) offers manual and semi-automatic milling heads to meet diverse customer needs. Below is a comparison of these two types to help you find the best solution.Manual Milling Heads: Flexible, Durable, and Cost-EffectiveYIH KUAN’s manual milling heads are renowned for their operational flexibility and high cost-effectiveness, making them an ideal choice for small to medium-sized workshops or customized machining.Key Advantages:Affordable Price: Manual milling heads have a lower cost, making them particularly suitable for users with limited budgets.Flexible Operation: Manual adjustment of angles and feed allows quick adaptation to various machining needs, especially in small-batch or non-standard part processing.Simple and Durable: Featuring a simple structure, YIH KUAN’s manual milling heads offer long service life and low maintenance costs. The design is optimized to maintain stability under demanding operational conditions.Application Scenarios:Manual milling heads are ideal for tasks that require frequent adjustments to machining angles, such as mold repair, small parts manufacturing, or maintenance work. For customers needing high flexibility with limited production scales, manual milling heads are the most economical choice.Semi-Automatic Milling Heads: A Perfect Balance of Efficiency and FlexibilityIf your production needs require partial automation without the expense of fully automatic equipment, YIH KUAN’s semi-automatic milling heads are the ideal choice.Key Advantages:Improved Efficiency: Semi-automatic milling heads combine manual and automatic functions, enabling partial automation of machining processes to significantly boost productivity.Simplified Operation: YIH KUAN’s semi-automatic milling heads come equipped with easy-to-use CNC adjustment features, reducing the workload of operators while enhancing machining consistency.Economic Choice: Compared to fully automatic milling heads, semi-automatic models strike a balance between price and functionality, making them suitable for medium-sized enterprises engaging in batch production.Application Scenarios:Semi-automatic milling heads are ideal for businesses seeking increased efficiency but with moderate production scales. For example, they excel in batch production of medium-sized parts, saving labor costs and ensuring machining precision.YIH KUAN’s Quality Commitment and ServiceYIH KUAN is dedicated to providing customers with high-quality manual and semi-automatic milling heads. Our products feature stable structures, exceptional durability, and comprehensive after-sales service and technical support. Whether you are a small workshop requiring flexible operations or a medium-sized manufacturer prioritizing efficiency, YIH KUAN can tailor the best solution for your needs.Key Takeaways: How to Choose the Right Milling HeadIf you value cost-effectiveness and operational flexibility, choose manual milling heads.If you need a balance of efficiency and functionality, semi-automatic milling heads are your best option.If you have any questions or specific requirements, feel free to contact YIH KUAN. We look forward to providing you with the most professional service and advice to help you achieve your machining goals!
In low-volume, high-mix manufacturing, traditional milling machines stand out for their flexibility and low cost, despite lacking the automation and mass production capabilities of CNC machines. When paired with YIH KUAN’s high-performance milling heads, traditional milling machines can maximize their potential and become a cost-effective and efficient solution for a wide range of manufacturing needs.Advantages of Traditional Milling Machines in Low-Volume, High-Mix ManufacturingHigh FlexibilityTraditional milling machines are ideal for non-standard, short-run, or prototype machining, requiring no programming to start.Operators can manually adjust machining parameters on the fly, handling complex shapes or varying dimensions.Lower Initial and Maintenance CostsThey have a lower purchase cost compared to CNC machines, making them suitable for small shops or budget-conscious manufacturers.With simpler structures, maintenance and repair costs are significantly lower.Simplified OperationNo need for specialized CAM software or programming skills, reducing training costs.Ideal for skilled machinists to perform precise work or last-minute modifications.Quick AdaptationPerfect for frequent workpiece changes, reducing downtime caused by program setup, especially for diverse and small-batch orders.How YIH KUAN Enhances Traditional Milling MachinesTo further boost the performance and versatility of traditional milling machines, YIH KUAN offers a range of premium milling heads and services, transforming your equipment into a highly efficient tool.High-Quality Milling Heads for Flexible OperationsYIH KUAN provides turret milling heads, plano milling heads, and angle heads, enabling multi-angle and multifunctional machining.Customized Solutions to Meet Unique NeedsWhether for irregular workpieces, special materials, or multi-process combinations, we provide tailored milling head solutions to meet specific requirements.Cost Reduction and Efficiency ImprovementWith YIH KUAN’s milling heads, traditional milling machines can handle some complex processes typically reserved for CNC machines, avoiding expensive equipment investments.Durability and Stability for Reliable OperationsMade from high-wear-resistant materials and precision-engineered, YIH KUAN’s products are long-lasting and stable, reducing maintenance costs and downtime.Quick Delivery and Technical SupportYIH KUAN ensures rapid response to customer needs, providing comprehensive technical support for smooth and efficient machining.Traditional Milling Machines vs. CNC Machines: When to Choose Traditional?CategoryAdvantages of Traditional Milling MachinesAdvantages of CNC MachinesInitial CostLower cost, ideal for small workshops or businesses with limited budgets.Higher cost but offers long-term returns for mass production.FlexibilityNo programming needed; perfect for small-batch, diverse workpiece production.Excels in automated, high-volume production.Maintenance CostSimple structure with lower repair and maintenance expenses.Complex systems with higher repair costs.Speed and PrecisionSuitable for prototypes or quick setups, but precision relies on operator expertise.High precision and consistency for large-scale or complex machining.Best ApplicationsResponsive to on-demand production, custom parts, or sample creation; ideal for small shops or single-operator setups.Standardized mass production or projects requiring consistent accuracy.Contact YIH KUAN to Unlock the Full Potential of Your Traditional Milling Machines!YIH KUAN is dedicated to helping you enhance the performance of traditional milling machines for low-volume, high-mix manufacturing. With our customized products, technical support, and premium milling heads, we ensure your operations become more efficient, flexible, and competitive.Phone: +886 424914376Email: yihkuan.salesperson@gmail.comWebsite: www.yihkuan.comSocial Media: Search "YIH KUAN" for the latest updates and success stories!Partner with YIH KUAN to explore new machining possibilities. Contact us today and take your operations to the next level!
🎉 Celebrating 40 Years of KINWA Lathes: Driving New Heights in the Industry!Since its founding in 1968, KINWA Lathes by JINN FA Precision has been committed to delivering highly efficient and precise turning solutions to manufacturers worldwide. The iconic CL-10 Lathe, launched in 1985, not only earned international acclaim but also became a cornerstone of success for countless businesses, contributing significantly to Taiwan’s industrial growth.✨ To commemorate the 40th anniversary of the CL-10 Lathe, we are excited to offer an exclusive limited-time promotion!From now until March 31, 2025, purchase any KINWA machine to enjoy exclusive benefits. This is the perfect opportunity to upgrade your production capabilities and join us in driving the next wave of industrial innovation.💡 Product Highlights:CL-10 Lathe: Renowned for its reliable multi-angle machining capabilities, trusted by industries like hand tools and sanitary ware.The New CL-100 Lathe: Enhanced with a dual V-guideway, extended Z-axis travel, and superior stability for even greater precision and versatility.⏳ Don’t miss out on this limited-time offer!We invite you to join us in advancing industrial excellence. For details, contact your nearest distributor or our sales team.#Manufacturing #MachiningTechnology #TaiwanExcellence #LatheInnovation #KINWA40Years #IndustryUpgrade #CNCPrecisionMachiningThe related news report is as follows.金和車床CL-10榮耀40年 推出優惠購機方案 - 商情 - 工商時報
The gantry milling head is an indispensable key component in modern machining, particularly suitable for high-precision machining and heavy-duty cutting of large workpieces. This article explores its applications in various machining scenarios, delves into its characteristics, highlights its significance in manufacturing processes, and introduces the professional services provided by Yih Kuan.1. Applications of Gantry Milling Heads in Various Machining ScenariosPrecision Machining and Heavy-Duty Cutting of Large Workpieces The gantry milling head, with its high rigidity and stability, is particularly well-suited for high-load cutting requirements of large workpieces. Whether for aerospace structures, energy equipment components, or mold machining, it excels in delivering consistent and efficient results.High-Precision Machining of Complex Geometries The gantry milling head can flexibly handle various complex shapes and freeform surfaces. Its multi-angle adjustment capability and precise cutting characteristics make it an essential piece of equipment in industries such as automotive, machinery manufacturing, and mold making. Additionally, the gantry milling machine can be equipped with angle heads to enhance flexibility, enabling seamless multi-angle and multi-directional machining.Intelligent and Automated Machining With the development of smart manufacturing technologies, gantry milling heads have become core components of automated production lines. Through tight integration with CNC systems, they enhance efficiency while ensuring machining precision, meeting the needs of diverse batch production.2. Key Features of Gantry Milling HeadsHigh Rigidity and Stability The structural design of the gantry milling head undergoes rigorous mechanical analysis and optimization, ensuring exceptional rigidity and stability. It maintains reliability during heavy cutting, achieving high material removal rates efficiently.Outstanding Machining Precision Equipped with high-precision spindles and CNC systems, gantry milling heads can execute machining tasks within micron-level tolerances, ensuring superior surface finishes and dimensional accuracy.Flexibility and Multi-Functionality Gantry milling heads are compatible with a wide range of tools and accessories, adapting to various machining needs. Whether for milling, drilling, or tapping operations, they excel in delivering efficiency and versatility. Furthermore, using angle heads expands capabilities beyond traditional limitations, achieving diversified process requirements.3. Professional Services Provided by Yih KuanYih Kuan specializes in the development and manufacturing of high-quality gantry milling heads, committed to offering customized solutions for clients:Custom Product Design: Tailor-made gantry milling heads are designed and manufactured based on client requirements to address diverse industrial machining challenges.Technical Support: Comprehensive technical assistance and training services ensure clients can fully leverage the performance of their equipment.After-Sales Services: A responsive after-sales service team provides equipment maintenance and upgrade solutions to ensure production stability and efficiency.Equipment Rebuilding Services: For aging gantry milling machines, Yih Kuan offers professional equipment rebuilding services, including head replacement, revitalizing old equipment to restore or even surpass original performance levels and extend service life.Yih Kuan upholds a commitment to professionalism and innovation, striving to help clients enhance production efficiency and competitiveness. If you have any inquiries or requirements regarding gantry milling heads, feel free to contact us!Contact Information:Phone: 886-4-24914376Email: yihkuan.salesperson@gmail.com
Although conventional milling machines have gradually been replaced by CNC (Computer Numerical Control) equipment in modern factories, their flexibility, low cost, and adaptability still secure them a crucial place in various manufacturing environments. Especially in small-batch production, maintenance work, and machining skill training, the value of conventional milling machines remains indispensable.◎Applications of Conventional Milling MachinesPrototype Development and Small-Batch ProductionConventional milling machines are ideal for developing new product prototypes as they allow for quick adjustments and modifications without the need for programming or complex machine setups. For small-scale production, their intuitive operation helps shorten production cycles.Prototyping, Maintenance, and Custom Parts MachiningMany factories still rely on conventional milling machines for prototyping and maintenance work, especially in the upkeep of large machinery or specialized components. By upgrading components and applying jigs and fixtures, conventional milling machines can be adjusted to meet specific needs, enhancing production efficiency.Technical Training and LearningConventional milling machines are essential tools for technical schools and in-house factory training. Learners can manually operate the machines to understand machining principles, develop fundamental metal-cutting skills, and build a solid foundation for advancing to CNC machining.Yih Kuan Enterprise Co., Ltd. provides a wide range of milling heads tailored to different motor specifications, transmission methods, machining strokes, and specialized milling head requirements. Through consultative services, we help users identify their precise milling machine needs and match them with the most suitable milling head modifications.#GantryMillingHead#TurretMillingHead#AngleMillingHeadSelecting the Right Milling Head to Enhance Machining CapabilityOne of the core components of a conventional milling machine is the milling head, which significantly affects machining precision, efficiency, and application range. Choosing the right milling head can improve cutting performance and reduce machining errors. For instance, if a factory frequently processes harder materials, selecting a high-rigidity milling head ensures stable cutting performance. Additionally, for multi-angle machining requirements, an adjustable milling head can enhance flexibility.Upgrading the Milling Head to Improve Production EfficiencyMany factories upgrade their milling heads to enhance the performance of conventional milling machines. Upgrades include installing high-speed milling heads to increase cutting speed or adding automatic feed functions to reduce operator workload. For high-precision machining needs, opting for precision-grade milling heads can significantly improve machining accuracy.ConclusionAlthough automation and CNC machines are becoming mainstream, conventional milling machines remain irreplaceable in factories. Whether for small-batch machining, prototyping, maintenance, or technical training, they play a vital role. By selecting the right milling head, upgrading milling heads, and utilizing customized milling machine components, companies can further enhance machining efficiency, ensuring that this traditional equipment continues to provide value in modern manufacturing.
