TMTS Virtual Application
Yi Chang Machinery Co., Ltd. who is the maker of Horng Dar brand bench drill press machines and tapping machines, was founded in Dali Dist. Taichung City Taiwan in 1984. We had accumulated a remarkable experience in the territory of making drilling and tapping machines.
HIWIN Technologies Corp. is the world leading brand of motion control and system manufacturer. With its core technologies, HIWIN focuses on creating innovative products with high speed, high precision, eco-friendly, and energy-saving. We leverage HIWIN’s advantages of integrated solutions in mechatronic products and global service to deliver added value to customers.
Our founder, Mr. C. F. Chang, established the factory in Taichung City and serviced the metal working industry by one lathe in 1968. Since 1973, we began made the lathe and named as " CHIN HO Machinery Factory ". In 1980, we moved the factory to Ta - Ya, Taichung country and reorganized as CHIN HUNG MACHINERY CO.,LTD. In order to expand the product, we built the new factory for CNC lathe in 1996.
Since its establishment, SIGMA CNC Technology Machinery holds the fundamental concept of “EXPERTISE, INNOVATION, and PERFORMANCE”. Led by President Humor Chuang, the efficiently co-operated teams are running the company’s daily operations. Under the leadership of our President, constant efforts, renovations are made to meet eve changing market challenges.
The high-precision CNC 5-Axis indexing table of HOSEA meets the most stringent standards in the European market. The products are widely used and favored in Europe, and are well-known by global machine tool manufacturers.
JEENXI Technology Co., Ltd. was established by Mr. S. C. Chen in 2000. Specializing in Machine Tools for R&D and production technology, our main products are high precision and quality 3-axis and 5-axis machining centers. The Machining Centers from Sunmill offer numerous customer-friendly features and comprehensive processing sizes to meet diversified customer’s needs. Customized specifications are also available.
Chain Headway, founded in 1992, specializes in developing and producing cutting tools and accessories for CNC machining centers. Over the years, we have established a stable production environment with advanced R&D and manufacturing capabilities. Our commitment to innovation enables us to deliver cutting-edge products and efficient material processing solutions for intelligent manufacturing.
Established in Taichung City, Taiwan in 2004, by Dr. Pu Hong-Yen, YIDA’s core business scope includes R&D and manufacturing of machine tools. YIDA is currently one of the few machine tool companies in Taiwan with product lines covering horizontal lathes, vertical machining centers and horizontal machining centers. Adopting customer-oriented service principle and strategy, YIDA is well-known for the ability to come up with automation solutions and customized machine tools that best satisfy its customers’ needs.
Founded in 1954, YCM (Yeong Chin Machinery Industries Co. Ltd.) specializes in machine tool manufacturing. YCM machine tools have been recognized worldwide for superior precision, outstanding rigidity and exceptional reliability. Today there are more than 70 makes and models fulfilling the industry’s diverse requirements. With over 70 years of machine tool manufacturing experience, YCM has establi
Founded in 1994 Matrix Precision Co., Ltd. started the production of gear cutting tools at Hsin-Chu Science-Based Industrial Park, Taiwan. The key members who came from the Industrial Technology Research Institute (ITRI) had hand-on experiences on high technology and high precision machinery to produce aircraft gears and components.
Honor Seiki was founded in 1987 and has more than 35 years of experience in VTL machine design and manufacturing.
We mainly focus on the production of Vertical lathes and strive for excellence.
With around 200 employees, HONOR SEIKI is the most professional, leading brand, machine tool provider which has international quality certificate in the field of Turnkey solution in Taiwan.
Established in 1983, UNITIDE INDUSTRIAL CO., LTD. is a leader in adhesives. It has been more than 30 years since its establishment and it has served more than 20,000 customers. From the early stage of being agent of German brand industrial adhesives as the main business, there are also high-quality product lines such as adhesives for industrial electronics, special lubricating greases, adhesive injecting dispenser, UV curing equipment, maintenance series and Big Foot floor non-slip coating introduced... So far, it has expanded its business to solve the problems of adhesive using for customers, and at the same time to provide bicycle lubricants, bicycle rubber equipment and manufacturing processes to increase production capacity, reduce costs, and find innovative solutions for customers. The company has earned the ISO 9001 certification since 2005, and has established multiple service locations in Taiwan and China, namely Taichung and Taoyuan in Taiwan and Guangzhou and Shanghai in China to make the services solid and reliable.
Accuway Machinery Corporation is one of the leading machine tool builder of vertical machining centers and CNC lathes for various industrial applications. Founded in 1986 by supplying mold and die for semi-conductor industries, it has accumulated abundant precision machining experience and technologies by continuous improvement and innovation.
Having been a special-purpose machine developer since 1977, we are keenly aware of the importance of motor spindles, and started to develop a series of motor-built-in spindles from 1998. Prioritizing "Quality First" enables us to be a reliable supplier to help enhance machinery operation.
It's the Pao Fong people who have our commitment alive. They extend quality idea to every aspect of our business activities-form the machine design, manufacturing. Running test, and after sale service, that stress the total value of every Pao Fong milling machine.
Taiwan's leading manufacturer of spray washing machine - YAW SHENG MACHINERY CO., LTD. In order to meet the rising global environmental awareness and expanding market demand, YAW SHENG has expanded its two new modern plants, an Environmental Technology plant and a Sand Core Technology plant, and has entered the trial operation stage. It is expected that Q3 will be fully operational. Including: mechanical assembly, metal parts processing, shell mold core manufacturing, metal forging and casting workpiece sandblasting, burr grinding, polishing, primer coating and other post-process processing. The successful one-stop vertical integration, YAW SHENG has been established for nearly 45 years. At this time, it demonstrates the maximization of industrial advantages, and also lays a strong cornerstone for the global layout and second-generation succession.
POJU International has been committed to the high-precision machine tool industry for 25 years since its establishment. The Group is at the forefront of promoting the development of precision machining and manufacturing, from planning production solution and production automation to key components manufacturing of machine tools. The operating focus of POJU International is the production of machine tool spindles and tool magazines.
MAINTECH PRECISION CO.,LTD. was established in 2017.Due to the rise of industrial 4.0 and artificial intelligence, we recognize that once again the new industry revolution was coming. And for that reason, it is necessary to recruit industry elite and committed to automation and artificial intelligence research and development by focusing on developing the complex spindle head for high end CNC machine.
Established in 2013, Da Shiang Automation (DSA) is located in Guishan industrial park, Taoyuan Taiwan. With the Business philosophy of Innovation, Technical, Scientific Spirit to service customer, DSA has been growing continuously. We has over 10 years of experience at the automatic solution. Now, we even complete the whole solution by integrating industrial 4.0 with the automatic system.
Mission：
1.to Facilitate the Development of Taiwan Machine Tool Industry
2.Governmental Assignments
3.to Assist in Developing Overseas Market
4.Industry Statistics and Market Research
5.Members Communications
6.to Organize the Taiwan International Machine Tool Show (TMTS)
We are committed to the production of milling collets, chuck holders, and collets to solve all customer problems, and produce cutting tools that create value for customers.
Established in 1984, Ring Sun Machinery is the home of chip conveyor experts. With more than 30 years of experience and technical know-how in the field, Ring Sun has become a leading chip conveyors manufacturer in Taiwan. Ring Sun specializes in providing customized chip conveyors for a variety of applications.
To provide a better way of life and a better working environment for mankind, to achieve the goal of continuous operation through practices of professional excellence, working enthusiasm, and enterprise responsibility.
Founded in 1975, Fongei Industry Co., Ltd. Is a highly reputed manufacturer of chip conveyors. Fongei chip conveyors have been supplied to the majority of domestic machine-tool manufacturers. Thanks to excellent quality and reasonable prices, Fongei products have occupied over 80% of the domestic chip conveyor market. Based on steady growth of domestic business, Fongei is aggressively developing i
HANN KUEN was found in 1985 and have extended its expertise in developing & manufacturing special purpose machine units, such as drilling head, tapping head, boring and milling head, servo driven facing head, built-in motor spindle unit, spindle with auto unclamping cylinder, servo and hydraulic slide tables.
TOP-ONE Machinery delivers technical excellence, custom solutions, and a commitment to quality. Dedicated to environmental awareness and long-term collaborations, we offer unparalleled service advantages for your business growth. Explore our renowned OEM/ODM machining centers services for tailored product solutions.
Victor Taichung machinery works co. ltd, one of Taiwan’s biggest machine tool manufacturers, has specialized in CNC lathes, multi-tasking turning machines, machining centers, plastic injection molding machines, casting, sheet metal, etc. While Industry 4.0 has become a hot topic in global manufacturing, Victor Taichung further expanded a brand new smart factory with eight Victor Smart Production (
Establised in 1969 and was listed on stock since 2003 in Taiwan. Tongtai locates in Kaohsiung and our business was started from special purpose machine manufacturing. Now, we are a leading machine tool manufacturer in Taiwan and having diverse machine types. We are very experienced and capable of turnkey solutions and whole plant exports.
Established in 1995, Tech Way became the first domestic manufacturer to independently develop EU-compliant impact equipment, earning TUV certification from Germany's Rheinland. We are dedicated to innovative R&D and brand marketing, focusing on solving customer challenges. Our products have gained global customer satisfaction and long-term partnerships.
Jea Sheng has professional casting experience for over 35 years and advanced casting and testing equipment. We have stable and fast delivery. The casting capacity is 2500 tons per month with 0.02mm machining precision.
Established in 1978, TMT has enjoyed over 40 years of successful business experiences.
TMT have complete production line for customers including CNC Lathes, Vertical Machining centers, Tapping Centers, Column Moving Gantry Type Machining Centers and five-axis machines to satisfy the processing and production needs from different industrial fields.
TMT, good choice and partner for you!
Founded in 1987, Stanny Machine Tools Co., Ltd. specializes in making accessories for machine tools as grinders and milling machines, including precision vises and borers, which are recognized for quality. In 1996, we introduced two boring systems that can be assembled to handle different bore sizes and depths. One is a coarse-boring system, which has a tool-setting gauge to enable stable, precise
Founded in 1976 and based in Taichung, Taiwan, Pinnacle Machine Tool Co., Ltd. specializes in manufacturing various CNC machining centers. The company offers a wide range of products including 5-axis, gantry, vertical, and horizontal machining centers. With advanced technology and a commitment to quality, Pinnacle has become a preferred supplier for customers worldwide.
Gifu Enterprise Co., Ltd was established in 1979, specializing in the production of tool changer for comprehensive machining centers and milling heads. Gifu Enterprise Co., Ltd is rooted in a blue ocean strategy, marketing our products globally by MIT and OBM. Our products have been applied in major industries.
To fulfill customers' needs, Taiwan Takisawa establishes Application Center. This center is in charge of demand planning, training and customization. Through technology exchange, Application Center has affirmed customers' loyalty all around the world. This is a key factor why Taiwan Takisawa plays an important role in this field.
Campro established since 2003 in Taiwan provides high-end CNC machine tools to the high precision applications requested user. As a manufacturer to the industry, we provide all phases of CNC machinery, from market analysis to production. Campro also develops at least 2 series of CNC machines every year to help customer improving their factory into the next level.
QUASER MACHINE TOOLS, INC. was established in 1991.
Quaser and Winbro joined hands in 2019 to provide customers with a perfect solution in the process of innovation.
Whether in the aerospace industry/semiconductor processing/fuel cell/medical industry, Quaser Group can provide different professional planning technologies and solutions for different industries.
PALMARY Machinery Co., Ltd. was founded in Taichung, Taiwan since 1998. Two production bases with 20,000 square meters space, we produce kinds of centerless grinders, cylindrical grinders, internal grinders, vertical grinders & surface grinders. As a leading manufacturer of grinders in the world, we customize cutting edge grinders for our clients worldwide at reasonable cost.
AutoWell was founded in 1980 and started from produce the Hydraulic Power Machine Vise.
The promoter, Philip Lin, devotes to develop the Machinery Industry and abides staunchly by the faith: Honor, Quality, Service, and Creation. The most plentiful wealth Auto Well has is the accumulations of many elite and excellent techniques during these 30 years. We have passed the ISO 9001 Certification.
PERFECT Surface Grinders Help Customers Stay Ahead
Under the company’s policy of “Quality. Innovation. Service.”, PERFECT constantly enhances R&D and presents new models to meet market demands. Meanwhile, we are committed to producing the most dependable and valuable machines to serve our customers worldwide.
JINN FA Machine industrial Co., Ltd. was established in 1976 as a Precision Metal Lathes Machine Tool Manufacturer. JINN FA designs and manufactures a wide range of auto lathes, cnc lathe machines, CNC machining centers and special purpose machines.
Keyarrow implemented KAPS (Keyarrow Production System) based on “5S+TPM”, and TPS spirit (Toyota Production System). Aim for “Deliver high quality product to customer’s production line on time.”, keep improving ourselves towards zero defects and zero customer inventories.
We are, and we shall, be your most reliable and most faithful cooperating partner.
AWEA Mechantronic Co., LTD, established in 1986, is now one of Taiwan's largest professional CNC machine manufacturers. The machine travel range spans from 510 mm all the way to 20,000 mm. Product line includes 5-axis, five-sided, vertical, horizontal, and other types of CNC machines. Especially for the large-scale bridge type machines, they are widely recognized by the global market and enjoy the
Habor, located in Taichung Taiwan, was founded since 1981 with main business of design, manufacturing and sales in high-accuracy & constant temperature control cooling units specified for industrial machinery. For more than 30 years, we have done the effort in new development and technology innovation of temperature control system and cooling units, we provide reliable and high-quality products be
Our aim is to be the best partner with the highest quality EDM machines for the mold and non-contact machining industry.
We focus on the development and innovation in the EDM sector, offering an integrated service before and after your purchase. Our professional and comprehensive product inventory provides customization services for users with full fledged EDM solutions.
Topwork founded in 1980 located in Taichung, Taiwan, with a factory 6000 sequare meter. The 4 axex or 5 axes CNC are Topwork main products. Major customers for these machines include those who are involves in tool production and resharpening all over the world. Topwork and products meet ISO9001:2000, CE certificate, also with NUMROTOR software to provide the complete solution for customers.
PRAISE PRECISION IND.CO., LTD. founded in since 1976.
We are specialized in Carbide boring bars、Tool holders、Cutting tools、Grooving tools、Fine boring bars and machine tools series…etc with own brand “7-HERO”.
Lately, we promote new product, Knurling tools with new brand: “ADONAI”.
Over 40 years, our R&D Group is experienced in innovation and improvement to provide High precision quality products.
AUTOGRIP Machinery are devoted to developing new products and providing customized services. Moreover, we keep introducing advanced equipment and technologies to manage business resources in R&D, production, QC/QA, and sales.
The products are widely used in lathes, milling machines, grinding machines and special machines, providing the most suitable solutions and services for workpiece clamping.
KAIFENG MACHINERY CO., LTD. was founded in 2002, and the company is located in Taichung Industrial Park, which is the biggest industrial park in the area. Our business covers Greater China, Asia, Europe and North America. “Quality, Precision, Stability, and Practicality” is the foundation of the company.
Founded in 1954. With the help of Industrial Development Bureau, Ministry of Economic Affairs in 1995, Supertec successfully built up the Taiwan’s very first CNC Angular Cylindrical Grinding Machine. In 2003, Supertec received the ISO 9001~2000 certificates. Close-Loop Linear Motor CNC Profile Grinder and Electronic system producing equipment are on the process of researching.
GFT having independent, skillful working crew, and modernized managing system.
The whole process applies CNC grinding machine from Switzerland ROLLOMATIC and Germany WALTER, the coating system from Balzers. Including the tool measuring system ZOLLER and WALTER HELICHECK from Germany for the control of accuracy on finished product. Our product includes various kinds of end mills, reamers, drills.
USync Inc. has over 40 years of experience in factory automation and manufacturing in the machinery and electronics industries. We have established long-term relationship with multi-national corporations such as Mitsubishi Electric Corporation of Japan, Renishaw Plc. of the United Kingdom, Balance Systems S.r.l. of Italy … etc.
Our Vision:
Applying Technologies for Increasing Productivity.
Established in 1988, Earth-Chain Enterprise Co., Ltd. is a professional manufacturer of magvise magnetic workholding systems. The MagVise Magnetic Workholding 'Permanent Magnetic Clamping Block ECB Series' was awarded the 16th Taiwan Excellence Award. With ISO 9001 and CE Certification as well as over 40 patents
LEADWELL was established in 1980. Currently have two manufacturing bases located in Taichung and Hangzhou. In 1990 we are the one of largest machine tool manufacturers in Taiwan which also a great team full of competitiveness and cohesion. Our mission is to constantly search for excellence and gain respect in the industry and provide high-quality and high-efficiency products.
Also, we looking forw
It is a great pleasure to introduce us as a professional CNC VERTICAL MACHINING CENTER & DOUBLE COLUMN MACHINING CENTER manufacturer in Taiwan since 1997 for 25 years. The managing team has more than 50 years experience in manufacturing CNC Vertical Machining Center. We are proud of our top quality products and superb after sales service that is competitive with the top quality CNC Machining Cent
HEIDNHAIN products are primarily used in high-accuracy machine tools as well as manufacturing and processing systems for electronic components. Thanks to its extensive expertise in developing and manufacturing encoders and controls, HEIDENHAIN is in an excellent position supplying critical and innovative industries, including machine tools, electronics, robotics, medical, elevators, & metrology.
Fair Friend Group (FFG) was established in 1979 with the founding principles of reliability, growth,continuous advancement,best in quality,and strive for excellence. FFG consists of three major divisions of businesses: (1) Machine Tool Division, (2) Industry Equipment Division and (3) Green Energy Division.
Since the establishment in 1968, KAFO (KAO FONG MACHINERY CO., LTD) keeps growth step by step along with the development of machinery industry in Taiwan based on its solid foundation of superior technology. It is not accidental that it becomes the leading brand of mold processing industry as well as faithful business partner. The key to KAFO’s success is intensifying the know-hows, continuously im
FEMCO was established in 1949, Originated in Chiayi, Taiwan. As a comprehensive steel manufacturing enterprise. Providing a wide range of products and services to a diverse international clientele, the business scope includes pipes and tubes, engineering and construction, machine tools, and golf shafts.
FATEK is a machine tool manufacturer of FEMCO Group in Taiwan.
With over 46 years of experience, Chen Ying specializes in oil and grease lubrication systems, including manual and electric lubricators, oil pumps, and distributors. Our focus on innovation allows us to create efficient and reliable solutions tailored to our customers' needs. As a trusted partner for machine tools, we ensure the quality and dependability you need for your operations.
GENTIGER is established in 1995, GENTIGER has specialized in the manufacturing of High Speed, High Accuracy CNC Milling Machines and Bad Saw machines.
“Perfection, Efficiency, Specialization” that is the spirit our company adheres to in all aspects of its endeavors, and over the past decade, these ideals have helped mold us to be one of the leaders in our field.
Posa Machinery is a professional spindle manufacturer which owns complete product range. Product range includes lathe spindles, machining center spindles, grinder spindles, and boring machine spindles.
With over 40 years experience, You Ji has obtained customers' support in design and quality of machine. There are many machines to meet customers' different needs. Table diameter from Ø200 to Ø8000mm. You Ji is the first machine manufacturer to have passed CE and EMC and to have begun sales in the European market, and is the biggest vertical lathe and floor borer manufacturer in Taiwan.
Chung Sing Machinery Co., LTD was established in 1988 & located in Taichung City, Taiwan. We have more than 30 years experience in design, development and manufacturing of Boring Mills and Milling Machines under the brand name “FORTWORTH”. All our boring and milling machines are designed and manufactured with the finest craftsmanship for maximum accuracy,stability and processing.
JARNG YEONG ENTERPRISE CO., LTD. was founded in 1978, is a Taiwan-based professional manufacturer specializing in the production of CNC lathes and cam automatic lathes. Since company’s establishment, all the personnel adhere to professionalism, service enthusiasm, integrity, and attentive attitude as the core values, while attentively listening to the customers' needs.
The Manford group owns four companies in Taiwan, including Manford, Avemax, Automac Smartauto and Manford Guarding Co. Ltd.
Our product range is wide. We produce 5 axis machining centers, Double column, Vertical machining centers, Horizontal machining centers, Tapping center, CNC lathe.
A multi-talented R&D team is able to integrate advanced design into products, as well as supplying mac
JAINNHER MACHINE owns more than 40 years extensive experiences in grinding filed and develop completely machine series which can fulfill various demand. The great quality, precise accuracy and good service made our good reputation. We have consisted of 130 employees with full energy and ambitious to satisfy various customer’s requirement. We are capable to be your trustworthy solution partner!
It’s highly involved in manufacturing of ballscrews, precision ball screw spline, linear guideway, ball spline and actuator, which is the critical component of precision machinery and mainly applied to Machine Tool, Electric Discharging Machine, Cutting Wire Machine, Plastics Injection Machine, Semi-conductor Equipment, Precision Orientation Equipment and other equipments and machines.
Theta Precision Co., LTD was established on 21 September 2005, our factory is in No.12, Ln. 191, Sec. 1, Minsheng Rd., Daya Dist., Taichung City 428, Taiwan (R.O.C.). We are professional factory for high speed, high precision, and high quality of spindles. We could offer customers the special size of spindles and technical support and integrated plan of machines. We also set up maintenance departm
Established in 1978, Falcon Machine Tools Co., Ltd. is an innovative, Taiwan-based CNC machine manufacturer with facilities in the United States (Chevalier Machinery Inc.) and agents in Europe, the Middle East, Mainland China and South America.
The company is publicly traded on the Taiwan Stock Exchange.
Since our company was founded in December 1986, thanks to the support of Taiwan machine tool industry and manufacturing industry, our business can develop smoothly. We would like to express our deep gratitude.
Taiwan FANUC Corporation has worked devotedly to provide customers with the best services as the goal, and hope that you will continue to support.
Apart from selling FA products, CNC syste
OSCARMAX has had 30 years of history since being established in 1985. Over many years, OSCAMRAX has been totally dedicated to design and manufacturing of electrical discharge machines. Our objective is to subvert the general impression of low machining speed of EDMs. Therefore, we have spent great efforts in developing high speed EDM machining technology, where to create the best results in speed,
Seedtec established in 1984 year, specializes in manufacturing of precision surface grinders for Manual/Semi-Auto, NC/CNC series surface grinder, also rotary type and cylindrical grinder, the innovative technologies of the companies SEEDTEC are used in a wide range of industries such as automotive, mold making, heavy industry, precision machine, electronic/optical industry and IC packaging.
Kenturn has been designing, manufacturing, fabricating and marketing machine tool spindles of all kinds since 1983.
The company prides itself on intensively studying spindle design and producing innovative technology.
It is always improving design and manufacturing teamwork. Kenturn's innovation and initiative guide its planning.
EVERISING has been specializing in mid to large size band saws and circular saws since 1982. Our R&D innovations have yielded constant break-through over the years. With two factories in Taichung, Taiwan, and another in Kunshan, China, yearly output is in excess of 2000 units. In Taiwan, sales offices are established in Taipei, Taichung, Tainan, and Kaohsiung. China has over ten branch offices and service centers throughout, providing complete pre-sales and after-sales services with full-scale sawing technology. Everising has more than forty sales distributors around the world, and our equipment can be found in over sixty countries worldwide.
Vision Wide’s core value is based on customer demand-oriented to realize social values. Through the manufacture of products, we continue thinking how to provide customers with more valuable products and services. So we define customer satisfaction, value contribution and social responsibility as our direction.
Joen Lih Machinery Co., Ltd. is an experienced specialized maker of high-precision and CNC (computerized numerically controlled) surface grinding machines.
Established in 1981, Chien Wei takes “steady on sincerity, attentive to management and devoted to perfection” as : “technique innovation, pursuing excellence in quality, and customers satisfaction” to approach the “prompt delivery and zero-defection.” Under the managements stratum and the hard work of its employees.
JETON is a company has more than 20 year's extensive experiences in the field of Injection Industrial and we major manufacture and market JETON ADJUSTABLE COOLANT HOSE, HIGH PRESSURE ADJUSTABLE NOZZLE, VACUUM FLEX TUBE and SPRAYING DEVICE . JETON is one of the leading manufacturers in INJECTION INDUSTRIAL from 1983 especially in ADJUSTABLE COOLANT HOSE for Machine tools.
Wire Cut EDM Manufacturer | AccuteX
"TECHNOLOGY", "EXCELLENCE", "INTEGRITY"
AccuteX CNC Wire Cut EDM - AccuteX has been playing a EDM machines leading role in machine tool, AccuteX-industry since it was established many years ago. Under AccuteX motto of Customer is always right, AccuteX machine tool is the best !
AKIRA SEIKI was founded in 1985, specializing in the production of machine tools, and established a production factory in Taiwan in 2005.
AKIRA SEIKI has expanded our market to over 50 countries worldwide.
Acrow Machinery is a specialized manufacturer of precision toolholders; has been working in this industry for more than 30 years.
In recent years, Acrow have developed ultrasonic toolholder which is widely used in various industries, applicable industry including: Ceramic, Sapphire, Tempered glass, Composite materials, Semiconductors, and other special precision machining.
EQUIPTOP company product brand recognition EQUIPTOP, meaning TOP EQUIPMENT top-level equipment intended. From the manual molding grinding machine, the three-axis automatic grinding machine, the NC surface grinding machine, the CNC surface grinding machine, to the CNC computer drilling and tapping center machine and the vertical comprehensive processing Center machine, all products have been carefu
PROTH Industrial Co., Ltd., a highly reputed manufacturer of precision surface grinders in Taiwan, provides a whole line of surface grinders.
Since 1980, we have been dedicated to researching and developing the most comprehensive ranges of surface grinders. Our mission is to exceed the needs of our customers by creating new and innovative designs through continuous development.
Hypermax Machinery Co., Ltd, with over 40 years of experience in manufacturing grinding machines, cultivating expertise in grinding processes and investing in the latest technologies. We continuously improving our research team’s competitiveness to provide customers with more choices and services.
CASTEK Mechatron IND. Co., LTD is established at 1987,
expertise in manufacturing EDM drilling machines. Our main clients are from wire-cutting molds, lubricant holes of heat treatment parts (with angles), special small holes for electronics and spare parts processing, ex：spinneret, spraying nozzle… Base on stable and excellent generator, machine performances, our strong team and customers’ trust,
LI-HSUN INDUSTRIAL CO., LTD. was founded in 1994 and moved into the Taichung Industrial Park in October 2003 with 1,682 meters of factory and company premise. We always adhere to the operational principle of "Looking for high quality, utility and innovation" to provide our customers with the best product service.
Winson Machinery Co., Ltd. was established in 1980, and it has been a leading company in foundry over 30 years in Taiwan. We are specialized in large machine tool castings, ductile iron and grey iron castings. In 2013, we expanded our factory floor area to 39600m2 and increased our production capability up to 4000 tons monthly.
Moreover, we not only continuously improve our casting quality, but
Senday Enterprise Co., Ltd., is a professional lathe manufacturer established in 1975. With quality, technology and after-sales service as core values, our industry-leading technology and commitment to excellence our products have won the trust of local as well as international customers and distributors. By letting our quality speak for our r
With 57 years of experience, WALRUS PUMP has deeply rooted itself in the machine tool market. Catering to different types of liquids, water pressure, and discharge needs, we are committed to providing comprehensive pump solutions for industrial processes.
■ High Quality
■ Energy Efficiency
■ Green Manufacturing x Flexible Delivery
■ Customized and optimized pump integration value chain service
Established in 2000, Win Ho Technology Industrial Co. has been providing supreme quality Lathe Machines for local Taiwanese customers and also for clients from Germany, Netherlands, Italy, USA, Canada, Australia, New Zealand, Vietnam,Singapore and Indonesia and many other customers across the globe. As a leading manufacturer of Machine Tools in Taiwan, Win Ho offers the largest selection of Lathe.
CHUMPOWER was established in 1981, nearly 41 years in the chuck industry, our customers are famous dealers of machine tools and metal manufacturers around five continents. Our products are all made in Taiwan, produced by ourselves. Including drill chuck, tap chuck , spindle system , tool holder , pull stud, collets, milling cutter…and so on. No matter what you need , we are the best choice.
L&L Machinery Industry Co., Ltd. has been specializing in the manufacturing of CNC lathes in Taiwan for over 40 years. We produce both conventional and CNC lathes capable of handling a variety of processes such as turning milling, boring, milling turning, drilling, grinding, cutting, and polishing. Our high-quality machines are fully customizable to meet your specific demands.
The Company was established in 1991, We specialize in manufacturing precision machine vise, hydraulic vise, Drill Re-Sharpening Machine and Machine tool accessories.
We insist the Principle "A workman wants to do his work well must first sharpen his tools " to Make a product, Our equipments: CNC machine center, milling machine, grinding machine etc. Those precision machines and the Perfect Proces
TAIKI keeps the core value of “Quality creates reputation; reputation ensures quality” to impress our customers, possessing professional technical skills to provide comprehensive solutions for customers, improving customers’ machining efficiency, TAIKI will continue to launch more high precision products to customers.
SEYI is a leading brand of middle and large servo presses with a global presence. Our main customers are spread across various industries, including automotive, aerospace, medical equipment, home appliances, consumer electronics, and hardware manufacturing. With cutting-edge innovation and advanced technical know-how, SEYI creates compelling niche value for all its customers.
Etablished Tao Chen Industrial Enterprise in 1972 and changed the company name into existing Toa Dr Enterprise Co., Ltd. in 1983, converting his business from processing services to a product-making plant. With 49 years of continuing progressing, the company has now become increasingly specialized in the manufacturing of metal slitting machines and relevant whole-plant sale in Taiwan.
Buffalo Machinery supplies a wide range of products, divided in two brands. MICROCUT, the original brand since 1983, covers most of the product lines and aims to deliver quality machines at competitive prices focusing on the relationship with the dealer and the end-user. AXILE, the high-end brand was launched in 2017, is conceived to cover the premium market of 3X and 5X high-tech machining center
Maple was founded in 1989 by a man that wanted to find better way to produce parts that can be more cost effective and a faster way then the current method that is being used. Today, Maple builds not only cnc machine tools but also provide added value solutions to help advance every individual customer production needs.
We are a professional manufacturer specialized in producing Milling accessories since 1978. Our product range covers various kinds of machine tools- CNC workholding equipments: Five-axis Vises, Multi-Power Mechanical Vises for CNC machining Centers, Permanent Magnetic Vises, Pneumatic Vises, Tooling Columns (Tombstones), Precision Index Tables, Rotary Table, Dividing Head, Super Divider, etc.
WELE is a professional CNC machine builder in Taiwan. We provide total solution to satisfy customers' demands. Wider range of product line and its X axis stroke range from 0.5meter to 20meter. More detail information shows in our official website.
Dedicated to the production of precision gears, we focus on outstanding quality, accurate delivery times, and technical support. We specialize in manufacturing a wide range of precision gears and possess high-precision grinding equipment from Switzerland, Germany, and Japan, capable of meeting high precision standards such as DIN, JIS, and AGMA.
Maho Enterprise Co., Ltd. was established in 1984, and accompanies with the trade marks TRADE MAX to all over the world. To construct long-term cooperation relationship with our clients, Maho got reputation from the tapping field that had many exclusive monopolies.
Maho was specialized in Pneumatic tapping machine, Hydraulic tapping machine, Electric tapping machine and relative accessories.
Jar Hon provide wide range of tapping & drilling solutions for many industries and other special needs.The quality of machines is guaranteed and its durability is unquestionable. The after-sales service provided in order to adhere the concept of "keeping quality" and "doing still better".
公司將以永續經營為目標，不斷的充實我們的專業知識，並尋找更精良的產品來服務忠誠的客戶，並挑戰未來再創佳績。
公司現在主要銷售
日本「BIG」高精度、高品質、切削中心機用的系列商品。
日本「TAKEDA」精密油壓萬力。
日本「IWATA」全碳化鎢鋼切削刀具的系列商品。
瑞士「DIXI-POLY」全碳化鎢鋼切削刀具、鑽石刀具、耐磨刀具。
德國「ALBRECHT」鑽頭夾頭、高剛性立銑刀夾頭。
瑞士「PWB」高精度刀具設定儀。
瑞典「Alfa Laval」高效能淨油機。
義大利「SPERONI」高精度刀具設定儀。
德國「LANG」零點定位快換系統。
Best Manufacturer for Surface Grinding Machines
DOWELL® follows our company philosophy "Keeping & Improving" forever.
With customers' demands, we continue R&D and innovation to provide various accurate level grinding machines. And we accumulate the deepest manufacturing experiences with practical as foundation, simple and easy to operate it for the principle.
Shung Dar Industrial Co., LTD., since 1982, is a steel coil stamping processing equipment manufacturer based in Taiwan. CE, SGS & ISO 9001 certified, blanking Line system technical partnership with Japanese press manufacturer AIDA, and German press manufacturer Heilbronn, Shung Dar's machinery is sold in over 30 countries with solid reputation.
Based on industry 4.0, Shungdar‘s press equipment is
Sesame Motor has offered quality and wide range of gearboxes, motors, gear motors and speed reducers for decades. By experienced technicians and support from our partners in more than 50 countries, we can assist in selecting the suitable part for your need and customized to your exact specification. All products are 100% made in Taiwan.
MYLAS was established in 1985. Headquartered in Taichung, the company started from the Auto Lathe Series which has sold more than 65thousand machines worldwide. In 1999, the Jiangsu branch was established to target the market in China. In order to satisfy the skyrocketing demand, the Shengang branch was founded in 2004. We offers simple lathe, dual spindles, double turret types CNC machines.
Established in 1985, Safeway Machinery is committed to delivering professional fixture manufacturing services.
JIH-I Machinery Co., Ltd was founded in 1971. Since 1995, in order to meet the market demands, we have introduced the high-speed cut-off saw, NC fully automatic high production saw, CNC machining center, 45 degree double-saw angle cut saw, NC 45 degree cut-off saw, hydraulic press, copy milling machine, and material processing machines.
瑩聯股份有限公司—主要供應各式工業用刷是工業用刷之專業設計製造廠、擁有自有品牌（優利牌）
刷、磨、拋、洗
專業化的設計能力
多樣化的線材應用
客制化的生產系統
提供客戶製程製品-刷、磨、拋、洗.全方位的解決方案
主要產品：
1.動力輪刷系列適用於各型電動及汽動工具.
2.矽砂尼龍研磨刷系列可針對各種表面精細研磨.
3.輪軸刷及板槽刷系列接受各種線材及特殊尺寸訂製
4.鋼鐵業退火酸洗、脫脂清洗、刷磨、清洗等大型刷輥
5.德國技術合作專業生產高科技合成纖維輥 6.各種線材及特殊尺寸可依照客戶需要量身訂製
Taicin is a Taiwan oil hydraulic valves and pumps manufacturer for more than 30 years.
Our products are used in plastic injection machines, CNC lathe, machine center, machine tools etc.
Our core value is to provide high quality, durable and also environmental social governance products to clients.
Established in 1984, Axisco Precision Machinery Co., Ltd. built its name by helping customers in more than thirty countries with broaching turnkey solutions. The solutions include electrical-mechanical table-up broaching machines, CNC helical broaching machines, hydraulic internal broaching machines, hydraulic surface broaching machines, broach tools, fixtures, training, etc.
SYIC has been a professional manufacturer of machinery tools and accessories.
We hold ISO9001 and ISO14001 certifications, and we design, manufacture, and sell innovative products to the world, backed by over 300 patents.
With our dedication to premium quality products, we’ll always offer manufacturing solutions to customers, resolve their problems and create a win-win business together.