With the widespread adoption of CNC machines such as turn-mill centers, five-axis machines, and fully automated milling machines, automated angle heads have become a key component in modern machining. However, despite these advancements, manual angle heads continue to be in high demand. This phenomenon is driven by several crucial factors that make manual angle heads indispensable in various industries.Why is There Still a Demand for Manual Angle Heads?1. Cost ConsiderationsWhile automated angle heads improve efficiency, their high cost makes them less accessible to small and medium-sized enterprises (SMEs). Many manufacturers opt for more affordable manual angle heads to maintain production flexibility without significant investment.2. Flexibility and VersatilityManual angle heads are compatible with various machines, including traditional milling machines, gantry mills, and horizontal machining centers. They provide greater flexibility when machining non-standard parts, allowing operators to make quick adjustments without the need for complex programming.3. Maintenance and On-Site MachiningIndustries such as shipbuilding, aerospace, and energy equipment maintenance often require on-site machining. Since manual angle heads do not require additional control systems, they offer an easy-to-use and effective solution for repair and maintenance operations.4. Specialized ApplicationsSome industries, such as mold manufacturing, custom product machining, and technical training, still rely heavily on manual angle heads. Operators in these fields require precise control over machining angles, making manual adjustments a preferred choice.Which Markets Have the Highest Demand for Manual Angle Heads?1. Southeast Asia MarketMany SMEs in countries such as Vietnam, Thailand, and Indonesia still use conventional milling machines, creating consistent demand for manual angle heads.The mold manufacturing and machining industries in this region continue to rely on manual machining solutions.2. Indian MarketIndia has a significant number of traditional machines in operation, and cost-sensitive businesses prefer manual angle heads over expensive automated alternatives.The demand for flexible machining solutions in small-scale industries contributes to steady sales of manual angle heads.3. Latin American MarketCountries like Brazil and Mexico have large manufacturing industries but slower adoption of automated equipment, maintaining a need for manual angle heads.Many factories require manual solutions for maintenance and prototyping purposes.4. European Market (Selective Regions)While Western Europe leads in automation, Eastern Europe and small-scale mold factories still utilize manual angle heads for high-precision, low-volume machining.Taiwan’s Position in the Global MarketTaiwan plays a critical role in the global supply of manual angle heads due to its strong precision manufacturing industry. Taiwanese manufacturers are known for:Stable Quality: Taiwan-made angle heads are recognized for their high precision and durability, providing a competitive edge over lower-cost alternatives from China while being more affordable than European brands.Customization and Flexibility: Taiwanese manufacturers, such as Yi Kuan Enterprise Co., Ltd., offer a broad selection of milling heads to cater to various machining needs, including standard and customized options.Strategic Market Influence: Taiwan is a leading supplier of machine tool accessories in Asia, particularly serving Southeast Asia and India with high-quality yet cost-effective products.Yih Kuan Enterprise Co., Ltd. specializes in manufacturing milling heads and provides a wide range of options to meet diverse industrial requirements. Their product offerings ensure that milling machine users can select, upgrade, and modify their setups with confidence, achieving seamless and reliable machining operations.ConclusionDespite the increasing automation in the machine tool industry, manual angle heads remain crucial due to their cost-effectiveness, flexibility, and adaptability in various industries. By selecting the right manual angle head and leveraging customized solutions, manufacturers can enhance their machining capabilities. Taiwan continues to be a strong player in this market, with companies like Yih Kuan Enterprise Co., Ltd. providing top-quality milling heads to meet global demands.
Understanding the Importance of Milling Head SelectionIn the world of precision machining, selecting the right milling head is crucial for achieving optimal performance, efficiency, and machining accuracy. However, many users simply adopt the standard milling head provided by the machine manufacturer without considering whether it truly meets their specific machining requirements. This often limits the machine’s full capabilities, preventing businesses from maximizing their production potential.Recently, Yih Kuan (IK Milling Head) received an inquiry from a customer who owns a Japanese milling machine and wanted to replace its milling head. The customer asked:"Is it possible to change the milling head on my machine?"After reviewing the provided photo, Yih Kuan responded with expert guidance:"Yes, it’s definitely possible! However, it is important to confirm certain dimensions, technical requirements, and machining characteristics to ensure a proper fit and seamless integration."This inquiry highlights a common industry challenge—many manufacturers may not realize that milling head replacement and customization can dramatically enhance their machining capabilities, improve precision, and expand production flexibility.The Role of Milling Heads in Machining PerformanceA milling head is the core component of a milling machine, responsible for performing precise cutting, drilling, and shaping operations. It directly impacts factors such as:Machining accuracy – A high-quality milling head ensures precision in every cut.Production efficiency – The right milling head can reduce machining time and improve workflow.Versatility – Different milling heads offer unique capabilities suited for various machining applications.Longevity – Upgrading to a well-designed, high-rigidity milling head extends the lifespan of the entire machine.By choosing the correct milling head, manufacturers can unlock the true potential of their equipment, enabling them to handle more complex machining tasks and increase overall productivity.Comprehensive Milling Head Solutions by Yih KuanWith decades of expertise in milling head manufacturing, Yih Kuan (IK Milling Head) specializes in producing a wide range of high-performance milling heads, including:CNC Gantry Gear Heads – Designed for high-torque, heavy-duty machining applications, ensuring precise and stable performance.Machining Center Gear Heads – Engineered for high-speed CNC milling centers, optimizing productivity and machining efficiency.Plano Milling Heads – Perfect for large-scale surface milling, providing rigid support and accuracy for various industries.Turret Milling Heads – Ideal for general machining, offering flexibility for manual and CNC-controlled milling operations.Angular Heads – Expand machining capabilities by allowing multi-directional cutting without repositioning the workpiece.Beyond standard models, Yih Kuan also offers customized milling head solutions, tailoring configurations to match unique customer requirements. This ensures seamless integration with existing milling machines, enhancing machining efficiency and versatility.Key Considerations for Milling Head ReplacementBefore upgrading or replacing a milling head, it is essential to assess key factors such as:Spindle interface compatibility – Ensuring the new milling head matches the machine’s spindle mounting specifications.Required machining capabilities – Considering factors like cutting speed, torque, and rigidity needed for specific applications.Machine capacity and structural support – Verifying whether the existing machine structure can handle a more powerful milling head.Automation and CNC integration – Determining if the new milling head is compatible with CNC control systems for precision automation.Proper evaluation of these aspects will ensure a smooth transition and maximize the performance benefits of a new milling head.Unlock Your Machine’s Full Potential with Yih Kuan (IK Milling Head)At Yih Kuan, we understand that every machining requirement is unique. Whether you need a high-precision CNC milling head, a durable plano milling head, or a specialized angular head, our expert team can help you find or customize the perfect solution.Why settle for standard when you can optimize?Enhance your machining capabilities with a tailored milling head upgrade!For professional milling head solutions, contact Yih Kuan (IK Milling Head) today and explore how our expertise can elevate your machining performance to new levels
The NP600Plus energy-saving intelligent wire-cutting machinedeveloped by EXCETEK stood out in the 2025 17th Machine Tool "R&D Innovation Product" competition, winning both the "Energy-saving and Carbon-reduction Smart Product Innovation Award - First Prize" and the "Other CNC Machine Tools and Processing Units - Honorable Mention Award."This achievement demonstrates EXCETEK's leading technology in intelligent manufacturing and green energy-saving fields, providing businesses with efficient and environmentally-friendly innovative processing solutions.Thanks to 【Economic Daily News】 for the report: https://money.udn.com/money/story/6092/8588146
IntroductionIn the mold and die industry, precision, repeatability, and efficiency are not just goals—they're requirements. As demand increases for tighter tolerances and faster lead times, many manufacturers are asking: Is it time to upgrade the milling heads on our existing Bridgeport machines? For those still operating with aging equipment or using standard heads that no longer meet production expectations, upgrading to a modern Bridgeport milling head could be a game-changer.This article explores the key reasons why the mold and die industry should consider upgrading and how a high-quality Bridgeport milling head can bring measurable improvements to your machining operations.________________________________________Enhanced Precision for Complex Mold GeometryModern mold designs often involve complex contours, deep cavities, and multi-angle features. The accuracy of these features heavily relies on the stability and performance of the milling head.Upgrading your Bridgeport milling head gives you:Improved spindle rigidity and reduced vibrationGreater machining precision, especially during fine finishingBetter surface finish for tight-tolerance mold componentsThis precision is essential when producing cores, cavities, sliders, and other mold components where every micron counts.________________________________________Faster Setup and Greater Machining EfficiencyOlder or worn milling heads can slow down your process with inconsistent performance or frequent manual adjustments. A new Bridgeport milling head provides smoother operation and quicker setup changes.Benefits include:Reduced downtime from mechanical issuesImproved feed rate stability during contouring or slottingCompatibility with modern tooling and digital readout (DRO) systemsFor mold manufacturers with tight delivery schedules, this translates directly into higher throughput and fewer delays.________________________________________Cost Savings Without Replacing the Entire MachineMany mold shops still use their trusted Bridgeport machines because of their solid construction and long lifespan. Instead of investing in an entirely new CNC mill, replacing just the milling head can provide a significant performance boost at a fraction of the cost.Why this matters:Extends the life of your existing machineAvoids retraining operators or reconfiguring the shop layoutProvides immediate ROI through faster, more accurate machiningThis is a smart option for small to medium-sized mold makers looking to stay competitive without overspending.________________________________________Versatility for Custom Modifications and RepairsMold manufacturing often requires last-minute adjustments or design tweaks. A Bridgeport milling machine equipped with a high-performance turret head offers the flexibility to make precise modifications on the fly—whether it's trimming edges, adding features, or repairing damaged areas.Perfect for:Short-run custom moldsEmergency toolroom workIn-house mold maintenance________________________________________Why Yih Kuan Bridgeport Milling Heads?At Yih Kuan Enterprise Co., Ltd., we specialize in high-performance turret milling heads compatible with Bridgeport-style machines. Our milling heads come in R8, NT30, and NT40 spindle options to suit various machining needs.Our advantages:Stable construction and superior alignment accuracyDesigned for mold & die applicationsReliable support and easy integration with existing machines________________________________________ConclusionFor the mold and die industry, upgrading to a new Bridgeport milling head isn't just an improvement—it's a smart investment. Whether you're machining complex geometries or simply trying to meet production deadlines more efficiently, a high-quality milling head can help you maintain precision, increase productivity, and reduce costs.Call to ActionReady to upgrade? Explore our selection of Bridgeport-compatible milling heads at Yih Kuan's product page, or contact us today for expert advice tailored to the mold & die industry.
In the manufacturing industry, milling machines are indispensable tools for precision machining. However, as production needs evolve and equipment ages, many users face ongoing challenges that lead them to consider upgrading or replacing their milling machines or heads. Below are the ten most common issues encountered by milling machine users:1. Insufficient Machining Accuracy Affects Product QualityOver time, a milling machine’s precision deteriorates, making it harder to meet increasingly strict tolerance requirements.2. Poor Head Stability Causes Vibration IssuesAn unstable milling head under high load or complex machining leads to vibrations, affecting surface quality and shortening tool life.3. Equipment Aging and Component WearWorn-out mechanical parts cause performance degradation, reduced efficiency, and increased defects in machining.4. Unable to Meet Modern Machining DemandsTraditional milling machines often fail to support multi-angle or high-speed operations, limiting flexibility in product offerings and order fulfillment.5. Low Production EfficiencyOlder machines operate slowly and require frequent manual adjustments, hampering productivity and workflow.6. Incompatibility with CNC or Automation UpgradesSome machines or head designs lack the structure to integrate CNC controls or automation, restricting smart manufacturing possibilities.7. High Maintenance Costs and Frequent DowntimeFrequent breakdowns, costly repairs, and hard-to-source parts lead to longer downtimes and increased operating expenses.8. Machine Layout Limits Workspace OptimizationBulky or poorly designed machines hinder flexible factory layouts and reduce usable floor space.9. Unstable Cutting Quality Increases Post-Processing BurdenRough or uneven surfaces require additional finishing, wasting time and labor resources.10. Excessive Noise and Poor Operator ComfortOlder machines produce high levels of noise, affecting the working environment and operator well-being.The Solution: Modular & Customizable Milling Head Upgrades by ProfessionalsTo address these pain points, YIH KUAN ENT. CO., LTD. offers a comprehensive and flexible range of milling head solutions. Users can enhance machining performance and competitiveness without the need to replace the entire machine.Our core products include:Turret Milling HeadsPlano (Gantry) Milling HeadsAngle Milling HeadsCNC Gear HeadsAll of our products are built with a modular design, allowing users to mix and match configurations based on their needs. This provides flexibility and cost control while keeping up with market demands.Need something customized? YIH KUAN can tailor solutions according to your specifications. From interface dimensions to special functions, our team will work with your drawings and requirements.As a professional milling head manufacturer, YIH KUAN offers end-to-end capabilities—from development and manufacturing to testing and after-sales service. We deliver custom-level flexibility at mass production prices, offering both stability and high cost-efficiency.ConclusionUpgrading your milling machine or head isn’t just about replacing equipment—it's about rebuilding your competitive edge. Choosing the right milling head partner can help you achieve greater accuracy, faster throughput, and reduced downtime.#Contact YIH KUAN today to explore the best upgrade solution for your machinery and your business.
Old Machines Can Still Be Saved!-Expert Solutions for Every Milling Head — No Matter the Brand!In the machining world, nothing is more frustrating than equipment failure—especially when it's an older turret or plano milling machine. When the original manufacturer has stopped production and spare parts are no longer available, does that mean you need to replace the whole machine?Not necessarily—most of the time, the problem lies in the milling head!Common Failure Symptoms:Significant loss of machining accuracySpindle runout, overheating, or unusual noiseWeak clamping or tool changes not working smoothlyOil seal leakage, unstable spindle speedExcessive vibration during cutting, high scrap rateIn many cases, the root cause is an aging or damaged milling head. Simply replacing it with the right new head can restore your machine and get you back to production!IK's Custom Milling Head Replacement Service:Compatible with All Machines, Regardless of Brand!Whether your machine is made in Taiwan or abroad—turret or plano type—as long as the milling head is the issue, YIH KUAN can provide a solution!Common Taiwanese Brands (Brand / Manufacturer):YCM (Yung Chin Machinery)KENT (KENT Industrial)TOPONE (HSU CHENG Machinery)CHIEN CHENG (CHIEN CHENG Machinery)TOP WELL (TONG WEI Machinery)FIRST (LONG CHANG Machinery)FEMCO (Far East Machinery)ING SUN (ING SUN Machinery)SONYU (SONYU Machinery)MAXIMART (MAXIN Machinery)JYIH SHYANG (JYIH SHYANG Machinery)International Brands:Bridgeport (USA), Sharp, Acra, Comet, JET, Chevalier… and other classic American and European models.Not on the list? No problem!If you can provide milling head dimensions, mounting interfaces, photos, or machine condition, YIH KUAN will design a custom-fit modular head for you.From measurement, flange matching, spindle configuration to performance upgrades—we offer a complete solution!Why Choose YIH KUAN?Specialized in modular milling head production, with standard, heavy-duty, and NC-upgrade typesSupports custom flange design, spindle specs, motor interfacesOffers angle heads, plano heads, and CNC gear-driven headsHelps upgrade old machines with air/oil drawbars, inverter motors, and auto lubrication systemsContact Us Today!No matter the brand or age of your machine—if the milling head is the issue, trust YIH KUAN!We'll help you assess, upgrade, and extend the life of your equipment with expert support.Contact us with drawings or photos for a free evaluation.