Established in 2001, YIDA Precision Tools Co., LTD is located in the central of Taiwan, Taichung City, where we are surrounded by abundant industrial resources. Founded with the ideal that each step in the process of creating our products should be pursued with innovative ideas and technologies, YIDA is committed to manufacturing carbide tools.
HOLDING ELECTRIC CO., LTD. was founded in 1983 with "innovation", "quality" and "patent" being its entrepreneurial spirits. It specialized in both electronics and machinery design. Over the past 40 years, it has been continuously innovating and developing new products, and has obtained more than 120 patents in Taiwan and worldwide.
We are the largest specialized bronze and stainless casting and manufactures factory in Taiwan. Our main products are casting bronze alloy for machine tool industry and stainless steel. Over last thirty year, assuring our clients of high and stable quality, we constantly introduced high quality equipment, advanced technology and precision inspection instruments into our company.
The Largest Professional Rotary Table Manufacturer
detron is committed to designing and engineering the highest quality NC rotary table products, through the experience, dedication and innovation of our International R & D team. Our mission is to understand and support our customer's needs with advanced application technology, with a wide range of products, providing optimum performance. Through
ECOM Founded in 1976, specializes in machine tool manufacturing. ECOM machine tools have been recognized worldwide for superior precision, outstanding rigidity, and exceptional reliability. ECOM product covers CNC Vertical Machining Center, Horizontal Machining Center, Tapping Center, and Bridge Type Machining Center. We dedicated to provide our customer with reliable machines and best services.
Established on November 6, 2000, OCEAN TECHNOLOGIES CO., LTD a manufacturer of high-tech EDM machines, known for its excellent R&D and management capabilities, commitment to quality, and spirit of continuous innovation. With a global localization strategy, OCEAN has marketed its products in over 35 countries, mainly in high-tech countries such as Germany, the US, and Japan.
FORCE ONE Machinery, founded in 1997, specializes in high-performance CNC lathes. With 27 years of company experience and 40+ years of chief engineer expertise, it leads in designing efficient, quality machines. Through innovation and R&D, FORCE ONE has become a respected manufacturer of multi-tasking CNC lathes in Taiwan.
BLIKSEN was founded in 1989 and is located in the Tainan Yongkang Technology Industrial Park, in Taiwan. We are a complete one-stop sheet metal processing service with our own factory. Our services range from sheet metal design to expansion drawings, laser cutting, punching, bending, welding and powder coating.
Hwe Der is a specialist dedicated to the research and production of tungsten carbide cutting tools. Our products not only excel in quality but also leverage cutting-edge technology, finding extensive applications in the precision cutting of various metal materials. We are committed to providing high-efficiency, high-precision, and high-speed cutting tools, extending the lifespan of the tools, and
Starting in 1990 making machine tool components, Ying Han Technologoy has accumulated sufficient experiences and know-how in designing and manufacturing high precision components.
The concept of building quality machines stems from the long term supplying relationship with known companies in the field of machining center manufacturing.
TOYO Established in 2000,we have over 20 years of experience specializing in the development
of professional miniature robots.In the last few years, we have been engaging
to invest resources to the industrial circles,intent to connect with the ambitious mission of industry 4.0.
Toyo Automation Co., Ltd has a fully intergraded manufacturing process, include Linear actuator module,Servo Cylinders,
Nirei Corporation Ltd., establishedin2011, is a factory invested by a Japanese knife maker. We have been dedicated to the manufacturing of high-quality, high-precision, and durable Slitter Knives, Spacer, and related products for several years. Currently, we have customers in Taiwan, Mainland China, and Southeast Asia countries such as Indonesia, Malaysia, Thailand, and Vietnam.
“To create a performance and create a win-win situation”. Kai Hung was founded in 1991, and specializes in the design and manufacturing of CNC multi-spindles trunnion/ horizontal rotary transfer machine, automatic assembly stream line, customized equipment of valve/sanitary/gas parts processing, automation production line for automobile parts.Kaihung insists on
GRINTIMATE PRECISION INDUSTRY CO., LTD is a world-leading designer and specialized manufacturer of high-precision grinders. We have developed exclusive technologies for hydrostatic spindles, hydrostatic rotary worktables, and hydrostatic guideway modules that could widely used in machine tools for a wide variety of applications
Founded in 1976, staffed by over 150, Cosen is one of the world’s leading band saw manufacturers with a broad product line and a global sales network including Cosen USA and Cosen Europe. Cosen offers 140 models including vertical, horizontal, miter-cutting, NC & CNC automatic and customized band saws. Capacity ranges from 200 to 3200 mm.
SCN Machinery Co., Ltd. is established in 2010. We are specialized in manufacturing and design various kinds of hydraulic press, inclusive of :
Deep Drawing Hydraulic Press,
Forging Hydraulic Press,
Die Spotting Press,
C Frame Hydraulic Press,
Four Column Hydraulic Press,
Table Type - Reversing Machine,
L Type - Reversing Machine
As Taiwan's industrial landscape rapidly transforms, Century Trade continues to provide industrial products ranging from CNC machine tools and injection molding machines to automation robots, along with peripheral products that complement these machines. Under the guiding principles of "Solution, Integration, and Service," Century Trade strives to offer comprehensive one-stop solution.
Golden Asia is a professional manufacturer of cylinder tube, hydraulic pipe tubing, seamless carbon steel, hydraulic tubing, seamless tube, cylinder chrome rod, hard chrome bar, hydraulic piston rod, hydraulic shaft, piston shaft, hard chrome plated steel bar, induction hardened chromed shaft and precision stainless tube/rod for heavy machinery, the industry of hydraulics, mining and agricultural
Yih Kuan Enterprises is a professional manufacturer of milling heads, dedicated to providing high-quality milling head products to serve various industrial sectors globally. Our product range includes turret milling heads, gantry milling heads, CNC milling heads, angle heads, and customized milling heads. We are customer-oriented, providing comprehensive pre-sales, sales, and after-sales services.
Syntec Technology, a leading provider of CNC controllers in Asia, boasts a global presence across Europe, the Americas, and Asia. Devoted to continual advancements in software and hardware technology for machine tool controllers, Syntec offers key products including CNC systems, servo drives, and servo motors. Collaborating with its subsidiary, Leantec, the company focuses on industrial robotics,
The Production Site of a Tier 1 Factory, Waysia Industrial Co., Ltd. was established at Ming Hsiung Industrial Area, Chiayi, Taiwan in 1991. It is a wholly owned subsidiary of Meita Group.
At the beginning stage of its establishment, the company was engaged in the design and manufacturing of special tools, jigs, and fixtures, metal cutting machines and special-purpose machines.
“High Speed Cutting, High Quality, Express Service, and Customer First” has made SISTER a trusted cutting partner since the founding of SISTER Machine Technology Co., Ltd. in October of 2006.
YING SHUN is a professional milling machine manufacture and has a professional team, management skills & production efficiency.
The complete product range includes Knee type, Vertical & Horizontal, Bed type, CNC milling machines.
Over the years of milling machine tool manufacturing experience, we established a strong foundation in the field of machinery.
“Pursuit for outstanding quality and continuous improvement. Upgrade competitive advantage for everlasting business” has been the entrepreneurial spirit of Yeh Chiun Industrial Company since our inception in 1984.
Rich Rewards Interprise was established in Taichung since 2005, with more than 30 years of experience in export sales of machine tools, mechanical standard parts, molding and clamping system equipment. Possess a wealth of professional knowledge of machine tools, specializing in providing customers with excellent and reliable products; familiar with Taiwanese machinery manufacturers and maintaining
LIS Automatics was established in 1979 in Taichung, the very heart of Taiwanese machine tool industries. In the past 40 years, LIS already became the sole designer and manufacturer of many machine tool builders at home in Taiwan and abroad. We keep expanding and innovating our product lines to meet the constantly changing demand of metal cutting, forging, and plastic injection machine tools.
AnyPower Hydraulic Industry Co., Ltd., established in 1988, it’s a professional
hydraulic system design and manufacturing company.
Responsible for R&D, design, assembly and marketing.
With stable quality, we have joined Victor Taichung Machinery, YMC, AWEA Mechantronic, and many Taiwanese high-quality machinery companies as suppliers.
AnyPower entered Japanese market in 2010. We participated in
J&M Media Corporation adheres to the concept of "pursuing innovation, serving with heart" and the spirit of dedicated service. We offer the customized integrated marketing plans, provide website, visual design and CIS, public relations activities planning. To effectively promote product marketing and build your own image are what we do.
Nano-Mill Technology Co., Ltd has been established since year 2000. Nano produce a wide range of high quality Carbide cutting tools. The production is specializing in high hard, high speed and soft metal cutting Solid Carbide End Mill. We supplied end mill made of the best material from Germany and manifested by modern CNC grinding machines from Switzerland ‘Rollomatic’ and Schneeberger.
Hai Ju is dedicated to introducing international advanced fasteners and assembly systems.
We are the authorized agent of world-renowned German Bollhoff Group, including the leading brand Helicoil© thread inserts.
We also offer various worldwide innovative high-precision products, such as US ACME、US E-Z LOK、HjtCoil to meet customers’ different needs .
WORLDMAX started making woodworking machines in 1954 and started manufacturing metal sanders in 1980.
We provide quick and safe processing equipment for surface treatment, especially for burr or welded marks generated from laser cut, waterjet, plasma cut, welding and punching. Metal sanders have wet-grind and dry-grind types.
YATAGHAN ENTERPRISE CO., LTD. is a manufacturer of ceramic fiber stones and precision diamond tools. Our product line includes a diverse range of high-quality polishing tools, grinding wheels, air tools, electric grinders, and ultrasonic polishers at competitive prices. Miracle tools are sold in over 50 countries worldwide and have gained an excellent reputation for the quality and service.
Since 1993, PMC(Precision Machinery Research & Development Center) has been at the forefront of the market in research of precision machinery. It also serves as the bridge between the government and industry.
Microdrilling, a brand of Honge Precision Industries Corp., has been a leading designer and seller of industrial deep hole drilling machines in Taiwan since 2003. With a wide range of models available, our deep hole drilling machines are suitable for various industrial parts' deep hole drilling, making them an ideal solution for a wide range of applications.
Microdrilling is committed to deliveri
WELLTECH Machinery Co., Ltd. was established in 1996, specializing in the machining/manufacturing/sales/rental of CNC machine tools. Vertical lathe, vertical turning and milling compound processing machine.
The main customer groups are precision machining industry, automobile and motorcycle parts industry, electronic communication industry, aviation parts industry, ship parts industry, etc
Shinzawa Precision Machinery Co., Ltd. is a professional CNC machining center manufacturer.
Ever since our company's establishment, the pursuit of continuous progress and total customer satisfaction is the driving power of our company's success.
We strive for "perfection without compromise"
Wei Fong Precision is a professional supplier of mechanical components and high accuracy transmission parts in Taiwan.
With over 35 years of experience, our products have been applied in multiple industries, such as CNC machine, woodworking machine, sports equipment, 3D printer, storage facilitate …etc.
Leadrank Co., Ltd. established in 1990, specializes in grinding, polishing, cutting, drilling, and deburring tools, is a professional manufacturer of diamond grinding wheel, CBN wheel and Aluminum oxide and Silicon Carbide wheel.
We welcome the mutual cooperation.
For more detailed information, kindly visit another website below：
https://diamondtool.en.taiwantrade.com
Jigs manufacturer
PROMPT is a young, dynamic and professional manufacturer of machine tool, our sales network has extended to over 30 countries around the world.
With complete structure of software and hardware, we conduct strict quality control to achieve maximum working efficiency.
We put great efforts on creating mutual benefit. In 21 century, it is expectable to see more improvement
& development of PROMPT.
HC FENG CO., LTD. has provided advanced purification and filtration solutions for the CNC machining industries.
Our mission is to assist the global manufacturing industry in achieving and facilitating environmental, social, and governance (ESG) goals.
TOTAL SOLUTIONS:
BEST-1 (Cutting Coolant Purification Equipment)
FOODIE (Chip/Sludge Removal Machine)
FOODIE II (Centrifugal Magnetic Filter)
Xin Gong Yang was set up in 2017. This company consisted of a group of outstanding technicians from Gong Yang Machinery Company which was a time-honored manufacturer on milling heads. Oh Yang is specializing in the manufacture of right angle milling heads and boring milling heads as the accessories for gantry milling machines, single arm milling machines and special purpose machines.
Sharp One Co.Ltd, has a team of dedicated engineers with more than 10 year's experience in designing,develoment,manufacturing and marketing of drill bit grinding machines.
We studied end users requirements from around the world and the advantages and disadvantages of each brand to develop our own state of the art multi-purpose drill bit sharpening machine-As a result the all new simple to
Our company specializes in encoder sales for more than ten years,And distributed encoder products for several years,For the application of the encoder, installation design, refurbishment machine installation, and accuracy verification are all provided with related services.Can help customers improve product competitiveness, reduce costs, save installation space, improve positioning accuracy .
Providence Technology Co., LTD was founded in 2006. “ High quality, High stability, High accuracy," is our purpose. To maintain the best quality is on our main thinking for sustainable management.
We took a serious attitude about quality control. The serious thinking "better than better” is the basic requirement for our products and employees.
「AGILE WING SMART MANUFACTURING CO.,LTD」Founded in January 2019, the original intention of the establishment: to build an unmanned lighthouse factory for customers, move towards Industry 4.0, and take a big step for the industry!
Focus on every detail for providing you the best quality.
AHG specializes in producing all kinds of milling heads. We commit to developing diversified milling head products, adhering to a professional attitude to meet the need of customization.
By providing the best service with many years of expertise and experience, let AHG become your most trustworthy support.
DIN-KO MACHINERY CO. LTD was founded on April 12th, 2012. With the eager of keeping abreast of time, innovation is embedded into our company philosophy. Starting from building the first 3-roller vertical flow forming machine in Taiwan to the formation of a complete production cell with turn-key solution.
VERNAL is proud to present our new product line, VERNALCO, which specializes in driven tool holders for Swiss type CNC machine. Our exceptional capabilities enable us to design and fabricate such holders to meet the demands of high-precision machining. Vernalco is prepared to deal with a broader range of machining requirements.
Campower is a leading manufacturer in Taiwan specializing in Rotary Table. In recent years, it has introduced a series of five-axis Rotary Table with various surface specifications. All models feature the Roller Cam Driver with zero backlash roller cams, offering characteristics such as high rigidity, rapid motion, and wear resistance.
Mongtec Precision focuses on providing high-quality products such as driven tool, zero nut, grippers, and jet spindle. Our products are widely used in fields including metal processing, aerospace, automotive, bicycles, and mold manufacturing. We strive to be your most trusted partner.
Hantop Intelligence Tech.’s ultrasonic machining module can retrofit in CNC machines to improve milling, drilling, and grinding process of advanced materials, including ceramics, optical glass, quartz, Si/SiC, heat-resistant alloy (titanium/nickel alloy), tungsten carbide, carbon steel, and stainless steel. The system helps enhance efficiency, workpiece quality, and tool life.
Top Power Machinery, an integrated expert in low-carbon intelligent manufacturing, focuses on the environmental protection upgrading and intelligent optimization of the metal processing industry, and is committed to building a low-carbon smart factory that meets international standards.
Since the establishment of JhuHen Enterprise in 1984, the company has dedicated to the development of precision grinder on lathe for more than 40 years.In addition to focusing on lathe grinders, we can also customize grinders according to the specific machining environment requirements of our clients. In terms of machining, we can provide relevant grinding expertise for our customers' reference.
Miyanach Ind. Co. Ltd. is a ISO 9001 and CE certificated company in Taiwan.
We manufactures portable magnetic drilling machines and wide rang of tungsten carbide tipped hole saws, annular cutters, for drilling purpose.
We established in 1985. Our products can be used in any kind of metal for hole making purpose. Like annular cutter for thick metal purpose and hole saw for sheet metal purpose.
Asia Machine Group is a Taiwanese manufacturer of high-quality, durable, and affordable CNC Cutting and Drilling Machine. Our products can be custom made to any size needed, from small standalone units to large extendable units that can be built up to 12m wide. Since 1995, AMG has installed over 3,500 units in over 60 countries worldwide.
We believe that a product’s quality is the testament to th
The technical R&D of Clamptek originated in Taiwan. Clamptek has developed from toggle clamps to another product line of precision pneumatic and hydraulic clamping systems to meet the markets’ standards and customers' needs. With the continuing effort of hard work and perseverance, Clamptek has made a significant contribution in the machinery industry.
MicroLab Precision Technology specializes in high-performance spindles and rotary tables, driven by innovative R&D. Collaborating with customers is key to developing advanced products.
Precision creates value.
We follow international standards to ensure peak performance and enhance your equipment’s value.
HAWE Hydraulik focuses on the power density of hydraulics with its efficient and compact drive and control solutions. This technology can be used universally thanks to electronic control, modern interfaces and flexibility in terms of the drive type used. Solutions for a World under Pressure.
Special for Difficult-to-Cut Materials processing, Titanium Alloy processing etc.
Features:
High-Rigidity structure design. Mechanical-type Simultaneous Two-Axis rotary spindle. Warm and gear transmission for B and C axes. With self-made heavy-cutting two-stage gearbox design (Gear Ratio by 1:1.75 and 1:7). Maximum Torque: 1155 N-m.
Unique patented design of the Z-axis spindle rail structure - vibration restrain in machining. It can largely reduce the vibration in machining hard-to-cut material, enhance the machining efficiency, reduce the surface roughness, and prolong the tool’s life. (Model S5A-HH exclusive)
Fully Splash Guarding design. Super large and wide working door design. Fashionable aesthetic and ergonomic safety design.
Specific design of safety guardrail upon the cross column. Convenient for machine maintenance.
Height-adjustable manipulation control box. Suitable for people of different height.
HIWIN Torque Motor Rotary Table (TMRT) uses a water-cooled direct-drive torque motor, built-in high-rigidity and high-precision bearings, absolute angle encoders and powerful brakes system. Compared with mechanical indexing table, TMRT has high speed and high torque characteristics, suitable for the needs of various machining equipment. Different from the mechanical indexing plate, HIWIN Torque Motor Rotary Table has no backlash in the machining process due to the removal of the mechanical transmission structure, thus improves the stability of the machining accuracy, which is different from the mechanical indexing table. Through the installation of HIWIN Torque Motor Rotary Table, the original machining equipment is upgraded to 3+1 axis, 4 axis or 5 axis to achieve one-time clamping processing, improve processing efficiency and increase production capacity.
Please visit our website at https://www.hiwinsupport.com/product/torque_motor_rotary_table/torque_motor_rotary_table_list.aspx for more detailed information about our products.
1. The most used model in market , the only company to make this type with Japanese made universal joints.
2. Customized type is available.
3. Quality made in Taiwan.
--------------------------
SPEC
Max. Spindle PDC : 165mm
Min. Spindle Pitch By Every 2 Spindles : 12.7mm
Max. Working Capacity-Drill Capacity : 4.5mm
Max. Working Capacity-Tapping Capacity : M4
RPM Ratio To Main Spindle : 1:1
Numbers Of Spindle : 2-8
1. Yi Chang produced Horng Dar brand Bench Tapping Machines (Automatic) have patent rights both in Taiwan and China.
2. This type of machine is controlled by gear set to precisely set the depth of tapping.
3. Special relay gear design for quick exchanging of pitch setting gears.
4. To increase the production volume, the main spindle belt is designed to be with lightly weight to reduce heat caused by motor spinning significantly.
5. Machine structure is strengthened to perform precise tapping and decrease the damage to screws.
6. It is easy to operate and maintain the machine.
7. Quality made in Taiwan.
--------------------------
SPEC
Stroke : Automatic
Spindle Type-Inside Spindle : MT3
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 5-20
Spindle Travel : 133mm
Motor : 2HP-6P
Spindle Speed RPM (Steps) :
50HZ : 166-829 (6)
60HZ : 200-995 (6)
Weight : 234kg
Chain Headway offers high-precision PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) inserts, specifically designed for machining non-ferrous metals and hard-to-cut materials. These inserts are known for their exceptional wear resistance and cutting efficiency, making them ideal for various high-demand precision machining applications, such as automotive parts, aerospace, and electronics industries.
1. PCD Inserts:
(a) Suitable Materials: Aluminum alloys, copper alloys, carbon fiber reinforced plastics (CFRP), composite materials, etc.
(b) Advantages: Excellent surface finish and outstanding wear resistance.
(c) Applications: Used for high-efficiency mirror cutting, deep hole boring, and slotting operations.
2. PCBN Inserts:
(a) Suitable Materials: Hardened steel, gray cast iron, powder metallurgy materials, etc.
(b) Advantages: Provides stable cutting performance and long tool life in high-hardness materials.
(c) Applications: Suitable for precision turning, milling, and machining of wear-resistant components.
In addition to standard inserts, Chain Headway also offers customized PCD and PCBN inserts tailored to meet specific customer requirements. Whether it is insert shape, size, or edge design, our products can be customized according to different machining conditions to achieve higher machining efficiency and optimal cutting performance.
Working Table Dimensions : 400 x 400 mm
Max. Loading Capacity : 400 kg
B Minimum Indexing : STD: 0.001° ; OPT: 1°
Pallet Capacity : 2 pcs
Max. Diameter of Workpiece : Ø550
Max. Height of Workpiece : 800 mm
Max. Travel of X/Y/Z-axis : 550 / 510 / 630 mm
Distance from Spindle Nose to Table Center : 70-700 mm
Spindle Taper : ISO No. 40
Spindle Speeds : STD: 10,000 rpm (belt-driven)
OPT: 12,000 rpm (belt-driven)
Tool Capacity STD: 40 pcs
OPT: 60 /120 pcs
Wide Applicability, Modular Design, High Scalability
Central chip removal system avoids thermo focus on working area
High rigidity bed body with X axis high/low guide way design
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=322
PF-8S1500CNC Bed type 4-axis vertical Bedtype milling machine developed by PAOFONG.Table size: 1730 x 400 mm ) Travel: X = 1500 mm Y = 500 mm Z = 550mmSpindle Taper: NST#40 Machine.It is mainly used for machining of largeCentroid 4 Axes CNC Table and heavy-duty chip removal capacity. This large machine bed is developed for large-sized 4th Rotarl Table.Table design It is built with premium cast-iron .
￭ Large delta machining column and base for ensuring the highest stability during machining.
￭ Wide span of axial guideways
￭ Wide ball screws and high precision roller type guideways on all axes, weighing up to 700 kg 1,543 lb
￭ X-axis adopts a six-slider design, providing a 50% increase in rigidity compared to the previous fourslider.
￭ The unique IDD spindle design offers smooth reliability at high speed.
￭ Enhance mechanical structure design
￭ Optimize VFD techniques of electrical control variable frequency technology
￭ Implement smart manufacturing solutions
￭ ISO 14955-1/2/3 Certifi cation
NFX400A is designed especially for small, complex high-quality parts mainly for aerospace, automotive, medical, job shop and die & mold applications￭ Extra wide column and base design to ensure best support and cutting rigidity.￭ Increased tool life by cutting with belly and edge of the tool￭ Reduce fixture error and improve workpiece loading and uploading time￭ Greatly reduced non-cutting or setup waiting time￭ Saves manufacturing cost with reduced fixture and electrode costs.
High rigidity and high accuracy NH500A provides the best solution for automotive, precise and mechanical parts industries.￭ High rigidity T-base foundation with rib construction￭ One-piece casting spindle headstock and dual-wall column design￭ Powerful Built-in spindle with Micro oil-air lubrication for angular ceramic ball bearings prolongs spindle life￭ High precision roller type guideways on all axes￭ High precision pallet indexing system.
THW-2080/3080 is designed and developed based on Matrix’s experience of many years in gear cutting tool manufacturing. THW-2080 is built on a base of a highly rigid, high quality cast iron to perform with pin point accuracy. THW-2080/3080 applies the most advanced technologies available around the globe. With Fanuc CNC controller, a direct drive motor, a linear motor and servo motors, THW-2080/3080 is able to deliver the accuracy, reliability and precision for double lead grinding, tapper thread grinding, single flank grinding, dual pressure angle grinding, plug thread gage, rolling die, crusher roller, etc.Matrix has developed its own Windows-based software program for THW-2080/3080. Using an advanced Windows-based, user-oriented interface, THW-2080/3080 can generate and archive practically infinite number of different profiles and grind/ dressing cycles easily by data input. The flexible dresser can profile the grinding wheels for standard worms, as well as profile the multi-rib grinding wheels for thread grinding with tip and root modifications. THW-2080/3080 can also grind pump rotors. We highly recommend THW-2080/3080 for your worm and thread grinding applications.
GHP-3540 is designed and developed based on Matrix’s experience of many years in gear cutting tool manufacturing. GHP-3540 is built on a base of highly rigid, high quality cast iron to perform with pin point accuracy. GHP-3540 applies the most advanced technologies available around the globe. With FANUC CNC controller, a direct drive motor, a linear motor and servo motors, GHP-3540 is able to deliver the accuracy, reliability and precision a gear expert is looking for.Matrix has developed its own Windows-based software program for GHP-3540. Using an advanced Windows-based, user-oriented interface, this software requires only the final gear data and all other CNC data is calculated automatically. GHP-3540 is a highly technical and highly precise gear grinder that gear grade of DIN 4 (AGMA 14 or JIS 0) can be achieved for standard gear profile at ease.
The GVP-8040 is built with some of the most modern technology available, such as an advanced 8-axis CNC controller with a closed loop servo control system, integrated with an industry computer, and a direct drive motor, all of which Matrix utilizes to achieve very high precision over long periods of use. The GVP-8040 includes Matrix’s most technologically advanced smart Windows-based and user-oriented interface to date. This software provides the user the ability of design flexibility for modifying gear profiles and specifying grinding conditions. Matrix has developed this software so that the operator just needs to key in the required gear data in an easy step-by-step process on our Windows-based user-oriented interface. No other numerical control programming knowledge is required since the entire program is generated automatically within the software.
The ZHS-3040 is an extremely versatile machine. With Matrix’s available software and fixtures, the ZHS-3040 can sharpen straight or helical gashed hobs, shaper cutters and can even grind gears achieving AGMA class 14 (DIN 4) accuracy. The ZHS-3040’s base is constructed of a highly rigid, high quality cast iron. Matrix manufactures every machine to perform with pin point accuracy and it all starts with a very stable base. Matrix builds the ZHS-3040 using the finest technology in the world. With seven axes, a CNC Fanuc controller, a personal computer, direct drive motors, servo motors and a linear motor, Matrix is able to deliver the accuracy, reliability and precision a gear expert is looking for.Matrix has developed its own Windows-based software programs for the 3040. Using an advanced Windows-based, user-oriented interface, this software requires only the final hob, shaper cutter dimensions and all other CNC data is calculated automatically by Matrix’s smart grinding software program.Matrix’s ZHS-3040 CNC hob sharpening machine is a highly technical, highly precise hob sharpener with the option of becoming an impressive shaper sharpener
DSA provides turnkey for machining automation, which is fully experienced, also, we offer complete integration solutions for hardware & software to build up a smart factory. Please refer to：www.dsa-automation.com
Labor in high-risk environments can be replaced by integrating several die-casting processes with robots. Please refer to：www.dsa-automation.com
Yao Sheng Machinery Industrial Co. is committed to developing and manufacturing shot blasting machines. We have accumulated rich experience in the field over the four decades. This blasting machine equipped with rails, hangers and hooks, by special design-ensures an even shot blasting and satisfactory treatment in a shorter time. Widely applied in surface treatment in various industrial sectors includes casting, forging, die-casting parts, automobile parts and paint industry, etc.We set up a R&D division and provide more varieties and customized machines to various industrial sectors. Manufacturing of all products is conformed to ISO standard, and we hold quite a few patents for the machine. Our product is high-functioning. This machine features the mechanism of rotation and spinning, by the special design can greatly reduces blasting time and cost. For all materials that require surface treatment.
Spindle housing diameter ： 120mmTool interface ： Quill D22/38 M22XP2.0Maximum speed ： 42,000 RPMLubrication ： Oil-AirMotor power ： 11.5/17 Kw
Spindle housing diameter ： 100mmTool interface ： HSK-E32Maximum speed (rpm) ： 30,000 RPMLubrication ： GreaseMotor power ： 3.5/5.5 Kw
Spindle housing diameter ： 210mmTool interface ： HSK-A63Maximum speed (rpm) ： 20,000 RPMLubrication ： Oil-AirMotor power ： 18/22.5 KW
Spindle housing diameter ： 170mmTool interface ： HSK-A63Maximum speed (rpm) ： 24,000 RPMLubrication ： Oil-AirMotor power ： 18/23 KW
Spindle housing diameter ： 45mmTool interface ： SD6Maximum speed (rpm) ： 50000 RPMLubrication ： GreaseMotor power ： 0.45/0.54 Kw
Matrix (Formed as Luren) was established in 1994. In these years, it developed the designing software, machine tools, gear cutters, such as, hobs, carbide hobs and shaving cutters, master gears and maintenance for the cutters.Matrix (Formed as Luren) has integrated a producing system to provide the high quality products because offer a 100% perfection products is our goal. We are not only strict control the production line, but also every product is inspected tightly. We keep to improve the producing system to face more challenges and various requests from the customers. For instance, Matrix (Formed as Luren) has developed many kinds of grinding and resharpening machines to enhance the producing efficiency.We always offer the best quality of gear cutters; widespread range of products, and fastest delivery date to satisfied the customer's needs.
40#-40T or 60T.Radiation angle design.Faster from disc to preparing-tool-change position, time-saving 60%.Extreme speed tool pot displacement, only 0.2 seconds/pot.Effectively reduce the side volume of the machine, save container space.Transmission structure heavy tool strengthening.Suitable for high-speed processing.
The tool magazine chain can be expanded and adjusted, 60T~120TFixed to the side of the machine, the lower effect of the processing accuracy.
The hydraulic pressure of the tool arm locks the tool, the overweight/long tool good performance.Fully hydraulic power.Optional vertical and horizontal tool change.Customized for various specifications of the gantry machine.
￭ Robust roller linear guideways applied on 3 axes.
￭ Rigid dual-wall castings on saddle and 6 blocks design on X-axis can easily support workpieces weighing up to 1,500 kg.
￭ 4-linear guideways on Y-axis with superior large span ensures the best dynamic balance.
￭ Large-diameter ball screws on X/Y/Z-axis directlydriven by servomotor, providing rapid feedrate up to 50 m/min.￭ 6 slide blocks on X-axis￭ High torque A/C-axis rotary table can holds a max. workpiece size of ø650 x 400 mm with 300 kg weight.￭ Complete thermal solutions against thermal
-Strong structure design of spindle: cross roller bearing is used as exclusive design of bearing for vertical lathes
-High rigidity column: Once piece column with wide span box structure design provide more stability and reduce vibration
-Excellent machining performance: Honor patented powerful clamping system - "Solid Lock" provides high accuracy for heavy-duty cutting and reduces tool vibration, and machine productivity as well
-For more information, please contact us.
honor@honorseiki.com
-Multiple turret types to fulfill various application
-High-Reliability Spindle: 100% spindle balancing process offers high durability. All spindles are made and tested by HONOR SEKEI and feature a precise one-to-one fit
-Excellent machining performance: High rigidity column with box in box machine bed design supports great stability during processing
-For more information, please contact:
honor@honorseiki.com
Save wrapping time and improve work efficiency !
1. Tight winding of high-density PTFE tape.
2. The user-machine interface is easy to operate.
3. High safety.
4. Suitable for workpieces of various materials/sizes.
High Rigid and High Precision Machine Structure
Add 4th & 5th rotary table to increase efficiency and productivity
．X / Y / Z axis linear guideway
．Arm type tool magazine : 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1050 x 600 x 610 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=178
ER8 ER11 ER16 ER20 ER25 ER32 ER40 ER50
ER Collet / ER Collet Set
OZ Collet / OZ Collet Sets - Spring Collet
OZ25 OZ32
Product Description
1. Size: BT30 BT40 BT50 - ER8 ER16 ER20 ER25 ER32 ER40
3. Standard: JIS (MAS 403)
Product Name
CNC milling BT ER collet chuck tool holder Taiwan made
Standard JIS (MAS 403)
420X420 Enlarged flange interface + large-size clutch teeth,providing excellent rigidity and repeatability.
OZ Collet Chuck Holder
BT30-OZ25
BT40-OZ25
BT40-OZ32
BT50-OZ25
BT50-OZ32
Drill Re-sharpening Machine, Portable Drill Bit Sharpening Machine
YD-213 Re-sharpening drill 2mm ~ 13 mm
YD-320 Re-sharpening drill 3mm ~ 20 mm
Controller：FANUC 0i-T
Max. turning lengthSwing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：300mm(UZ-1500T2Y) / 310mm(UA-1500T2Y)
Max. turning length：480mm(UZ-1500T2Y) / 500mm(UA-1500T2Y)
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 200mm(UZ-1500T2Y)/185mm(UA-1500T2Y)
Z-axis Travel：Z1/Z2 : 600mm
Y-axis Travel：±50mm
B-axis Travel：700mm(UZ-1500T2Y)/600mm(UA-1500T2Y)
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：500mm
Y-axis travel：400mm
Z-axis travel：550mm
A-axis travel：-30 / +120 degree
C-axis travel：360 degree
>click here to see more specifications<
High Rigidity, High Precision, High Speed
Perfect for processing polyhedrons and curved parts
Five-axis simultaneous movement finishes complex processing with single setup.
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=142
ML-560 series is one of Yida's most popular models.
With high-precision, heavy-duty roller type linear guideways on X, Y & Z axes, allowing the axes to move at high rapid traverse rates with high positioning accuracy due to low stickslip and low coefficient of friction.
． High stability
． High Speed
． High Process Reliability
． Slant Bed Design
． Various turrets available
． CS-axis function applicable
． Automation equipment available
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=94
Controller： FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter (SP1)：320mm
Max. Turning Diameter (SP2)：320mm
Max. turning length：790mm
Guide way type：線軌+硬軌
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
Y-axis Travel：-40/+60mm
B-axis Travel：920mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：180mm
Max. turning length：175mm
Guide way type：Box
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm(JT-150)；230mm(JT-150M)
Max. turning length：310mm(JT-150)；200mm(JT-150M)
Guide way type：Linear
X-axis Travel：195mm
Z-axis Travel：350mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：455mm
Swing over saddle：260mm
Max. turning diameter：280mm(UL-20)；180mm(UL-20M)
Max. turning length：600mm(UL-20)；500mm(UL-20M)
Guide way type：Box Way
X-axis travel：175mm
Z-axis travel：625mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：680mm
Swing over saddle：485mm
Max. turning diameter：240mm(UT-200Y)；155mm(UA-200Y)
Max. turning length：440 mm/ 365mm(UT-200Y)；500mm/425mm(UA-200Y)
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：600mm
Y-axis Travel ：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed： 850mm
Max. turning diameter： 750mm
Max. turning length： 700mm
Guide way type： Linear (Box way)
X-axis Travel：420mm
Z-axis Travel：800mm
>Click here to see more specifications<
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product of standard spindle type is NT30, we also offer R8 for you to optional.
5. There are 11 models in IK Turret Milling Machine Head Series.
🔥Specially designed for the high speed machining market.
🔥High-speed direct-drive spindle( #DDS) is the new trend in the future.
🔥Efficiency, precision, quality, rigidity and great price, all satisfactions in one machine
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product of standard spindle type is NT30, we also offer R8 for you to optional.
5. There are 11 models in IK Turret Milling Machine Head Series.
●Machine designed with finite element analysis to
ensure the high rigidity and best structural
optimization, also provided with high precision
machining performance and stability.
●Three axes are roller type linear guide way
(35/35/45 mm); the Z axis has no counter weight
needed in order to enhance the machine stability.
●Direct drive spindle with the speed of 15000rpm –
BBT.