Choosing the right milling head is a critical step in unlocking the full potential of your knee mill. Whether you're working in a mold and die shop, a maintenance department, or a small-volume prototyping facility, the correct milling head can dramatically improve machining accuracy, productivity, and equipment lifespan. With decades of hands-on experience and customer feedback, Yih Kuan Enterprise Co., Ltd. offers this practical guide to help you make the smartest investment in your machine shop.Key Factors to Consider1. Understand Your Machining NeedsStart by identifying the type of work your shop handles most often:Materials: Are you primarily machining steel, aluminum, cast iron, or non-ferrous metals like brass or copper? Harder materials may require higher torque and rigid construction.Precision Requirements: Fine finishing tasks require smooth spindle rotation and vibration control, while rough cuts may need torque over finesse.Special Functions: Do you need features such as angular milling (for sloped surfaces), deep cavity access, or multi-face machining?Tip: If your work often involves working at angles or on irregular surfaces, consider a milling head with tilt and swivel capability.2. Evaluate Milling Head FeaturesNot all milling heads are created equal. Pay attention to these critical specifications:Speed Range: Look for models that offer variable speed controls or step-pulley options. This allows for greater flexibility when switching between materials and cutting depths.Torque and Power: A powerful spindle motor is essential for heavy-duty tasks like deep slotting or pocketing hard metals.Machining Versatility: Choose a head capable of supporting milling, drilling, boring, slotting, and even tapping operations.Ease of Use: Controls for tilt, rotation, and spindle speed should be intuitive and ergonomic for daily operation.3. Ensure CompatibilityEven the best milling head is only effective if it fits your machine correctly.Mounting: Check your knee mill’s mounting flange and interface dimensions. Yih Kuan’s turret milling heads are designed to be compatible with most Bridgeport-style machines.Machine Balance: A heavier milling head may require reinforcement to the column or table to ensure stability.Electrical Requirements: Verify motor voltage and drive system compatibility with your current setup.4. Focus on Quality and DurabilityMilling heads endure high rotational speeds, intense pressure, and long operating hours. Make durability a priority:Materials: Look for heads made from hardened steel or castings with anti-corrosion treatment.Internal Components: High-quality spindle bearings, precision-ground gears, and sealed lubrication systems will ensure longer life and consistent performance.Thermal Resistance: Heat-treated and balanced spindles minimize warping during long or aggressive machining cycles.5. Explore Advanced TechnologiesModern manufacturing demands smarter solutions:Vibration Dampening: Heads with built-in dampening systems reduce chatter and improve surface finish.Programmable Adjustments: CNC-compatible heads with programmable angles or RPM controls enhance repeatability.Cooling Systems: Whether through forced air or internal coolant flow, cooling improves both accuracy and component longevity.6. Seek Expert AdviceBuying a milling head isn’t a one-size-fits-all decision:Consult Experts: Yih Kuan’s experienced team can help analyze your production environment and recommend the optimal solution.Request Demonstrations: If possible, test the head on your own machine to evaluate noise, vibration, and tool compatibility.Read Case Studies: See how other machine shops in similar industries have benefited from the right milling head upgrade.Additional Tips for Maintenance and LongevityRegularly inspect the milling head for wear and tear, especially after heavy use.Keep the milling head clean and properly lubricated to prevent rust and ensure smooth operation.Replace worn-out parts promptly to maintain the accuracy and efficiency of your milling head.Follow the manufacturer’s guidelines for installation, operation, and maintenance.Why Choose Yih Kuan?With a long-standing reputation for reliability and technical excellence, Yih Kuan offers more than just a product—we provide a long-term solution for your machining needs.Extensive Product Range: From vertical turret heads to angular milling heads and specialized solutions.Tailored Configurations: Customizable spindle types, mounting dimensions, and RPM ranges.Proven Quality: Manufactured using premium-grade materials, precision-machined components, and strict quality control protocols.Exceptional Service: We partner with our clients before, during, and after installation to ensure continued satisfaction and optimal performance.ConclusionYour knee mill is only as effective as the milling head it carries. Whether you need greater precision, more torque, or flexible angle adjustments, choosing the right head is an investment in productivity, quality, and profitability.With Yih Kuan’s decades of experience, high-quality milling heads, and expert support, you can upgrade with confidence. Let us help you transform your machine’s performance—and your bottom line.Explore our turret milling heads and contact us today for a consultation:plist3-vertical-turret-milling-head
About SIGMA CNC
Since its establishment, SIGMA CNC Technology Machinery holds the fundamental concept of “EXPERTISE, INNOVATION, and PERFORMANCE”. The efficiently co-operated teams are running the company’s daily operations. Under the leadership of our President, constant efforts, renovations are made to meet eve changing market challenges. With scientific management, we strive for high efficiency production, stable quality control, best sales and after-service of CNC machines.
Multi-axis Machine for Mass Production
Increase Your Working Range and Large Working Area with Y-axis on Upper & Lower Turrets
· Gear-driven BMT live tool turret
· Opposed two-spindle, 2-turret construction
· Y-axis on upper turrets 100 ( ±50mm)
· 16+16 tools number of tool station
· One-piece bed, 45° slant-bed structural design
· Distance between spindles 900mm
· Max. Swing: 660 mm
· Max. Length: 480 mm
· Spindle: A2-6 in 4500 (Belt)
· Bar capacity: 52 mm
· Main spindle motor 11/15kW(Belt) 、Sub spindle motor 7.5/11kW(Belt)
Twin Spindle Lathe, Multi-Pallet Pool, Gantry Loading Systems
Visist our webstie http://www.yidacnc.com/.
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KINWA CNC Lathe Automation
CNC Machine | Automation | YIDA CNC 2020 Spring Campaign
Multi-axis Machine for Mass Production
雙主軸雙刀塔車銑複合機
Increase Your Working Range and Large Working Area with Y-axis on Upper & Lower Turrets
· Gear-driven BMT live tool turret
· Opposed two-spindle, 2-turret construction
· Y-axis on upper turrets 100 ( ±50mm)
· 16+16 tools number of tool station
· One-piece bed, 45° slant-bed structural design
· Distance between spindles 900mm
· Max. Swing: 660 mm
· Max. Length: 480 mm
· Spindle: A2-6 in 4500 (Belt)
· Bar capacity: 52 mm
· Main spindle motor 11/15kW(Belt) 、Sub spindle motor 7.5/11kW(Belt)
detron Machine Co., Ltd. is a professional manufacturer of CNC rotary tables. With the company's policy of sincerity, practicality, professionalism and perseverance, we have dedicated ourselves to technological R&D and innovation. This is combined with our rigorous quality control system to ensure each rotary table from detron will present outstanding quality.
Intelligent. Dynamic. Affordable.
These words describe the driving forces behind the new design of our SMART-IV CNC surface grinders. These are the benchmarks required by the medical, energy, semiconductor, aerospace, mold and processing industries in order to meet current and future market demands.
This series is capable of producing complicated shapes for highly accurate workpieces along with finer finishes. The heavy-duty slide rails, one-piece base casting and hardened wheelhead guideways create a solid, rigid machine structure that minimizes vibration, movement and displacement.
Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without an engineering degree.
Marox Tools Industrial CO., LTD. was established in 1976.
With many years of experience in CNC machine industry, We're specialized in manufacturing Turning tools, boring bars, milling cutters and indexable drills and so on.
If you have interest in our products, you may find more information on our website right here: www.marox.com.tw
Travelling Column :
The machine is designed with a travelling column and a fixed table.
With the travelling column configuration,work piece weight will not affect the transmission system. As a result,consistent machining accuracy can be achieved.
Each linear way on the Y-axis is fitted with 3 sliding blocks to assure ultra-high stability when the Y-axis is moving.
Official website :
https://www.jih-i.com/3axis/jih-cnc6500h.html
• These surface grinders shorten processing and non-processing preparation while delivering high-precision workpieces. This series has several functions not found on such affordable machines: iSurface control, variable speed spindle, constant surface speed, loading detection and in-machine, manual dynamic balancing.
• User-friendly, PC-based iSurface control provides a grind cycle that has rough grinding, fine grinding, spark-out passes and an automatic, over-head wheel dresser with compensation that can be added to fully automate the grinding process.
• HMI (Human Machine Interface) enhances high-precision machining and combines with network connectivity for data analysis to help assists managers improve and increase productivity.
• iMCS™ (iMachine Communications System) software provides remote machine monitoring, data analysis, alarm history and maintenance updates for overall equipment effectiveness (OEE).
• The high-response AC servo motors on the Y- and Z-axes are designed to improve accuracy.
• iSurface control is equipped with a variable-frequency drive system that automatically adjusts the grinding wheel’s line speed. Magnetic encoder accurately detects spindle load and correctly grasps the spindle cutting load. A built-in acceleration gauge monitors the grinding wheel's balance at all times. If the wheel becomes unbalanced, the operator is notified to rebalance the wheel.
• Normal dressing mode wastes time by cutting in air. The iSurface dressing mode never cuts air because the diamond is in constant contact with the wheel to minimize dress time. Conversational, graphic automatic wheel dressing modes (optional) can be linked with any—or all—grinding modes.
• The spindle is supported by six, Class 7 (P4) super-precision, angular-contact ball bearings, which have been accurately measured, selected and preloaded and assembled in a temperature-controlled clean room. The spindle is permanently lubricated and requires no maintenance.
For milling, drilling and CNC machine
Check out Yida's economical VMC!
EV-860's impressive high speed and light cutting performance satisfy your machining needs!
It's definitely a bargain you don't want to miss!
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=418
With a highly experienced design and manufacturing background in centerless grinders, PALMARY presents the new bearing type CNC centerless grinder. It is designed and engineered to offer the operational performance & higher accuracy you've come to expect.
1. High grinding accuracy and rigidity design for max. 6 axes CNC control bearing spindle type grinder for wide range application.
2. The machine has the grinding wheel spindle single bearing holding type equipped with super precision cylindrical roller bearings making centerless grinding easier and more accurate than ever before.
3. The best configuration for the machine bed and structural support ribs make the grinding accuracies more stable and reach a higher accuracy level.
Super rigid structure, stable without deformation. The double support grinding wheel spindle design features high-speed operation to boost grinding performance. Computer numerical control from 1 ~ 6 axes satisfies requests for customized specifications. Fitted with a wider wheel, suitable for efficient mass production.
1. The double support bearing type spindles offer even grinding force on the contact surface. During the grinding process, the stress is even on both ends of the spindle to avoid taper-shaped workpieces.
2. Adjustable R.W. worm shaft eliminates the gap and increases transmission efficiency and lifetime.
3. The one "V" & one flat feeding slide design reinforce the feeding stability. The entire feeding slide is hand scrapped to reduce friction and to increase the accuracy of jog movement.
4. The oil mist lubrication device is arranged for grinding wheel spindle lubrication, which also helps to clean and constant temperature control.
The machine structure is strengthened with the same design as a heavy-duty cylindrical grinder. The enlarged hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.
1. The machine structure is strengthened with the same design as a heavy-duty cylindrical grinder.
2. The enlarged hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.
3. The large fully splash guard is designed for more interior space use.
4. The taper fine adjustment tailstock is a standard accessory and easy to adjust the taper if required.
5. The variable frequency grinding wheel speed control could reach max. 60 M/s cutting speed.
6. All the slides are hydrostatically designed for smooth movement while the grinding process.
7. The optional accessories such as the OD measuring system are possible to equip for the client's use.
8. The CNC conversational controller is easy to operate.
The new and miniaturized CNC internal Grinding Machine from PALMARY features a build-in spindles design, a man-made mineral machine bed for more stability, minimizing its space, and an elegant appearance combined with advanced CNC control and interactive screen operation. The all-new series will bring internal grinding technology into a new era.
1. The high rigidity and stable man-made mineral machine bed could provide the smooth machining requirement and be the basis of accuracy.
2. The high efficiency bearing built-in spindles are used on both grinding wheel spindle & work spindle which offer the high accuracies grinding performance.
3. The clients’ factory land capacity was increased for the machine has a small machine bed design which only same as B1 paper size. Further, it’s easy to equip the automatic loading system.
4. Both X & Z axes equip with linear servo motors which provide high-speed grinding activity and shorten the cycle time. Further, the digital readouts are put on both axes for high-speed precision efficiency.
The new CNC internal Grinding Machine from PALMARY features optimal structural design, and an elegant appearance combined with advanced CNC control. The all new series will bring internal grinding technology into a new era.