●Automatic pneumatic magazine door, linear
guideway, precise and stable feed and prevents
coolant going into the magazine.
●Automatic lubrication on three axes ball screws,
effectively prevent oil deterioration, and reduce the
heat generation and thermal expansion during high
speed machining to achieve high speed and high
precision.
●Three axes federate can reach the maximum of
1.0G.
●Equipped linear scales in three axes, which can
make compensation for the thermal displacement
during high speed operation, effectively improving
the accuracy of three axes.
1. Improve tools life and cutting efficiency, especially ideal for particular process requirements of brittle or hard、 high-temperature superalloy and composite materials.
2. Increased precision and quality of the workpiece to achieve excellent cutting results. (smooth edge)
3. Perfected ultrasonic control technology for easy selection, automatic frequency, and power adjustment.
4. The strong chipping of chassis concentrates the chips into the path as ensures high efficiency.
5. Anti-scale cover + KEVLAR armor material, used in glasses, ceramics super hard metal processing which can preventing dust protection system effectively.。
Gantry Type Structure
-Designed with a gantry type structure, the Feeler U800-5AX 5-axis machining center has the feature of spacious machining space, allowing large workpiece to be loaded and unloaded with ease. It is also convenient for operator to check the current machining condition at any time.
U-shaped Construction of Base and Column
-The advanced U-Shape structure significantly increases structural rigidity and machining accuracy.
-X.Y.Z axis rapid traverse rate reach 48m/min.
- Suitable for equipping with a large diameter of rotary table.
Three Axes Overlap and Separated from Two Rotary Axes
-This design avoids a distance between the machining point and the intersection point of two rotating axes.
-Easy to compensate for the errors of radius on rotating axes and movement on three linear axes to ensure the machine's stability and accuracy.
Separated Design for Three Axes Moving Area and Machining Area
-This design feature not only makes chip removal more convenient, but also enables better chip-prevention capability of the machine.
-The rotaary shaft speed is increased by 800 rpm, which makes the turntable have a high-speed turning function.
Precision spacers and shims are mainly used in precision slitting machines, and can also be assembled on various machine components that require precise dimensions. Design and manufacturing can be discussed according to the dimensions required by customers.
Slitting line customized type could combine multiple ideal designs into a tailor-made line for each client.
TOA DR Made slitting lines could help clients slit copper well and other strips, such as stainless steel, silicon steel, Titanium, etc. which just need different kinds of slitter knives to use.
Bakelite fingers could be made to order for the best slitting quality.
The pressure is clamped,which is beneficial to the use
of any CNC machine .
1. This series is design for boxway guideway and high rigidity.
2. Equipping with powerful gear type spindle provides high performance heavy cutting.
3. This AA series machine's axes travel as
X axis: 900~2500mm
Y axis: 650~900mm
Z axis: 600~900mm
Specially designed cutting way : After the saw blade moves forward for cutting, table moves to right and left for retracting 2 mm.Then the saw blade return to its home position. This special design may avoid return-cutting, while ensuring fine surface of cut and cutting accuracy.
1. Double blade miter ±0º-45º Automatically.
2. Positioning cutting length automatically.
3. 3 Axis control by servo control.
4. X axis moving by lingering guide way ensure accuracy for positioning.
5. Mobile saw could be feeding and cutting automatically(optional).
2. Positioning cutting length automatically.
3. 3 Axis control by servo control.
4. X axis moving by lingering guide way ensure accuracy for positioning.
5. Mobile saw could be feeding and cutting automatically(optional).
X/Y/Z travel : 850(Opt.950)/426/400mm
Spindle taper : R8/NT30(Opt.NT40)(Ø85)
Spindle motor : 3HP
Hardened ground-X/Y
Square way-Y
X/Y/Z travel : 800(Opt.900)/426/470mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP
Hardened ground-X/Y/Z
Square way-Y/Z
X/Y/Z travel : 860(Opt.1000)/426/470mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP
Hardened ground-X/Y/Z
Square way-Y/Z
X/Y/Z travel : 750(Opt.850)/440/460 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
X/Y/Z travel : 1000(Opt.800)/420/400 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
X/Y axis servo motor
1. Saw Tilting 0 ~ 45˚ Degrees Automatically.
2. Worktable Rotary ±0 ~ 67.5˚ Degrees Automatically.
3. Positioning Cutting Length Automatically.
4. 5 Axis Control By Servomotor, Operation By Touch Screen.
5. X Axis Moving By Lingering Guide Way To Ensure Accuracy For Positioning.
6. Mobile Saw Could Be Feeding And Cutting Automatically.
＊Optional Auto 3000 Mobile saw could be feeding and cutting automatically.
2. Worktable Rotary ±0 ~ 67.5˚ Degrees Automatically.
3. Positioning Cutting Length Automatically.
4. 5 Axis Control By Servomotor, Operation By Touch Screen.
5. X Axis Moving By Lingering Guide Way To Ensure Accuracy For Positioning.
6. Mobile Saw Could Be Feeding And Cutting Automatically.
＊Optional Auto 3000 Mobile saw could be feeding and cutting automatically.
X/Y/Z travel : 1000(Opt.800)/400/470 mm
Spindle taper : NT40(Ø105)
Spindle motor : 5HP(Opt.7.5)
X/Y/Z travel : 1000(Opt.800)/400/440 mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP(Opt.7.5)
X/Y/Z travel : 1000(Opt. 1200,1400)/550/600 mm
Spindle taper : NT40
Spindle motor : 5HP (Opt.7.5HP)
X/Y/Z servo motor
X/Y/Z axis ball screw
X/Y/Z travel : 1000(Opt. 1200,1400) /550/600 mm
Spindle taper : NT40
Spindle motor : 5HP(Opt.7.5HP)
Controller system
Performance. Precision. Reliability. Affordability.These are the driving forces behind the design of our new Traveling Column High-Efficiency Profile Grinding Machine. They’re the standards required by the medical, automotive, mining, semiconductor, aerospace and job shop industries in order to meet current grinding demands and pave the way to smart manufacturing.Chevalier achieved greater precision by placing the high waist traveling column on the same level as the spindle, creating a solid, rigid machine structure that minimizes vibration, movement, and displacement. Axial movements are programmable in increments of 0.001 mm (0.0001") with little effort.Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without an engineering degree.
X/Y/Z travel : 800 (Opt.1000)/400/420mm
Spindle taper : NT40
Spindle motor : 5HP(Opt.7.5)
Hardened ground-X/Y/Z
Square way-Y/Z
Easy Setup, Flexible and Sealed for Grinding
The FVGC Series of vertical grinding machines is another prime example of Chevalier’s position as the global leader in grinding technology. The series seamlessly increases efficiency and productivity for such industries as semiconductor, punch and aerospace, as well as other sectors for which these machines can be equipped. Workpieces in these fields primarily are a composite, single crystal silicon or brittle, along with other materials that present process challenges.
The FVGC series is completely sealed for process filtration. The filter bag, telecentric process or integrated filter application effectively separates cutting chips, impurities and powder during machining. The machine’s filtration system, which increases the longevity of the cutting fluid, improves workpiece grinding accuracy.
The FVGC Series also includes Chevalier’s exclusive iMachine Communications SystemTM (iMCS) software, which features remote machine monitoring, data analysis, alarm history records and maintenance updates to improve overall equipment efficiency (OEE), meets today’s market requirements.
1. The base is fabricated from heavy gauge steel plates and scientifically reinforced, allowing for solid support for the column and work pieces.
2. Travelling column design features increased machining efficiency and accuracy.
3. The oversized box-type column is manufactured from high quality cast iron.
4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
5. 3 axis adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
7. 3 axis ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.
2. Travelling column design features increased machining efficiency and accuracy.
3. The oversized box-type column is manufactured from high quality cast iron.
4. Large diameter ball screw on x-axis is firmly supported to eliminate self-deflection problems.
5. 3 axis adopt 45 mm P class high precision linear guide ways; X axis features 8 blocks, Y and Z axis are 6 blocks.
6. Automatic lubricator delivers lubrication oil to all linear ways and ball screws.
7. 3 axis ball screws are direct coupled with drive motors, featuring no backlash, high transmission efficiency and high accuracy.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product is variable turret milling machine head.
5. This product variable turret milling machine head of standard spindle type is NT30, we also offer R8 for you to optional.
6. There are 11 models in IK Turret Milling Machine Head Series.
Features :
1. We provide milling heads for turret milling machine factory and turret milling machine repair and replacement.
2. Check the connection interface size. Installing turret milling head is convenient and easy.
3. Machining travel can up to 127mm (5").
4. Offer air operated brake for you to optional.
5. This type milling head the maximum speed is 5440 rpm.
Intelligent. Dynamic. Affordable.These words describe the driving forces behind the new design of our SMART-IV CNC surface grinders. These are the benchmarks required by the medical, energy, semiconductor, aerospace, mold and processing industries in order to meet current and future market demands.This series is capable of producing complicated shapes for highly accurate workpieces along with finer finishes. The heavy-duty slide rails, one-piece base casting and hardened wheelhead guideways create a solid, rigid machine structure that minimizes vibration, movement and displacement.Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without anengineering degree.
1. To operate the machine, simply treadle on the foot switch, the machine will automatically perform clamping and cutting for convenient operation.
2. Concealed saw blade performs upward cutting. Single or multiple work pieces can be cut simultaneously.
3. While cutting, the oil mist splashes automatically for cooling and lubrication.
4. Cutting feed is driven by a hydraulic pneumatic combination cylinder for extremely stable cutting speed.
5. The machine cabinet painting is baked by high temperature of 200 degree ( Powder coating ) for resisting bumping without paint peeling off.
6. The machine permits ± 0 ~ 45 degree cutting.
Optional :
Automatic Rotary Angle, JIH-16R, JIH-20R, JIH20 24R, JIH-20 30R, JIH-20 36R.
•CE Standard•Infeed, Outfeed Roller Table•Chip Collector•Horizontal Clamp•Horizontal Feeding•Automatic Rotary Angle.
•With Auto3000 for Automatic Positioning, Automatic Feeding(Push), Automatic Rotary Angle, Automatic Cutting • Saw Blade.
2. Concealed saw blade performs upward cutting. Single or multiple work pieces can be cut simultaneously.
3. While cutting, the oil mist splashes automatically for cooling and lubrication.
4. Cutting feed is driven by a hydraulic pneumatic combination cylinder for extremely stable cutting speed.
5. The machine cabinet painting is baked by high temperature of 200 degree ( Powder coating ) for resisting bumping without paint peeling off.
6. The machine permits ± 0 ~ 45 degree cutting.
Optional :
Automatic Rotary Angle, JIH-16R, JIH-20R, JIH20 24R, JIH-20 30R, JIH-20 36R.
•CE Standard•Infeed, Outfeed Roller Table•Chip Collector•Horizontal Clamp•Horizontal Feeding•Automatic Rotary Angle.
•With Auto3000 for Automatic Positioning, Automatic Feeding(Push), Automatic Rotary Angle, Automatic Cutting • Saw Blade.
The UNi5X-400 five-axis vertical machining center can provide the required stability, speed and accuracy when machining complex workpieces. The machine’s high rigidity achieves the best stability, and the BIG-PLUS double-sided restraint spindle design can achieve excellent speed and accuracy.This machine type can be widely used in aerospace, automotive, medical treatment, mold, pneumatic and hydraulic components, electronics, semiconductor, and job shop industries.Our exclusive iMachine Communications System™ (iMCS) software includes remote machine monitoring, data analysis, alarm history and maintenance updates to improve overall equipment efficiency (OEE) and is the equipment required for the construction of smart factories.
Chevalier’s FSG-ADIV Series of surface grinders have several design features to shorten your processing and non-processing preparation while delivering high-precision workpieces year after year—functions you might not expect on such affordable machines: iSurface control, variable speed spindle, constant surface speed, smart grinding path and in-machine manual dynamic balancing.FSG-ADIV Series grinders also feature tools to secure Big Data with Chevalier’s exclusive iMachine Communications System TM (iMCS). This software package, combined with data analysis, enhances machine efficiency in the factory while enabling remote monitoring and diagnostics to track machine performance and identify potential problems before they begin.
Chevalier’s new FSG-2048ADIV and FSG-2064ADIV machines join our ADIV Series of surface grinders offering two additional machine sizes, along with several newly designed features, including: a traveling column structure to further reduce vibration and achieve higher accuracy, a spindle that can withstand heavy load grinding and a double-V guideway for smooth, stable longitudinal movements.
These two new sizes, along with the entire ADIV Series, offer several design features to shorten processing and non-processing preparation while delivering high-precision workpieces: iSurface control, variable speed spindle, constant surface speed, smart grinding path and in-machine manual dynamic balancing.
The driving forces behind this series pave the way to smart manufacturing by meeting the current grinding demands and standards required by the automotive, electric vehicle, mining, aerospace and job shop industries.
This series of grinders also features tools to secure Big Data with Chevalier’s exclusive iMachine Communications SystemTM (iMCS).
Combined with data analysis, this software package enhances machine efficiency in the factory while enabling remote monitoring and diagnostics to track machine performance and identify potential problems before they begin.
Equipped with the latest technology, Chevalier’s FDG-700 is loaded with features that make the innovative double-sided grinder the ideal machine for a variety of flat, hard and brittle materials.The FDG-700 is perfect for mass production of small- and medium-sized workpieces that demand high-precision and high efficiency with an eight-stage pressure control. This fine grinding process offers several advantages in flatness, parallelism, surface finish and size tolerances.The FDG-700 features Chevalier's iSurfaceDS, a PC-based control that makes it possible to intuitively operate the grinder entirely by conversational graphic control.The machine features a high-precision, digitally controlled pneumatic system that automatically adjusts according to the selected pressure. The high-precision, contact-measuring system includes grinding height control and dressing monitoring.
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product is steel type of turret milling machine head.
5. Offer air operated brake for you to optional.
6. There are 11 models in IK Turret Milling Machine Head Series.
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 150mm (6").
4. Offer air operated brake for you to optional.
5. There are 11 models in IK Turret Milling Machine Head Series.
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 150mm (6").
4. This product is variable turret milling machine head.
5. Offer air operated brake for you to optional.
6. There are 11 models in IK Turret Milling Machine Head Series.
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 127mm (5").
4. This product is variable turret milling machine head.
5. Offer air operated brake for you to optional.
6. There are 11 models in IK Turret Milling Machine Head Series.
Our highly efficient Intelligent Gantry-Type Automatic Production Line is designed to make sure each machine meets customers’ expectations for design, features, precision, quality and reliable performance for years to come.
This automatic production line, developed and tested by our R&D department and application team, includes vertical lathes and vertical machine centers along with automatic loading and unloading systems, workpiece identifying, positioning, flipping, cleaning and in-process measuring systems.
We significantly increased the system’s production efficiency by using high-speed, double-jaw robot arm movements, vertical direction at 60 m/min and horizontal direction at 80 m/min.
As a result, our professional team can study customers’ requirements and design a complete integrated production line—including an automatic loading and unloading system—to meet their specifications.
The UNi5X-800 design is based on an advanced gantry construction for the optimal rigidity.The 15,000 rpm direct-drive spindle represents high geometric accuracy and the competence of high-speed machining. 5-axis simultaneous machining can reduce the workpiece's fixing and positioning time to simply the production process, shorten the machining time as well as perform the best positioning accuracy.To achieve excellent machining performance, Heidenhain absolute encoders for X/Y/Z and A/C axes, can eliminate the transfer error from the mechanics and corrected by the control electronics to achieve 5-axis high accuracy machining as well as precisely fulfill the complex machining demands. The UNi5X-800 is extensively applied to the industries of aerospace, automotive, die & mold, medical, energy, shipbuilding, and furthermore,can realize the application needs of the customized products.
．Max. Swing: Φ540 mm
．Max. Machining Diameter: Φ350 mm
．Max. Machining Length: 700 mm
．Powerful 20hp Spindle Motor
．5,000 rpm Max. Spindle Speed
．6", 8" or 10" Chuck System
．Orthogonal Moving Column Structure
．Linear Guideway
．±110° B-axis Design
．Multi-Tasking Table
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=394
Features :
1. Install the head of the milling machine needs to be fixed stably and placed on a flat ground to avoid tilting.
2. Turret milling machine is flexible in operation but not suitable for heavy cutting.
3. Machining travel can up to 140mm (2#).
4. This product is steel type of turret milling machine head.
5. Offer air operated brake for you to optional.
6. Idling and warming up the machine before use can increase its service life.
Features :
1. Compare with the other type, IK-6FS2-2# is variable milling head. It must be used with VFD.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 140mm (2#).
4. Offer air operated brake for you to option
5. This type milling machine head is oil circulation.
6. It used with a new milling machine. It also provide maintenance and replacement of the existing turret milling machine.
7. Please check the connect interface size.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. Chrome quill with super precision preloaded bearing can bring the high quality cutting benefits for machine and we also offer P4 bearings for your optional.
3. Machining travel can up to 140mm (2#).
4. Offer air operated brake for you to optional.
5. This type milling machine head is oil circulation.
6. If you have any other question, please email to us.
Features :
1. IK milling heads can upgrade or replacement your existing milling machine. The cutting effect is better.
2. It is used for mold manufacturing or precision processing.
3. The machine processing for travel is 320 mm. We also provide “No slide” format.
4. This product is used on Gantry (Plano) Milling Machine (vertical / horizontal), suitable for heavy metal cutting.
5. Plano milling head series offer accessory head for you to option.It will apply for multi-angle machining to upgrade efficiency and longer machining range.
6. This product of standard motor is 10HP. We also offer 12.5HP.
7. Offer pneumatic blade locking device, bearing guide screw for you to option.
8. Please check the voltage, 50Hz or 60 Hz.
Features :
1. There are many types of milling head for you to option. We provide milling heads with the best cutting benefit for milling machines.
2. Gantry milling machines are used to mold manufacturing and metal heavy cutting .
3. The machine processing for travel is 398 mm. We also provide “No slide” format.
4. This product is used in Gantry (Plano) Milling Machine (vertical / horizontal).
5. Plano milling head series offer angle heads for you to optional. It will apply for multi-angle machining.
6. There are two options for your reference.(10HP and 12.5 HP)
7. Offer pneumatic blade locking device, bearing guide screw for you to optional.
8. The standard color of the product is green. If you need to specify the color, please provide the international color number.
Features :
1. In order to make the milling machine achieve better cutting efficiency, IK milling head can upgrade or replace the milling head of your milling machine or special machine.
2. It is used for mold manufacturing It is suitable for heavy cutting.
3. The machine processing for travel is 600 mm. We also provide “No slide” format.
4. This product is used on Gantry (Plano) Milling Machine (vertical / horizontal).
5. Plano milling head series offer accessory head for you to optional.
It will apply for multi-angle machining to upgrade efficiency and longer machining range.
6. This product of standard motor is 10HP. We also offer 12.5HP/15HP for you to optional.
7. Offer pneumatic blade locking device, bearing guide screw for you to optional.
8. IK-610L-RV has been applied through the structure patents, patents number are M354483 and M354484.
Features :
1. IK milling heads can upgrade or replacement your existing machine body, milling machine or special machine and also it can bring more stable and high-quality machining benefits for work piece cutting.
2. It is used for mold manufacturing or precision processing.
3. The machine processing for travel is 600 mm. We also provide “No slide” format.
4. This product is used in Gantry (Plano) Milling Machine (vertical / horizontal), suitable for heavy metal cutting, excavation frame and boring.
5. Plano milling head series offer accessory head for you to optional.
It will apply for multi-angle machining to upgrade efficiency and longer machining range.
6. This product of standard is variable frequency motor. Randomly matched with Taiwanese inverter and oil cooler.
Features :
1. IK milling heads can upgrade or replacement your existing machine body, milling machine or special machine and also it can bring more stable and high-quality machining benefits for work piece cutting.
2. It is used for mold manufacturing or precision processing.
3. The machine processing for travel is 480 mm.
4. This product is used in Gantry (Plano) Milling Machine (vertical / horizontal), suitable for heavy metal cutting.
5. Plano milling head series offer angle heads for you to optional. Ganrty milling machine combined with angle head could achieve high processing efficiency.
It will apply for multi-angle machining to upgrade efficiency and longer machining range.
6. This product of standard motor is 15HP.
7. Offer pneumatic blade locking device, bearing guide screw for you to optional.
8. IK-615-LV has been applied through the structure patents, patents number are M354483 and M354484.
Features :
1. IK milling heads can upgrade or replacement your existing machine body, milling machine or special machine and also it can bring more stable and high-quality machining benefits for work piece cutting.
2. It is used for mold manufacturing or precision processing.
3. The machine processing for travel is 700 mm.
4. This product is suitable for heavy metal cutting.
5. Plano milling head series offer accessory head for you to optional.
It will apply for multi-angle machining to upgrade efficiency and longer machining range.
6. This product of standard motor is 15HP. We also offer 20HP for you to optional.
7. Offer pneumatic blade locking device, bearing guide screw, pneumatic leveler for you to optional.
8. IK-618-LV has been applied through the structure patents, patents number are M417975 and M419629.
9. Vertical type or Horizontal type.
The FVL-8, 12, 20 and 24 Series meets the need to integrate automation or cell manufacturing into the market. This series is widely used in the automotive parts, engines and compressor industries by using a simplified fixture design and is excellent for turning irregular shaped workpieces. The automotive industry's lightweight and environmental restrictions and the popularity of alternative energy vehicles are driving a substantial increase in the demand of forged aluminum wheels.With our steel-inlaid guideway technology, this series adopts the dual-turret dual-system configuration that simultaneously handles the inner and outer diameter of the aluminum wheels. The machining range can reach 26" aluminum wheels, which greatly reduces machining time. The 6+6 turret provides additional flexibly for tool selection.Our exclusive iMachine Communications System™ (iMCS) software includes remote machine monitoring, data analysis, alarm history and maintenance updates to improve overall equipment efficiency (OEE). Working with Chevalier’s software, an operator easily controls the machine with simple procedures to increase productivity.
Features :
1. IK milling heads can upgrade or replacement your existing machine body, milling machine or special machine and also it can bring more stable and high-quality machining benefits for work piece cutting.
2. It is used for mold manufacturing or precision processing.
3. The machine processing for travel is 650 mm.
4. This product is used in Gantry (Plano) Milling Machine (vertical / horizontal), suitable for heavy metal cutting.
5. Plano milling head series offer accessory head for you to optional.
It will apply for multi-angle machining to upgrade efficiency and longer machining range.
6. This product of standard motor is 12.5HP. We also offer 15HP for you to optional.
7. Offer pneumatic blade locking device, bearing guide screw, pneumatic leveler for you to optional.
8. IK-618S-LV has been applied through the structure patents, patents number are M417975 and M419629.
9. 618 Series can be used to process deeper holes.
Features :
1. The gantry milling head can be used with your original machine body for machine upgrade or maintenance.
2. It is used for mold manufacturing or precision processing.
3. The machine processing for travel is 700 mm.
4. This product is used in Gantry (Plano) Milling Machine (vertical / horizontal), suitable for heavy metal cutting.
5. Plano milling head series can be used with angle heads. It will apply for different angle machining to upgrade efficiency and longer machining range.
6. This product of standard motor is 15HP. We also offer 20HP for you to optional.
7. Offer pneumatic blade locking device, bearing guide screw, pneumatic leveler for you to optional.
．X / Y / Z axis linear guideway (MV-1500)
．X / Y / Z axis box guideway (BMV-1500)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,500 x 680 x 680 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=460
．X / Y / Z axis linear guideway (MV-1100)
．X / Y / Z axis box guideway (BMV-1100)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,100 x 650 x 620 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=436
．X / Y / Z axis linear guideway (MV-1300)
．X / Y / Z axis box guideway (BMV-1300)
．Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
．X / Y / Z travel: 1,300 x 680 x 680 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=448
‧ X / Y / Z axis linear guideway
‧ Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
‧ X/Y/Z travel: 860 x 600 x 610 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=418
· X / Y / Z axis linear guideway
· Automatic pallet changer
· Arm type tool magazine: 24 tools (STD.) ; 30 tools (OPT.)
· X / Y / Z travel: 860 x 500 x 500 mm
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=424
．Max. Machining diameter: Φ360 mm
．Max. Machining length: 300 mm
．X-axis Travels: 195 (175+20) mm
．Z-axis Travels: 330 mm
．Spindle Nose: A2-5
．Chuck diameter: 6"
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=526
BML-560S
．Max. Machining diameter: Φ320 mm
．Max. Machining length: 320 mm
．X-axis Travels: 190 (160+30) mm
．Z-axis Travels: 360 mm
．Spindle Nose: A2-6 (STD.) ; A2-5 (OPT.)
．Chuck Diameter: 8" (STD.) ; 6" (OPT.)
．CS- axis function
BML-560M
．Max. Machining diameter: Φ320 mm
．Max. Machining length: 570 mm
．X-axis Travels: 190 (160+30) mm
．Z-axis Travels: 610mm
．Spindle Nose: A2-6 (STD.) ; A2-5 (OPT.)
．Chuck Diameter: 8" (STD.) ; 6" (OPT.)
．CS- axis function
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=538
BML-600L
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 1,280 mm (10")；(OPT.) 1,260 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 1,330 mm (10") ; 1,320 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=562
BML-600M
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 780 mm (10")；(OPT.) 760 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 830 mm (10") ; 820 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=550
BML-600S
．Max. Machining diameter: Φ420 mm
．Max. Machining length:(STD.) 560 mm (8")；(OPT.) 540 mm (10")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 590 mm (10") ; 600 mm (8")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: 8" (STD.) ; 10" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=538
Working Table Dimensions: (STD): 500 x 500 mm, OPT: 400 x 400 mm
Max. Loading Capacity: STD: 500kg
OPT: 400 kg
B Minimum Indexing: STD: 0.001°
OPT: 1°
Pallet Capacity: 2 pcs
Max. Diameter of Workpiece: Ø570
Max. Height of Workpiece: 640 mm
Max. Travel of X/Y/Z-axis: 610 / 510 / 680 mm
Distance from Spindle Nose to Table Center: 140-820 mm
Spindle Taper: ISO No. 40
Spindle Speeds: STD: 10,000 rpm (belt-driven)
OPT: 12,000 rpm (belt-driven)
Tool Capacity: STD: 40 pcs
OPT: 60 pcs
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=196
Working Table Dimensions: 500 x 500 mm
Max. Loading Capacity: 500kg
B Minimum Indexing: STD: 0.001°
OPT: 1°
Max. Speed of B-axis: STD: 35 rpm (0.001°)
OPT: 25 rpm (1°)
Pallet Capacity: 2 pcs
Max. Diameter of Workpiece: Ø780
Max. Height of Workpiece: 750 mm
Max. Travel of X/Y/Z-axis : 800 / 650 / 800 mm
Distance from Spindle Nose to Table Center: 150-950 mm
Spindle Taper: ISO No. 50
Spindle Speeds: STD: 10,000 rpm (direct-drive)
OPT: 12,000 rpm (direct-drive)
15,000 rpm (direct-drive)
Tool Capacity: STD: 40 pcs
OPT: 60, 120, 180 pcs
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=310
．Tool Magazine: 60 Tools; 120, 180 Tools (OPT.)
．Tool Change Time (T-T): 3.5 sec.
．Pallet Change Time (P-P): 16 sec.
．Box-in-Box solid structure
．BT50 direct driven spindle: 10,000 rpm
．Dual ball screw (X/Z axis) and dual motor design
．Fanuc/ Heidenhain / Siemens controllers
Click the link below for more information :
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=298
．Tool Magazine: 40 Tools
．Tool Change Time (T-T): 2.1 sec.
．Pallet Change Time (P-P): 10 sec.
．BT40 Spindle: 12,000 rpm direct driven
．Acceleration: 1 G
．Central Removal System
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=130
．Max. Machining diameter: Φ360 mm
．Max. Machining length: (STD.) 470 mm (A2-6)；(OPT.) 460 mm (A2-8)
．X-axis Travels: 215 (180+35) mm
．Z-axis Travels: 500 mm (8") ; 500 mm (10")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: 8" (STD.) ; 10" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=382
ML-600S
．Max. Machining diameter: Φ420 mm
．Max. Machining length:(STD.) 560 mm (8")；(OPT.) 540 mm (10")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 600 mm (8") ; 590 mm (10")
．Spindle Nose: A2-6 (STD.) ; A2-8 (OPT.)
．Chuck Diameter: Φ8" (STD.) ; Φ10" (OPT.)
．CS- axis function (OPT.)
ML-600M
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 780 mm (10")；(OPT.) 720 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 830 mm (10") ; 820 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
ML-600L
．Max. Machining diameter: Φ420 mm
．Max. Machining length: (STD.) 1,280 mm (10")；(OPT.) 1,260 mm (12")
．X-axis Travels: 230 (210+20) mm
．Z-axis Travels: 1,330 mm (10") ; 1,320 mm (12")
．Spindle Nose: A2-8 (STD.)
．Chuck Diameter: Φ10" (STD.) ; Φ12" (OPT.)
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=238
ML-430
．Max. Machining diameter: Φ430 mm
．Max. Machining length: 240 mm
．X-axis Travels: 350 mm
．Z-axis Travels: 320 mm
．Spindle Nose: A2-5
．Chuck Diameter: 8"
．CS- axis function (OPT.)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=250
VISE CAN SIDE-LOCK TO WORK
1.Pressure Constant. Clamping force can presetting, repeat use the same clamping force.
2.Vise body is made of ductile iron FCD-60.
3.Vise bed hardened to HRC45° and maintain accuracy for long.
4.Vise bed height-size and the guide block side are all made with full control, can 2, 3, or 4 vises to perform a job at a time.
5.The length of vise body is very short, but the clamping range is very big. It works with every kind of milling machine, CNC machine center.
Features :
1. It can be installed on a new gantry milling machine or repair and replace your original gantry milling machine
2. It is used for metal cutting, let metal to achieve a flat effect.
3. The machine processing for travel is 600 mm. We also provide “No slide” format.
4. This product is suitable for heavy metal cutting.
5. Plano milling head series offer angle heads for you to optional. It will upgrade efficiency and longer machining range.
6. This product of standard motor is 15HP. We also offer 20HP for you to optional.
7. Offer pneumatic blade locking device, bearing guide screw for you to optional.
8. Vertical type or Horizontal type.
Features :
1. IK milling heads can be matched with milling machines of various brands. Please confirm the connection size before ordering and whether each size meets your needs.
2. Traditional gantry milling machine is used for mold making or metal heavy cutting .
3. The machine processing for travel is 600 mm. We also provide “No slide” format.
4. This product is used in Gantry (Plano) Milling Machine (vertical / horizontal).
5. It can be matched with angle head, which can complete more angle processing and improve processing efficiency
6. This product of standard motor is 15HP. We also offer 20HP for you to optional.
7. Offer pneumatic blade locking device, bearing guide screw for you to option.
8. If you need a more detailed information of the product, please email to us.
Features :
1. Customer can choose this type to install on their own traditional gantry machine to achieve better cutting results.
2. Main for light cutting. The cutting effect is like mirror.
3. The machine processing for travel is 460 mm. We also provide “No slide” format.
4. YIH KUAN gantry milling head is suitable for vertical and horizontal boring and milling machines.
5. This gantry series products can be matched with accessory heads to do more angle processing and improve the efficiency and scope of processing.
6. This product of standard motor is 12.5HP. We also offer 15HP for you to option.
7. Offer pneumatic blade locking device, bearing guide screw for you to optional.
8. I K-916-LV has been applied through the structure patents, patents number are D172465 and D174766.
IK-A90 characteristics
1. It uses precision grinding gears made in Taiwan. It can be used machining with high torque.(800 rmp)
2. It is always linked to vertical machining center, gantry type machine, boring and milling machine and vertical lathe.
3. A wide range of machine tools and machining fields such as automobiles, molds, aerospace, energy...etc.
4. 90-degree head allows large workpieces to be processed on the side without turning or repeated loading and unloading, which improves the processing efficiency.
5. There are 2 models in 90 degree processing IK Angle Head series.(the other one is IK-N90)
1. Complete new mill head for your old machine body or special machinery.
2. All products can be used for metal milling and boring.
3. One of IK top selling Deep Head series.
4. The weight of this product is 98 kg.
5. Deep processing accessory head.
6. At 300mm of the front testing bar , the standard data is 0.02mm.
7. The milling length is 505mm.
8. There are 2 models in IK Deep Head series.
1. Complete new mill head for your old machine body or special machinery.
2. All products can be used for metal milling and boring.
3. The weight of this product is 131 kg.
4. Deep processing accessory head.
5. At 300mm of the front testing bar , the standard data is 0.02mm.
6. The milling length is 675mm.
7. There are 2 models in IK Deep Head series.
IK-N90 characteristics
1. It uses precision grinding gears made in Japan. It can be used machining with high speed.(2000 RMP)
2. It is always linked to traditional plano milling machine, gantry type machine, CNC machine center and special functions milling machine…etc.
3. It is a processing accessory for machinery manufacturing, molds, aerospace, energy, automobiles, motorcycles and other industries.
4. 90 degree processing angle heads is suitable for all types of milling heads and it can change the processing angle and direction. It help you save equipment investment costs.
5. There are 2 models in 90 degree processing IK Angle Head series. (the other one is IK-A90)
Besides these characteristics.IK-N90 could be used with IK-N95 semi-automatic hydraulic table.IK-N90+IK-N95 are applied for auto-rotating multi-angle machining.
(Accessory Milling Head / Semi-Automatic Angular Head)
IK-N90+N95 characteristics
1. Semiautomatic processing angle head can change the processing angle and direction.
It is also suitable for all type of milling heads.
2. IK-N90+N95 uses Japanese gear grinding. The spindle speed can up to 2000rpm and also can bring the powerful and high-quality cutting benefits for machine.
3. This product offers manual or semiautomatic two types for your optional.
4. This product offers one degree or five degree for your optional.
5. IK-N90+N95 has been applied through the structure patents, the patents number are M446037 and ZL 2012 2 0450246.5.
IK-U45 characteristics
1. Universal processing angle heads are suitable for all type of milling heads. Its design is mainly to meet the needs of vertical and horizontal angle processing.
2. IK-U45 uses Japanese gear grinding, so the spindle speed can up to 2000rpm and also can bring the powerful and high-quality cutting benefits for machine.
3. Its structure is sturdy, suitable for heavy cutting.
IK-U90 characteristics
1. It uses precision grinding gears made in Taiwan. It can be used machining with high torque.(800 RPM)
2. It is always linked to traditional plano milling machine, gantry type machine, CNC milling machine and special functions milling machine…etc. The universal milling head is a commonly used accessory of machine tools, and one of the most core parts of machine tools with the highest technical content.
3. It is widely used in high-speed processing in mold manufacturing, aviation industry…
etc.
4. Universal milling head refers to a milling head whose output axis of the machine tool can rotate in both horizontal and vertical planes.
5. There are 2 models in 90 degree processing IK Angle Head series.(the other one is IK-N90)
IK-E93A 2000 characteristics
1. Extend head, its function is to extend spindle and increase rigidity. The working stroke is increase.
2. Extend head is used to extend machining process 305mm.
3. Used on gantry milling machine, special machine, CNC milling machine, it need to be combined with flange.(Flange is optional)
4. It is used for mold, like aluminum for light cutting and drilling.
IK-E95A 2000 characteristics
1. Extend head is used to provide longer machining range. If you don't want to move or raise the workpiece, you can choose to use an extended milling head.
2. Extend head is used to extend machining process 505mm.
3. It is always linked to gantry milling machine, CNC machine center, boring and special machine. It need to combined with customize flange.(Customize flange is optional)
4. It is used for mold, like aluminum for light cutting and drilling.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. This product can be configured in CNC horizontal milling machine or special machine for milling machine.