The structural parts of the machine are manufactured from high quality cast iron for deformation-free performance year after year. The entire machine is precision built throughout to guarantee the best possible grinding accuracy you can find anywhere.
More detail: www.palmary.com
1. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability.
2. Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirements.
3. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
4. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
Honeycomb-type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat-treated, and stress relieved for outstanding stability and without deformation.
The machine bed is manufactured from high-quality Meehanite cast iron, heat-treated, and stress relieved for outstanding stability and without deformation.
1. Main Structure of the CNC cylindrical grinder, when in combination with angle control of spindle by C axis (built-in spindle motor), is capable of grinding various special-shaped workpieces.
2. The feed axis is driven by a linear motor and equipped with close loop control optical scale to reach high precision.
3. The working spindle carried with precision angle decoder, high resolution of angle control.
4. Retaining various functions of CNC cylindrical grinder, and applicable to angle and speed control.
OIG-200S
Shoe Center Design
NC INTERNAL GRINDER
Special Purpose Grinder
for Bearing Inner Dia. & Groove
---------------------------------------------------------------------
The Internal Grinder for bearing inner dia. and groove is specially applied for bearing grinding.
The workpiece loading, unloading, and the work head movement could operate at the same time in order to shorten the time for setting & adjustment. The machine could equip with a vibration feeder or workpiece arranging device in order to have auto-loading control.
Machine equipped with Palmary developed conversational control panel (Mitsubishi PLC) for easy operation. The customer could choose to use a CNC controller as an optional.
Contact Us:
Website: www.keepwaycnc.com
Mailbox: info@keepwaycnc.com
Contact Us:
Website: www.keepwaycnc.com
Mailbox: info@keepwaycnc.com
●Mechanical vise (powerful clamping)
●Shortest Length with Big Jaw Opening
●Extremely High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 0~8000KG (adjustable)
●Suitable for Gantry-Type machining centers
1.Vise Fixed Jaw is made of high quality steel and HARDENED to HRC 55. Vise body is made of Ductile Iron above FCD 60 grade for high precision and durability. With a force of 4500kg, the shape will deflect less than 0.005mm.
2.Slide ways are HARDENED to HRC 50 to further increase durability and maintain positioning height over long use.
3.The Special ANGLE-LOCK SYSTEM with compact design and high-grade iron of over FCD 60 grade for high rigidity automatically pulls the work-piece down to the accurate position of within 0.005mm under 4500kg of pressure. This vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
5.The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure. With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
6.Adjusting stop ring: This simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force.
KAIFENG MACHINERY CO., LTD. was founded in 2002, and the company is located in Taichung Industrial Park, which is the biggest industrial park in the area.
Our business covers Greater China, Asia, Europe and North America. “Quality, Precision, Stability, and Practicality” is the foundation of the company. The goal is to develop a versatile range of CNC machines with high quality materials, strict production line, and best management systems.
All the machines are qualified with CE Safety Certification and numerous patents. With our persistent search of new technology and continuous innovation, we are always the leading force in the CNC manufacturing industry and your best partner to work with.
Main Products: Indexable Insert Cutting Tools， Internal Turning Tool, External Turning Tool, Threading Tool, Grooving, Face Grooving, Parting off, High feed milling, shoulder milling, face milling, T groove milling, dovetail milling, ball nose milling, modular milling head, high-speed drills, borning, tool, cartridges
Shan Gin Cutting Tools was founded in 1989. We have been designing and manufacturing Indexable Cutting Tools, and Precision Cutting Tools for more than 30 years. A comprehensive range of Shan Gin Cutting Tools provides the best total solution to any of your manufacturing needs.
We have a wide product line- Internal/external turning tools, milling, threading, grooving, boring tools, and cartridges.
SSD06 CNC Spindle allows to perform all types of machining applications such as drilling, tapping, chamfering, reaming and countersinking.
HARDY machining units are designed for all machining applications such as drilling, reaming, tapping, threading, boring, milling, turning, spot facing, deburring, chamfering, deep-hole drilling, etc. for all kinds of OD and ID machining operations.
Ying Shun was established in 1991 that is an important supplier for knee type milling machines and has a professional team, management skills & production efficiency, the milling head and machine body is fully self developed and makes mold, also offer individuation service and most suitable machine.
The complete product range includes Knee type milling machines, Vertical & Horizontal milling machine, Horizontal milling machine, CNC Bed type milling machines, CNC milling machines.
Over the years of milling machine tool manufacturing experience, VAN has established a strong foundation in the field of machinery. Offering professional , reliable, high quality products and services to the market are our commitment.
The Digital Twin: realistic simulation for reliable production processes
The Digital Twin from the HEIDENHAIN Service department is a realistic model of a machine for the programming station. You can use the same kinematics, parameters, and functions of your shopfloor machine while designing and programming in the office. You also have the assurance that programs created with CAM systems or the programming station will run seamlessly on the machine. This video shows how easily you can realistically simulate your machining operations with the Digital Twin ahead of time for reliable manufacturing processes.
For more information about this offering from the HEIDENHAIN Service department, please visit: https://live.heidenhain.com/en/digita...
#machinetool #digitalization #cncprogramming#heidenhain #digitaltwins #cnc #timtosxtmts #5axes #StateMonitor #TNC #海德漢 #控制器 #工具機 #工具機展 #虛實整合 #數位工廠 #TIMTOS #TMTS
The Digital Shop Floor & HEIDENHAIN Automation Solution: the strategy
The Digital Shop Floor from HEIDENHAIN bundles hardware, software, advisory support, and services for digitalizing your entire production operation. These solutions can be combined as needed and don’t require cloud computing. Leveraging HEIDENHAIN expertise in shopfloor processes, the Digital Shop Floor offers small and medium-sized enterprises a 360° overview of their workflows, from quoting to quality control to final shipment. This includes the HEIDENHAIN Automation Solution, a modular system for universal workpiece and tool automation.
For more information about the Digital Shop Floor and the HEIDENHAIN Automation Solution, visit: https://live.heidenhain.com/en/digita...
#machinetool #automation #digitalization #heidenhain #digitalshopfloor #cnc #timtosxtmts #5axes #StateMonitor #TNC #海德漢 #控制器 #工具機 #工具機展 #虛實整合 #數位工廠 #TIMTOS #TMTS
TNC7- Enter a new level
Next level of shop floor oriented manufacturing ready：
+ Future-oriented level of cnc control
+ Dynamic, easy & intuitive
+ Virtual mapping of machine steps
+ Consistent process reliability
+ Task-oriented operating concept
#heidenhain #tnc7 #cnc #timtosxtmts #5axes #TNC #海德漢 #控制器 #工具機 #工具機展 #傅彬豪 #enteranewlevel #虛實整合 #howardfu #TIMTOS #TMTS
TNC7: prevent machine overloading with component monitoring
Component monitoring for the HEIDENHAIN TNC7 control is a toolbox for machine manufactures wishing to reliably implement an extensive range of permanent monitoring functions, including real-time process monitoring for overload protection and data collection for wear prediction. When used with high-resolution sensors such as the ERM 6000 Dplus spindle sensor from HEIDENHAIN, component monitoring can also be adapted to specialized tasks. Watch this video to explore the process reliability gains and other benefits provided by component monitoring on the TNC7 control.
TNC7: boost production reliability through process monitoring
Increase the reliability of your machining results with the new process monitoring feature of the HEIDENHAIN TNC7. This video reveals how the control monitors serial production quality by detecting possible deviations from a reference job. From initial setup to the finished part, the entire process can be inspected. No extra sensors or computers are required.
To find out more about the new HEIDENHAIN TNC7 control and its innovative functions, visit: https://www.heidenhain.com/tnc7
#machinetool #nccontrol #cnc
8 axes centerless with chain feeding auto-loading / flat belt unloading device
Inquiry now: https://www.jainnher.com/contactus.htm
Lineup and Specification of TJR Roller-Drive series:
https://www.tjr-world.com/images/pdf/Roller_Drive_Series%20(Ver.3).pdf
Nowadays, CNC Rotary Table are usually driven by servo motors. There are many transmission mechanisms with different characteristics. One of the newest and best methods is to drive by a Roller Gear Cam. Due to the low reduction ratio, its speed is faster than the traditional transmission mechanism. Rollers and Cams are made of alloy steel. So there is no abrasion even after long-term use. Minimizing the rolling friction at the contact of Cam/Roller, roller and cam feature high accuracy. No backlash occurs during the clockwise/anti-clockwise rotation. High speed, wear-free, and Zero backlash are the three strengths driven by Roller Gear Cam.
Special for Difficult-to-Cut Materials processing, Titanium Alloy processing etc.
Features:
High-Rigidity structure design. Mechanical-type Simultaneous Two-Axis rotary spindle. Warm and gear transmission for B and C axes. With self-made heavy-cutting two-stage gearbox design (Gear Ratio by 1:1.75 and 1:7). Maximum Torque: 1155 N-m.
Unique patented design of the Z-axis spindle rail structure - vibration restrain in machining. It can largely reduce the vibration in machining hard-to-cut material, enhance the machining efficiency, reduce the surface roughness, and prolong the tool’s life. (Model S5A-HH exclusive)
Fully Splash Guarding design. Super large and wide working door design. Fashionable aesthetic and ergonomic safety design.
Specific design of safety guardrail upon the cross column. Convenient for machine maintenance.
Height-adjustable manipulation control box. Suitable for people of different height.
SIGMA CNC – 2016 New Development
Automatic Swing Divided Angle Head - A、C-axis Auto Indexing Divided 5ﾟ(1ﾟ)
SDV-H series, Direct-Drive Spindle max. 10000rpm collocate with 2-steps Planetary Gearbox, Spindle Motor 35/30HP, Torque Max. 907 / 770Nm, Heavy Cutting & High Spindle Speed in one machine. Besides, it could choose Auto Attachment Heads Change System, Extension Head, 90ﾟAngular Head, 35ﾟ&45ﾟHead, Swing Divided Angle Head are self-made by SIGMA CNC.
In the beginning of 2016, SIGMA CNC developed a new Automatic Swing Divided Angle Head, BT-50, max. 3000rpm, C-axis ±270ﾟ auto indexing minimum 5ﾟ(1ﾟ) by gear coupling, A-axis ±90ﾟauto indexing minimum 5ﾟ(1ﾟ) by gear coupling, Material Remove Rate max. 640cc/min. It is very useful for the molds processing in the Automotive field & Aerospace field etc.