4. This products didn't offer servo motor and servo controller.
5. There are 3 models in IK CNC Milling Machine Head Series.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. This product can be configured in CNC vertical milling machine or special machine for milling machine.
4. This products didn't offer servo motor and servo controller.
5. There are 3 models in IK CNC Milling Machine Head Series.
6. Offer IK-N90 and IK-N90+N95 milling head accessory for you to optional.
Features :
1. IK milling heads can help you upgrade or replacement your original machine body, milling machine or special purpose machine.
2. This product uses for gear type structure can bring the powerful and high-quality cutting benefits for machine.
3. Spindle speed change has high and low two stage.
4. This product can be configured in CNC vertical milling machine or special machine for milling machine.
5. This products didn't offer servo motor and servo controller.
6. There are 3 models in IK CNC Milling Machine Head Series.
The high rigidity model is mainly used for extremely large double column machine center or horizontal machine tools. The planetary gearboxes will not be distorted or shaken under high torque and emergency stop condition. The turret can be edited instantly without waiting. This rugged gearbox is not only able to withstand the challenges of harsh, high and low temperature environments, but also retains the original low backlash, low noise and other properties of the servo planetary gearbox.
High Radial Load Capacity
The PUR series of output shaft right angle helical gearbox provide a wide range of performance levels to high positioning accuracy and motion control applications, particularly when high precision and high torsional rigidity are required. Frame sizes 60-220 mm with the best level of backlash ≦ 2 arcmin. Taper roller bearings with maximum radial load capacity up to 27800 N, and axial load capacity up to 16200 N. The PUR is specially well suited to work with pinion and rack for linear operation. Commonly adapted in metal cutting machines, wood processing equipment, machine centers and highly dynamic motion control systems. Inline configuration (PUL series) is also available with max. frame size 220 mm.
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
Rotary Flange Right Angle Planetary Gearboxes
The PHFR Precision Round mounting flange, caged precision class helical planetary speed reducer in a right-angle housing through sizes 255. ISO-9409 flange output, high torque capacity, quiet operation with backlash as low as <2 arcmin. This gearbox provide a wide range of performance levels to high positioning accuracy and motion control applications, particularly when high precision and high torsional rigidity are required. Taper roller bearings with bending moment load capacity up to 6500 N.m, and axial load capacity up to 21850 N. The PHFR is specially well suited to work with pinion and rack for linear operation. Commonly adapted in metal cutting machines, wood processing equipment, machine centers and highly dynamic motion control systems. Inline configuration (PHF series) is also available with max. frame size 255 mm.
The PGFR series of flange type right angle helical gearbox provide a wide range of performance levels to high positioning accuracy and motion control applications, particularly when high precision and high torsional rigidity are required. Frame sizes 42-142 mm with the best level of backlash ≦ 2 arcmin. Nominal input speed up to 10000 rpm. The PGFR is specially well suited to work with pinion and rack for linear operation. Commonly adapted in metal cutting machines, wood processing equipment, machine centers and highly dynamic motion control systems. Inline configuration (PGF series) is also available with max. frame size 142 mm.
Torque Motors Characteristics
Torque motors are designed to provide high starting torque and stable operation, especially in the low speed range or under a locked rotor condition. The torque is highest at zero speed and decreases steadily with increasing speed to keep motor and loading balanced. Motor rotation speed change is available by adjusting supply voltage when loading torque is constant.
The design of the torque motors is significantly different from that of the general motors. Suitable and typical application is to hold down the loading by static torque or constrained force is required at the end after a high-speed operation. The voltage for continuous operation is 60V; rated short time in the occasions for voltages above 60V; the rated time is 5 minutes for voltage 100V.
Torque motors are suitable for continuous winding and winding of articles at a certain speed with a certain tension. They are used commonly in situations where forced static torque is required during or after operation. Torque motors are widely used in applications where the product needs to be wound onto a reel, such as textiles, paper, rubber, plastic (round wire, flat wire, plastic bags, cling film), metal wire, cable and printing machinery.
*Available output power of 3 W up to 40 W
*Built-in thermo switch
*GN type (pinion) output shaft models available for gearhead
Types Torque Motor
The motors torque adjustment is available by changing applied voltage or built-in voltage regulator in the terminal box.
1.Standard Type:
Exterior voltage regulator is required to adjust motor speed.
2.Regulator Built-in Type:
The voltage regulator is installed in the terminal box to adjust motor speed.
Torque Motors Characteristics
Torque motors are designed to provide high starting torque and stable operation, especially in the low speed range or under a locked rotor condition. The torque is highest at zero speed and decreases steadily with increasing speed to keep motor and loading balanced. Motor rotation speed change is available by adjusting supply voltage when loading torque is constant.
The design of the torque motors is significantly different from that of the general motors. Suitable and typical application is to hold down the loading by static torque or constrained force is required at the end after a high-speed operation. The voltage for continuous operation is 60V; rated short time in the occasions for voltages above 60V; the rated time is 5 minutes for voltage 100V.
Torque motors are suitable for continuous winding and winding of articles at a certain speed with a certain tension. They are used commonly in situations where forced static torque is required during or after operation. Torque motors are widely used in applications where the product needs to be wound onto a reel, such as textiles, paper, rubber, plastic (round wire, flat wire, plastic bags, cling film), metal wire, cable and printing machinery.
*Available output power of 3 W up to 40 W
*Built-in thermo switch
*GN type (pinion) output shaft models available for gearhead
Types Torque Motor
The motors torque adjustment is available by changing applied voltage or built-in voltage regulator in the terminal box.
1.Standard Type:
Exterior voltage regulator is required to adjust motor speed.
2.Regulator Built-in Type:
The voltage regulator is installed in the terminal box to adjust motor speed.
-EASY INSTALLATION: The pallet change device is directly mounted on the base. Easy to install and space saving.
-FLEXIBLE PRODUCTION: Available to equip with several tables to meet small lot flexible production requirements.
-GREAT LOADING CAPACITY: Hydraulic drive.
Workpiece loading capacity up to 300kg x 2 pcs.
-HIGH REPEATABILITY: Employs high precision conical positioning blocks to ensure stability of table and repeatability in ± 0.005mm.
Controller：FANUC 0i-T
Swing over bed：455mm
Swing over saddle：260mm
Max. turning diameter：280mm(UL-15)；180mm(UL-15M)
Max. turning length：300mm(UL-15)；210mm(UL-15M)
Guide way type：Box Way
X-axis travel：175mm
Z-axis travel：350mm
>click here to see more specifications<
Controller：FANUC 0i-T
Max. Turning Diameter(SP1)：70mm
Max. Turning Diameter(SP2)：70mm
Max. Turning Length：mm 55
Guide way type：Linear
X-axis Travel： 160(145+15)mm
Z-axis Travel： 310(±155)mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：340mm
Max. turning length：510mm(UA-2000T2M) / 400mm(UA-2000T2MB)
Guide way type：Linear + Box
X-axis Travel：X1/X2: 210mm
Z-axis Travel：Z1/Z2: 550mm(UA-2000T2M)/Z1/Z2: 450mm(UA-2000T2MB)
B-axis Travel：1400mm(UA-2000T2M) /1200mm(UA-2000T2MB)
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000/12000rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt/Direct
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
420X420 Enlarged flange interface + large-size clutch teeth,providing excellent rigidity and repeatability.
420X420 Enlarged flange interface + large-size clutch teeth,providing excellent rigidity and repeatability.
With a highly experienced design and manufacturing background in centerless grinders, PALMARY present the new bearing type CNC centerless grinder.
Differ from PALMARY traditional model, PCB, bearing type to meet the awareness of eco-friendly, there’s no oil tank for spindle lubrication. Both wheel head spindle filled with oil grease which can do oil mist auto lubrication while needed. Maintenance is much easier. G.W. is hold by bearing in single side which is convenient for replacement. R.W. is hold by bearing at double side to reduce backlash.
The model has had great performance on automobile industry, take hydraulic spool for instance. Roundness can be controlled under 1 um.
To maintain such stable result, the dressing attachment is also key point. It is equipped with cylinder to avoid backlash. Besides, in addition to single point diamond dresser, roller dresser is optional for customer for better durability.
Automation design is always available with the machine. Gantry type loader is equipped on GW side which is easier to do grinding adjustment.
In addition to that, the graphic interface integrates auto loader and unloader as well as measuring data, which is much easier to take necessary action while notice the change.
The base structure is upgraded with square slide with roller bearing and shorten the machine layout at the same time.
Super rigid structure, stable without deformation. Double support grinding wheel spindle design features high speed operation to boost grinding performance. The double support bearing type spindles offer even grinding force on the contact surface. During grinding process, the stress is even on both ends of spindle to avoid taper shaped workpieces.
The one "V" & one flat feeding slide design reinforces the feeding stability. The entire feeding slide is hand scrapped to reduce friction and to increase accuracy of jog movement. Computer numerical control from 1 ~ 6 axes satisfy requests for customized specification. Fitted with wider wheel, suitable for efficient mass production.
CNC Cylindrical Grinder, Plunge grinding with wpecial wider grinding wheel series, the machine structure is strengthened with same design of heavy duty cylindrical grinder. The enlarge hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.The enlarge hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application. The variable frequency grinding wheel speed control could reach max. 60 M/s cutting speed. The large fully splash guard is designed for more interior space use. All the slides are hydrostatic designed for smooth move while grinding process. The taper fine adjustment tailstock is standard accessory and easy to adjust the taper if required. The CNC conversational controller is ease of operation. The optional accessories such as O.D. measuring system is possible to equip for clients use.
CNC cylindrical grinder special designed for spindle grinding. The advanced machine structure with a special grinding wheel spindle design, enhances the whole rigidity of the machine, and makes the grinding workpiece of spindle faster, more accurate and more stable. High precision and high rigidity machine structure design.
Advance the machine design structure. The lower center of gravity of the bed reinforces the machine rigidity.
The rigidity of the grinding wheel spindle is comprehensively improved. Fully enhance the cutting force and grinding efficiency.
(a) The grinding wheel spindle with hydro-static bearing. No friction between metals, maximum wear resistance and enhance the lifetime.
(b) Enlarge the spindle pitch and grinding wheel motor, enhance the grinding efficiency and shorten cycle time.
Fully-closed hydrostatic slide advances the loading capacity.
The slide is widened and thickened designed with fully-closed hydrostatic. The maximum loading weight of the workpiece is 500KGS.
The stroke of each axis is increased to meet the requirement of large-angle grinding.
(a) The X&Z axis strokes are increased to improve the grinding efficiency of the wheel.
(b) The swiveling angle of the worktable is enlarged, providing the operator with their diversified processing demands.
The new and miniaturized CNC internal Grinding Machine from PALMARY features build-in spindles design, man-made mineral machine bed for more stability, minimize its space, and an elegant appearance combined with advanced CNC control and interactive screen operation. The all new series will bring internal grinding technology into a new era.
The high rigidity and stable man-made mineral machine bed could provide the smooth machining requirement and being the basic of accuracy.
The clients’ factory land capacity was increased for the machine has small machine bed design which only same as B1 paper size. Further, it’s easy to equip the automatic loading system.
The high efficiency bearing built-in spindles are used on both grinding wheel spindle & work spindle which offer the high accuracies grinding performance.
Both X & Z axes equip with linear servo motors which provide high-speed grinding activity and shorten the cycle time. Further, the digital readouts put on both axes for high-speed precision efficiency.
The new CNC internal Grinding Machine from PALMARY features optimal structural design, and an elegant appearance combined with advanced CNC control. The all new series will bring internal grinding technology into a new era.
The structural parts of the machine are manufactured from high quality cast iron for deformation-free performance year after year. The entire machine is precision built throughout to guarantee the best possible grinding accuracy you can find anywhere.
Two internal wheel spindles model for your different application requirement. It's capable of grinding internal hole, end face and outer diameter at one time setting. To meet mass production requirements, automatic loading and unloading equipment is available to provide a fully automatic operation. The slides move on roller type linear guideways for increasing smoothness & stable movement. The feed axis is equipped with optical scale to upgrade positioning accuracy.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
Honeycomb type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
Auto. tool change system (ATC). Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirement. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique. Honeycomb type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding. Auto. tool change system (ATC). Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirement. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Contact Information
www.palmary.com
No. 77, Gongye Rd., Dali Dist., Taichung City 412037, Taiwan
+886-4-24929799
+886-4-24929499
![Products|OCD-32100CAM - CNC Cylindrical Grinding Machine [CAM series] - special shaped workpiece]( https://www.mtb2b.tw/storage/customer/330f9c32862e.jpg )
For various eccentric circle or non-round shape workpieces grinding purpose, PALMARY develop CNC Cylindrical Grinder Cam Type with CAD/CAM software for easily transfer from workpiece drawing to grinding program. The workhead could offer precise angle control upto 0.1 micron resolution due to the C axis has accurate angle encoder. The infeed axis is driven by linear motor with linear guideway & close loop linear scale, it could avoid the backlash in order to reach high machining precision. Also, it could prevent the reaction force causing by linear motor under the large acceleration and deceleration motion, it could stabilize the grinding process.This machine has high-speed algorithm controller execute under PC Based + Windows XP, allowing the 3rd party application and Flash Drive for prompt transfer, its single section processing time could be ≦ 1ms.
The Internal Grinder for bearing inner dia. and groove is specially applied for bearing grinding. The workpiece loading, unloading and the workhead movement could operate at the same time in order to shorten the time for setting & adjustment. Machine could equip with vibration feeder or workpiece arranging device in order to have auto loading control.
Machine equipped with Palmary developed conversational control panel (Mitsubishi PLC) for easy operation. The customer could choose to use CNC controller as optional.
Machine with magnetic workhead centerless support device which allows the loading and unloading workpiece process move quickly and increase work efficiency.
Machine supplied the high precision roller type dressing device to make sure the dressing accuracy.
The customer could use optional accessory CBN grinding wheel for having better grinding results.
According to the workpiece accuracies required, it's optional to add the digital linear or in-process ID measuring device.
-High Speed – The average rotation speed of a normal rotary table is 22.2 RPM. Whereas DDM Rotary Table runs at speeds exceeding 100RPM. Hence this is suitable for high speed turning and cutting applications.
-High Precision – Direct drive design is without the normal worm gear transmission. Hence, there is no backlash and mechanical errors. This guarantees very high positional accuracy and repeatability.
-Superior Surface Finish - No Backlash, No Abrasion & Low Inertia – No gears or belts in direct drive system ensures superior surface finish.
● Metal cutting machines, Metal forming machines
● Machine tool accessories, components and parts, hydraulic and pneumatic components, electronic control and drive system, auxiliary equipment
● Cutting tools, toolholding & workholding devices, measuring systems and quality assurance
● Smart manufacturing system, industrial robots, controller and related software (CAD/CAM etc.)
● Other associated equipment, raw materials, technologies and publications
5 AXES SIMULTANEOUS CONTROL CNC MACHINING CENTER
Features:
-Moving column construction
-X/Y/Z box ways or X/Z Linear ways+Y box way
-X,Y,Z-axis are equipped with linear scales
-Gear-drivn type spindle head is excellent for heavy cutting
-0,001-degree servo-driven rotary table
-Table rotation is transmitted through double worm/ double worm gear units to eliminate gear-backlash problem
-W axis extension is free of deformation
-Go tools chain type magazine
-During machine assembly, all foundation bolts have been locked into the foundation to ensure the consistency of leveling accuracy
Features:
-30 degree slant bed design for easy operation and easy chip removal
-Cast iron bed with optimally designed ribs with integral stiffness provides an very strong rigidity
-Big diameter bearing provides high rigidity
-High-resolution encoder mounted on spindle to provide accurate C axis positioning
-C axis with continuous indexing
-Double supported ball screws direct-driven servo motors are used for axial movements
-Servo turret or hydraulic turret is offered for users as an alternative choice
-Large disc is equipped for easy tool set up
-Special spindle motor location design reduces machine floor space
-One-piece structure on the machine structure to provide massive rigidity
-Programmable tailstock available as an option
-Large coolant tank
-Internal coolant supply through turret disc
-High pressure pump
-PLC controlled chip conveyor
￭ The YCM in-house IDD spindle design providespower, speed, and stiffness required for the most adverse machining applications while providing long spindle life.
￭ High precision rotary encoders in the B and C axes as a standard feature, allowing for the most demanding machining accuracies.
￭ The rotary table can handle workpiece up to 350 kg 772 lb, enabling large working area for jig and fixture set-up.
￭ One machine completes multiple complex machining processes, saving costs and space, and significantly boosting productivity.
￭ Enhance mechanical structure design
￭ Optimize VFD techniques of electrical control variable frequency technology
￭ Implement smart manufacturing solutions
￭ ISO 14955-1/2/3 Certifi cation
Features:
-High precision and rigidity spindle
-Top quality gears
-Optical linear scale
-4th and 5th axis rotary table
-Circular inspection
-Inspection by laser unit
-Spindle dynamic balancing testing
￭One-piece 30° slant bed design made from high quality MEEHANITE® cast iron to reduce the effects of vibration and
minimize thermal deformation.￭The spindle driven by a 35 kW 47 HP motor can generate rotation speed up to 3,500 rpm which is well-suited for heavy duty
machining.￭Packed with sub spindle, Y-axis, live tool turret and C-axis, these turn-mill features allow complex finished parts machining in
just one setup, while also improving efficiency and accuracy.￭The BMT65 turret ensures a fast and stable rotation.
For 2mm-13mm Twist Drill
Re-sharpening , Angle 90°-140°
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Precise Grinding Results , Precision Assurance within 0.02mm
Easy to Operate , grinding a drill within 10 seconds.
Special Design High Accuracy Alloy Steel Collets
Accurate Grinding consumption 0.2mm
High Efficiency DC motor
Stable Quality Diamond Dust Grinding Wheel
Considerable Design, Invisible Tool Box, Delicate & Friendly Use
Portable Design with only weight 7 kgs.
1. The grinding wheel head spindle is equipped with a self-made hydrostatic spindle, which has excellent characteristics such as high precision, high rigidity, high shock resistance, high bearing capacity and long life.
2. High rigidity hydrostatic rotary table, static rigidity>400kgf/μm, Ø600 worktable load can reach 10000kg
3. The base of the bed adopts an integrated cast iron design, which not only increases the structural strength, but also makes the center of gravity of the machine more stable, and provides the best support and ensures the bearing rigidity of the machine.
4. Equipped with CNC Mitsubishi controller, graphical dialogue human-machine interactive interface, and visual application.
* There are 4 Stations, 1 station is for loading/ unloading; the other 3 stations can machine the parts at the same time.
* Each station equips with spindle, ATC and B axis.
Process program is separated, in other words, one machine is equivalent three horizontal milling machines.
* Max. rotary speed of built-in spindle can reach to 16,000RPM, and rated torque is 55N.m.
* It can equip BT40 or HSK63A ATC, the capacity of ATC is 24 tools.
* The stroke of sliding table is X:400; Y:350; Z:400
* Design of B axis is used toothed clutch.
Depends on customer's request, one indexing can be set up for 1∘or 5∘, Repeatability is within 4”.
* Machine is suitable for processing special shape part, e.g. drilling, tapping, and milling
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. European DELEM multi-axial controller.
2. The ram repeat accuracy is guaranteed by 2 sets of linear scales.
3. The controller stores up to 999 programs, each contains 17 bend. All programs can be interconnected.
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. Hydraulic guillotine shear acts in a vertical up and down manner, which is enables by synchronized hydraulic cylinders and direct fixing mechanism of the upper blade. The sheared edge is burr free and precise.
2. Unique hydraulic control adjusts automatically the output of hold-down cylinders according to the magnitude of the load. Shearing thickness ranges from 0.1mm to 25mm.
3. Overload protection ensures the safety of the shear and operators.
4. Special design of blade offers easy adjustment of blade’s clearance. It can remain the shearing section and machine’s safety by pushing buttons or Controllers calculate.
5. Pre-retreat of back gauge to thick sheet cutting.
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
These hydraulic press are specially designed for precision deep drawing of metal plates. Available in 100 to 2000 tons, they offer high efficiency and accuracy.
Our design adopt special loop control system in order to meet the modern industrial requirement of high speed production and extremely safety.
Description
1. The machine structure is C-frame. All the parts are included in machine body, the operation is safe and simple.
2. Design is simple and free of trouble.
3. The machine is multiple purpose, we are ale to modify the design and enhance functions to meet customer’s special requirements.
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. European DELEM multi-axial controller.
2. The ram repeat accuracy is guaranteed by 2 sets of linear scales.
3. The controller stores up to 999 programs, each contains 17 bend. All programs can be interconnected.
4. Graphic display of punch and die. Data about die sets up to 2 MB can be stored.
5. Multi=language controller, with English, Japanese, Korean, Chinese (traditional & simplified) available.
6. Basic functions of windows.
1. Grinding wheel has been carried out, and one-time feed is adopted in a straight-forward mode, which greatly improves the overall processing efficiency and stability.2. The maximum width of the grinding wheel can reach 300mm, and the grinding of workpieces with 15 steps can be completed by one-time operation.3. Equipped with hydrostatic spindle, it has excellent features such as high precision, high rigidity, high shock resistance, high bearing capacity and long life.4. The headstock and tailstock are driven by dual servo motors, which can avoid the interference problem of traditional driving rings.
FEATURE
Slide table reverse 180° system.
Pneumatic slide TDC lock.
Slide table hydraulic lock.
Bolster hydraulic positioning lock system.
Bolster automatic hub device.
Optical scale precision positioning device.
Automatic Human-machine interface operation system.
Ratio valve, pressure and flow system.
Ratio electric valve precision die spotting system.
Slide dust proof expansion sheath.
Slide glide-path automatic lubrication system.
Description
▶Reliable ▶Diversity ▶Customization ▶Cost-effective
1. After planning the V slots on sheets, it can use small tonnage hydraulic press brake to bend the sheet.
2. Processing length depends on working piece length. Planer tool's stroke is adjustable. Planer working speed is stable and fast.
3. CNC 3 axes control, with semi-auto/auto processing function.
4. Be able to clamp and hold the working piece in semi-auto/auto function. All operation can be done in once.
5. The distance between planer tool and pressing plate is very small (3mm). The planned V slots are even.
MAIN PURPOSES
Air conditioning duct
Refrigerator body and truck body
Modular furniture panels
Description
Applicably in cutting angles and edges of soft steel and stainless steel plates.
Angular Rotator enables varied cutting angle (90°,105°,120°,135°,150°)
1. The grinding wheel head seat is equipped with a hydrostatic spindle, which has the characteristics of high precision, high rigidity, high shock resistance, high bearing capacity and long life, and the spindle rotation accuracy can reach within 1.0μm.
2. The tailstock is designed with high rigidity. The telescopic sleeve is controlled by hydraulic pressure, which is convenient for fixing and replacing the workpiece.
3. The workpiece headstock is equipped with a servo motor with automatic speed regulation function to maintain the machining accuracy and efficiency during the grinding process.
4.4. Graphical dialogue human-machine interface, visualization application.
1. The grinding wheel head seat is equipped with a hydrostatic spindle, which has the characteristics of high precision, high rigidity, high shock resistance, high bearing capacity and long life, and the spindle rotation accuracy can reach within 1.0μm.
2. Graphical dialogue human-machine interface, visualization application.
3. Stable mechanical structure, special grinding wheel spindle design, suitable for grinding outer surface, tapered surface, forming outer surface, radius, groove and end surface, with excellent precision.
4.The X-axis feed slideway adopts double V design, which presents the best balanced support and stable leveling accuracy. When grinding, the feed accuracy can reach μm level.
CONTINUOUS OPTIMIZATION OF PRODUCTION LINE NARROW FACE WIDTH. FLEXIBLE LAYOUT. YOUR BEST PARTNER IN INTELLIGENT MANUFACTURING.
- 1000mm supper narrow face width
- Flexible Layout to Suit Various Production Requirements.
- Patented Complex Tool Turret.
- Automatic Workpiece Changer (optional)
- Intelligent Production through Human-Machine Interface.
The WVT series CNC Vertical Lath features highly rigid structure. The series of machine is designed specifically for extra hard workpiece machining, and exhibits outstanding stability and dependability.
High reliability
PMI has accumulated many years experience in production managing. It covers the whole production sequence, from receiving the order, designing, material preparation, machining, heat treating, grinding, assembling, inspection, packaging and delivery. The systemized managing ensures high reliability of PMI Ballscrews.
High accuracy
PMI Ballscrews are machined, ground, assembled and Q.C. inspected under the constant temperature control (20℃) to ensure high precision of Ballscrews. accuracy inspection certifi cate.
Long durability
PMI Ballscrews are made of German Alloy steels, which are well quenching and tempering treated for good rigidity, along with suitable surface hardening to ensure long durability.
High working efficiency
Balls are rotating inside the Ballscrew nut to offer high working efficiency. Comparing with the traditional ACME screws, which work by friction sliding between the nut and screw, the Ballscrews needs only 1/3 of driving torque. It is easy to transmit linear motion into rotation motion.
No backlash and with high rigidity
The Gothic profile is applied by PMI Ballscrews. It offers best contact between balls and the grooves. If suitable preload is exerted on Ballscrew hence to eliminate clearance between the ball nut and screw and to reduce elastic deformation, the ballscrew shall get much better rigidity and accuracy.
High positioning accuracy, high repeatability
The PMI linear guideway is a design of rolling motion with a low friction coeffi cient, and the diff erence between dynamic and static friction is very small. Therefore, the stick-slip will not occur when submicron feeding is making.
Low frictional resistance, high precision maintained for long period
The frictional resistance of a linear guideway is only 1/20th to 1/40th of that in a slide guide. With a linear guideway, a well lubrication can be easily achieved by supplying grease through the grease nipple on carriage or utilizing a centralized oil pumping system, thus the frictional resistance is decreased and the accuracy could be maintained for long period.
High rigidity with four-way load design
The optimum design of geometric mechanics makes the linear guideway to bear the load in all four directions, radial, reversed radial, and two lateral directions. Furthermore, the rigidity of linear guideway could be easily achieved by preloading carriage and by adding the number of carriages.
Suitable for high speed operation
Due to the characteristic of low frictional resistance, the required driving force is much lower than in other systems, thus the power consumption is small. Moreover, the temperature rising effect is small even under high speed operation.
Easy installation with interchangeability
Compared with the high-skill required scrapping process of conventional slide guide, the linear guideway can offer high precision even if the mounting surface is machined by milling or grinding. Moreover the interchangeability of linear guideway gives a convenience for installation and future maintenance.
One-piece-formed base: The base is made as 60-degree one-piece-formed, which decreases the negative influence from the casting combination and also ameliorates the chip transferring.
Customized turret: The specialized turret, designed from MYLAS and SAUTER, mainly reduces the interference of each turret while triple system movement.
High-level end controller: For simultaneous machining, all three programs can be monitored in one shot, which maximizes the convenience of the tool control.
Multi-axes linear guideway: For better accuracy and speed, X and Z-axis are equipped with linear guideways.
Boxy way on dual Y axes: The machine is equipped double BMT-55 turret that increases the loading of each Y-axis. To meliorate the stability and rigid, double Y axes design with boxy way.
GA series has "Direct Force" design on the concept of X/Y axes linear guidewayblocks keep staying in straight line.
Working tabe is supported by casting bases. GA series is suitable for theprecision mold cutting within small / medium stroke.
AccuteX controller is 100% self-developed by core-technologies of R&D team. We can provide the best support in any modifications.
AccuteX controller is based on Windows CE system. It features “Precise Motion Control” with rapid servo response.
Also, Windows CE system is virus free environment to assure system stability.
AccuteX has simplified the generator and electric circuits to eliminate unnecessary power loss and improve the cutting efficiency.
Speed comparison table with other brands in different thickness of workpieces.
According to different wire diameters, corner angles, arc radius and thicknesses,AccuteX controller optimizes parameters for the best cutting efficiency with high accuracy.
Especially on the small path and continuous corners, machines can meet the corneraccuracy demand.
New generation of Lead-In / Lead-Out function is available for Tungsten Carbide.
The wire mark is 2μm after 3 cuts by 40mm thickness which improving mold qualityand saving second time polishing hours.
GA series has "Direct Force" design on the concept of X/Y axes linear guidewayblocks keep staying in straight line.
Working tabe is supported by casting bases. GA series is suitable for theprecision mold cutting within small / medium stroke.
AccuteX controller is 100% self-developed by core-technologies of R&D team. We can provide the best support in any modifications.
AccuteX controller is based on Windows CE system. It features “Precise Motion Control” with rapid servo response.
Also, Windows CE system is virus free environment to assure system stability.
AccuteX has simplified the generator and electric circuits to eliminate unnecessary power loss and improve the cutting efficiency.
Speed comparison table with other brands in different thickness of workpieces.
According to different wire diameters, corner angles, arc radius and thicknesses,AccuteX controller optimizes parameters for the best cutting efficiency with high accuracy.
Especially on the small path and continuous corners, machines can meet the corneraccuracy demand.
New generation of Lead-In / Lead-Out function is available for Tungsten Carbide.
The wire mark is 2μm after 3 cuts by 40mm thickness which improving mold qualityand saving second time polishing hours.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
FMD155 Built-in asynchronous motor spindle unit is designed for drilling and tapping applications. The feeding is transmitted by a C5 class ball screw and servo motor for accurate positioning. This product design provides space saving and increasing your efficiency and productivity. The spindle nose accuracy is under 0.003mm and maximum drilling capacity up to 30mm (S45C).
High-Rigidity Structures
The machine body is designed by finite Element Analysis (FEA) to assure optimized mechanical structure.Features include: honeycomb-type base, high-rigidity column mounted with oversized UVZ axes and reinforced low-arm by melting alloy to increase stiffness; these considerations assure superior geometric accuracy even under high pressure flushing while the machine is operated at first cutting.
EF (Electrolysis free) Discharging
High speed EF (Electrolysis Free) discharge method, it minimizes the possibility of workpiece cracking or electrolyze problems. It also increases the lift of the mold and saves brass wire consumption.By using EF (Electrolysis Free) power from rough to fine cut which can reach the average gap voltage to zero, during electrolysis free discharge power, the cation will not move to the cathode and also reducing the elements released like iron, carbon, cobalt, molybdenum to cause the soften surface and shorten the life cycle of moulds; it will increase the life cycle for 5 or 6 times comparing with traditional cutting with electrolysis free power cutting of making press moulds.
AWT SYSTEM
The Accutex unique intelligent servo-control wire-threading technology, together with multi-detectors, makes the threading system possess high speed and good reliability. Also achieves highly efficient auto-machining.
With The unique Straightened and Melted Way
Using impulse circuit makes the wire annealed to straighten. Then, with discharging way, make the end of the wire melted and become a bullet shape about 0.8mm. It can be easy to thread through the guide. Moreover, when encountering the block, the end of the wire wouldn’t be too peaked to curl. As for the workpiece of 300mm, it can directly thread the wire (above 0.25mm) from break point. Even for the wire of 0.1 mm, it also can use this way to thread.
Threading At Wire Break Point
In case of broken wire during machining, there’s no need to return to start point before threading, it is able to thread wire just at break point with nearly 100% possibility. If wire threading fails after several attempts, the intelligent system will return to star point and threads wire again (for workpiece thickness < 120mm,∮0.25/ ∮0.2 brass wire) No limits on taper machining as the system doesn't use high pressure to assist threading and no need to change special small-diameter flushing nozzles.
Precision Servo and transmission System
Using 32, C1 class ball screw with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. Built in high-response AC servomotor and option with linear scale is mounted close-loop feedback control. The linear scale is mounted close to the ball screw to minimize the slant. Each axis is compensated by laser interferometer to approve the high accuracy and repeatability. By adopting the latest generation Ball-Retainer type linear guide of which the patented structure reduces 90% of frictional variation compared to conventional ones. The movement will be similar to a magnetic levitation, even under complicated routes
High compatibility NC Program Design
Well-designed to be NC-coded for multi brand machines compatibility is without the need of modification. It is highly recommended for NC program circulation and management due to its user friendly feature.The operational screen provides large quantities go graphic icons, on-line HELP, warning descriptions, detailed operational instructions and messages. These enable the operator to understand the current machine condition and to easily control machining results.
AP series casting has compound table design by Y axis column moving. The center of gravity is always located between 2 linear guideways of X axis table. X and Y axes are independent without accumulation error for less deformation by FEA (Finite Element Analysis). Improved maximum loading weight is up to 1000kgs. The Bi-repeatability is less than 2.5μm after 5 times
laser calibration.
Machine structure was designed via Finite Element Analysis (FEA) with high rigidity.
AccuteX machine is capable with industry 4.0 who has M2M (machine to machine) protocol to collaborate with Robots and other machines. Flexible Real-time production can be made by Intelligent Manufacturing Integration System to meet full-automation demand.
AP series casting has compound table design by Y axis column moving. The center of gravity is always located between 2 linear guideways of X axis table. X and Y axes are independent without accumulation error for less deformation by FEA (Finite Element Analysis). Improved maximum loading weight is up to 1000kgs. The Bi-repeatability is less than 2.5μm after 5 times
laser calibration.
Machine structure was designed via Finite Element Analysis (FEA) with high rigidity.
AccuteX machine is capable with industry 4.0 who has M2M (machine to machine) protocol to collaborate with Robots and other machines. Flexible Real-time production can be made by Intelligent Manufacturing Integration System to meet full-automation demand.
Features
The structures of major components for DMCB machining centers have been designed with the finite element method (FEM). We refine our design and improve product quality.
The ECOM DMCB provides stability, and power requiring to deliver super-sized precision for meticulous industries such as aerospace, electronics, and automotive.
The solid double-column construction ensures greater rigidity and closer tolerances, making this machine well-suited for the efficient machining of general parts and rapid die & mold jobs. ECOM double-column machines deliver repeatedly.
Features
1.The ECOM HMC-Series is a horizontal machining center designed specifically for a No. 50 taper spindle, and is ideal for mass production of large workpieces. The machine meets a wide range of machining needs, mainly from the automotive and construction machinery fields. The ECOM HMC-Series accommodates workpieces up to a maximum part capacity of 400~1200kg. All HMC-Series are with an integrated 4th-axis rotary table.
Features
1.ECOM Precision VL-i Series is a combination of speed, rigidity, and precision. It eliminates vibration, ensuring excellent surface finishes and long cutting tool life. Adhering to our outstanding quality and development experience on the vertical machining centers for many years, the series of vertical high-speed machining centers can provide your customers a faster processing efficiency and more machining quality.
2.The VL-i model comes with a high-performance roller linear guideway for all 3-axis. It provides fast & accurate rapid feed, and also the allowance of heavy workpiece Z-axis.
3.The 3-axis C3 class high precision ballscrews all has been well pre-extension, and directly coupled to A/C servo motors. It significantly eliminates backlash and ensures the highest rigidity.
4.The large-diameter ultra precision ballscrews directly coupled to the feed motor and are arranged in the center of each guideway and close to the cutting point.
Features
1.5-Axis VX-14i, the most efficient & intelligent machining concept for multi-sided high-performance machining, increase productivity, flexibility and repeatability.
2.B-axis Continuous Swivel Milling Head, by roller cam system, it assures the maximum dynamic moment and linearity. The B-axis changes from vertical to horizontal machining in just seconds.
3.C-axis Rotary Table, the fully automatic 0.001° indexing from vertical to horizontal positions through a torque motor. Multi-Sided machining without resetting the workpiece.
4.3+2 Advantages: Offers an extra flexibility. Manufacture of complex components with a single set-up. Reduce the chance at scrap of making mistake and wasting time. 5-sided machining without additional fixture. Increased accuracy and shorter cycle time.