SIGMA CNC has been established over 15 years, and innovated over 15 mechanism patents of machine tools and use them into our products. To enhance greater differences with our competitors. SIGMA CNC always cares about the Quality, Accuracy, Service, Reliability & New Innovation for our products that could give customers more functional applications and helping customers to obtain greater profits.
![Video|TJR rotary table - Driven by Roller Gear Cam [RC-255N]]( https://www.mtb2b.tw/storage/pro_video_image/bc147ca8a7d8.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - Tilt axis driven by Japan-made worm & gear [FAR-170A]]( https://www.mtb2b.tw/storage/pro_video_image/f5dece5f6750.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - Tilt axis driven by Japan-made worm & gear [FAR-210]]( https://www.mtb2b.tw/storage/pro_video_image/817e22d995e1.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - Tilt axis driven by Japan-made worm & gear [FHR-255C]]( https://www.mtb2b.tw/storage/pro_video_image/be2dfad970c6.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
HAND SCRAPPING
High professional and experienced hand scrapping team
PLC CAPABILITY
Outstanding electrical development ability with fast and effective technical support
R&D
Strong and professional R&D team
PROFESSIONAL PRODUCTION AND ANALYSIS
Superior quality of products with professional manufacturing and modal analysis from department
PROCESSING DEPARTMENT
Greater flexibility for processing and optimizing parts with company owned processing department. Manford is able to offer high quality customized parts with short lead-time and fast delivery.
CUSTOMIZATION & EFFICIENT TURNKEY
Outstanding customization capabilities & efficient turnkey solution
![Video|TJR rotary table - 2 Direct Drive Motors [FAD 170F]]( https://www.mtb2b.tw/storage/pro_video_image/db3ccb06809b.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - 2 Direct Drive Motors [FHD 650iD 525]]( https://www.mtb2b.tw/storage/pro_video_image/abe11a9211f5.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
LEADWELL VIDEO T-7T2SMY
BORE AUTOMATION TECH. CO., LTD was founded in 2004, is the professional leading manufacturer and provider of advanced industrial control modules in Taiwan. For over 15 years, we are now the largest manufacturer of I/O relay module, interface module, cable assembly in Taiwan.
We are specialized in the design, develop, manufacture, and distribute of innovative industrial automation solutions for a wide range of industries. Since 2005 we have distributed products internationally to 40 countries on an OEM & ODM basis and under the group’s own brands.
Bore's board product offering can be found in applications for the industrial automation, factory automation, machine tool, semiconductor equipment, automatic control and inspection, residential building and system integrator in the world.
Bore's I/O relay and interface modules are designed to be compatible with various of PLC and CNC controllers in market. We offer reliable solutions to maximize the efficiency and performance of your machine or factory.
Our products are highly acknowledged among our esteemed clients for their apprehensive features such as low power functionality and low maintenance. Our relay modules can be availed in various customized specifications.
To ensure our products to meet the highest quality standards requires world class testing capability. Our factory has been officially approved as a TUV qualified Taiwantrade Supplier verification. All our products are certified RoHS, FCC, and CE compliant.
Bore Automation Tech. Co., Ltd.
Tel：+886 -4-2380-9449
Fax：+886-4-2380-6309
Email：sales02@bore.com.tw
For further information about bore, please visit our official website at：https://www.bore.com.tw/ ; https://www.refo-tw.com/
Bore facebook page: @bore.automation.tech
Bore Instagram: bore_automation
LI-HSUN INDUSTRIAL CO., LTD. was founded in 1944 and moved into the Taichung Industrial Park in October 2003 with 1,682 meters of factory and company premise. We always adhere to the operational principle of "Looking for high quality, utility and innovation" to provide our customers with the best product service.
Under our constant research and development, we provide a series of CNC superior and high performance centers, interchangeable insert centers, high performance centers, and heavy-duty rotary centers, etc. More than ten kinds of rotary centers include high speed, light, medium-duty, and heavy-duty types. Furthermore, we have developed the Z Axial Preset (optical and dial gauge type), Edge Finder (optical and mechanical type), and non-conduction fully ceramic edge finder.
After more than three decades of rich experience having been accumulated, the specialized operations conducted with the improving technologies, along with the strong dedication and continuous effort from our staff to develop and design a series of newly innovative products, have altogether laid the solid foundation for Li Hsun to enter the global market. To face up to the challenges of the new century, Li Hsun progressively consolidates the symmetrical structure of its enterprise in order to increase the competitiveness of the products. At all times, Li Hsun aims to provide the users with superior products and outstanding service. Striving to continue our innovative product development with guaranteed quality is our ultimate and highest regard. Li Hsun currently devotes its R&D energy into fast drill and end mill re-sharpening machines.
LIHSUN INDUSTRIAL CO., LTD. imported CNC universal cylindrical grinding machine(STUDER) form Swiss to improve products’ concentricity deviation accuracy that aim to be the excelsior on this field. To satisfy our custome「s with the best processing capacity and accuracy.
The YCM UV650 5-axis vertical machining center provides excellent cutting performance and high accuracy for simultaneous 5-axis application with just one setup. Designed to reduce part handling, setup and overall lead-time, while improving part quality, precision and surface finish of complex shapes and contours required for multiple industries such as job shop, medical, aerospace, and die & mold.
For more information on YCM's products and solutions, please visit:
Website: https://www.YCMCNC.com/en
Facebook: https://www.facebook.com/YCMCNCMACHINE/
Twitter: https://twitter.com/YCMCNCMACHINE
LinkedIn: https://www.linkedin.com/company/ycmcncmachine
Instagram: https://www.instagram.com/ycmcncmachine/
See how YidaCNC has made our machines smart.
With this Key Parts Monitoring System, our users can keep track on the spindle, turret, chip conveyor, electrical cabinet and ball screw.
It's user-friendly and efficiency-boosting. No more unexpected downtime!
Large Thru-Hole Power Chuck(3H-2) application cnc machine.
WEDGE-HOOK type 3-jaw with the extra large through-hole. Matching surfaces of all parts hardened, ground and lubricated directly. High rigidity and high repeatability precision.
Vision Wide is founded in 1999. Since its official operation in 2000, we have been committed to the development, design, manufacturing production, quality management, sales, and service of CNC machine tools. We were founded to mainly provide customers with the most cost-efficient high-precision double column machining centers and milling machines.
Under the simple and lean system operation management, Vision Wide design and development in accordance with customer demands. We adopt components supplied by class-1 suppliers, and have introduced Toyota Production System, visual production management, enterprise resource management system ERP... etc. We manufacture stable and reliable products via a set of strict production and QC procedures to provide the customers with quality technical service, enjoying profits and growing together with our sales partners. Due to our successful integration of all the above advantages, Vision Wide has rapidly grown into a scale of an annual revenue of NTD$1 billion, and has been recognized by various domestic quality standards and national awards. Our products are sold to primary industrial nations internationally under the private brand “Vision Wide.”
Vision Wide has gradually developed into a medium-size enterprise with 200 employees. Our organizational transformation started in 2009, heading toward a learning organization and internationalization. In 2013, CEO, Chen Songjiang was awarded the 31th Nation Manager Excellence Award. We also expanded our production capacity and invested in talented people via organization reforms, and established a Research and Development center. In 2016, we established Human Resource Department to enhance talent cultivation system, and to improve employment relationship and increase the talent pool. The third plant in Nantou was completed and 4 series of new products were released in 2017, taking Vision Wide to yet another climax.
👉🏻 Movie Chapters：
00:00 SYNTEC Lathe Solution
00:13 Eccentric Shaft Turning
00:17 MPG Simulation
00:23 Multi-Path Control
00:26 Graphical Simulation
00:30 Tilted Working Plane Machining
00:46 Tool Life Management
00:57 Live Tooling Turrent(ROT Function)
01:04 Cs Axis Contour Control
01:09 Servo Turning on CNC
01:17 Auto Tool Measurement
01:09 Servo Turning on CNC
01:24 Company Vision
Large Thru-Hole Power Chuck(3H-2) application cnc machine.
WEDGE-HOOK type 3-jaw with the extra large through-hole. Matching surfaces of all parts hardened, ground and lubricated directly. High rigidity and high repeatability precision.
AUTOGRIP WEB : www.autogrip.com.tw
#AUTOGRIP #GreatRigidity #InfalliblePrecision
#PowerChucks #RotaryCylinders #ClampingSeries
Ultrasonic Machining of Al2O3 Ceramic : M2 Internal Threading｜Hantop Intelligence Tech.
HIT utilized the ultrasonic machining module for the M2 internal threading on 99.7% Aluminum Oxide (Al2O3). The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal. This greatly reduced tool wear and ensured complete profile of M2 internal thread dimension.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
Aluminum Oxide (Al2O3) ceramic has excellent chemical resistance and thermal stability, which makes it widely applied in the semiconductor manufacturing processes (including etching and thin film processes), especially being made into the key components (such as ceramic electrostatic chuck) for wafer foundry.
However, the high hardness and brittleness of aluminum oxide have brought great challenges and difficulties for industrial manufacturers, especially for the machining of M2 internal thread dimension. In conventional CNC machining, the strong cutting force and the constant contact between the tool and workpiece would consequently accelerate and intensify the tool wear. The major diameter of the internal thread became smaller as the thread went deeper. Eventually, the screw could not be fully locked into the thread, resulting in serious impact on the quality of product.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced the cutting heat produced by constant contact between the tool and workpiece during conventional machining. It also brought easier inflow of the cutting fluid. With better chip and cutting heat removal, the tool wear was immensely reduced. This ensured the completeness of the profile of M2 internal thread and successfully enhanced the quality of workpiece.
Ultrasonic Machining of Tungsten Carbide : M2 Internal Threading｜Hantop Intelligence Tech.
HIT utilized the ultrasonic machining module for the M2 internal threading on Tungsten Carbide. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal. This greatly reduced tool wear and ensured the complete profile of M2 internal thread under 3 times higher machining efficiency.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
The high hardness and wear resistance tungsten carbide have brought great challenges and difficulties for industrial manufacturers, especially for the machining of M2 internal thread. Generally, EDM (Electrical Discharge Machining) is the most commenly used machining process when it comes to the machining of tungsten carbide. However, it would inevitably create a white layer upon the machining surface, resulting in worse workpiece quality. The followed-up manufacturing steps to remove the white layer were needed and could be extremely time-consuming.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With better chip and cutting heat removal, the tool wear was immensely reduced. With the fact that less machining processes were needed compared to EDM, the entire machining efficiency was greatly enhanced while achieving the completeness of M2 internal thread on tungsten carbide.
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
Ultrasonic Machining of S45C Medium Carbon Steel : Gun Drill Deep Drilling｜Hantop Intelligence Tech.
HIT utilized the ultrasonic machining module for the deep hole drilling on S45C Meidum-Carbon Steel with gun drill. With the aspect ratio being 25x, under the same rotation speed, the entire machining efficiency was enhanced 2 times higher than that without ultrasonic. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal with only 40bar of coolant through spindle (CTS). The chip size was 91% smaller than that without ultrasonic, which greatly reduced tool wear.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
With HIT ultrasonic-assisted machining technology, the ultrasonic module can be installed onto the current CNC machines, without using specialized gun drilling systems. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. The machining mechanism also helped with chip breakage. The chips became 91% smaller and broke naturally once it reached to certain volume, under the machining condition of 40bar of CTS. With better chip and cutting heat removal, the tool wear was immensely reduced. Overall, the machining efficiency was enhanced 2 times higher with less energy consumption, which also helps in fulfilling the ESG responsibility.
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
💡Learn more about Ultrasonic Machining on Titanium Alloy at https://www.hit-tw.com/newsdetails.aspx?nid=300
Ultrasonic Machining of Tungsten Carbide : (Slot) Trochoidal Milling｜Hantop Intelligence Tech.
👍🏻 Better Surface Quality: Surface Roughness (Ra) - 2x lower
👍🏻 Longer Tool Life: Total Material Removal Volume (per tool) - over 2x higher
In conventional CNC machining, the strong cutting force and the constant contact between the tool and workpiece would consequently accelerate and intensify the tool wear, especially for a material as hard as tungsten carbide. The rapid wear of tool would increase the friction between tool and workpiece, resulting in serious damage to the surface quality.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With easier chip and carbonized diamond powder evacuation, cutting forces were immensely reduced. Surface quality can be 2x better with 2x longer tool life under high speed machining.
💡Learn more about the case study at https://www.hit-tw.com/advantagedetails.aspx?id=200
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
👍🏻 80% Higher Machining Efficiency
👍🏻 3x Longer Tool Life
👍🏻 90% Better Surface Quality
Nickel alloy (Inconel 718) is corrosion-resistant, heat-resistant, and has high mechanical strength. It is widely applied in the aerospace industry and primarily used as the material of aircraft turbine engine components, turbine blade, and other aircraft fasteners.
However, the work-hardening property of this kind of HRSA (Heat-Resistant SuperAlloy) has made chips with high hardness difficult to evacuate under continuous cutting. This leads to BUE (Built-Up Edge) on the tool blade, which not only increases tool wear but also damages the surface quality of workpiece.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With easier chip evacuation, cutting forces were immensely reduced. Surface quality can be 90% better with 3x longer tool life under high speed machining.
💡Learn more about the case study at https://www.hit-tw.com/advantagedetails.aspx?id=221
💡Learn more about Ultrasonic-Assisted Circular Pocket Milling of Nickel Alloy (Inconel 718) at https://www.hit-tw.com/advantagedetails.aspx?id=223
👍🏻 4x Higher Machining Efficiency
👍🏻 75% Longer Tool Life
👍🏻 1.5x Better Surface Quality
Nickel alloy (Inconel 718) is corrosion-resistant, heat-resistant, and has high mechanical strength. It is widely applied in the aerospace industry and primarily used as the material of aircraft turbine engine components, turbine blade, and other aircraft fasteners.
However, the work-hardening property of this kind of HRSA (Heat-Resistant SuperAlloy) has made chips with high hardness difficult to evacuate under continuous cutting. This leads to BUE (Built-Up Edge) on the tool blade, which not only increases tool wear but also damages the surface quality of workpiece.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. With easier chip evacuation, cutting forces were immensely reduced. Surface quality can be 1.5x better with 75% longer tool life under high speed machining.
💡Learn more about the case study at https://www.hit-tw.com/advantagedetails.aspx?id=223
💡Learn more about Ultrasonic-Assisted Keyway Side Milling of Nickel Alloy (Inconel 718) at https://www.hit-tw.com/advantagedetails.aspx?id=221
Learn Ultrasonic Machining in 1 Minute 💡
【What is Ultrasonic Machining?】
HIT #Ultrasonic-assisted #Machining Mechanism: Provides the tool over 20,000 times per second of high #frequency micro-#vibration in longitudinal (Z-axis) direction, which can be applied in #CNC #Drilling, #Milling, and #Grinding process.
【Benefits of Ultrasonic Machining?】
Especially for hard-to-cut and hard & brittle materials...
(including #metal, hard #steel, #ceramics, #glass, etc.)
👉🏻#MachiningEfficiency: hammering action generates micro-cracks on workpiece to help enhance #material #removal rate (#MRR).
👉🏻 #ToolLife: Cutting chips become smaller and bring easier #chip #evacuation, resulting in less tool wear and reduction of cutting force.
👉🏻 #WorkpieceQuality: Low #cutting #force diminishes #friction and greatly reduces size of #EdgeCracks, which enhances #surface and #hole quality.
【Why Choose HIT Ultrasonic?】
✨Wide selection of #toolholder specification (BT, CAT, HSK series) corresponds with common machine tool brands. Easy #installation of #module system.
✨#NonContact #power #transmission via ultrasonic power transmitter:
🔹Rotation speed is not limited by spindle speed.
🔹Less consumables and lower #energy #consumption (#ESG).
✨Searching for proper frequency of the cutting tool by automatic frequency-scan and frequency-lock; altering ultrasonic #oscillation #amplitude (according to different materials) by adjusting the ultrasonic power level.
💡Learn more HIT's application cases at https://www.hit-tw.com/advantage.aspx
💝Welcome to the World of Ultrasonic!
-
Hantop Intelligence Tech.
✨Solution Provider of Advanced-Material Machining Technology & Smart Automation Modules✨
☎️ +886-4-2285-0838
📧 sales@hit-tw.com
Feel free to contact us at https://www.hit-tw.com/contact.aspx
SHARE🔗｜LIKE👍｜SUBSCRIBE📌｜CLICK ON🔔
👉Follow HIT on Facebook : https://www.facebook.com/hantopIntelligence
👉Follow HIT on LinkedIn : https://www.linkedin.com/company/hantopintelligence/
Inquiry now: https://www.jainnher.com/contactus.htm
⬇️⬇️If you have any questions, welcome to contact us! ⬇️⬇️
https://forms.gle/QKSbW6nuRRafFA2t5
For more information on YCM's products and solutions, visit:
Website: https://www.YCMCNC.com/en
Facebook: / ycmcncmachine
Twitter: / ycmcncmachine
LinkedIn: / ycmcncmachine
⬇️⬇️If you have any questions, welcome to contact us! ⬇️⬇️
https://forms.gle/QKSbW6nuRRafFA2t5
For more information on YCM's products and solutions, visit:
Website: https://www.YCMCNC.com/en
Facebook: / ycmcncmachine
Twitter: / ycmcncmachine
LinkedIn: / ycmcncmachine
⬇️⬇️If you have any questions, welcome to contact us! ⬇️⬇️
https://forms.gle/QKSbW6nuRRafFA2t5
For more information on YCM's products and solutions, visit:
Website: https://www.YCMCNC.com/en
Facebook: / ycmcncmachine
Twitter: / ycmcncmachine
LinkedIn: / ycmcncmachine
HC-30N U-Type CNC Lathe with Vibration bowl feeding system
1. The U-type feeding mechanism is installed outside the machine to prevent oil stains or iron chips from affecting the mechanism.
2. Feeding range: outer diameter φ8~35mm, length up to 65mm.
3. Adjustable slide is suitable for round/hexagonal workpieces, can be quickly positioned for hexagonal shapes with the rotation cylinder and fixture.
4. To combine with a direct or auxiliary cylinder feeding mechanism, select a vibration bowl feeder for high efficiency in automatic feeding stability.
Welcome contact us for more : )
Jarng Yeong Enterprise CO.,LTD (GREENWAY)
Tel：+886-4-26152157
Fax：+886-4-26152161
E-mail：greenway@cnc-lathe.com ; jaye2324@ms13.hinet.net
Website：www.cnc-lathe.com
Official LINE ID：@greenway_cnc
Test cut on Shinzawa SV-50DT
ECHAINTOOL's SPGX series coolant-through drills persistently uphold innovation and quality in the CNC cutting tool industry.
Through their exceptional design and performance, they provide customers with the most precise machining results.
Whether it's through temperature reduction during machining, maintaining optimal machining surface quality, or delivering top-tier machining precision, the SPGX series coolant-through drills have become indispensable tools in modern cutting-edge machining, paving the way for endless possibilities and customer success.
👍🏻 2x Higher Machining Efficiency
👍🏻 3x Better Workpiece Quality
👍🏻 Great Reduction in Tool Wear
HIT utilized the ultrasonic machining module for profile grinding of aluminum oxide (Al2O3) ceramic. Along with HIT's new product - Ultrasonic Electroplated Diamond Grinding Tool, the high frequency micro-vibration of ultrasonic brought easier removal of ceramic particles. The reduction in grinding force and tool wear not only contributed to great workpiece quality but also allowed for an increase in feed rate, which enhanced 2x of the overall machining efficiency.
💡Learn more about the case study【HIT Ultrasonic-assisted Profile Grinding of Aluminum Oxide Ceramic】at https://www.hit-tw.com/advantagedetails.aspx?id=292
Aluminum Oxide (Al2O3) ceramic is widely applied in the semiconductor industry, especially being made into key components for semiconductor manufacturing equipment, such as Ceramic Electrostatic Chuck (ESC, E-chuck). It uses electrostatic force to chuck/hold down wafer to ensure stability during wafer dicing process.