Features
1.Simplifying Processes: Each pallet is hydraulically locked with four taper cones for high accuracy positioning.
2.Improve Productivities: The VL-850/1000 APC allows customers to process complex machinings such as milling, drilling, boring, and more. Ideal for mass production applications on two individual pallets.
Features
1.VL-V8 comes with a high-performance roller linear guideway for all 3-axis. It provides fast & accurate rapid feed, and also the allowance of heavy workpiece Z-axis.
2.The 3-axis pre-loaded C3 class high precision ballscrews all has been well pre-extension, and directly coupled to A/C servo motors. It significantly eliminates backlash and ensures the highest rigidity.
3.The large-diameter ultra precision ballscrews directly coupled to the feed motor and are arranged in the center of each guideway and close to the cutting point.
Features
1.The VLB i Series offers optimum alignment of the motor and gearbox ensures no offset and guarantees steady smooth movement of the headstock along the Z-axis. This design significantly reduces torsion on the headstock and ensures optimum rigidity, long term accuracy, and repeatability. Large diameter pre-tensioned ballscrews have a double-nut preloaded design eliminating the potential thermal growth and promote high accuracy and high-speed positioning.
2.The X&Y roller linear guideways fully support the machine’s saddle and worktable, delivering outstanding X&Y-axis accuracy over the full travel range of the machine. This is critical during machining heavy workpieces. It can avoid deflection and is a key factor in maintaining part accuracy and precision. The Z sliding surface areas and gibs are coated with Turcite-B and hand-scraped for perfect fit and alignment.
●Significantly upgrade CNC 5-Axis Machines
●Special 45° dovetail structure with teeth
●The patented calibration system can regulate clamping center easily and rapidly
1) Vise body is made of High quality Steel (S50C) and its slideways gone through high-frequency hardening to achieve HRC50, which makes the whole part durable.
2) Detachable jaws are made of High quality Tool Steel (SCM440) and gone through carburizing to achieve HRC55. Since both sides are fixed size and able to be used as a datum, users can reverse them to increase clamping range.
3) The vise's clamping force can achieve 1300KG, the repeatability positioning precision of its clamping center is within 0.015mm.
4) Users can calibrate the clamping center of vise by adjusting the screws on both ends.
5) The 45° dovetail structure with teeth on the upper jaw ensures the bottom of the workpiece to be firmly clamped.
●Shortest Length with Big Jaw Opening
●Extremely High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 5000KG
●Suitable for CNC 5-Axis Machining Centers, horizontal and vertical CNC Machining Centers
1) Compact design with big jaw opening, which enhances machine space utilization.
2) Vise jaws are made of High quality Tool Steel (SCM440) and Hardened to achieve HRC 55, which makes vise clamp the workpieces easily and firmly.
3) Vise body is made of Ductile lron above FCD 60 grade and its slideways are hardened to HRC 52 , which makes the vise tensile strength with high precision accuracy.
4) The patented MULTI-POWER SYSTEM is built of high grade BEARING STEEL which doubles the clamping force. Adjustable clamping force 5000kg. With this special patented system the pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vises.
5) Special Leadscrew Covers protect Leadscrew from swarf and avoid any possible damage to internal parts.
●Electro-Permanent Magnetic Chuck structure design, use the natures of different permanent magnetic materials, through electronic control system control and convert the distibution of internal magnetic circuit, magnetic disk (i.e. in tight clamping state), and demagnetize (i.e. in loosing state).
●Magnetization and demagneticzation time is only 3-12 seconds. After completion, it does not need to continuously supply power to produce safe and strong magnetic force. It does not have the problem with temperature rise. It can last for a long time. The maintenance is easy. It is both economic and environment friendly.
●Shorten workpiece installation time, fast mold change, save work time, increase productivity.
●Strong and stable magnetic force, assure tight fastening of workpiece, high processing precision.
●Use and Applicable Areas:
General cutting and processing for all kinds of iron parts, rapid mold change, suitable for CNC vertical computer milling machine and horizontal computer milling machine, general milling machine precision machining; the Electro-Permanent Magnetic Chuck is highly mobile, suitable for any machine.
Workpiece thickness requirement
ECMC-A Series: above 15mm
ECMC-B Series: above 25mm
ECMC-C Series: above 40mm
ECMC-D Series: above 50mm
●As workpiece is clamped, strongest magnetic force is achieved when the contact is from more than 4 magnetic poles.
●Magnetic pole dimensions 50x50 mm, suitable for general cutting and processing for small and medium workpiece.
●Magnetic pole dimensions 70x70 mm, suitable for general cutting and processing for medium and large workpiece.
●Work with various magnetic soft jaws and movable spring pads, flexible adjustment and configuration according to processing needs.
1) Suitable for the magnetic material processing
2) Quick clamping the workpiece and provide five-sided processing
3) Work with various magnetic Soft jaws, flexible adjustment and configuration according to processing needs
Use and Applicable Areas:
●Milling, Grinding, Turning, Drilling, Automation, etc.
●Suitable for medium and large size of workpiece machining on milling machine and CNC machining center
●Users can array several magnetic vises in one set-up on a working table or a tooling tombstones to custom their own workholding solutions
●Mechanical vise (powerful clamping)
●Shortest Length with Big Jaw Opening
●Extremely High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 0~8000KG (adjustable)
●Suitable for Gantry-Type machining centers
1.Vise Fixed Jaw is made of high quality steel and HARDENED to HRC 55. Vise body is made of Ductile Iron above FCD 60 grade for high precision and durability. With a force of 4500kg, the shape will deflect less than 0.005mm.
2.Slide ways are HARDENED to HRC 50 to further increase durability and maintain positioning height over long use.
3.The Special ANGLE-LOCK SYSTEM with compact design and high-grade iron of over FCD 60 grade for high rigidity automatically pulls the work-piece down to the accurate position of within 0.005mm under 4500kg of pressure. This vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
5.The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure. With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
6.Adjusting stop ring: This simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force.
Mechanical Vise
Shortest Length with Big Jaw Opening
Extremely High Accuracy and Repeatability
Special MULTI-POWER design enhances clamping force of 0~6000KG
1.The patented MULTI-POWER SYSTEM is built of HIGH GRADE BEARING STEEL which doubles the clamping force. Adjustable clamping force of 0~6000kg. With this special patented system the pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vices.
2.Slide ways are HARDENED to HRC 50º to further increase durability and maintain positioning height over long use.
3.Using high-grade iron of over FCD 60 grade for high rigidity and also ANGLE-LOCK SYSTEM, which automatically pulls the work-piece down to the accurate position of within 0.01mm under 4500kg of pressure, this vise is most suitable for precision mould making on Machining Centers.
4.Vise body is made of Ductile lron above FCD 60 grade for high precision and durability.
It is made in one solid piece and has very high rigidity with a force of 4500kg, the shape will deflect less than 0.01mm.
5.Vise can be mounted horizontally or vertically.
6.Adjusting stop ring: this simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force.
Jig Grinder with superstructure fabricated by granite, which is well-known by its excellent damping, low heat conductivity, rust-proof, and corrosion resistance, is capable of stabilizing the machine accuracy and enhancing the roughness on workpiece. Stiffness and accuracy is also enhanced with the motors on three axis(X,Y,W) direct-driven design transmission. C1 grade ballscrew was adopted, pre-tension by 3°c in temperature increment, which is effectively upgrading stiffness and preventing from deformation during operation.
Feature:
1. Hydrostatic rotary tgable adopted in C axis; Roundness: approximate 1um.
2.HEIDENHAIN linear encoder equipped in X and Y axis; resolution:0.05um
3.Minimum setting unit 0.0001mm in X and Z axis
4.Automatic tool changer ATC, model No. 4T/4T(with DD motor) type of spindle tapping:HSK-A63, model No. 8CT/12CT type of tapping: HSK-A100
5.Auto-dressing and auto-compensation feature
6.C-axis for CVG-4TD is using built-in motor design with angle control in order to work for profile or eccentric circle.
7.Conversational format interface: diagram demonstration to edit grinding program. It is easy and faster setting grinding parameter for any new operator.
Variable Displacement Vane Pump With Gerotor, Cooling Gerotor
Variable Displacement Vane Pump with Cooling circulation pump is CML Unique and patented design. First, improve machining accuracy. By sucks in heated oil from the tank and delivers it to the radiator. It effectively reduced oil temperature under a continuous process of circulation which stabilize operation conditions. Second, saving cost. Proven by tests, to combine with proper cooler, it performs a lot better cooling efficiency than cooling only from the drain port. By reducing the size of the tank (reservoir), it could save the machine space and the volume of hydraulic oil, eventually saving cost.
http://www.cml-motion.com/en/product/VCM-SF_SM_DF-CG.html
1.Feature:
options of centering Microscope, CCD camera, Laser and other projection system depends on the different workpiece. Further application, manual, motorized with joystick or the CNC model can be optional by your demands.
2.Application:
IC electronics, Lead Frame and the related manufacturers in the fields of LCD, Semiconductor, PCB Screen printing WireCut. E.D.M. Rubber.Plastic, Precise Mold & Dies and other 2D workpiece machining.
3.Measuring Functions:
The multi-function MSU 3DPRO effects the 2D geometric measurement of Point, Line, Circle, Arc, Angle, Distance, Pitching, Alignment, and is accompanied with RS232 port.
UCC universal CMM controller is a sophisticated integrated motion control system, which is available with three levels of operating capability: Touch-trigger probing. Digitizing and Full scanning capability including Renishaw's patented RENSCAN DC
Software AAT-CAPPS:
The click-N-Measure CAN based inspection effect the CAD Alignment off-line simulation Probe Collision Avoidance Free From Scanning... and son on functions of intelligent measurement.
ASM is the first 5-axis CNC turning and milling machining center of Vision Wide, and it is particularly designed for delicate cylindrical components machining featuring high acceleration, rapid feed-rate and synchronized axes machining, especially for aerospace components, tire molds, turbine blades and aluminum parts.
ASM accessorizes with 5-axis universal head and rotary shafts built-in D.D motor. Through topology analysis, ASM realizes the best distance between tool center point and B-axis transmission
XM series moving column machining center is a product developed for the machining needs of large-scale precision machinery, electric power, wind power, energy, petrochemical, transportation... and other equipment. It has:
● Huge workpiece machining space: For precision machining of various types of structural parts, it can provide super large XYZ axis machining space.
● High-precise positioning: The high-standard geometric accuracy and positioning accuracy capabilities of the whole machine enable large-scale precision machining
● Heavy cutting capacity: Provide a variety of high rated torque spindles to meet the processing and cutting capabilities of various materials.
● Fully automatic multi-face machining: It can be matched with various automatic attachment heads for high tangential speed mold surface machining and various types of precision parts complex angle machining, with excellent tool tip point error automatic correction function, and automatic additional head and tool exchange function, it can realize fully automatic machining performance.
● Milling and turning compound multitask: This machine can be equipped with a high-torque and high-speed vertical turning table to realize milling and turning compound automatic machining.
NF series machines, with typical VW products features of rigid structure and high precision, are designed with 5-face function of multi-angle cutting and X-Y roller ways structure. It speeds up 3 axes rapid traverse and increases the machine’s efficiency of utilization.
UC Series, ultrasonic machining center, is mainly designed for aerospace honeycomb structure processing and it can efficiently perform honeycomb structure cutting with different inclinations, and output various structural shapes that meet customer needs.
● Composite paper honeycomb angle processing – triangle cutter processing and disc cutter processing
● With lightweight and dynamic column structure, combined with precision gears and racks, the movement is fast, ensuring the best feed speed.
● Oil-free pollution processing of advanced materials, and the three-axis slide rail adopts full grease lubrication device.
● Using European standard precision gear transmission on feeding axis to be provided with high feed rigidity position accuracy.
● Feeding axis with high accuracy linear scale feedback to use low thermal deformation coefficient to control positioning accuracy on linear scale.
● Feeding axes are using roller type linear guideway to keep accuracy for a long term.
● Vacuum chuck is clamping device under vacuum table to make workpiece adsorb stably on table.
● Two axis head self-monitoring protection system.
Spindle cooling system.
● Auto workpiece coordinate measurement / Contacting auto tool length measurement / Triangular tool angle deviation measurement.
XM series moving column machining center is a product developed for the machining needs of large-scale precision machinery, electric power, wind power, energy, petrochemical, transportation... and other equipment. It has:
● Huge workpiece machining space: For precision machining of various types of structural parts, it can provide super large XYZ axis machining space.
● High-precise positioning: The high-standard geometric accuracy and positioning accuracy capabilities of the whole machine enable large-scale precision machining
● Heavy cutting capacity: Provide a variety of high rated torque spindles to meet the processing and cutting capabilities of various materials.
● Fully automatic multi-face machining: It can be matched with various automatic attachment heads for high tangential speed mold surface machining and various types of precision parts complex angle machining, with excellent tool tip point error automatic correction function, and automatic additional head and tool exchange function, it can realize fully automatic machining performance.
● Milling and turning compound multitask: This machine can be equipped with a high-torque and high-speed vertical turning table to realize milling and turning compound automatic machining.
HFM series is Vision Wide designed for ultra large workpieces machining, which fulfills automatic 5-face machining with super rigidity structure and high positioning accuracy, satisfies demands in heavy cutting ability, angles cutting , 3D mold cutting, and precise contour finishing.
We developed tool center point compensation, auto multi-angle head attachment, and auto tool change system to complete auto 5-face machining.
● Cross beam design with box-in-box structure can reduce deformation caused by Z-axis loaded on unilateral cross beam.
● The gravity center of head is located on the centerline of symmetric structure , the design can reduce the influence from ambient temperature.
● Head adopts hydrostatic transmission design which provides better rigidity, low friction and stability for large Z-axis travel machine.
● 1,500~2,000Nm Spindle Torque output.
● Three axes movement is fully supported by Harden box way with low friction.
● Box ways was heat treated to HRC 50 hardness, and was precisely hand scrapping, then assemble and tune to best accuracy to ensure smooth and precise feeding performance.
● Box-shape with ribs design , main casting structure parts are made of Meehanite grade casting iron with stress- relief heat treatment provide durable, rigid support of the machine.
● Large size Guide ways are designed with optimal span to carry the table, box-shape bed with strong V-shape enforced ribs allows heavy work piece load.
● The best center-line layout of spindle system, spindle is close to the Y box way reduce the unbalanced cutting moment and offset of thermal expansion to minimum.
VHM series construction high performance machining via high feed design and multi-table capability.
● With various high-torque and high-speed spindle, it is widely used in valve, turret, crankcase, precision mold and differential machining.
● With dual workstations APC and 6-pallet change APC system, it enhances the machine’s utilization and realizes fully automatic processing.
● Cutting Speed 1~10,000mm/min
Bed swing diameter: 450mm (17.7")
Saddle swing diameter: 280mm (11.0")
Maximum turning diameter: 260mm (10.2")
Maximum turning length: 300mm (11.8")
Bar capacity: 42mm (1.7")
Power chuck diameter: 6"
Spindle motor power: 7.5/11kw
Spindle speed: 5000rpm
Spindle nose taper: A2-5
X-axis travel: 125+20mm (4.9"+0.8")
Z-axis travel: 300mm (11.8")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rate: 30m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 2790x1542x1713mm
Machine weight: 3300kg
www.keepwaycnc.com
Unique design of sloping beam enabled the center of Z axis close to the beam, and s
● Three axes movement is fully supported by Harden box way with low friction.
● Box ways was heat treated to HRC 50 hardness, and was precisely hand scrapping, then assemble and tune to best accuracy to ensure smooth and precise feeding performance.
● Box-shape with ribs design , main casting structure parts are made of Meehanite grade casting iron with stress- relief heat treatment provide durable, rigid support of the machine.
● Large size Guide ways are designed with optimal span to carry the table, box-shape bed with strong V-shape enforced ribs allows heavy work piece load.
● The best center-line layout of spindle system, spindle is close to the Y box way reduce the unbalanced cutting moment and offset of thermal expansion to minimum.
The structural analysis and optimization of the SM machine model stabilizes the structure of the fuselage and provides the best high dynamic rigidity when the machine moves at high speed.
High-precision positioning and emphasis on positioning accuracy provide the best choice for precision machining of auto parts, small car molds, mold bases, mechanical hardware parts and so on.
● Large table clamping area
● Optimized positioning accuracy
● Y axis increases machining stroke
● 15m / min high-speed cutting feed
● Structural design of machine tools for high-torque high-speed cutting applications
● Torque output of full tooth spindle 1,163Nm (15 / 18.5kW)
● Spindle housing is one piece cast to handle long run times with little deformation.
● Large worktable, greatly meet the machining applications of energy petroleum, shipbuilding, large structural parts, construction machinery, diesel engine body etc.
● The enclosed box ram and the gear box are one-piece casting with greatly improves the rigidity and stability of the Z and W axis, and enhances the cutting ability and precision.
Bed swing diameter: 450mm (17.7")
Saddle swing diameter: 280mm (11.0")
Maximum turning diameter: 260mm (10.2")
Maximum turning length: 300mm (11.8")
Bar capacity: 52mm (2.0")
Power chuck diameter: 8T
Spindle motor power: 7.5/11kw
Spindle speed: 5000rpm
Spindle nose taper: A2-6
X-axis travel: 125+20mm (4.9"+0.8")
Z-axis travel: 300mm (11.81")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rate: 30m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 2790x1542x1713mm
Machine weight: 3300kg
BM series machines, with typical VW products features of rigid structure and high precision, is unique by the features of movable cross rail and W-axis feed cutting synchronic with other axial feeding. The max. height for work piece & machining is 2,450mm & 2,400mm.
Bed swing diameter: 530mm (20.9")
Saddle swing diameter: 380mm (15.0")
Maximum turning diameter: 360mm (14.2")
Maximum turning length: 500mm / 750mm (19.7" / 29.5" )
Bar capacity: 52mm (2.0") (OPT: 65mm)
Power chuck diameter: 8"
Spindle motor power: 11/15kw
Spindle speed: 4500rpm
Spindle nose taper: A2-6
X-axis travel: 180+20mm (7.1"+0.8")
Z-axis travel: 500mm (19.7")
X-axis rapid feed rate: 24m/min
Z-axis rapid feed rat: 24m/min
Slide way type: Linear
Tool capacity: 8T
Floor space: 3318x1675x1727mm / 4070x1705x1844mm
Machine weight: 4000kg / 5000kg
Bed swing diameter: 530mm (20.9")
Saddle swing diameter: 380mm (15.0")
Maximum turning diamteter: 360mm (14.2")
Maximum turning length: 500mm / 750mm (19.7" / 29.5")
Bar capacity: 75mm (3.0")
Power chuck diameter: 10"
Spindle motor power: 15/18.5kw
Spindle speed: 3500rpm
Spindle nose taper: A2-8
X-axis travel: 180+30mm (7.1+1.2")
Z-axis travel: 500mm / 750mm (19.7" / 29.5")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 3508x1658x1854mm / 4070x1705x1844mm
Machine weight: 4500kg / 5200kg
Bed swing diameter: 600mm (23.6")
Saddle swing diameter: 400mm (15.7")
Maximum turning diameter: 500mm (19.7")
Maximum turning length: 750mm (29.5")
Bar capacity: 85mm (3.3")
Power chuck diameter: 12"
Spindle motor power: 15/18.5kw
Spindle speed: 3000rpm
Spindle nose taper: A2-8
X-axis travel: 250+25mm (9.8+1.0")
Z-axis travel: 750mm (29.5")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 4307x1770x1942mm
Machine weight: 5700kg
Bed swing diameter: 600mm (23.6'')
Saddle swing diameter: 400mm (15.7")
Maximum turning diameter: 500mm (19.7")
Maximum turning length: 1200mm / 1600mm (47.2" / 63.0")
Bar capacity: 85mm (3.3")
Power chuck diameter: 12"
Spindle motor power: 15/18.5kw
Spindle speed: 3000rpm
Spindle nose taper: A2-8
X-axis travel: 250+25mm (9.8+1.0")
Z-axis travel: 1200mm / 1600mm (47.2" / 63.0")
X-axis rapid feed rate: 20m/min
Z-axis rapid feed rate: 20m/min
Slide way type: Box
Tool capacity: 10T
Floor space: 4786x1932x1941mm
Machine weight: 5900mm
1) Gantry type automatic parts feeding system (pick and place robot)
2) Simple design and straightforward operation with better postioning accuracy and efficiency
3) Suitable for light to heavy hanging loads
4) Easy to program
5) Less limited by floor space constraints
WEB IoT Software for CNC Machines
●Machine monitoring
●Machine Activation rate (visualization)
●Employee work performance KPI
●System function
Gantry type rigid structure
• 40% less floor space required compared to other bridge type machines with similar travel ranges.
• All axial movements are executed by the cutting tool instead of the work-piece, causing less load on the axes and thus improving dynamic accuracy.
High performance B/C two axes head
• Italian-made two axes head designed for high performance & high stability.
• A variety of milling heads are available optionally – high rotation speed / high torque / compact structure.
Advanced cooling technology
• Milling head, spindle, and the X / Y axes drive systems are equipped with advanced cooling systems developed by TECHNAI, THK, and AWEA. These systems keep thermal deformation to a minimum during high speed or heavy cutting operations and thus assure high accuracy.
Superior machine dynamics
• Superior dynamic response with 0.3G acceleration on all linear axes, supported by rigid structural design and advanced drive systems.
Moving Column Bridge Type Multi-face Machining Center, the MCP series, was designed for machining of large work piece as required by aerospace, automotive, and marine industries. The MCP series is also employed by LCD and semiconductor manufacturers. It features an abundant range of motion and a very low profile that makes loading and unloading of work piece very convenient. Key components are either made in-house or sourced from Europe and Japan. With the automatic multi-face machining function part of the standard package, the machining capabilities of the MCP series easily exceeds those of similar machines available on the market, thus ensuring not only your current but also your future needs and demands are met
High-grade moving column structure
• Moving column type machines use 40 % less space than fixed
column type machines.
• The tool magazine is attached to the column which eliminates
the need to move the X-axis for tool changes and substantially
improves tool exchange efficiency.
• The X-axis features dual linear scales which in combination
with the Simultaneous Control Technology effectively prevents
misalignment of the moving columns and ensures optimal
dynamic accuracy.
Strong headstock support structure
• The headstock sits in a U-shaped saddle with reinforced front
structures, fully surrounding it. Four linear guide ways and ten
sliding blocks further increase the rigidity of the structure. The
design effectively reduces distortion and offers excellent
accuracy, even when the headstock is fully extended.
Flexible multi-face machining capability
• An automatic head changer and a two positions ATC system are standardly equipped for improved multi-face machining.
• New generation of in-house made attachment heads is available now.
The VM25 is a modular fully programmable system designed for high performances
applications in grinding machines. It is able to provide solutions for:
- Automatic balancing of the grinding spindle on 1 and 2 plane
- Touch detection to control the contact grinding wheel-work piece and grinding
wheel-dresser, by using acoustic emission and/or power sensors
- In-process and post-process gauging (absolute or comparative)
Any imagination of processing can be achieved by GMT-2000 series• Looking for advanced processing equipment, with both high productivity and processing capacity for complex workpieces, as well as excellent cost performance. The seemingly impossible task will be fully achieved by GOODWAY GMT-2000 series.• The GMT-2000 series integrates the functional characteristics of turning centers and machining centers into one. It has the highest 9-axis control and 5-axis simultaneous machining capabilities. It can not only efficiently complete various complex shapes of workpieces, but also easily overcome the need for heavy cutting. This is a versatile model that can be used in all industries.• In addition, the optional G.LINC smart operating system and various automation equipment can further improve production efficiency, reduce manufacturing costs, and fully meet all your processing needs today and tomorrow.
Packed with the latest machine tools technology and high precision turning capabilities, the Goodway GV-500 series high speed vertical CNC turning center combines a high rigidity structure and precision linear guideways with a servo indexing turret and powerful spindle ( max. torque up to 883 N-m ). These series features a compact machine size with heavy duty turning capabilities. In addition to the GV-500 series, the GV-500X series twin spindles & turrets equipped with loading & unloading systems can complete disk-shape work pieces that need multi-processing in one single setup which saves a great amount of time and increases production efficiency to meet your needs of today and tomorrow.
• Fully enclosed splashguard keep chips and coolant contained for a safe clean working environment.
• The low center of gravity design with 90 degree rotatable control panel provides easy access to load & unload parts and a user friendly operating interface.
• Super compact machine size ( 3.3m ) equipped with rear discharge chip conveyor increases factory space usage while providing you with a convenient conveyor system planning.
With the latest machine tools technology and high quality components, GOODWAY brings you the new GLS-2800 / GLS-3300 series high speed CNC turning center. This series is based on high precise linear guide ways and featured big bore, high power, fast cut and more to provide you machining solution with high efficiency cutting power. Besides, The GLS-2800 / GLS-3300 series equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle, G.LINC 350 intelligent control system and various automation equipment to reach a complete series and easily meet your machining needs of today and tomorrow.
Equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle and other advanced features allows GLS-2800/3300 can work on turning, milling, drilling, tapping and off-center milling tasks. The machining capability equals the integration of turning center and machining center, which significantly lowers machining cycle time and manpower, and also prevent accuracy error of switching work-piece to another machine.
he spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. The main body of bidirectional milling type right angle milling head is formed in one piece, so its machining precision is more accurate and stable. Besides, the V-shaped oil seal not only seals the hole tightly, but also has waterproof and dust proof functions. The bidirectional milling saves re-correction time, and enhances work efficiency. This type of milling head, you can select 800RPM (heavy duty cutting type), 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds. And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model N75-HSK is a special milling head for motorized spindle, you can select 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model N75-CV use curvic coupling, which can be positioned quickly, customer can select inside curvic coupling type or outside curvic coupling type for using according the adapter size. Also can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 400mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 600mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
1. This milling head is one of our CNC boring-milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy milling.
2. The inner wall is thicker. The main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 600mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
6. Temperature rises slowly.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 350mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
1. This milling head is one of our CNC boring-milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy milling.
2. The whole machine uses Japan NSK bearings to ensure smooth operation and long service life.
3. 12-step speed satisfies a variety of machining needs.
4. Four hydraulic locks reduce vibration during heavy cutting, and make the
machining more stable.
5. 22kw permanent magnet synchronous motor or servo motor is employed to ensure big horse power, stable and smooth operation.
1. This milling head is one of our conventional milling head series, and most suitable for installing to gantry milling machine, single arm milling machine and special purpose machine as heavy duty cutting.
2. Its inner wall is thicker, and its main body is rigid.
3. The spindle of the milling head is made of Japan material and NSK bearings. The inner driving system has passed strict quality inspection, and is sturdy and durable. It functions very well.
4. Travel: 300mm
5. It can work together with our Φ250 right angle milling head (angle head) to
proceed with five-side milling.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The super heavy duty type right angle milling heads with heavy load bearings are suitable for super heavy duty cutting. And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The heavy duty type right angle milling heads with heavy load bearings are suitable for heavy duty cutting at low speeds(0-800RPM), finish milling, drilling, boring at high speeds(800-1500RPM). And can mill five sides of the work piece if they work together with our boring-milling heads. We also welcome customer-made orders.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The light cutting type right angle milling heads with angular contact ball bearings are suitable for light cutting at low speeds(0-800RPM), finish milling at high speeds(800-3000RPM). And can mill five sides of the work piece if they work together with our boring-milling heads. We also welcome customer-made orders.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable. Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Oh Young right angle milling heads provide customers with many choices depending on machine spindle speeds and the nature of the work. The moderate cutting type right angle milling heads with angular contact ball bearings are suitable for moderate cutting at low speeds(0-800RPM), finish milling, drilling, boring at high speeds(800-2000RPM). And can mill five sides of the work piece if they work together with our boring-milling heads.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
The model XR10 with unclamping cylinder, which can change the tool quickly, and the OTT pull stud type clamping units, make the tool clamping force strong and long service life.
Customer can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
The spindle and gears of the right angle milling head (90 degree milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers. Adopting enlarged square main body can bear greater torque. It is also suitable for vertical lathe, large gantry milling machine.
The model XR10 with unclamping cylinder, which can change the tool quickly, and the OTT pull stud type clamping units, make the tool clamping force strong and long service life.
Customer can select 2000RPM(moderate cutting type) or 3000RPM(light cutting type) for using depending on the nature of the work and machine spindle speeds.
Optional accessories coolant through spindle for deep holes drilling.
Customized is available, please contact us.
The spindle and gears of the right angle milling head (90o milling head, angle head) are made of chrome molybdenum alloy steel and heat treated (carburization). Thus, the milling head is rigid and durable. Its quality is reliable.
Such a milling head is suitable for conventional gantry milling machines, CNC gantry milling machines, single arm milling machines, special purpose machines and machining centers.
This milling head is suitable for deep hole machining, and you can select 800RPM (heavy duty cutting type), 2000RPM (moderate cutting type) or 3000RPM (light cutting type) for using depending on the nature of the work and machine spindle speeds.
• GRU Series／Plunge CNC Cylindrical Grinder
• GRA Series／Angular CNC Cylindrical Grinder
• GRW Series／Traveling Head CNC Cylindrical Grinder
• GRC Series／Center Hole CNC Cylindrical Grinder
With leading technology and high quality components. GOODWAY SD series Swiss turning Center with exquisite appearance, variety tooling selection and complete automatic system provides high speed turning, milling, drilling, tapping and other complicated work requirements on front / side of work-piece. Besides, optional sub-spindle and rear-end tools is available. The high efficiency performance of SD series can satisfy with mass production of precision parts requirement.
●HRV- Vise In-Row is a kind of multiple vise. Full set of this vise is made of Tool Steel with heat treatment more than HRC 60º of Hardness and then multiple viseground precisely to ensure durability. It enlarges clamping range. No matter what shape of working piece, such as square, round, cylindrical or any irregular shapes, it can be positioned quickly. Precision gear locating datum plate is adjustable so workpieces can be fixed easily.
●This vise is suitable for horizontal, vertical and 4-Axis CNC Machining Centers and Surface Grinder, ...etc.
1.Vise body is made of Ductile lron above FCD 60 grade for high precision and durability and is made in one solid piece. It has very high rigidity and with a force of 4500kg, the shape will deflect less than 0.01mm
2.Slide ways are HARDENED to HRC 50° to further increase durability and maintain positioning height over long use.
3.Using high-grade iron of over FCD 60 grade for high rigidity and also ANGLE -LOCK SYSTEM which automatically pulls the work-piece down to the accurate position of within 0.01mm under 4500kg of pressure, this vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
5.The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure.
With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
6.Adjusting stop ring: this simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force
1.Vise body is made of Ductile lron above FCD 60 grade for high precision and durability and is made in one solid piece.
2.Slide ways are HARDENED to HRC 50° to further increase durability and maintain positioning height over long use.
3.Using high-grade iron of over FCD 60 grade for high rigidity and also ANGLE -LOCK SYSTEM which automatically pulls the work-piece down to the accurate position of within 0.01mm, this vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
1. A special SPRING DEVICE allows an extra tolerance of up to 5mm in workpiece sizes, which enables automatically quick positioning and clamping.
2. The vise can hold 2 workpieces of different sizes with max. difference of 25mm.
3. The Special ANGLE-LOCK SYSTEM with compact design and high-grade iron of over FCD 60 grade for high rigidity automatically pulls the workpiece down to its accurate position.
4. Fixed Height, so several vises can be used together.
5. Double Leadscrew Covers protect Leadscrew from swarf.
6. The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure.
With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
●Increases the workholding capacity of CNC ●Machining Centers by holding 2 pieces in each vise.
●This vise is compact which allowing several vices to be fitted to the worktable at one set up.
●The special SPRING DEVICE allows an extra tolerance of up to 5mm in two workpiece sizes and enables quick positioning and clamping.
If the tolerance of two workpieces is more than 5mm, please adjust this screw.
1.Special High-Force Cylinders are designed to enhance clamping force of 0-5000kg and can be adjusted depends on the material of work-piece.
2.Vice body is made of Ductile Iron above FCD 60 grade for high precision and durability.
3.Slide ways are HARDENED to HRC 50° to further increase durability and maintain positioning height over long use.
4.The special ANGLE-LOCK SYSTEM with compact design for high rigidity automatically pulls the work-piece down to the accurate position.
5.High-Force Cylinders hardly malfunction.
6.Special safety device to ensure the vice holds clamping force 20 minutes if the air supply is cut.
7.Safety range is 4-4.5 mm.
The vise can hold 2 workpieces of different sizes. Allows an extra tolerance of up to 2 mm in workpieces.
2.Special High-Force Cylinders are designed to enhance clamping force of 0-4000kg and can be adjusted depends on the material of work-piece.
3.Vise body is made of Ductile Iron above FCD 60 grade for high precision and durability. Slide ways are HARDENED to HRC 50° to further increase durability and maintain positioning height over long use.
4.Pressure Adjusting Knob: for quick operations.
5.High-Force Cylinders hardly malfunction.
6.Special safety device to ensure the vise holds clamping force 20 minutes if the air supply is cut.
7.Safety range is 4 mm
●Heat treated (Normalized)
●Application: Good for horizontal M/C
●Heat treated (Normalized)
●Application: Good for horizontal M/C
●可快速手動分度，刻度大標示清楚，另含 24 等分快速分度孔設計
●適用於各式銑床、搪床、成型機、鑽孔機、分割機，做角度的圓形切割
●傾斜範圍涵蓋 0~90 度，在傾斜操作中，每轉可使工作台傾斜 3度
It can perform indexing work such as milling machines, drilling machines, and slotting machines with high efficiency and high precision.
Direct Dividing: 2,3,4,6,8,12,24
Superior accuracy
“One -Touch” Operation
Saves energy
●The Universal Dividing Head can be used for Simple Dividing and also for producing worms, by changing gears and gear quadrant. A particular feature of the HOMGE design is the 55.5mm through bore and MT6 taper. Furthermore, the unit can also be tilted from 0 to 90 degrees.
●The Spindle, Worm and Gear are made of a high grade steel, hardened and ground for high accuracy and durability.
●The Tail Stock is designed with a dovetail construction for high rigidity and can be adjusted in each direction to achieve the correct alignment.
●The Worm and Gear provide a reduction ratio of 40:1 and the unit is supplied with a double sided Dividing Plate.
●Providing divisions on face A of 24, 25, 28, 30, 34, 37, 39, 41, 42 & 43 and on face B of 46, 47, 49, 51, 53, 54, 57, 58, 59, 62 & 66.
●The Change Gears supplied are 24, 28, 32, 38, 40, 44, 48, 56, 64, 72, 86 & 100 Teeth. Thus, a very wide and comprehensive range of indexing is achievable.
●Each Universal Dividing Head is supplied complete with center, carrier, change gear quadrant, set of change gears, Tail Stock and Dividing Plate.
●Powerful clamping design, allow heavy cutting and boring.
●The “HOMGE” PRECISION INDEXING TABLES are constructed with an AIR CYLINDER between the mating surfaces. This system ensures reduces friction when heavy loads are applied to the table. High accuracy and repeatability are achieved.
●Easy operation by pushing One Touch button.
●HEAVY DUTY CONSTRUCTION is built of (FCD 55) Ductile Iron suitable for heavy cutting.
●Curved Coupling Gear is made of HIGH GRADE BEARING STEEL which provides rigidity and super high precision.
●It's ergonomics for easy reach, thus saves time and prevents back strain
●Mechanical vise
●Shortest Length with Big Jaw Opening
●High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 0~6000KG
●Suitable for Gantry-Type machining centers
●It possesses all features of HPAQ-Type
● It's ergonomics for easy reach, thus saves time and prevents back strain
● Mechanical vise
● Shortest Length with Big Jaw Opening
● High Accuracy and Repeatability
● Special MULTI-POWER design enhances
● clamping force of 0~5000KG
● Suitable for Gantry-Type machining centers
● It possesses all features of HPAQ-Type
● Mechanical Vise
● Special MULTI-POWER design enhances
● clamping force of 0~6000kg
● It’s ergonomics is for easy reach, thus saves time and prevents back strain.