The high frequency micro-vibration of HIT ultrasonic-assisted machining technology offers better mechanism in flushing ceramic particles from the grinding tool. With HIT's new product - Ultrasonic Electroplated Diamond Grinding Tool, it helps bring great reduction in grinding force and tool wear. HIT aims to provide customers upgraded machining process with lower costs and high productivity!
💥NEW Product Launch!! HIT Ultrasonic Electroplated Diamond Grinding Tool💥
🔹 HIT customized ultrasonic electroplated grinding tool with exclusive formulation.
🔹 Work perfectly with HIT Ultrasonic Machining Module.
🔹 Maximize the benefits of CNC grinding process with HIT ultrasonic.
👉🏻Want to know more about the new product? Feel free to CONTACT US at https://www.hit-tw.com/contact.aspx 👈🏻
Round bar auto loading/unloading SPM
1) It is suitable for long shaft work-piece.
2) Its feeding capability is max O.Dφ20 mm, max length 300 mm.
3) Material feeding station can accommodate up to about φ10 x 300 pieces of blank material.
4) It’s stable via hydraulic continuous material supplement and smooth by servo feeding.
5) The size and length of material could be easily adjusted.
6) It only needs to change feed pipe and chuck (or collet) when changing into different work-piece.
1. High rigidity body structure, machine base casting is integrally formed and high rigidity linear guide way, providing stabler, faster and higher precision.
2. With turning, milling, tapping and outline various machining functions, also suitable for processing long workpiece which can reduce cycle processing time and improve production efficiency.
3. High precision processing quality, low noiseless and low vibration
4. Built-in main spindle is with C-axis function, high speed, big power, high precision and low vibration which can make surface of workpiece smoother.
5. Sub-spindle is with C-axis function, it can work with live tooling for end side drilling, tapping and milling.
6. Max. 23 tools, can do machining on front side and back side at the same time which can save time for processing.
7. Rotary hydraulic cylinder provides fast and stable clamping force, also can be equipped with Synchronous rotary guide bushing unit to process long workpieces.
8. It can depend on different demand of machining to with or without Synchronous rotary guide bushing unit.
9. With guide bush type travel is 180mm, min. offal is 150mm. Without guide bush type travel is 310mm, min. offal is 50mm.
1. Swing over bed max：600, It can meet with the requirements of various processing.
2. Sturdy and rigid base with durable guide way
3. Axial ball screw are designed with dual-screw nuts and pre-pull type screw
4. Stable and high rigidity turret, enhance the cutting capacity to meet with various processing requirements.
Let's takes a look at this 360 virtual video and have a factory tour with FEMCO Machine Tool, which is the expert of CNC manufacturer located in Chiayi of Taiwan, and it has been settle for 70 more years from now.
This 5,000 m² facility produced all FEMCO machines around the world. Take a walk via 360° tour journey, and bring all the machines to be a reality in front of you, watch how these machines have been made around you, and experience every step of the production process.
The machinery industry is like a well-oiled machine, and at its core are the components that make it all possible! Taiwan’s high-quality parts are the unsung heroes, powering everything from advanced robotics to high-precision CNC machines. Our efficient motor systems and gearboxes ensure smooth operations, while AI-driven solutions like predictive maintenance and automated quality inspection keep your production lines running flawlessly. And we’re not just about performance—our commitment to sustainability means using recycled materials and energy-saving innovations for a greener future. Choose Taiwan, and gain a reliable, forward-thinking partner to drive your business success!
The MTY series is a CNC turning and milling machine designed for high-volume processing, emphasizing not only rapid production but also the mastery of minimal tolerances. Its modular design allows for five different configurations, enabling users to choose the most suitable model based on their specific needs.
• With a three-channel design and an additional X3 axis, users can significantly save processing time and reduce costs. The machine can simultaneously process up to three tools, akin to using three tool turrets.
• The tailstock can be installed on the sub-spindle, allowing users to process long workpieces.
• Dual Y-axes enable users to rapidly mill workpieces, reducing processing time by over 50%. The boxway design ensures the capability to process hard materials.
MicroLab is a Taiwan professional spindle manufacture company.
We focus on Spindle more than 20 years with various patents.
Now MicroLab provides below product lines.
- A/C 2 Axis Single Arm type spindle head
- A/C-2-Axis-Fork-Arm type Spindle Head
- Rotary Spindle - Rotary Spindle Head
- Milling & Turning Direct Drive Spindle
- Built-in Motor Spindle
- Direct Drive Spindle
- Pulley Driven Spindle
- Tapping Center Spindle
For more information, you can come to our website: www.twspindle.com
Spindle Manufacturer | CNC Spindle | Precision spindle | High Speed Spindle
#5axis #CNC #Automation
#發現新台灣 #TAMI #CNC #Automation
#TIMTOS #TAITRA #TAMI #CNC #ROTARYTABLE #台北國際工具機展 #南港展覽館 #工具機展 #分度盤 #5axis #Automation
#5axis #CNC #Automation
#TIMTOS #TAITRA #TAMI #CNC #ROTARYTABLE #台北國際工具機展 #南港展覽館 #工具機展 #分度盤 #5axis #Automation
#5axis #CNC #Automation
#TMTS #TAITRA #CNC #ROTARYTABLE #台北國際工具機展 #南港展覽館 #工具機展 #分度盤 #5axis #Automation
🔧✨ TIMTOS 2025 – The Premier Machine Tool Exhibition is Here! 🚀
📢 One of the biggest events in the global machine tool industry is just around the corner! This year, we’re showcasing our latest high-speed lathes and CNC lathes at Nangang Exhibition Center, Hall 1, 4F, Booth N0725. Experience cutting-edge precision machining technology firsthand!
📅 Exhibition Date: March 3 (Mon) – March 8 (Sat), 2025
📍 Venue: Nangang Exhibition Center, Hall 1, 4F, Booth N0725
💡 Why You Should Visit Us:
✅ Discover the latest advancements in machine tools
✅ See our high-speed and CNC lathes in action, delivering exceptional precision and stability
✅ Talk to our expert team and gain insights into the future of the industry
🎯 Don’t miss this opportunity to explore the future of smart manufacturing!
📍 Remember our booth number: N0725! We can’t wait to meet you at TIMTOS 2025!
#TIMTOS2025 #MachineToolExpo #CNCLathe #HighSpeedLathe #SmartManufacturing #PrecisionMachining #IndustrialAutomation #TaipeiExpo
>CityTools founding in 1986, we have leveraged state-of-the-art German Walter CNC grinding technology to deliver excellence in every product.
>>With nearly 40 Walter machines in operation, we are equipped to meet diverse and demanding customer requirements with exceptional consistency and quality.
>>Providing our clients with unmatched reliability and confidence in every tool we produce.
🔧 About YIH KUAN ENTERPRISE CO., LTD.
For over 50 years, YIH KUAN has specialized in the manufacturing of milling heads. From traditional manual models to CNC upgrade solutions, we don't just make components — we provide high-efficiency, high-stability machining solutions trusted around the world.
Our products are applied across five continents, serving industries such as mold manufacturing, automation lines, machine retrofitting, and technical education.
Whether it’s a turret milling head, gantry-type head, angle head, or custom spindle unit, YIH KUAN stands for Made-in-Taiwan quality and engineering precision — giving old machines new life and making new machines even better.
📽️ Watch this video to discover how YIH KUAN is leading the way in “Smart Head Replacement” — your key to upgrading without replacing your entire machine.
▶️ Learn more on our official website:
🌐 www.yihkuan.com
📩 Contact us: yihkuan.salesperson@gmail.com
#YIHKUAN #MillingHeadExpert #MachineToolUpgrade #TaiwanMade #HeadReplacementSolution #EfficiencyBoost #RetrofitYourMachine
✪ "40 Years of Craftsmanship—Drilling a Better Future"
When you choose us, you're choosing 40 years of quality and trust.
Specializing in the manufacturing and sales of drilling machines, tapping machines, and CNC machines, we deliver outstanding solutions backed by impeccable technology and expertise.
Let’s work together to drill a broader, brighter future for your business!
Our machine performs tapping, drilling, and milling in one operation, solving complex drilling and tapping tasks for our customers and significantly improving processing efficiency.
Efficient Automation! Automatic Drilling and Tapping Machine for Aluminum Extrusions - M2 Tapping - Suitable for Various Casings and Covers!
1. Can be combined with various automatic drilling and tapping machines by a indexing table to create a small production line.
2. High stability in mechanics, suitable for tapping small-diameter, soft M2 aluminum material.
3. Can be integrated with a robotic arm for automatic feeding, linking CNC milling machines and lathes to establish an automated production line, intelligently boosting efficiency and achieving energy-saving goals.
4. Applicable industries: motor covers, motor housings, battery covers, battery housings, and various aluminum die-casting products for drilling and tapping.
☼ Features of Flow Drilling Technology
Flow drilling is a technique that uses frictional heat to locally raise the temperature of the material, allowing it to soften and increase in thickness during the drilling process.
It offers several key advantages:
⓵ High-Precision Drilling: Flow drilling increases the material thickness at the drilling point, allowing thin-walled tubes to achieve sufficient thread depth, which enhances tensile strength.
⓶ Material Reinforcement: Unlike stamping, flow drilling does not generate impact during processing, which preserves the structural integrity around the hole and maintains the rigidity of the workpiece.
☼ Application of Automatic Drilling Machines and Multi-Spindle Drilling Heads
Our automatic drilling machines and multi-spindle heads further amplify the benefits of flow drilling technology:
⓵ Time and Labor Savings: Automated equipment enables simultaneous multi-spindle drilling, significantly reducing processing time and minimizing reliance on manual labor.
⓶ Cost-Effective: Compared to expensive CNC machines, our multi-spindle drilling solution provides a more economical alternative, lowering equipment investment costs.
⓷ Easy to Operate: No specialized skills are required, lowering the operational barrier and making it suitable for manufacturers of all sizes.
☼Product Video Theme: Full-Servo Horizontal Automatic Drilling Machine with CNC Rotary Table
✠Key Features:
⓵Utilizes servo control to perform drilling at any angle on the side of circular workpieces, with a maximum drilling stroke exceeding 300mm.
⓶Suitable for side drilling and tapping operations on disc-shaped and round workpieces made from various materials.
Servo Drill & Ball Burnish
Using inverter for motor turning control + servo feeding system
to present variety of CNC drilling functions on a simpler machine
and with a much more economical budget
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