● The HPAC-160F possesses all features of HPAC-Type.
SSD06 spindle unit is designed servo feeding with ball screw grade C5 and servo motor, the accuracy of spindle nose is strictly under 0.003mm and maximum drilling capacity up to 20mm (S45C).
CNC Spindle allows to perform all types of machining applications such as drilling, tapping, chamfering, reaming and countersinking.
Controller： FANUC 0i-T
Swing over bed：850mm
Max. turning diameter： 750mm
Max. turning length：800mm
Guide way type： Linear/Box way
Tool Spindle taper：BT50
X-axis Travel：650mm
Z-axis Travel：800mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：60,000rpm
Spindle nose：φ6
Drive system：Direct
X-axis travel：-5 ~ +50 mm
Y-axis travel：-10 ~ +150 mm
Z-axis travel：300 mm
A-axis travel：-30 / +120 degree
C-axis travel：360 degree
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：130~730mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：700mm
Y-axis travel：550mm
Z-axis travel：550mm
A-axis travel：-120 / +30 degree
C-axis travel：360 degree
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed： 12000 /15000 rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：1000mm
Y-axis travel：650mm
Z-axis travel： 550mm
A-axis travel： -120 / +30 degree
C-axis travel： 360 degree
>click here to see more specifications<
Controller FANUC 0i-T
Swing over bed mm 750
Max. turning diameter mm 550
Max. turning length mm 550
Guide way type Linear
X-axis Travel mm 295
Z-axis Travel mm 550
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1100mm
Max. turning diameter：720/950mm
Max. turning length：700mm
Guide way type：Box way
X-axis Travel：410mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1100mm
Max. turning diameter：720/950mm
Max. turning length：700mm
Guide way type：Box way
X-axis Travel：410mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：180mm(UT-100E)；100mm(UT-100EM)
Max. turning length：175mm(UT-100E)；140mm(UT-100EM)
Guide way type：Box way
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm (JT-200)；230mm (JT-200M)
Max. turning length：560mm (JT-200)；450mm (JT-200M)
Guide way type：Linear
X-axis Travel：195mm
Z-axis Travel：600mm
>點此看更多詳細規格<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm (UT-200)；260mm (UT-200M)
Max. turning length：550/470(UT-200)；450/370mm(UT-200M)
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：600mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm
Swing over saddle：318mm
Max. turning diameter：300mm；260mm
Max. turning length：1000mm/920mm(UT-200L)；900mm/820mm(UT-200LM)
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：1050mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505 mm
Swing over saddle：135 mm
Max. turning diameter：135 mm
Max. turning length：200 mm
Guide way type：Box
Working table：350x190 mm
X-axis Travel：320 mm
Z-axis Travel：600 mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm (UT-300)；420mm (UT-300M)
Max. turning length：680mm/600mm (UT-300)；540mm/460mm (UT-300M)
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm(UT-300L)；420mm(UT-300LM)
Max. turning length：1180mm/1100mm(UT-300L)；1040mm/960mm(UT-300LM)
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：1250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter：420mm
Max. turning length：540mm / 470mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：750mm
Y-axis Travel：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter：420mm
Max. turning length：1540mm/1470mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：1750mm
Y-axis Travel：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm
Max. turning length：1680mm / 1600mm
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：1750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm
Max. turning length：2180mm / 2100mm
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：2250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter：470mm
Max. turning length：2040mm / 1970mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：2150mm
Y-axis Travel：±50mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm
Swing over saddle：400mm
Max. turning diameter：500mm
Max. turning length：3100mm / 3030mm
Guide way type：Box Way
X-axis Travel：300mm
Z-axis Travel：3182mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：630mm / 550mm
Guide way type：軌道
X-axis Travel：305mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：1130mm / 1050mm；1040mm / 960mm
Guide way type：Box Way
X-axis Travel：305mm305mm
Z-axis Travel：1250mm1250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：1630mm/1550mm
Guide way type：Box Way
X-axis Travel：305mm
Z-axis Travel：1750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：2130mm / 2050mm
Guide way type：Box Way
X-axis Travel：305mm
Z-axis Travel：2250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：750mm
Swing over saddle：600mm
Max. turning diameter：540mm
Max. turning length：3062mm / 2982mm
Guide way type：Box Way
X-axis Travel：305mm
Z-axis Travel：3182mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：630mm / 550mm / 490mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：1130mm/1050mm/990mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：1250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：1630mm/1550mm/1490mm
Guide way type：硬軌
X-axis Travel：370mm
Z-axis Travel：1750mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：2130mm/2050mm/1990mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：2250mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：850mm
Swing over saddle：700mm
Max. turning diameter：680mm
Max. turning length：3062mm/2982mm/2922mm
Guide way type：Box Way
X-axis Travel：370mm
Z-axis Travel：3182mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：1380mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：1500mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：2080mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：2200mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：2980mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：3100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：900mm
Swing over saddle：745mm
Max. turning diameter：700mm
Max. turning length：3980mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：4100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1200mm
Swing over saddle：1040mm
Max. turning diameter：700mm
Max. turning length：3900mm
Guide way type：Box Way
X-axis Travel：380mm
Z-axis Travel：4100mm
Y-axis Travel：±75mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：1300mm
Guide way type：Box Way
X-axis Travel：495mm
Z-axis Travel：1500mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：1900mm
Guide way type：Box Way
X-axis Travel：495mm
Z-axis Travel：2100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：2900mm
Guide way type：Box Way
X-axis Travel：495mm
Z-axis Travel：3100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：1030mm
Swing over saddle：950mm
Max. turning diameter：900mm
Max. turning length：3950mm
Guide way type：Box Way
X-axis Travel：470mm
Z-axis Travel：4100mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：450
Swing over saddle：330
Max. turning diameter：110
Max. turning length：170
Guide way type：Box Way
X-axis Travel：80
Z-axis Travel：220
Y-axis Travel：±25
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：100mm
Max. turning length：130mm
Guide way type：Box Way
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：380mm
Swing over saddle：320mm
Max. turning diameter：220mm
Max. turning length：155mm
Guide way type：Box Way
X-axis Travel：120mm
Z-axis Travel：230mm
>click here to see more specifications<
Controller：FANUC 0i-T
Max. Turning Diameter(SP1)：50mm
Max. Turning Diameter(SP2)：50mm
Max. Turning Length：60mm
Guide way type：Linear Way
X-axis Travel：210mm
Z-axis Travel：310(±155)mm
Tooling system：Gang Type
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter ：320mm
Max. turning length ：790mm
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：600mm
Swing over saddle：260mm
Max. Turning Diameter：220mm
Max. turning length (SP1)：240mm
Max. turning length (SP2)：350mm
Guide way type：Box Way
X-axis Travel：X1/X2 : 220mm
Z-axis Travel：Z1/Z2 : 350mm
B-axis Travel：850mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：700mm
Swing over saddle：600mm
Max. Turning Diameter：360mm
Max. turning length：290mm
Guide way type：Box Way
X-axis Travel：X1/X2: 190mm
Z-axis Travel：Z1/Z2: 500mm
B-axis Travel：1050mm
>
click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：320mm
Max. turning length ：790mm
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
B-axis Travel：920mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：660mm
Swing over saddle：620mm
Max. Turning Diameter：320mm
Max. turning length：790mm
Guide way type：Linear + Box
X-axis Travel：X1/X2 : 210mm
Z-axis Travel：Z1/Z2 : 840mm
Y-axis Travel：-40/+60mm
B-axis Travel：920mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：460mm
Swing over saddle：400mm
Max. Turning Diameter：200mm
Max. turning length：500mm
Guide way type：Linear + Box
X-axis Travel：X1/X2:160.5mm
Z-axis Travel：Z1/Z2:565mm
Y-axis Travel：Y1: ±50mm/Y2:±35mm
B-axis Travel：650mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter(SP1)：420mm
Max. turning diameter(SP2)：375mm
Max. turning length：1040mm / 970mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：1250mm
Y-axis Travel：±50mm
B-axis Travel：1200mm
>click here to see more specifications<
This modular assembly gives you CNC adjustable feeding rate and fast reversing control for heavy duty machining. Roller type linear blocks are implemented and enhanced the assembly rigidity for your machining applications.
Controller：FANUC 0i-T
Swing over bed：612mm(UT-300LS)/700mm(UT-300LSM)
Swing over saddle：400mm(UT-300LS)/500mm(UT-300LSM)
Max. turning diameter(SP1)：500mm(UT-300LS)/480mm(UT-300LSM)
Max. turning diameter(SP2)：400mm(UT-300LS)/375mm(UT-300LSM)
Max. turning length：1110mm/1040mm(UT-300LS)；1040mm/970mm(UT-300LSM)
Guide way type：Box Way
X-axis Travel：300mm(UT-300LS)/275mm(UT-300LSM)
Z-axis Travel：1250mm(UT-300LS)/1250mm(UT-300LSM)
B-axis Travel：1200mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：910mm
Swing over saddle：720mm
Max. turning diameter(SP1)：420mm
Max. turning diameter(SP2)：375mm
Max. turning length：540mm/470mm
Guide way type：Box Way
X-axis Travel：275mm
Z-axis Travel：750mm
B-axis Travel：700mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：612mm(UT-300S)；700mm(UT-300SM)
Swing over saddle：400mm(UT-300S)；500mm(UT-300SM)
Max. turning diameter(SP1)：500mm(UT-300S)；480mm(UT-300SM)
Max. turning diameter(SP2)：400mm(UT-300S)；375mm(UT-300SM)
Max. turning length：610mm/540mm(UT-300S)；540mm(UT-300SM)/470mm(UT-300SM)
Guide way type：Box Way
X-axis Travel：300mm(UT-300S)/280mm(UT-300SM)
Z-axis Travel：750mm(UT-300S)
B-axis Travel：700mm(UT-300S)
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：680mm
Swing over saddle：485mm
Max. turning diameter(SP1)：240mm
Max. turning diameter(SP2)：200mm
Max. turning length：440mm360mm
Guide way type：Box Way
X-axis Travel：220mm
Z-axis Travel：600mm
Y-axis Travel：±50mm
B-axis Travel：585mm
>click here to see more specifications<
Controller：FANUC 0i-T
Swing over bed：505mm(UT-200S)；570mm(UT-200SM)
Swing over saddle：318mm(UT-200S)；378mm(UT-200SM)
Max. turning diameter(SP1)：250mm
Max. turning diameter(SP2)：220mm
Max. turning length：mm480mm/400mm(UT-200S)；440mm/370mm(UT-200SM)
Guide way type：Box Way
X-axis Travel：220mm(UT-200S)；220mm(UT-200SM)
Z-axis Travel：600mm(UT-200S)；600mm(UT-200SM)
B-axis Travel：585mm(UT-200S)；585mm(UT-200SM)
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：600mm
Y-axis travel：520mm
Z-axis travel：540mm
Spindle nose to table：150~690mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000 (12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：750mm
Y-axis travel：520mm
Z-axis travel：540mm
Spindle nose to table：150~690mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000 (12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：850mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000(15000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：850mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：12000(15000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Direct
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
ontroller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：125~725mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt(Direct)
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：150~750mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1300mm
Y-axis travel：650mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1500mm
Y-axis travel：750mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：10000(12000)rpm
Spindle nose taper：BT40
Bearing inner diameter：70mm
Drive system：Belt (Direct)
X-axis travel：1600mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1100mm
Y-axis travel：550mm
Z-axis travel：550mm
Spindle nose to table：155~705mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1200mm
Y-axis travel：650mm
Z-axis travel：600mm
Spindle nose to table：150~750mm
>click here to see more specifications<
● Heat treated (Normalized)
● Application: Good for horizontal M/C
It is a kind of double angled tombstone for mounting clamping devices from two sides.
Free to finish an actual required hole pattern or your special jig.
Suitable for all horizontal machining centers to improve manufacturing efficiency.
● Heat treated (Normalized)
● Application: Good for horizontal M/C
● It is a kind of double angled tombstone for mounting clamping devices from two sides.
● Suitble for all horizontal machining centers to improve manufacturing efficiency.
Locked by MTP locating holes.
Using the assorted, rationalized jig component, you can quickly build up to meet requirement jig.
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1300mm
Y-axis travel：650mm
Z-axis travel：550mm
Spindle nose to table：155~705mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：Belt
X-axis travel：1500mm
Y-axis travel：750mm
Z-axis travel：550mm
Spindle nose to table：150~700mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：2-step gearbox
X-axis travel：1600mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
Controller：FANUC 0i-M
Spindle speed：6000rpm
Spindle nose taper：BT50
Bearing inner diameter：90mm
Drive system：2-step gearbox
X-axis travel：2100mm
Y-axis travel：850mm
Z-axis travel：850mm
Spindle nose to table：150~1000mm
>click here to see more specifications<
● 熱處理(標準化)
● 適用於各種臥式電腦加工機台
● 材質:高精密FCD 50石墨鑄鐵 / 鋁合金A356
(可依不同加工需求，自行客製化其表面設計)
● Heat treated (Normalized)
● Application: Good for horizontal M/C
● It is a kind of double angled tombstone for mounting clamping devices from two sides.
● Suitable for all horizontal machining centers to improve manufacturing efficiency.
● Locked by T-slot.
● Using the assorted, rationalized jig component, you can quickly build up to meet requirement jig.
● Significantly upgrade CNC 5-Axis Machines
● Special 45° dovetail structure with teeth
● The patented calibration system can regulate clamping center easily and rapidly
1.Vise body is made of High quality Steel (S50C) and its slideways gone through high-frequency hardening to achieve HRC50, which makes the whole part durable.
2.Detachable jaws are made of High quality Tool Steel (SCM440) and gone through carburizing to achieve HRC55. Since both sides are fixed size and able to be used as a datum, users can reverse them to increase clamping range.
3.The vise's clamping force can achieve 1300KG, the repeatability positioning precision of its clamping center is within 0.015mm.
4.Users can calibrate the clamping center of vise by adjusting the screws on both ends.
5.The 45° dovetail structure with teeth on the upper jaw ensures the bottom of the workpiece to be firmly clamped.
● Designed with special device to hold 2 workpieces in different sizes (max. tolerance of 1.5mm) at the same time
● The combinations of jaws enable different clamping tasks, center fixed jaw can be removed for clamping larger work piece
● Modular vise with fixed height, can be used vertically or horizontally
● Especially suitable for small CNC machining centers, several vises can be used on a machine table
● Specially designed for 5-axis & CNC machining centers
● Both sides of Vice Jaws are available for multiple clamping
● Modular vice with fixed height, can be used vertically or horizontally
● Designed especially for small work-pieces which require multi-direction processing
● Two-sided operation
● Ideal for small working piece
● Super-Big Jaw Opening
● Special ANGLE-LOCK SYSTEM ensures to pull the work-piece down to the accurate position
● Fixed Height, so several vises can be used together
● Suitable for any kind of CNC manufacturing and general milling machines
● Super-Big Jaw Opening
● Designed with one-piece vise body, both sides grounded precisely
● ANGLE-LOCK SYSTEM ensure to pull the work-piece down
● Big Jaw Opening of 150mm.
● Vise Jaws are made of high quality Tool Steel with heat treatment to HRC 56º, and ground precisely to ensure the durability and high accuracy.
● Fixed Height, suitable for high speed CNC machining centers, tapping centers ... etc.
● Super-Big Jaw Opening: 10” for TV-6” and 12” for TV-8”
● Advanced clamping style by front pulling, which enhances the clamping force and its accuracy
● Constructed with wider fixed jaw by 4 bolts locked on top and lager keyway to ensure accuracy and durability
● Two sides of vise body can be used as datum surfaces
● Made of permanent Neodymium magnet, no electricity, no power outage risk.
● The safety factor is 3.5 times. Permanent Magnetic Lifter provides strong and stable magnetic force with easy operation and increase productivity.
● The special V-type design at the bottom of Permanent Magnetic Lifter can lift the steel plate and round steel...etc.
● Suitable for moving workpiece and molds that made of magnetic material steel, iron and cast iron.
JHC-20S-CNC8 centerless machine equipped with auto loading / unloading device. Aesthetics Splash Guard and high strength one-piece fabricated base . Semi-hydraulic float spindle is protected by an oil membrane which results in minimal contact friction. Regulating wheel drive by servo motor variable speed from 10～250RPM. Automatic wheel dressing. Automatic compensation function and no need to do the extra editing on the program. The range of grinding diameter is from 1~ 100mm. Machine equipped with “Dual System”, it’s convenient for technician to control the movement of axes and loading/unloading devices only by one controller.
The second tool system is equipped with 14 tools included 3 cross live tool, 3 face live tool, 3 O.D. tool, 5 I.D. tools. To machine complex application and better accuracy, Y axis is assembled linear guideway.
Whole machine is used with boxway to enhance smooth and fast precision movement and ensure dynamic rigidity and heavy-duty cutting ability.
Capabilities: This multi-tasking turning center is an advanced machine designed for precision complex parts processed in one setup.Power & Versatility: It has Double Spindles and Turrets with back machining provided by an 8-station sub-turret and sub-spindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision and versatility.Front Machining: BMT45 12-Stations, Up to 24 tools, 7.5/11 kW Spindle Power, 55 mm Through Hole.Back Machining: VDI 25 8-Stations Sub-Turret, 3.7/5.5 kW Spindle Power, 48 mm Through Hole.
Capabilities: This heavy duty multi-tasking turning center is an advanced and economical solution designed to process precision complex parts with fast cycle times.
Power & Versatility: It has Double Spindles, a BMT 12 station turret and 4 gang tools for economical machining. Coupled with superimposed cutting it’s a powerful solution for precision complex workpieces with extremely fast cycle times.
Front Machining: BMT 45, 12 Stations, Up to 24 Tools, 7.5/11 kW Spindle Power, 55 mm Through Hole
Back Machining: GT42: 4 x 20 mm ID Tools, GT52: 4 x 16 mm ID Tools, Or 3x 20 mm ID Tools, Or 3x 25 mm ID Tools
The "Taiwan Machine Tool and Components Manufacturers Directory" published by TMBA has been favored by domestic and foreign buyers for its exquisite printing and clear arrangement of product items. The directory not only provides basic information for subscribers to log on, but also serves as a quick search tool for product vendors.
SIGMA CNC – 2016 New Development
Automatic Swing Divided Angle Head - A、C-axis Auto Indexing Divided 5ﾟ(1ﾟ)
SDV-H series, Direct-Drive Spindle max. 10000rpm collocate with 2-steps Planetary Gearbox, Spindle Motor 35/30HP, Torque Max. 907 / 770Nm, Heavy Cutting & High Spindle Speed in one machine. Besides, it could choose Auto Attachment Heads Change System, Extension Head, 90ﾟAngular Head, 35ﾟ&45ﾟHead, Swing Divided Angle Head are self-made by SIGMA CNC.
In the beginning of 2016, SIGMA CNC developed a new Automatic Swing Divided Angle Head, BT-50, max. 3000rpm, C-axis ±270ﾟ auto indexing minimum 5ﾟ(1ﾟ) by gear coupling, A-axis ±90ﾟauto indexing minimum 5ﾟ(1ﾟ) by gear coupling, Material Remove Rate max. 640cc/min. It is very useful for the molds processing in the Automotive field & Aerospace field etc.
SIGMA CNC has been established over 15 years, and innovated over 15 mechanism patents of machine tools and use them into our products. To enhance greater differences with our competitors. SIGMA CNC always cares about the Quality, Accuracy, Service, Reliability & New Innovation for our products that could give customers more functional applications and helping customers to obtain greater profits.
VU-620 offers high speed, high accuracy and more reliable quality. Twin door design with wide open space is easy for loading workpiece. Movable column C-shape provides superior rigidity. Rotary table with one-piece iron casting provides excellent ductility an dgreater anti-vibration.
Strength: A mill / turn component
1. If the moving column vertical machining center or drilling & tapping center is equipped with our table, it can make the machine work as a horizontal or vertical lathe concurrently.
2. The super high speed of rotary axis: 2000 rpm.
3. Truly zero backlash during the clockwise / anti-clockwise rotation.
4. Truly zero wear for the transmission mechanism.
5. Long-lasting high precision (The actual precision depends on the selected angle encoder)
Manford is able to offer high quality customized parts with fast delivery.
High professional and experienced hand scrapping team for machine assembly.
Rigid structure design, strong roller guide ways for high speed machining.
Axis motors are direct coupled with ball screws, featuring highly efficient motion control, high response and low noise. And the box way series mach9ining centers are all Finite Element Analysis (FEA) designed. The machine structure is optimized for maximum mechanical rigidity but with minimum cast iron material used.
Strength: A mill / turn component
1. If the moving column vertical machining center or drilling & tapping center is equipped with our table, it can make the machine work as a horizontal or vertical lathe concurrently.
2. The super high speed of rotary axis: 2000 rpm.
3. Truly zero backlash during the clockwise / anti-clockwise rotation.
4. Truly zero wear for the transmission mechanism.
5. Long-lasting high precision (The actual precision depends on the selected angle encoder)
Strength: A mill / turn component
1. If the moving column vertical machining center or drilling & tapping center is equipped with our table, it can make the machine work as a horizontal or vertical lathe concurrently.
2. The super high speed of rotary axis: 2000 rpm.
3. Truly zero backlash during the clockwise / anti-clockwise rotation.
4. Truly zero wear for the transmission mechanism.
5. Long-lasting high precision (The actual precision depends on the selected angle encoder)
8 axes. Equipped with sub-spindle for front and back machining. The maximum processing diameter is 20mm.
Strength: A mill / turn component
1. If the moving column vertical machining center or drilling & tapping center is equipped with our table, it can make the machine work as a horizontal or vertical lathe concurrently.
2. The super high speed of rotary axis: 2000 rpm.
3. Truly zero backlash during the clockwise / anti-clockwise rotation.
4. Truly zero wear for the transmission mechanism.
5. Long-lasting high precision (The actual precision depends on the selected angle encoder)
Patented MUlTI-POWER SYSTEM provides extremely high clamping force of 0~4500kg.
No risk of loss of clamping pressure.
No risk of oil leakage like Hydraulic Vises.
● More compact than Hydraulic Vises.
● Body has ONE-PIECE CONSTRUCTION for high rigidity and precision.
● ANGLE-LOCK MECHANISM provides downward pressure on Jaw to ensure parallel clamping.
● Both surfaces of Slideways are HEAT TREATED.
● Large opening capacity up to 300mm.
● The patented MULTI -POWER SYSTEM built of HIGH GRADE BEARING STEEL provides extremely high clamping pressure. The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vises.
● The SUPER-OPENING design allows the jaws to open 310mm for HMAV-160 and 395mm for HMAV-200.
● With the Jaws mounted externally, the maximum work holding capacity is 450mm for HMAV-160 and 550mm for HMAV-200.
1. Equipped with CHIP PROTECTION COVER. Prevents chips getting into the vise and avoids any possible damage to internal parts.
2. Constructed of high grade materials with Slideways HARDENED to HRC 50º to ensure high accuracy and durability.
3. ANGLE-LOCK MECHANISM provides downward pressure on Jaw during clamping ensuring Jaws remain parallel and work is held accurately
4. The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL provides extremely high clamping pressure. The pressure is more consistent and eliminates oil leakage and maintenance problems associated with Hydraulic Vises.
● Two set screws in the Fixed-Jaw ensure that it does not tilt backwards when a very high clamping force is applied.
● Iron leadscrew Cover protects leadscrew from swarf.
● Both sides of Slideways are HEAT TREATED.
● ANGLE LOCK MECHANISM creates downward pressure on Jaw ensuring both jaws are parallel during clamping
● Needle Bearing Thrust Collar cuts friction and increases clamping pressures 80%
● Two set screws in the Fixed-Jaw ensure that it does not tilt backwards when a very high clamping force is applied.
● Iron leadscrew Cover protects leadscrew from swarf.
● Both sides of Slideways are HEAT TREATED.
● ANGLE LOCK MECHANISM creates downward pressure on Jaw ensuring both jaws are parallel during clamping
● Needle Bearing Thrust Collar cuts friction and increases clamping pressures 80%
● Precision graduation for accurate reading
● Horizontal swivel through 360º
● Tilts 45º vertically
● Its swiveling and tilting features make this unit well suited for straight or inclined surface, angular drilling machining on various machine tools as precision grinding machine, boring and milling machine, electrical discharge machine, etc.
This is the “ Just Right ” vise for use on all your tape controlled machine tools. What the vise doesn’t have is a coolant through. This enables you to anchor a series of these vises snuggle side-by-side on the machine bed. A number of similar parts can be clamped and machined at the same time, with minimum center-to-center machining distance. Up goes your production rate; down goes costs. Both sides are precision ground square to bottom and parallel with each other and so the vise can also be used at vertical position with its vise bed perfectly perpendicular to the machine table.
● Can be placed side-by-side on your N/C equipment.
● Permits fast accurate multiple machining.
Sides ground.
● ACCURACY Both sides square to bottom to 0.01mm and parallel with each other to 0.02mm (All others same as HAV-6” Vise.)
● Keyways on bottom to steady jaw plate.
● 8” JAW OPENING ON H-400 VISE
● 11” JAW OPENING ON H-600 VISE
● 14” JAW OPENING ON H-800 VISE
Except the Hydraulic System, it has almost the same features with HH-Type HYDRAULIC MACHINE VISE.
● Tilts up and down. Our most popular angle milling vise.
● High quality casting with ground finish.
● Easy and light operating, 4 holes can be firmly clamped quickly.
● Type HHY-150 jaw’s opening 310mm, 2 times larger than the normal milling vises.
● Except the Hydraulic system, it has almost the same features with HW-Type HYDR AULIC MACHINE VISE.
● Constructed with HYDRAULIC CYLINDER, which absorbs cutting vibration and improves the precision of machining whilst maintaining a high clamping force.
● The clamping force can be adjusted accurately by use of a DIAL.
● Vise Body is made of high tensile cast iron. ● The Sideways are hardened and ground to ensure rigidity, durability and minimal deformation.
● The vise Jaws are made of a special hardened ALLOY STEEL and are precision ground.
● Constructed with the same features as the HH-Type Hydraulic Machine Vise.
● Having the added tilting function, it is particularly well suited to many jig and fixture making applications as well as being more versatile for general machining work.
● ANGLE LOCK MECHANISM produces downward pressure on Jaw during clamping, ensuring that both Jaws are parallel and work is held accurately.
● Built of high tensile (FCD 55) Ductile Iron.
Slideways and underside of vise are precision ground.
● The Stepped Jaw Plates are hardened to HRC 50º and precision ground.
Visualization software by collecting data of various machines in factory
Available for High Speed Detection, Zero Teach for Additional Object System
X/Y/Z travel : 800(Opt.1000)/400/400mm
Spindle taper : NT40
Spindle motor : 5HP (Opt.7.5HP)
Controller system
You Ji VTL series is designed for high-efficiency heavy-duty cutting, column adopts a symmetrical design to increase 50% more rigidity.
Wide span X-axis box guideway design brings high stability during the long cutting time, suitable for the aerospace industry, wind power industry,
the shipbuilding industry, energy industry, pumps & valves, motor industry...etc.,VTL series can also be used for machining engine case, bearings, engines, mechanical parts, ring parts, motor housing, and various heavy equipment.
The YOU JI independently develops HMI (human-machine interface), which is developed according to customer needs and can achieve virtual and real integration and visualized management.
With Marposs intelligent monitoring system, it can achieve tool monitoring, processing process monitoring, processing optimization (vibration and load detection), machine maintenance prediction, machine protection (collision protection), and other intelligent machinery elements that comply with Industry 4.0.
With twin spindle and twin turret structure, finite element analysis is used on a 45-degree slant bed design to support the rigid base for spindle and turret.
Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality and
utuilization with intelligent function.
This multi-tasking turning machine equipped with FANUC controller is composed of the main spindle, BMT-45 power turret, and Y-axis with an overall width of only 1815mm. And, with narrow width, small floor space, and rear chip disposal design, this machine still has a large turning diameter of 300mm and can accomplish the production line layout requirement for full line production. Furthermore, 12 tools turret can specify the automatic processing required for a variety of workpieces. And with an optional auto-loading gantry robot, it can fulfill diverse and large quantity automatic processing requirements.
LEADSKY-SMES delivery and set up the machining program, issued start command. The machine follow command, start the processing automatically, and reply the number of workpiece has been completed. If the production list finishes, it will reply the message and finish the production. If the next production list ready, LEADSKY-SMES will delivery and set up another machining program, also issue the production command again.
The 5 axes simultaneous processing, can reduce the times of workpiece unloading and the requirement of the jigs, shorten the processing time and improve performance. C-axis table using the DD motor provides (Turning Speed 800rpm/min) high torque and rigidity, and solve the traditional worm gear backlash and worn problems. High torque and efficiency of the spindle with a complete high-rigidity structure applied results in roughing to finishing can be completed on the same machine, suitable for machining hard materials and non-ferrous materials processing.
This is designed to meet high accuracy, high speed and high efficiency machining requirements. 2. This machine allows the operator to set up workpieces while the machine is performing cutting, to increase efficiency.
1) There are 6 linear blocks for Z axis. 2) MVL-HS series uses Mitsubishi controller M830 (15” colors LCD). 3) MVL-HS series adopts BBT40 dual contact tool holder system. The bearings of spindle adopt oil-mist type lubrication system. The cooling system of spindle by microcomputer temperature control system. 4) Chassis flush sheet metal made of SUS. 5) Cutting coolant system
1) 3 axes adopt high precision linear guideway, suitable for the needs of high-speed precision machining. 2) Spindle with ring sprinkler design, to improve cooling needed during cutting. 3)Option: MLC series (X/Y-Linear ways； Z-Box way)
1)Table surface and c-axis center at the same level, to improve the accuracy of machining datum point (program reference point).
2)Table can be reserved 2 holes (OPT) with 6-8 bars to install jigs.
3)4/5 axis rotary table adopts two section worm shaft and worm wheel.
4)To connect the base of 4/5 axis with X axis linear way and ballscrew can makes the interference of Z axis travel decrease effectively to maintain high rigidity of machine.
1. The moving column and fast feeding design
2. Rapid table exchange (Change time: 7 sec)
1.MAX series is suitable for use in aerospace industry, electronics industry, automotive industry, medical industry and mold industry. This MAX series can help user to reduce preprocessed time for fixing working-pieces.
2.The design of B/C structure with twin arms is for support and stability. Then when you do machining in C axis, the accuracy is precision.
The 3 axes box ways is focusing for heavy cutting. The machining position with special design is in the center of machining center to increase the stability of dynamic machining.
DMH series is with the high-speed and high-precision mechanical design concept. It is installed three axes ball linear ways and built-in spindle. It also has high-rigidity frame structure for high stability during machining process. It is designed for mold making.
The CNV-750 is designed for long-term high accuracy, and superior surface finishes. Classic manufacturing methods and ultra-rigid construction are combined with advanced technological features to provide exceptional value.
Now you can see the CNV-750 structure and 3 axes movements by click link via mobile device: https://reurl.cc/O4Xk73
Step 1: Click link.
Step 2: Click bottom left "CLICK TO EXPERIENCE AR".
Step 3: Take your smart phone scan the QR CODE.
Step 4: Target the CNV-750 photo.
The NT-208SM is Campro’s highly flexible and profitable twin spindle CNC lathe which is an intelligent CNC multi-tasking machine, has high rigidity structure design by CAE analysis with quality engineering that has been considered the geometry and the physical properties of the design to increase reliability and material removal rate (MRR) effectively. The boxway type one-piece 30∘slant bed offers perfect stiffness and lower vibration to deliver much heavier cutting with a smaller footprint. Through synchronized control of 8” Main spindle / 6” Sub-spindle to complete the greatest amount of primary and secondary turning possible in one compact platform. The NT-208SM not only equip twin spindle but also adopt living turret and C-axis control which enables machine to perform milling functions, the hardened precision box guideways and optimal structure provide excellent performance for heavy-duty cutting. CAMPRO IIoT Smart Manufacturing Technology offers extremely good digital tools. Meanwhile Campro NT-208SM can adopt auto production system, bar feeder, or parts catcher to fulfilling the needs of 4.0 in the shop floor.
The NV series provides more Y-Axis travel than other Vertical Machining Centers on the market providing increased flexibility.
●Heavy-duty roller type linear guideways on 3 axes which provide integration of heavy cutting ability from box way and fast movement ability from linear guide way.
●Z-axis servo motor with brake replaces counter-balance to provide optimal surface accuracy on 3D machining.
●Pretensioned class C3 precision ballscrews on 3 axes help to eliminate blacklash. ●Bearings with dust-protection device are assembled by 3 sets both in the front and rear. ●One-piece column which designed with shoulder to support tool magazine to decrease vibration and increase the machine stability while tool changes.
●Optional max. 4/5-axis table diameter allows more working area and less interference between cutting tools and workpieces.
Applications：
◎CNC Machining Center、CNC Grinding machine、Broaching machine、CNC Wood-working Machine、CNC Mechanical Press、CNC Lathe、High Speed Lathe
◎Hydraulic Unit
◎High Speed Spindle
Feature：
◎Prevent temperature increasing of spindle, improve working precision of machine.
◎Prevent deviation of spindle center line or heat deformation of machine.
◎Extend the lifetime of the machine.
◎Stabilize oil pressure, prevent oil vibration.
◎Easy operation, low noise.
Feature：
◎Prevent deterioration of liquid.
◎Open coil type heat exchanger can prevent the obstruction problem of liquid circulating system.
◎Advance the speed of process.
◎Maintain the stability of dielectric fluid, advance the process quality.
◎Avoid fire risk cause by temperature rise and accumulating of dielectric fluid, advance the working safety.
◎Reduce the wastage of electrode.
◎Prevent the spreading of foul odor air, reduce the air pollution.
◎Easy operation and low noise.
◎Made of anticorrosive material.
Applications：
Other Machining、lectric Discharge Machine
Feature：
◎Precisely control temperature of industrial machines, improve production efficiency and reduce cost.
◎Use stainless steel for water circuit.
◎Multi-safety devices are equipped to secure the safety of operator and machine.
◎No need for cooling water tower【HWV, HWK, HWH】. No heat exhaust【HEW, RW】.
Applications：
Spindle、Linear Motor、Hydraulic Unit、CNC Cutting System、Laser Machine、Other Machining Center、 CNC Wire Cutter、PCB Drilling Machine、Injection Machine、Semi Con Industrial Machine、Medical Equipment、Printing Equipment【HWV、HWK、HWH】
Vertical With Tank【HEW，RW】
Air cooler【HA series (Wall mounting type)】
Feature：
◎Two separated air circulation to prevent damage from intrusion of ambient air with scrap, dust, moisture or any corrosive elements.
◎Saving the cost due to controller down time.
◎Installed with compressor, functioned dehumidify and temperature control.
◎Extend the lifetime of the control cabinet.
Applications：
Air cooler, CNC Cutting System, Laser Machine, CNC Lathe, Other Machining Center, CNC Wire Cutter, PCB Drilling Machine, Injection Machine, Electronic or Electric Cabinets, Tele-communication Equipment, CNC Control Equipment
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Heat Pipe Heat Exchanger【HPW / HPC series】
Feature：
◎Using heat pipe with high heat conductivity to ensure excellent heat exchange.
◎Enclosed design to assure isolation of internal and ambient air.
◎Compact design with light weight for easy transportation and installation.
◎Dew proof from over-cooling.
◎Easy to maintain and inspect.
Applications：
Heat Exchanger, CNC Cutting System, Laser Machine, CNC Lathe, Other Machining Center, CNC Wire Cutter, PCB Drilling Machine, Injection Machine, Electronic or Electric Cabinets, Tele-communication Equipment, CNC Control Equipment
Campro's NU-500 5-axis machine gives your workshop the versatility and also can adopt Robot to perform multi-program machining in one machine or even to procure fully automated production
▶Table dimension: Ø550 mm (Ø21.6")
▶A axis swiveling range: +30° ~ -120°
▶Max. Workpiece Dimesion: Ø550x 350 mm
▶Max. loading weight (V / H): 300 / 250kgf
Campro PV Series of Double Column Machining Center, moving table bridge mills provide the highest accuracies of any bridge mill on the market and can machine large parts efficiently with its rigid design. The Y axis travel is 1,600 mm offers with 3 sizes to X-axis travels ranging from 2,200 mm to 4,200 mm. The main characteristics of PV-2216 are single unit (monobloc) bridge, the monoblock column and cast base are made from one-piece with scraped contact surface deliver rigidity and stability, adopted following as standard:
▶25 HP 6,000 rpm Gear-head Spindle.
▶32-tool chain type ATC.
▶Dual built-in casting chip screw removal system with chip conveyor.
▶Heavy duty roller type linear guideways on X & Y axes.
C / Y-axis with living turret & Sub-spindle
CPL-3010SY is optimized with sub-spindle which allows automatic part transfer of workpiece from main spindle to sub-spindle, it could save manpower and reduce cycle time. The front and back-end turning applications may be completed in one single machine.
Inheriting the outstanding machine rigidity from TB series, the TD series is the brand new multi-tasking turning center with single power turret which standard equipped with 12 tool stations and linear Y axis to process milling function. In addition, for customer’s needs, the 16 tool stations turret and sub-spindle is also available for more complex machining process, it helps to reduce labor costs and increase floor utility.
- VTX-II high torque type not only provides the machining torque equal to a medium-sized machining center, but also keeps its originally outstanding rapid traverse performance.
- VTX-II high efficiency type has outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically saves cycle time.
1. Body and center shaft are made of alloy steel with heat and sub-zero treatment.
※ Hardened : HRC60°±1°.
2. Driving centers are either with 6 teeth or 8 teeth design for superseding the driving dogs. It supports the workpiece on the surface for easy setup and rapid machining.
3. Applicable for gear hobbing machine.
4. Accuracy : 0.008mm
1. Body and center shaft are made of alloy steel with heat and sub-zero treatment.
※ Hardened : HRC60°±1°
2. Driving centers are either with 6 teeth or 8 teeth design for superseding the driving dogs. It supports the workpiece on the surface for easy setup and rapid machining.
3. Applicable for gear hobbing machine.
4. Accuracy : 0.008mm
1. Not necessary to rotate while measuring
2. Quickly locate work edges
3. Save time to find position, for milling machine, jig borers, and other machine tools
4. Accuracy : 0.005mm (Is a High Sensible Position Measuring)
5. Battery type : UM5#，12V*1 pcs
FEATURES
1. Uses dry batteries to light the red lamp.
2. The scope of application includes edge surface, inside and outside diameters and high efficiency.
3. There is a safety spring puller which puts the ball precisely back to the positing when ball breaks away from ball seat.
1. Φ10mm straight shank can be installed directly on milling chuck or drilling chuck (refer to Fig.1)
2. Press slightly on edge of sensor unit with hands to keep eccentricity at 0.5mm (refer to Fig.2)
3. Rotate with speed of 400-600 rpm
4. Make sensor unit contact to the end face of workpiece shown as Fig.2. Then, contact and move gradually, it is going to turn into Fig.3 and sensor unit keeps still. Furthermore, if fine feed is started, then sensor until will move according to a specific direction. The start point of this movement is the basis position to look for.
5. The position of end face of the workpiece is the coordinate position of sensor unit plus radius 5mm
6. Accuracy : 0.005mm
CAUTIONS
1. Do not use the bend part or to drag or pull with force.
2. Never let impurities or foreign things stain on the slide face.
3. While using, be sure the speed not over 600rpm.
4. Never apply it on machine of horizontal type
1. The MEP type is nonmagnetic, and the front tip wholly made of ceramic
2. Accuracy : 0.005mm
1. Height : 50mm
2. Base built-in magnets for easy setup
3. The red lamp lights-up when touched
4. Height can be micro adjusted and audited by gauge block
5. Can be used vertically or horizontally
6. Accuracy : within 0.005mm
※ Battery type : LR44/A76/G13*2 pcs
FEATURES
1. The bottom of ZOP-50 has adjustable device, using ground parallels while adjust the height
2. High precision products, it’s not suitable inspect accuracy with calipers
3. Please feed quickly and the light will on, and move slightly back a little more until light off and feed slightly again until light on, to make sure the accuracy
4. While testing the side-surface, please touch the top of surface of ZOP-50
1. For setting tool length on machining centers / lathe centers.
2. Setting height : 50±0.005mm
3. Large measuring surface and easy to operate.
4. Low spring force to avoid breakage of small end mill and drill.
5. Easy to be calibrated by a ground parallel or gauge block.
6. ZIP-50A : Better parallelism, sensitivity, and precision for use.
1. For setting tool length on machining centers / lathe centers.
2. Setting height : 50±0.005mm
3. Large measuring surface and easy to operate.
4. Low spring force to avoid breakage of small end mill and drill.
5. Easy to be calibrated by a ground parallel or gauge block.
6. ZIP-50A : Better parallelism, sensitivity, and precision for use.
For End Mill Re-sharpening, 2,3 and 4 Flutes Precision, Efficiency, Easy Operation, Short Processing Time, Grinding Diameter from(GH413-4～13mm、GH1225-12～25mm
1. High Efficiency, High Quality Grinding Slip, Good Grinding Results
2. Quality Assurance : 0.02mm
3. Easy Operation, and Fast for Convenience
1. Loosen the side knob (B1) and open the side cover (B2).
2. Use a 4mm hexagon wrench to loosen the screw (B3), unscrew it counter clockwise.
3. Replace with a new diamond grinding wheel and tighten the screw after the wheel is installed.
4. Be sure to close the side cover (B2) properly and to fasten the side knob (B1).
Please DO NOT switch on the machine BEFORE
1. The diamond wheel screw (B3) is tightly screwed.
2. The side cover (B2) is properly closed.
3. The right knob (B1) is fully fastened.
※ In case of any hazard occurring, please make sure that the above measures are followed strictly.
※ The machine has an automatic Power-off device to ensure operator’s safety. Power supply will be cut-off immediately when the cover is opened.
Everising bandsaws, always have the most reliable quality and feature the maximum stability and trouble free operation. Everising model H-360NCIII fully-automatic column type bandsaw provides not only united and heavy-duty construction but also durability of production. Heavy-duty cast iron head and wheels designing capable to cut maximum 360mm always gives you good performance cutting. P.L.C. control for all electrical and hydraulic function allows you to have a consistent productive machine. Full cover construction define safe and graceful. H-360NCIII model is one of the best saw in the market for the small or large shop.
AXILE Digitalized Intelligent Automation covers most manufacturing demands while benefiting from maximum efficiency, flexibility, productivity, and cost effectiveness. AXILE MACHINE redefines the workforce and empowering digital for operators enable to embrace smart manufacturing to increase operational efficiency and productivity.
AXILE G6 MPC Integrated with 2 or 6 automatic exchange pallets at the back of the machine for continuous production and productivity optimization. Besides, AXILE supplies ART™ intelligent monitoring system which assists the manufacturing industry to achieve 24/7 autonomous production, provides predictive maintenance and timely optimization of the production process, strengthens competitiveness and profits.
★Highlights of products at AMB 2022 :
1.G6MT:
AXILE G6 MT combines both milling and turning in one machine, greatly increasing operational flexibility. By reducing set-up times and potential clamping errors, the G6 MT can efficiently machine a wider variety of parts, including cylindrical components.
2.G6 MPC6:
AXILE G6 MPC6 Integrated with 6 automatic exchange pallets at the back of the machine for continuously production to optimize productivity. Besides, with ART™ intelligent monitoring system for 24/7 autonomous production without unplanned downtime.
3.V5X + LOADER:
AXILE V5X can be used for dry or wet cutting of small graphite or metal workpieces.
With a rotary table size of 170 mm, the space-saving is ideal for smaller workpieces.
V5X's efficient dust collector vacuum quickly deals with dust and debris in dry cutting；What’s more, it can also be complemented with our proprietary loader system, which offers a maximum capacity of 84 workpieces for automatic machining.
High rigidity structure, machine bed supplies a steady three-point support design
Minimized machine size design for convenient production line planning
Optional choice for automatic pallet changer system to increase production efficiency
Standard equipped 15,000rpm built-in spindle, maximum power of up to 37kW, maximum torque of up to 250 N m
SH series are very suitable for high speed cutting of aluminum alloys
Spindle Taper：BT30
Outer Diameter：100 mm
Max. Speed：15,000 rpm
Bearing size：Ø45
Bearing Lubrication：Grease
Clamping pull-force：2 KN
1. Specified Hydro-static bearing offered heaviest loaded on the index table. 2. Powerful and rigid gear driven spindle design provide the Max. torque as 2177Nm.
Compactly constructed with minimal apporach.
Extremely smooth machining motions, and can be equipped with carious tooling system.
Including gang type table, V8 hydraulic turret, Polygon milling turret.
Equip a 6" hollow 3-jaw hydraulic chuck or a collet chuck.
Max. swing: 320mm (CL-10/CL-12)
Max. swing: 420mm (CL-100/CL-120)
Swing over cross slide: 100mm (CL-10/CL-12)
Swing over cross slide: 170mm (CL-100/CL-120)
Standard turning diameter: 150mm (CL-10/CL-12)
Standard turning diameter: 350mm (CL-100/CL-120)
Max. turning length: 100mm (CL-10/CL-12)
Max. turning length: 200mm (CL-100/CL-120)
Spindle speed: 80~4000rpm (CL-10/CL-100)
Spindle speed: 60~3000rpm (CL-12/CL-120)
Bar capacity: 45mm (CL-10/CL-100)
Bar capacity: 65mm (CL-12/CL-120)
In recent years, Acrow have developed ultrasonic toolholder which are well received by our customers. The Acrow Ultrasonic systems could be used attached with traditional turning, drilling and boring process; it could cuts metal material and non-metal material efficiently. No special tool or cutting fluid need; also adapt to traditional machining easily.
Acrow Ultrasonic system is widely used in various industries, applicable industry including: Ceramic, Sapphire, Tempered glass, Composite materials, Semiconductors, and other special precision machining.
*Range of grinding diameter : Ø6～50mm
*Maximum grinding depth：150mm
*Maximum holding length ：200mm
*Roundness ≦ 0.002mm
*Can equip with automatic loading / unloading devices to shorten processing time and saving the labor cost
*Design according to the workpiece characteristics to fit accuracy demand
*Applications：Aerospace and transportation industry / Energy industry / Machine tool precision parts / Gear motor parts / Pumps industry
The You Ji VMT Vertical Turn /Mill Center Series combines 3-axis 5-face machining with vertical turning capabilities. The machines provide 5-sided or 4+1 axis milling and turning of medium size workpieces, producing complete parts in a single set-up. A full C-axis allows for 4-axis simultaneous milling, making the machines ideal for aerospace and energy industry applications.
Suitable for high to low speed processing.
Clamping force is 400-750kg-cm and run out is 0.05mm.
Fine components ensure the tolerance and accuracy well.
Turned both side of chuck, dynamic balance.
Arbor structure makes its performance perfect for drilling press and machine center with high stability.
Easy to clamp the drill bit, taps and cutter.
Carbide boring bars, Mini boring bars, Grooving and Face Grooving holders.
X/Y/Z travel : 700(Opt.800)/400/420mm
Spindle taper : NT40(Ø110)
Spindle motor : 5HP (Opt.7.5HP)
Controller system
X/Y/Z travel : 1600(Opt.1800.2000)/550/500mm
Spindle taper : BT40 (Opt.BT50)
Spindle motor : 7.5/11kw (Opt.11/15kw)
Spindle driven : Belt (Opt.Direct)
APPLICATION
■ Electrical control panel for base station.
■ Electrical control panel for industrial machines.
FEATURE
■ Prevents dust, oil mist and humidity from entering into electrical control panels.
■ Intelligent temperature control with precision of + 1C, controls heat sources and extends using life of electrical control panels
■ Able to withstood high ambient temperature of 40C~45C. (It can be costomized when temperature over 45C.)
■ Filling environmental protection refrigerant, without pollution.
APPLICATION
■ CNC internal and external diameter machine
■ CNC cutting machine
■ CNC lathe, grinding and milling machine
■ Production for auto parts industry
■ CNC vertical & horizontal machine center
FEATURE
■ It is designed for turning and cutting machine. No impurities or metal clog interference.
■ Stainless steel coil tubes are high heat exchange efficiency to ensure no corrosion problem.
■ It is easy to install and space-saving, easy to clean and maintain.
■ Filling high-efficiency environmental refrigerant, without pollution.
APPLICATION
■ Oil hydraulic equipment
■ CNC lathe and high-speed lathe
■ CNC grinding , broaching and pressing machine
■ CNC machine center (5-axis)
■ CNC wood carving and oil hydraulic machine
■ CNC vertical & horizontal machine center
FEATURE
■ Maintained the constant oil temperature in order to prevent process-ing precision-losing.
■ Kept oil viscosity and avoid oil deterioration to stable spindle working.
■ With the temperature control panel to avoid thermal expansion.
■ Built-in failure-detection system that connects to control panel in order to warn users and prevent further damage to machine.
■ Filling high-efficiency environmental refrigerant, without pollution.
APPLICATION
■ CNC grinding, broaching and punching machine
■ CNC machine center (5axis)
■ All kinds of oil hydraulic equipment
■ CNC vertical & horizontal machine center
FEATURE
■Single refrigerant circuit is with multiple oil circuits, and it provides independent flow rate and pressure precisely.
■ Different liquids can be controlled temperature at the same time,and it can be customized.
■ Temperature control of Dual-PCB for each of plural circuits and it can adjust temperature individually.
■ It has temperature compensation and preheated function.
■ Temperature control precision is +0.5~1.5 ㆍC. (It can be customized of other temperature control precision.)
■ Saving about 50% of floor space.
■ Using high-efficiency environmental refrigerant and without pollution.
■ Up-to 95% materials of machine are recyclable and eco-friendly.
APPLICATION
■ Vacuum equipment
■ Medicallaser machine
■ PCB laser drilling machine
■ Laser cutting equipment
■ Laser engraving equipment
■ 3D metal forming laser processing Equipment
FEATURE
■ It is used high-efficiency heat exchange to increase heat exchanger rate.
■ It is used stainless steel pump, with stainless steel and antirust for system of water circuit to keep water in pure.
■ It is easy to install and maintain.
■ Intelligent temperature control with precision is 士 0.5°C~1.5°C.
■ Temperature setting range is 20°C~40°C and can be set arbitrarily.
■ Filling high-efficiency environmental refrigerant, without pollution.
APPLICATION■ CNC grinding machine■ CNC double column grinding and milling machine■ CNC machine center (5-axis)■ CNC vertical & horizontal machine center■ Industries and high-precision spindles with high-speed precision requirementFEATURE■ Full series of inverter compressors are smooth start. There is no-start instantaneous high current and saving power more than 33%.■ Unique design of multi-function LCD panel and it's provides -0.10°C temperature control stabilization.■ There are 15 malfunction protection to ensure normal operation of cooler.■ When low heating load is happend,the cooler will operate in low load mode and combined accurate temperature control and energy saving.■ Groove recessed panel design is reducing oil mist infiltration into electrical control unit.■ Using high-efficiency heat exchanger to enhance cooling efficiency.■ Using high-efficiency environmental refrigerant and without pollution.■ Up-to 95% materials of machine are recyclable and eco-friendly.
APPLICATION
■ CNC lathe
■ CNC instrument box
■ CNC wire cutting machine
■ CNC special made machine
■ Electrical control panel for base station
■ CNC double column grinding and milling machine
■ CNC vertical& horizontal machine center
FEATURE
■ Heat exchanger with high efficiency. Closed design could be ensured no exchange of internal and ambient air.
■ Dust, oil and moisture from getting into electric control panel.
■ Heat pipe heat exchanger is an energy saving and highly efficient heat conductor. It is heat conductor. Heat conductivity is 1,600 times as cooper and extremely safe.
■ Easy to install and maintain due to the simple design.
■ Some models are used RoHS lightweight casing design, and overall appearance is more industrial aesthetic style.
Coolant Purification Systems
Floating Oil Skimmer (Tramp Oil Separator) Ultra 360
Based on the principle of not changing the cutting fluid concentration and base oil, the main leakage (oil slick) is effectively removed, anaerobic bacteria formation and acidification of the cutting fluid are prevented.
It improved the water tanks of the die-casting plant and screwing machine, electroplating plant, cleaning machine, milling machine ,CNC lathes, drilling machines, grinders, cutting machines and other machine which be corroded and leaking, and it can also improve the odor problem, the instability of PH, and the cost derived from the Labor、Maintenance.
The Oil skimmer of Green Eco Pro would maintain the original concentration of the cutting fluid and it is differentthe with general Oil skimmer,as steel belt type, disc type, chain type oil skimmer on the priciple to remove the oil. The waste oil collected after separation has a high concentration and can be recycled at a price.
Built-in oil storage barrel, patented STPM module, patented floating skimmer
No consumables, small size, continuous circulation
Pneumatic pump, safe and no leakage concerns
Purify and process waste water-based cutting fluid to improve annoying odor
Consumables for removing waste oil and making oil mist recovery machine for using longer
Extend tool life, reduce tool wear and replacement costs of machine tools
Chip Vacuum Removal System
Chip Vacuum Removal-FC Series
The impact of the chip not being removed and cleaned in time: The chip conveyor will take away the chips when the cutting fluid is processed, but some of the uncarried waste debris will be left at the bottom of the water tank, which will generate anaerobic bacteria 、cause the release of odor 、 the acidification of the cutting fluid and the drop of Ph value make the cutting fluid deteriorate; it also reduces the effective volume of the water tank, resulting in insufficient water supply.
The FC series chip vacuum machine uses the principle of negative pressure vacuum in exchange for a large suction volume, and then achieves continuous filtration to intercept impurities and suspended particles. Whether it is all oily cutting fluid or water-based cutting fluid, it can intercept iron filings, aluminum mud, aluminum filings , Copper powder, aluminum powder, tungsten steel powder, stone mill... etc. And there is no cost of consumables. It can save the time and labor cost of the clean water tank. It is a high CP value chip suction machine.
Widely used in lathes, milling machines, grinders, drilling machines, CNC, boring machines, planers, sawing machines, broaching machines and other machine tools to effectively remove impurities in the water tank.
Continuous processing/non-batch processing/no need to worry about running out of water in the tank
No need to use electric/pneumatic pump/high safety
No downtime/increased capacity
Dehydrate/reduce water content
No consumables/stainless steel filter basket can be cleaned
Save cutting fluid consumption
Increase the effective volume of the water tank
Increase production utilization rate
Oil mist recovery machine for oily cutting fluid and water-based cutting fluid. The GEP series adopts vortex impeller, upright design, high-precision filter material, which effectively solves the problems of atomization and oil fume; the optional filter tube can effectively intercept oil fume and mist up to 1μm.
Due to the special design of the vortex impeller, the atomized cutting fluid is effectively recovered to save the loss of cutting fluid.
The vertical design is designed to draw air first and then filter, so the wind is relatively large, while the horizontal type has three layers of filtration, so that the wind is relatively weak when the motor is exhausted; in terms of the vibration rate, the vertical vibration is relative to the horizontal, the low vibration of the built-in type makes CNC machining more accurate.
Therefore, the vertical design of the GEP series creates large air volume, low vibration, high interception of oil mist return to flow, and professional processing and recycling of CNC lathes, milling machines and other machine tools due to processing time The generated oil fume, oil gas, oil mist and fine suspended particles and other waste oil fume can effectively reach the standard value range of PM2.5.
Imported mechanical aesthetic design, high-performance models on the market
Low vibration, quiet, does not affect processing accuracy
Original two-dimensional turbine blade and CE certification
Smart LED flashing to alert the filter tube saturation, see the alert clearly
A full range of oil mist collector machines, using IE3 ultra-high-performance motors, saving electricity, reducing carbon emissions, and high performance
Industrial bursh
Tapping Machine, Drilling Machine, Special Purpose Machine
Automatic Forming Machines
X/Y/Z travel : 700(Opt.800)/400/100mm
Vertical travel (M./A.) : 450mm
Spindle taper : NT40(Ø105)
Spindle motor : 3.7KW-Inverter (Opt.3.7-5.5KW-servo)
Controller system
✔Simple and Convenient.
✔All axes use linear ways.
✔Auto Tool Change is optional. (12 tools)
✔Ideal for irregular-shape Drilling for Automotive Parts.
✔All axes use linear ways. dot Available to equip with 5th or 6th axis machining irregular-shape workpiece.
✔Employs industrial grade P.C. with DOS or windows(opt.) operation system for powerful control functions and ease operation.
✔Make the machine ideal for deep hole machining. Also, ideal for machining higher workpiece.
✔Elevating working fluid tank greatly increases convenience for workpiece loading and unloading.
✔5.6 axes machining are available.
✔Choice of working fluid: oil or water liquid.
✔COMPACT HARDWARE AND HIGH QUALITY HUMAN-MACHINE INTERFACT
▸Industrial Class Computer(Pentium 266 CPU,32M RAM)
▸12.1"TFT LCD Display Panel
▸Display Power and External Keyboard Inte-rface
▸I/O Operator's Panel
▸4 Axes Closed-loop Motion control Card
▸I/O Control Card
✔AUTOMATIC TOOL CHANGE, AUTO GUIDE CHANGE AND INTELLIGENT TOOL COMPENSATION
▸Auto Tool Change control.
▸Auto guide change.
▸Auto compensation of replacement new electrodes while machining electrode is run out.
▸Once the machining depth is reached, the electrode automatically returns to a fixed height above the workpiece.
▸Variable deepness control of machining.
▸Simulation and working path display.
▸Many condition files - each file input has -100 discharge variables.
▸100 sets of drilling deepness
✔USER FRIENDLY AND COMPATIBLE
▸Dialogue Programming
▸G/M Code Programming
▸Background Editing
▸Special Modular Machining (Circle, Rectan-gle Patterns)
▸Auto Edging. Centre of Two Points. Center of Circle Contains Electrode.
▸Radius Compensation.
✔FLEXIBLE AND MAINTAINBLE
▸Self-Diagnostic System Display
▸Hardware Status Display
▸Alarm History Management
▸RS232 Trans Function
▸Chinese/English/German/Japanese Conversion
✔AUTOMATIC TOOL CHANGE AUTO GUIDE CHANGE COMPONENTS
✔10 Sets working coordinate for setting (including machine coordinate).
✔10 banks parameter setting data, Each set can save various machining parameters.
✔Parameter data condition can be fine adjusted. Suited for a range of machining operations. The unit can also use preset parameter data for easy operation.
✔Auto/Manual searching workpiece surface. Auto/Manual electrode compensating function.
✔Metric/Inch conversion.
✔Display 3 axes or last machining value.
✔Flexible control box design for convenient increase of functionality, and the elimination of signal interference. Great compatibility.
1.Vacuum internal space which feature easily collect dust and avoid dust exposed
2.A dry cutting system make sure dust easily collect and avoid pollution problems.
3.A strong negative dust suction system with close full guard to prevent dust leak off and keep health of the operator.
4.The positive device in the electric system, to achieve dust prevention
5.High speed controller with high speed cutting function to keep face accuracy for the work piece during cutting
6.All axes are completely covered with telescoping guide way to prevent ball screw.
Power chucks are commonly used in automated lathes and milling machines to securely hold and clamp workpieces during machining operations. They are operated using a hydraulic cylinder or pneumatic cylinder connected to a rotating mechanism.
Power chucks are available in various configurations, including 2-jaw, 3-jaw, and 4-jaw chucks, depending on the shape of the workpiece being held. The H-2 second-generation design mentioned offers certain advantages over industry-standard chucks. It has a larger through-hole diameter, allowing for the clamping of circular through-hole workpieces with greater efficiency. Additionally, the clamping force of the H-2 chuck is increased by approximately 10% compared to standard chucks, enhancing the overall grip and stability.
The product structure of your power chucks is optimized using finite element method (FEM) design, resulting in increased rigidity. This improved rigidity contributes to higher precision, stability, and durability during machining operations. By using your power chucks, customers can expect enhanced efficiency and productivity in their machining processes while remaining cost-effective.
Overall, power chucks offer high rigidity, precise clamping, and stable performance, enabling customers to achieve improved operational outcomes in terms of productivity and cost-efficiency.
The rotary cylinder is divided into two types: rotary hydraulic cylinder and rotary air cylinder. The main function is to cooperate with the application of high-speed rotation of the spindle to drive the clamping and loosening of the chuck.
Indispensable in the automatic clamping configuration.
AUTOGRIP's rotary hydraulic cylinder has a built-in non-return valve self-locking mechanism, which can provide the function of central air injection or water injection depending on the model, and can be used with a stroke detection mechanism to ensure the positioning of the work piece clamping.
INDUSTRY 4.0 SMART MANUFACTURING, AUTOGRIP has improved product functions, and the rotary hydraulic cylinder can be equipped with a linear positioning sensing system. It is characterized by full-stroke detection, and the clamping position can be set in Teach-in mode. It is not necessary to manually adjust the proximity switch when changing workpieces. It is suitable for vertical lathes or sub-spindles with limited space. The selection of linear positioning sensing system can make the workpiece clamping and positioning more accurate, and the quick setting can reduce downtime, increase work efficiency and increase production.
Full range of Rotary Cylinders:
Thru-Hole Rotary Cylinders (TK、TS、TH、TR), Non-Thru-Hole Rotary Cylinders (RK、RK-N、RH、RA), Stroke Control Rotary Cylinder (RS、RS-N), Coolant Connection Rotary Cylinder (RL、RL-N), Air Connection Rotary Cylinder (RL-AN), Compact Style Rotary Cylinder (RE、RE-A、RE-L), Double Rod Rotary Cylinder (RD), Rotating Joint (RC).
The collet chuck mainly changes the taper when the inner collet bushing moves, and drives the inner elastic collet to clamp the workpiece. Compared with the traditional collet collet, the collet chuck is opened faster and clamped more firmly.
The short profile reduces tool interference, making it the perfect choice for small workholding or automatic feeding of bar workpieces from the rear.
AUTOGRIP's collet has a unique waterproof design to prevent cutting fluid from entering the through hole of the spindle.
-Strengthen the casting structure and improve the supporting strength.
-Table 45-degree design, easy clean and remove it to outside.
-The tool measurement device is located inside, mounted on the table casting, and moved together which will not interfere tool exchange and prevent chip pollution.
-Disc-type tool magazine to improve efficiency.
-Unique design to facilitate iron filing cleaning.
-Reserve the automation equipment device interface.
-The wide side door could equip with automatic equipment and easy maintenance and cleaning.
-The interface is reserved in the center of the work table, which can be installed with automation devices.
-Compact footprint.
AP series: The most unique innovative value of the " Large Thru-Hole Air Chuck " is the comprehensive improvement of the air injection method used by the original industry products, and the development of an innovative Air supply system. The Air supply system has improved the problems of time-consuming and difficult installation of the traditional pneumatic chuck using the gas distribution ring, fast wear of the sealing ring, and high maintenance and replacement costs, greatly improving the user's production efficiency and reducing costs. Air supply system is the first in the industry, and the product has successfully obtained patents in Germany, Japan, European Union , Italy ,China, Taiwan, US.
The indexing operation is performed during the spindle running, which can quickly switch between multiple working axes. Indexing angle: 90°*4 or 45°*8 with unique indexing system and hydraulic system, chuck with pressure detection mechanism, high reliability. Internal parts are hardened and ground for high durability. AUTOGRIP is a professional indexing chuck manufacturer.
-High rigid structure.
-Humanized operation control technology.
-Variable frequency adjustable step-less variable speed drive, precise feed, reduce wear and improve the life of the saw.
-One-piece roller frame with a special vise to improve the smoothness of sawing.
-The double-column gantry arch is matched with the roller-type line rail slider, which ensures the fineness of the sawing material surface.
-The rotary encoder on the side of the driving wheel feeds back real-time control and compensation, making the transmission of cutting force more stable and reliable.
-Application of QR CODE for sawing processing to improve production efficiency.
- T-shaped machine structure, high rigidity.
- Roller-type linear guideways on three axes achieve high loading resistance, high rigidity, and long service life.
-Coolant through ball-screw on 3 axes, high positioning accuracy.
-Grease lubrication on 3 axes, to reduce environmental waste pollution
-Storage-type tool magazine with 120 tools.
-The touchscreen provides convenient operation and intuitive parameter setting.
-Central storage system with tool life management function.
-Shorten material preparation time.
-The independent human-machine interface.
-The matrix-type pallets, pallets size: Square pallet 450mm
Diameter of lapping plate: 1127 mm
Diameter of carrier(planetary carrier): Ø370mm, DP12, Z200
Quantity of carrier(planetary carrier): 5 SETS
Total processed quantity:
6” Wafer: 15 pcs
8” Wafer: 5 pcs
12” Wafer: 5 pcs
Max. lapping thickness: 40 mm
Min. lapping thickness: 0.4 mm
JL-3080CNC slide block grinding machine is suitable for standard-size block.
Inner diameter of work piece(mm): ɸ50~ɸ950
Outer diameter of work piece(mm): ~ ɸ1250
Installing Height of Work Piece (incl. clamp)(mm): 600
Max. Grinding Length of ID(mm):
325(ID less than ɸ250)
500(OD greater than ɸ250)
Max. Grinding Length of OD(mm): 500
Max. tableload (Kg): 1200
Diameter of work table(mm): ɸ1050
JL-1000HR with hydrostatic rotary table, through accurately control hydraulic pressure, there is no friction be generated between table and bearing, which provides high accuracy and damping effect. That is why JL-1000HR can qualify high precision grinding demand.
JL-52CNC-B's table travels on double V guideways, coated with low friction Turcite-B, makes the table moves smoothly on guideways. With ball screw and servomotor, which allows workpieces to have superior accuracy after processing.
JL-20200CNC rail grinding machines are suitable for standard-sized and miniature linear guides. With two vertical spindles and one horizon spindle,this machines can fulfill three-surface profile grinding of linear guides at the same time.
JOENLIH Surface & CNC Profile Grinding Machine - Column series fulfilled with all kinds of working table size from 500 x 1000 (mm) to 700 x 4000 (mm). X and Z Axis slideways are designed with double "V" ways and coated with scraped Turite-B. All these features made our machine works stability and produces high precision outcome. Last but not less, client can choose their familiar controller to go with the machine.
Three axes servo | Three axes linear guildeways | Accurate and fast positioning | Quiet and energy-saving | ESG sustainable development | Versatility: PSGC-50100E can be combined with the fourth axis/ measuring system/tool holder. | Applicable: surface grinding, concave, convex, stepped, grooved.|
1.Flow control regulator is used in longitudinal way for easy operation.
2.With auto down feed , auto dresser dressing and to compensation.
3.Vertical axis are driven by high efficiency serve motor.
4.Equipped with PLC controller and MPG.
5.The surfaces of longitudinal table ways are all hand scraped to getting perfect contact pattern and to ensure very high accuracy.
1.The surfaces of longitudinal table ways are all hand scraped to getting perfect contact pattern and to ensure very high accuracy.
2.Longitudinal table ways are designed to have slide surfaces longer than that of the working surface and equal to the table length to keep the table free from torsion and deflection.
1. Cross Slideway: The Linear Guideway has the high rigidity and very high load capacities that improve working precision.
2. Also has the characteristics of low noise , high load capacity.
3. The hydraulic type drive system of the working table.
4. Table is driven by two hydraulic cylinders.Use high rigidity high precision spindle is of a cartridge type design and anti-friction bearing.
1.Using a hydrostatic table, the speed can reach 200 r.p.m.
2.The high rigidity spindle, which can resist the external force of heavy grinding, and vibration free to maintain stability and precision performance.。
3.The special bearing arrangement rotary table to eliminates the lateral force generated by the belt to increase accuracy and stability.。
4.Vertical down feed are driven by gear box and servo motors
5.Double “V” slideways on Cross feed with Turcite-B coated to minimize the friction of slideways and improve the accuracy of surface finish.
6.Linear guideways on cross and vertical feed movement, high precision ball screw driven by servo controller and servo motor.
7.Full closed splash graurd, to ensure the safety during grinding process.
8.The spindle frequency converter speed is 1600 r.p.m.
9.With induction spindle motor (20hp)
10. Dynamic balancing device.
1.Setting of “Spark-out” grinding is up to 10 passes.
2. Selectable wheelhead retract clearance at job completion for convenient workpiece loading.
3.After program end, select:(1)All powers are turned off automatically.OR
(2)Turn off grinding wheel automatically .OR(3)Turn off hydrualic automatically.
4. 7" touch panel and use dark colors to increase the user's visual comfort.
5.Use of graphical and text format is more convenient for operation.
Swing over bed: 406 / 432 / 532 mm
Distance between centers: 767 / 1067 /1667 mm
Spindle bore: 51 / 58 / 78mm
Spindle speeds: 70-1800 rpm (Spindle bore 51mm)
Spindle speeds: 35-2000 rpm (Spindle bore 58mm)
Spindle speeds: 29-1650 rpm (Spindle bore 78mm)
Swing over bed: 560 / 660 / 760mm
Distance between centers: 808~3983mm
Spindle bore: 86 / 104mm
Spindle speeds: 13~1200 rpm (4P)
Spindle speeds: 8-800 rpm (6P)
Swing over bed: 860 / 1020mm
Distance between centers: 1500~8500mm (MT#5)
Distance between centers: 1430~8430mm (MT#6)
Spindle bore: 105 / 153mm
Spindle speed: 15~1000 rpm (4P)
Spindle speed: 10-700 rpm (6P)
Max. swing: 590mm
Swing over cross slide: 380mm
Max. turning diameter: 450mm (V10)
Max. turning diameter: 340mm (VDI)
Max. turning diameter: 420mm (BMT)
Distance between centers: 580mm (CL-220/CL-250)
Distance between centers: 1180mm (CL-280)
Spindle speed: 3200rpm (CL-220)
Spindle speed: 2200rpm (CL-250 / CL-280)
Spindle motor: 25HP
Chuck & Bar capacity: 8", 52mm (CL-220)
Chuck & Bar capacity: 10", 80mm (CL-250)
Chuck & Bar capacity: 10", 12", 80mm (CL-280)
Turret: Vertical 10-station servo turret
Turret: Live tool vertical 12-station turret (VDI 30/BMT 55)
Swing over bed: 660mm / 900mm / 1150mm / 1500mm
Swing over cross slide: 370mm / 520mm / 700mm / 900mm
Width of bed: 460mm / 560mm / 725mm / 1000mm
Distance between centers: 1055~4285mm / 1015~6330mm / 1020~7020mm / 2075~6075mm
Spindle bore & speed (CL-38): 120mm (6-1600rpm), 186mm (3-1000rpm)
Spindle bore & speed (CL-58): 120mm (6-1600rpm), 186mm (3-1000rpm), 258mm (6~600rpm), 375mm (4~400rpm)
Spindle bore & speed (CL-68/CL-78): 181mm (6-650rpm), 255mm (6~600rpm), 375mm (4~400rpm), 530mm (2~300rpm)
Spindle motor(CL-38): 30HP
Spindle motor(CL-58): 30HP, 40HP
Spindle motor(CL-68/CL-78): 60HP
Turret: V8, H4, H6
- Built-in FANUC TURN Mate i conversation software, no writing of NC programs required. The operator only needs to input machining parameters according to the graphic guidance before performing machining.
- The manual four-way tool holder rotation emplys a curvic coupling for upgrading the positioning accuracy of the tool holder.
Max. swing: 530mm
Swing over carriage: 285mm
Width of bed: 346mm
Distance between centers: 1067mm, 1667mm
Spindle bore: 78mm
Spindle speed: 3~1650rpm
Spindle motor: 10HP
1. Vise body fully controlled, keep same height and accuracy in different time of purchase.
2. Holding workpiece firmly in single and multiple vises setup.
3. Clamping System: Mechanical / Hydraulic
Semi-spherical segment eliminates jaw lifting and workpiece tilting
4. High Rigidity Material: Ductile Iron FCD 600 JIS
1. Super-Low designed stationary and movable jaw, best option for thinner workpiece.
2. Balance mechanism, Highest performance with gripper jaw flexible for all kinds of workpiece.
3. Clamping System: Power Type
4. High Rigidity Material: Ductile Iron FCD 600 JIS
1. Compact vise body which is best choice for 5-axis machining center
2. Clamping system: Mechanical, Self-centering, Power type
3. The optimized solution “balance mechanism with grippers” : Any workpiece which are difficult to clamp can be performed well.
4. Best choice for irregular, round, asymmetrical, and step workpiece
5. Vise body- sliding surface: Hardened HRC45,durable and accurate.
1. Flexible opening capacity for optimized application of different workpiece.
2. Most suitable for higher workpiece, special design for increasing stability of clamping capacity.
3. High clamping forces, suitable for heavy duty working
Vise body- sliding surface: Hardened HRC45,durable and accurate.
4. Easy for add-on components for increasing working efficiency
5. Model: MTL-A (Single-2 piece) / MTL-D (Single-3 piece) / MTL-T (Twin-piece)
6. Full ranges from jaw width (50 / 72 / 100) x length (300 / 400 / 500 / 600 / 700)
1. Easy, Precise, and Flexible for movement
2. Dovetail design for precise coordination of each part
3. Soft Jaw supplied for more flexible application
4. Multiple vises applied for larger and longer workpiece
5. Vise body : Hardened HRC55, durable and accurate.
6. Compatible with all parts for more clamping approaches
7. All components are interchangeable
1. Most suitable for horizontal machine for heavy duty working
2. High Rigidity Material: Ductile Iron FCD 600 JIS (= GGG-60)(60kg/mm2, 80,000 psi ).
3. Heat Treatment Annealing
4. Accept for customized design
1. Material : Ductile Iron – FCD600 (60KG/mm2)，High Rigidity and tensile strength.
2. Brake system: (1) 170/217/256/322 Air-Hydraulic , (2) 400/500/630/800 Hydraulic: automatic oil-supplement installed, better performance than plug-in cylinder.
3. Disc brake capacity: perform high torque for long term and heavy duty machining
4. Driven by dual-lead worm shaft (High-tensile brass)
5. Large through hole design
6. High performance on waterproofed electric box sealed with O-ring
7. High performance on negative-pressure electric box, keep try and avoid penetration by cutting fluid
8. High quality of Crossed Roller Bearing: made in Japan or Taiwan
9. High quality of pressure switch : made in Germany
10. High quality of Solenoid valve: made in Japan (SMC)
11. High quality of copper worm gear and shaft: made in Japan
12. High quality for components selected
．Turning & Milling in one set-up．Y-axis travel 260 mm (10.2")．Max. turning dimension Ø500 x 1075 mm．Turning spindle 4200 rpm / 15 KW with 8” chuck for Vmt-X200, or 3500 rpm / 22 kW with 10” chuck for Vmt-X260．Milling spindle 12000 rpm / 22 kW．with HSK-T63 / A63 tooling．ATC-40 tools
．Travels: Vcenter-F76: 760/500/510 mm (X/Y/Z) Vcenter-F106: 1060/600/610 mm (X/Y/Z)．Rapid feeds 32/32/32 m/min．8000 rpm spindle output 15 kW (S3)．Roller guideways and Ø40 mm ballscrews．Screw chip removers included
-Support Yaskawa serial bus communication
-Lower the distributon power cost
-Space saver
-Higher cost performance
Horizontal Boring & Milling Machine with Built -in Facing Head
Table working area 2,700 x 750 mm
(106-1/4 x 29-1/2 inch)
Table travel (Longitudinal) 2,000 mm
(78-3/4 inch)
Table travel (Cross) 800 mm
(31-1/2 inch)
Vertical spindle head travel (Z axis)
700 mm (27-9/16 inch)
Horizontal spindle head travel (W axis)
650 mm (25-9/16 inch)
1. The universal tool & cutter grinder Model EH-832 is versatile in operation without requiring special skills. All milling cutters, endmills, shell endmills,staggered tooth cutters, rough endmills, countersinks (2 flutes, 4 flutes) and the angle of endmill helix can sharpen 2, 3, 4, 5, 6 flutes.
2. The Model EH-832 is designed to sharpen HSS and carbide toolings in small and medium quantities.
3. In one chucking operation, the machine can perform the grinding of the rake angle of the flute, clearance angle on the periphery and the end of the tool.
4. A few seconds set up time for helix angle.
5. Due to the backlash free operation, spiral toothed, solid carbide or carbide tipped milling cutters can be ground with high accuracy thus far only achieved by CNC grinders.
6. The heavy duty compound slides and one piece cast-iron base provide extra rigidity and minimize vibration.
1. Special design & manufacture against for super heavy torque (Clamping capacity) use.
2. Owing to inspecting strictly & with excellent RUN-OUT accuracy and quality guaranteed the gripping power is double than the general brands.
3. Avoid the drill dropped when used in instantaneous change of direction and equipped with spanner for tightening perfect safety.
4. Especially suitable for CNC machining center & milling machine use.
1. Suitable for milling & drilling machine and heavy duty drilling use.
2. High precision super drill chucks.
3. Good rigidity allows high torque.
Tonnage: 100 - 3000 ton
Bolster Area: 800 x 700 - 4500 x 3000 mm
Swap Vises & Fixtures Quickly
Easily swap vises, fixtures, and tooling between machines. The use of a standard mounting pattern facilitates seamless movement without any setup time.
The patented free float design ensures that equal force is applied to all four pull studs, guaranteeing repeatability of less than 0.0003" (8 microns).
Cristone Crystal Fiber Stones are made from the highest-quality chemically produced crystal fibers. Their crystalline structure offers exceptional polishing efficiency and bending strength. Perfect for EDM removal and detail polishing on tight ribs and slots.
Miracle Air Tools are available in a complete range of handheld types, with high quality, durability, and competitive prices. They are suitable for all applications, from grinding to fine polishing.
*It can process various chips created by complex machining.
*The patented design enables the steel belt to discharge both
coarse and fine chips, eliminating troublesome selection.
*Equipped with a filter system for processing cutting fluid with
0.5mm filtrating accuracy. The roller filter screen features a
self-cleaning function to ensure the dependability of filtration.
*No chips will accumulate between the top and bottom steel
belts, increasing the service life of steel belts.
*Compact design with less space occupied. Easy to clean and
maintain.
*Equipped with an industry-leading overload protection device
that extends the parts service life of the chip conveyor.
*Suitable for handling any shape of chips generated during
machining.
*The filter box with filter and fluid exhaust functions filters
cutting fluid with accuracy of Ø1.2.
*A cleaning device is fitted on the steel belt mechanism to help
extend the fluid exhaust efficiency of the filter box.
*This helps to extend the duration between cleaning of the
coolant tank and the frequency of the filter system
replacement at the rear end.
Suitable for installation on small lathes.
Maximum swing over saddle: 280~340 (mm)
Voltage options: 220V / 380V / 415V / 440V / 480V
Vibration of grinding wheel rotation: <3μm
Operating temperature: 540°C / Relative humidity below 80%
Power supply specifications: Three-phase three-wire system / Three-phase four-wire system
Types of materials that can be ground: Steel, iron, copper, aluminum, cast iron, rubber, ceramics, etc.
Suitable for installation on small lathes.
Maximum swing over saddle: 340~440 (mm)
Voltage options: 220V / 380V / 415V / 440V / 480V
Vibration of grinding wheel rotation: <3μm
Operating temperature: 540°C / Relative humidity below 80%
Power supply specifications: Three-phase three-wire system / Three-phase four-wire system
Types of materials that can be ground: Steel, iron, copper, aluminum, cast iron, rubber, ceramics, etc.
Suitable for installation on large lathes.
Maximum swing over saddle: >440 (mm)
Voltage options: 220V / 380V / 415V / 440V / 480V
Vibration of grinding wheel rotation: <3μm
Operating temperature: 540°C / Relative humidity below 80%
Power supply specifications: Three-phase three-wire system / Three-phase four-wire system
Types of materials that can be ground: Steel, iron, copper, aluminum, cast iron, rubber, ceramics, etc.
The T series is designed for superb machine rigidity and performance.This series is suitable for a wide range of applications such as automotive,aerospace and die & Mold.
The development of POSA aerostatic precision torsion is an important milestone for POSA to break through the traditional design structure. The R&D team uses gas pressure to obtain 1/1000 of the characteristics of ordinary lubricating oil, analyzes and calculates the structural optimization design of the internal air pressure flow channel of the torsion, and in the rotation and setting department Equipped with a load-bearing rigid air film between them. Demand for localization of components and other processing processes.
This single unit machine features high rigidity, accuracy, and efficiency and offers a high ease of operation with a relatively compact footprint.
The Symmetrical design ensures the rigidity of the machine tool, which results in better damping performance and lower thermal displacement.
The modular design allows for expandable multi-pallet configurations.
MF700’s design concept is to strengthen Column-moving C frame structure, and separate linear & rotary axes, optimize it with FEMA analyze, the advantages are high rigidity in structure, high precision in machining, and operator friendly. To separate linear & rotary axes is to minimize the following errors and ensure machining accuracy, on top of that, the transmission mechanism/components is away from working area which can reduced parts failure from pollution of coolant and chips.The linear axes has a cross-frame design, the wide-span column and large-size linear way blocks provides excellent stability during high-speed cutting. Rotary table is intergraded with bridge type column, this compact design can bring us smaller footprint and maximize working envelope.Rotary table with tailstock support can increase the load capacity which is capable up to 500kg, maximum swing for workpiece is 700mm and height is up to 500mm.The standard worm gear/wheel and encircling brake design provide high rigidity and lock-force. For different application like high speed demand in aerospace, it can be upgraded with dual Direct Drive Motor.Operator friendly design with 2 wide open doors are not only easier for operator but also easier for automation upgrade. More thoughtful is we offer three different types of top guards for different work environment, telescope type, solid top cover and open top.New base design allow chips fall onto conveyor directly, reduce 50% your chip cleaning time.
New MV3 series has an even greater degree of reliability and performance. The design concepts of the new MV3 series combine advanced technology, performance and value for various machining applications.Quaser produces this machine layout with the state-of-the-art digital design. Taking into consideration easy repair to reduce downtime. The MV3 series is the choice to increase part production.
HIGH SPEED COUPLED WITH HIGH ACCURACY
Laser micro-machining pairs a nanosecond, picosecond, or femtosecond laser with a high-speed and high-accuracy scanner assembly that moves to beam at a speedy rate. Most scanner assemblies are 2 or 3-axis, however, some applications require more advanced options such as a 5-axis or polygon scanner.
Winbro’s High-Speed Electrical Discharge Machining provides substantially faster drilling times than the conventional oil dielectric process.
EDM SYSTEM
A compact, high-speed single point EDM system that delivers high productivity and meets the strictest standards for drilling turbine components and semiconductor process equipment.
HIGH SPEED EDM WITH DI
Winbro machines use deionized water as the medium for the Electrical Discharge Machining process. This allows for a high speed drilling without the need to change oil based solutions.
DESIGNED FOR PRECISION
Our machines are designed from the ground up to maximize precision through out the process. We offer multiple solutions to help monitor the EDM process to ensure high quality throughput.
UNMATCHED TECHNOLOGY
Our EDM technology delivers functionality that has yet to be matched. Our advanced features include electrode probing and Electrical Discharge Machining milling where we use a cutter path to create 3D geometries similar to milling.
EXPLORING THE CORE ELEMENTS OF ELECTRICAL DISCHARGE MACHINING
Explore the sophisticated components integral to Electrical Discharge Machining (EDM), illuminating the fundamental elements pivotal for its precision and effectiveness. From the spark generator to the intricacies of the dielectric fluid system, each facet orchestrates the controlled electrical discharges, crafting intricate shapes with exceptional accuracy
• Power Supply: Provides the necessary electrical energy to generate the electrical discharge between the electrode (tool) and the workpiece. The power supply delivers controlled pulses of electrical energy to create sparks.
• Workpiece:The material being machined. It could be any conductive material, such as steel, titanium, copper, nickel alloy, etc.
• Electrode: Also known as the tool, the electrode is usually made of a conductive material (like copper, graphite, or tungsten) and is shaped according to the desired form to be machined into the workpiece. Typically the electrodes are tubes that allow dielectric fluid through and increase the processing speed.
• Dielectric Fluid: EDM typically operates in a dielectric fluid, which acts as a medium to facilitate the electrical discharge and helps in cooling the workpiece and flushing away the debris. Typically Winbro used deionized water with fine filtration to keep the fluid as clean as possible.
• Control System: The control unit regulates various parameters of the machining process, such as pulse duration, frequency, current, voltage, and servo movements in the case of EDM.
• Filtration System: In EDM, a filtration system removes debris and particles from the dielectric fluid, ensuring it remains clean and suitable for use in the machining process.
• Automatic Tool Changer (ATC): A tool changer in EDM allows for the guide assembly (also known as quill or guides) to be changed automatically in the machine allowing multiple tool types and guides to be used without operator intervention.
• Automatic Electrode Changer (AEC): Electrode changers also eliminate the need for operator intervention by disposing of electrodes and loading a new electrode to continue processing. Winbro’s machines can hold up to 700 electrodes for high volume production.
• Rotary magnetic chuck dia：600mm
• Meehanite Class FC30 casting with slide way provides high
stiffness and wear resistance maintaining the accuracy of the
machine.
• Spindle lateral design creates stability during heavy cutting.
• Base and column main castings use Meehanite Class FC30 and aged naturally through time allowing longtime structural
stability.
• Vertical feeding uses 2 high stiffness and rigidity linear roller
guides, RG45(Block x6), RG65(Block x6) allowing smoothly
vertical feeding whilst maintaining high stiffness.
• Small workpiece suction is accomplished by fine electrical
magnetic chuck.
• Rotary magnetic chuck dia：500mm
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• Vertical Y axis uses Class 1 ball screw Ø50 provides high stability during feeding.
• Vertical and longitudinal feeding uses high stiffness and rigidity linear roller guides made in Japan (slide block x6) provides smooth feeding but still maintain high stiffness.
• Vertical spindle Y axis uses peumatic counterweigh to reduce ball screw and servo motor loading to make movement more smoothly and extend the use of life.
• Horizontal Spindle uses six high precision ball bearing for heavy grinding.
• Rotary magnetic chuck dia：800mm
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• Spindle lateral design creates stability during heavy cutting.
• V3 grade spindle motor with good water proof and moisture resistant design.
• Vertical feeding uses 2 high stiffness and rigidity linear roller guides, RG45(Blocks x6),RG65(Block x6) allowing smoothly vertical feeding whilst maintaining high stiffness.
• Small workpiece suction is accomplished by fine electrical magnetic chuck.
• Rotary magnetic chuck dia：350mm
• Spindle motor adopts V3 Grade provides good water resistance and resist high humidity.
• X、Z axis feeding uses high stiffness and rigidity linear roller guides allowing smoothly X.Z feeding whilst maintaining high stiffness.
• Machine equips fine pole electrical magnetic chuck provides bigger holding power and able to attract small workpiece firmly.
• Table size(LxW)：1200x2000mm.
• Meehanite Class FC30 casting with slide way provides high stiffness and wear resistance maintaining the accuracy of the machine.
• The large spindle is support by CP6 precision angular contact ball bearing. 20HP(V3) motor ensures powerful accurate cutting.
• All slide ways are coated with TURCITE-B and then hand scraped for precision operation and longevity.
• The table speed is controlled infinitely by proportional valve, which is adjusted from the knob on the control panel.
• The automatic lubrication system is furnished as standard to provide ample lubrication on all slide ways and ball screws whenever the hydraulic is under the power, thus assuring smooth table movement.
• Y-axis ball screw(C3) and high precision reducer, by AC servo motors driver.
• Table size(LxW)：750x2000mm.
• Machine structure is manufactured from high quality Meehanite class FC cast iron
• Spindle motor select high stability Siemens motor
• X and Z axis guide way use double V design
• The large spindle use CP6 precision angular contact ball bearing (Front 4 and Rear 2) ensure heavy grinding ability.
• Y and Z axis use precision ball screw
• Y axis use AC servo motor and go with MPG reach high feeding accuracy
• Cross stroke adjusting function get rid of inconvenience of traditional sensor and increase grinding efficiency. All guide way and ball screw use automatic lubrication system for forced cycle lubrication (with alarm for oil detective)
• Table size(LxW)：1500x600mm
• “MEEHANITE” casting.
• Machine base fully supported design creating high rigidity structure.
• 3 axis uses high precision ball screw AC servo motor drive.
• X axis use double V guide way design and driven by hydraulic.
• Y 、Z axis uses high stiffness and rigidity linear roller guideways.
• High precision spindle.
• Closure type water-proof guard.
• Table size(WxL)：500x1000mm
• Precision grinding machine.
• Automatic Trim Compensation.
• On line spindle vibration monitor.
• Machine base fully supported design creating high rigidity structure.
• Table size(LxW)：400x4000mm
• Vertical feeding use high stiffness box ways、precisely scraped，and Ø50mm ball screw.
• X axis use high stiffness and rigidity linear roller guideway(RG65) and block x6.
• X axis use high precision rack and pinion system for high rapid and smooth movement.
Comply with TUV CE comformity, both safety and desired design with easy operation.
Power slider door design to save installation space and light operation.
●High Precision
Smart Corner Control, Stable Discharge processing, Super Finish Circuit (SFC) provide more accuracy.
●Efficiency
DPM module, Precision mark control, Electrolysis Free(EF) generator system.
●Cost effective
Intelligent access control, Reduce Wire Consumption, Economic concerned price.
●Intelligent Networking
Remote monitor management, Controller connector, Portable device monitor.
●Automation
High speed Auto Wire Threading, Robo-arm transfer of Workpiece, Probe Auto Measurement and Correction
[NP400L Energy-Saving Strategies]
A. GS High-Speed Energy-Saving Discharge Circuit (Patent No. I839195):
The new GS high-speed energy-saving discharge circuit features an innovative active discharge energy recovery module. During the machining process, excess discharge energy is recovered synchronously (redirecting surplus capacitor energy back to the power supply instead of dissipating it through resistors). This significantly reduces power consumption in high-speed machining, saving up to 33% of energy compared to the previous-generation system. Additionally, the discharge energy waveform is optimized (from triangular to T-shaped), increasing thermal accumulation area and improving high-speed machining efficiency by 25%, achieving a cutting speed of up to 320 mm²/min, on par with leading Japanese competitors.
B. Enhanced Water Cooling System:
Cooling Unit: Upgraded from a fixed-frequency cooling unit to a DC inverter cooling unit, reducing hourly energy consumption by 75%.
Water System:
Previous Approach: The filtration pump operated continuously, filtering water even when the clean water tank was full, causing energy and filter waste as excess water overflowed back to the wastewater tank.
Improved Method: A water level monitoring device is added to the clean water tank. The filtration pump activates only when the clean water tank's water level is low, reducing hourly energy consumption by 44%.
C. Intelligent Energy-Saving Modes:
New standby and warm-up modes optimize the operation of pumps, cooling units, fans, and LED lights. In standby mode, power consumption is reduced by 95%.
These three energy-saving technologies enable our wire-cutting machine to lead the industry in speed while achieving outstanding energy efficiency (44% energy savings during machining). This helps users significantly reduce production costs. Simulating a customer's annual production scenario, the machine saves 10,961 kWh annually, reducing carbon emissions by 5,425 kg CO2e.
Multiple-Axis Mill-Turn Machining Center
MT-900 has a 5-axis milling head, two turrets, a tool magazine and twin spindles. The design layout allows to maintain a large work envelope for both lathe operations--turning and milling. All 6 sides of a art can be machined.
-最大旋徑/Swing over bed Ø500 mm
-最大加工直徑/Max. machining dia. Ø300 mm
-最大加工長度/Max. machining length 922 mm
行程 Travels
X-軸/X-axis 420 mm
Y-軸/Y-axis ±150 mm
Z-軸/Z-axis 900 mm
B-軸/B-axis ±150˚
C1-軸/C1-axis 360 (S1=3,000rpm)˚
C2-軸/C2-axis 360 (S2=3,000rpm)˚
W-軸/W-axis 968 mm
A-軸/A-axis 360 (1°)
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=636
．Max. Machining diameter: Φ800 mm
．Max. Machining length: 1,342 mm
．X-axis Travels: 340(310+30) mm
．Z-axis Travels: 1,150 mm
．Spindle Nose: A2-11 (STD.) ; A2-8/ A2-15 (OPT.)
．Chuck Diameter: 15" (STD.) ; 12" (OPT.)
．CS- axis function
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=662
Offers big capacity, together with superior speed, all in a compact construction.
It combines the smoothness of a drilling tapping center and the capacity of a VMC in one machine.
It has a spacious table to handle big cutting jobs in combination with extra high-speed design, making it unmatched in performance and efficiency.
A. Features of excellent structural design:
● The machine is made of high-quality FC-300-graded cast iron, the structural design processes with Finite Element Analysis (FEA) to inject the mechanical as well as the aesthetic factors for the max. rigidity and flexibility.
● Referring to the structural concept of horizontal machine base, the lift-up design allows high speed and smooth motion control for the moving parts on the machine base and table.
● All 3 axes are employed with high-rigidity roller-type linear guideways for outstanding machining rigidity.
B. Tool magazine is separately mounted:
● The tool magazine is separately mounted in combination with a door to completely isolate from the machining area, which not only prevents from the contamination by chips and coolant on the tool magazine, but also makes the maintenance easily.
C. High-efficient pallet-changing system:
● High-speed rotary-type APC – employed high-precision 3-piece couplings for direct pallet change without lifting up the pallet, featuring high reliability and repeatability within a short pallet-changing time.
● Upon request, easily to integrate with A/C axis or clamping fixtures for the flexible and efficient machining.
D. Standardized design for 4-axis wiring and cabling:
● The space for the hydro-pneumatic pipes and power cables for 4th axis is preserved at the central hole of the APC.
E. Well chip-prevented working area:
● With the telescopic cover made by stainless steel, the working area is well isolated, making the coolant flushing perfect and preventing from the chip contamination.
F. Comprehensive chip conveying system:
● Specially designed with a comprehensive chip conveying system under the machine base, making the chip conveying efficiently.
The V-shaped inner rib base design has high-rigidity and high-precision structural design. The new generation of small 3 axis VMC machine SV-76S occupies a small space and meets the market demand for high processing efficiency. The three-axis adopts precision linear slide rail design, and the X-axis stroke is 500 / 650 / 760 mm, which saves space and is more productive.
A. Perfect structural rigidity
● The stable low gravity machine base offers a solid foundation for the entire VMC machine. The V-shaped inner ribs provide long lasting dynamic and static accuracy.
● Extra wide span between linear ways exhibits exceptional stability to absorb cutting vibration; free from overhang problems.
● All structural parts are manufactured from high tensile FC-300 cast iron, stress relieved and deformation free.
● The box type construction features anti-deformation and anti-bending.
● The A-shaped machine column firmly supports the ATC unit and head stock. The design is capable of dealing with cutting force from axial and radial directions.
B. Tough Casting Structure
● Structural castings are made of tough cast iron, which is stress-relieved to present a stable structure; the castings are designed with a box structure, which is highly resistant to bending and twisting.
C. Extra-Large Track Spacing Design
● Effectively disperses the cutting force, prevents the saddle from overhanging, and maintains excellent dynamic accuracy. The three-axis transmission system adopts the design of direct drive and pre-tensioning mechanism.
D. A-Shaped Column Design
● FEA analysis effectively distributes the weight of the tool magazine and the axial and radial force of the head cutting.
E. Stable Low Center Gravity Base
● It provides stable support for the whole machine, and the V-shaped rib structure design provides the best dynamic and static precision performance of the whole machine.
F. High-Speed and Stable Features
● Focuses on the Design of the Structure to Ensure the Best Dynamic and Static Stability
The newly-enhanced overall structural design presents cutting performance and processing stability. Through FEA analysis, design and manufacture, whether it is mold, automobile, motorcycle, medical, aerospace, we can provide you with reliable and high-efficiency linear CNC machines based on the solid industry experiences.
The three-axis is designed with roller linear guideways to meet the needs of superb high-speed and high-efficiency machining, easy sales and high utilization rate.
A. Features
● The linear CNC machine series employs high-precision roller-type linear guideways.
● The motor mount in the end of 3 axes are precisionly-scraped before mounting and carefully pre-tensioned after assembly, enabling the transmission system to achieve long-term stability.
● The X-axis is equipped with 6 blocks.
● The saddle and table are of a box-type structure with an increased height on structural parts, featuring light weight and high rigidity.
● A perfect combination for speed and structural stability.
● Oversized base and column, reinforced column bottom and solid Z-axis structure assure vibration-free cutting.
● The rigid ballscrew with double nuts is driven by powerful servo motor.
● Extra wide span between linear guideways effectively upgrades dynamic accuracy.
B. Perfect Design for Structural Stability
● The saddle and the table are designed in a box structure. The height of the structural parts is increased, and it has the perfect design of light weight, high rigidity, speed, and structural stability. The spindle length/width ratio is of 1:1 design.
C. Double Nut Ball Screw
● High-rigidity double-nut ballscrew driven by high power servo motor.
D. Extra Large Base and Column
● Strengthen the quality of the bottom of the machine and the thick and stable structure of the Z-axis to ensure least vibration during high-speed movement and cutting. The column width is up to 1200 mm.
E. Three-Axis Transmission System
● Assembled after precision scraping. After rigorous assembly and pre-tensioning, the long-term stability of the transmission system is ensured.
This series of machine features optimal cost-to-performance ration. Every model among this series has a modular design and an enhanced mechanical structure, exhibiting high speed, high precision cutting performance and upgraded machine stability. Each model can fully satisfy the requirements for precise complex surface machining and mold machining in various industries. This SDC series can be widely applied to the high-tech industries, such as: aerospace, automotive and motorcycle, energy, electronics and transportation.
A. Roller-type linear guideways on three axes
● All three axes are mounted with roller-type linear ways. The X-axis (table) uses #55 linear guideways with 6 blocks. The Y/Z axes use #55 linear guideways. The Y-axis linear guideways are of heavy-duty type with rigidity increased by 70%, making the machine suitable for high-speed, high-rigid and long-term machining.
B. High-rigidity machine structure
● The massive base is a box type structure in combination with internal rib reinforcement. Employs 55mm high rigidity roller type linear ways and one grade increased Ø63mm ballscrew. These provide a dependable foundation to ensure high accuracy in high-speed machining.
● The oversized columns are of honeycomb structure with higher stability than others. This also provides better geometric accuracy maintaining capacity compared to conventional structures. The columns and the cross beam are one-piece fabricated. The contact surfaces of all parts have been scraped for higher accuracy of the machine, which in turn provides the best dynamic and static rigidity.
● The joint parts among the saddle, spindle headstock and cross beam are of stepped structure (top/side) design, which helps to boost stability when the Y axis moves at a high speed, reducing vibration and tilting forward to enhance the high-speed cutting rigidity of the spindle. This results in higher machining accuracy.
● All machine parts are subjected to analyze by using the Finite Element Method (FEM), which provides a light configuration after assembling, while ensuring the optimal rigidity of the machine.
● The table is a box-type structure with rib reinforcement to increase loading stability and machining accuracy.
● The series is manufactured from high durability cast iron (FC-300), and they are assembled after high-precision grinding and scraping.
C. Built-in Type Spindle with High Power
● Equipped with 10Krpm BT50 direct-drive spindle as standard
● The high-speed, high-rigidity spindle is suitable for high-speed and high-precision machining requirements on Die&Mold.
● The spindle is supported by high-precision, large ceramic bearings, providing outstanding axial and radial cutting rigidity (direct-drive type).
● The powerful built-in type spindle 20Krpm provides power output of 15/18.5 kw and max. torque of 118 Nm.
D. Saddle Support Adopts Stepped Design
● The saddle, headstock and beam are combined with a stepped design to enhance the stability of Y-axis rapid movement, reduce vibration forward tilt and strengthen the rigidity of the spindle for high-speed cutting, thereby improving the machining accuracy of the machine.
E. Box Structure Base Design
● Strengthen the arrangement of internal ribs, use 55mm high rigidity roller rails, and increase the level of Ø63mm ball screw at the same time. Provide a reliable foundation to ensure the accuracy of highspeed machining.
F. Honeycomb Structure Design
● The integrated casting structure design of columns and beams, and the contact surfaces of all components are manually scraped to ensure the accuracy of the machine and provide the best performance of dynamic and static rigidity.
Reinforced Structural Design Exhibits Exceptional Cutting Efficiency and Stability -- The Best Cost-Performance Choice.
The drilling/tapping machining center of SV-50DT series integrated the features of High Speed and Maximum Stability. The enhanced structural design assures the best dynamic and static stability. Equipped with an 12Krpm high-speed spindle to achieve 48 m/min rapid traverse on 3-axis linear motion makes it an optimal integration for high speed, high accuracy and high efficiency.
A. Perfect structural design of high rigidity:
● The stable low gravity machine base offers a solid foundation for the whole machine, and the V-shaped inner ribs provide long-lasting dynamic and static accuracy.
● Extra wide span between both linear guideways exhibits exceptional stability to absorb cutting vibration, free from overhang issue.
● All structural mechanism are made of high-tensile FC-300 cast iron with stress-relieved and deformation-free characteristic.
● The box-type construction features anti-deformation and anti-bending.
● The A-shaped machine column firmly supports the ATC and headstock, which will be able to do with the axial and radial cutting force.
B. 12Krpm direct-drive spindle as standard:
● BT-30 spindle taper
● The acceleration/deceleration time for the direct-drive is within 1~1.5 seconds, which upgrades the machining efficiency.
● 15Krpm/24Krpm spindle as option.
C. 16 tools clam-type ATC as standard:
● The tool magazine is of BT-30 tool shank.
● The magazine body is made by Aluminum alloy for reducing the inertia load, featuring the fast tool change and stable motion.
● Random and bi-direction tool selection.
D. Optimal headstock H/L ratio:
● The H/L (height/width) ration of the headstock is nearly 1:1, allowing it to present superior capability in the radial and axial cutting resistance.
E. Anchored ballscrew:
● Both ends of the ballscrew are anchored on the machine by angular contact ball bearings, featuring higher rigidity and stability.
● The pre-tensioned ballscrew eliminated the backlash and increased the positioning accuracy.
F. Wide internal working space:
● The wide internal working space features good ventilation and efficient chip removal.
● Two independently-controlled pumps are respectively for the spindle cutting and for chip flushing.
Suitable for heavy-duty cutting, the high-rigidity box-way design and scraping technology present the ultimate heavy-duty cutting capability. The high-torque spindle and large-diameter ballscrew are combined with a three-axis box-way design to meet the needs of difficult-to-cut materials and heavy-duty cutting capabilities.
A. Features -- Rigid design of high precision machine frame structure
● High-strength machine frame, all casting, 100% Taiwan-made.
● Box-type guide-ways reinforces cutting performance and greatly reduces tooling wear-out.
● Delicate scraping, all 3 axes equip C3-graded ballscrew.
● All of 3 axes are of direct-drive design.
● All of the series are with oil-cooling spindle.
● Z axis equipping with a counterbalance to secure the outstanding stability and smoothness in the rapid traverse.
● The spindle available with the option of BT-40 and BT-50.
● The packing size suitable for the standard dry container can reduce the shipping cost.
B. Column and Saddle are adopted by Box-way Design
● Wide and thick base design, box-way-designed column, widened and lengthened saddle for heavy loads. The load is fully supported and the structure is solid, which can ensure the heavy load capacity during machining.
C. The base is of 4 box-way design
● Enhanced machining stability and reduced tool wear-out. The high-rigidity box-way design and scraping technology present the ultimate heavy-duty cutting capability.
D. Belt / Gear Type Available
● The reinforced rib structure of the spindle headstock is designed, and the proportion of the head and the column is appropriate to provide stable support for the spindle.
Innovative design, doubled efficiency and independently tool length compensation for dual spindles.
The design of the overall structure is through FEA analysis, and the cast iron adopted is of high-quality FC300 grade, featuring with high rigidity and least deformation.
The combination of dual spindle and dual ATC makes the efficiency doubled and makes the space requirement less, achieving the energy-saving and less carbon-consuming purpose.
The machining performance and superb loading capacity lies in the 3-axis linear guideway, of #45 heavy-duty roller type.
The intuitive human-friendly interface can real-time be monitoring the status of the spindle and ATC. Furthermore, the real-time cutting monitoring, the display of break-down location, the operation description, and more are optionally available.
MTS-500 vertical machining center is specially designed with twin spindle and twin magazine (enclosed cover disk type). It not only creates double machining efficiency and double throughput, but also helps customer to save significant investment costs of machine and labor requirement. In today's competitive business environment, MTS-500 is your best choice for creating competitiveness.
A. Twin spindle headstocks:
● Twin spindles are directly driven by servo motors without counterweight.
● Twin spindle can be operated simultaneously.
● Twin spindles can perform tool offset.
● High-rigid machine structure.
● The structural parts of the machine are made by high-quality cast iron, featuring high rigidity with least deformation.
B. Patented design of the spindle headstock:
● The cross-patented design of the spindle headstock realizes the ultra-large column rail space and increases the geometrical precision of the structure.
C. Three-Axis Roller Linear Guideway:
● The super large rail space can effectively disperse the cutting force, no saddle hanging phenomenon, and good dynamic accuracy.
D. Double Magazine Design:
● The double-spindle/double-tool-magazine design reduces investment and labor costs. The spindle (D.D.S) speed has an option of 12000/15000 rpm. The tool arm type fast drive mechanism (T-T) completes in 1.5 sec.
E. Stable and Low Center of Gravity:
● Base Support for the Whole Machine V-Shaped Rib Structure Design
● The Best Dynamic and Static Precision Performance of the Whole Dual Spindle CNC Lathe
F. Real-Time Monitoring Function:
● Equipped with a second screen, the dual-spindle tool change process monitoring can be seen at a glance.
● Optional functions: fault location display, reading operation manual, optional (CCD) monitoring function, high expandability suitable for flexible processing systems.
This patented device generates magnetic field that motivates magnetized pins to bounce
rapidly and to grind parts
Features
1.For High Precision Parts
The pins grind parts mildly. Best for grinding high precision parts.
2.Grind Every Corner
The pins reach every corner. Best for irregular parts that convention/manual deburring cannot handle.
Effect
1.Deburring
The sPINner can be very efficient (within 5-15 minutes), remove small burrs and burrs at the processing or cutting, and slightly chamfer the sharp edges to ensure that the workpiece size accuracy will not be affected. After grinding, the workpiece is round and not cut, which greatly reduces the resistance when the workpiece is assembled / engaged / transmitted. In addition, the burr of the mold of the die-casting part also has a good removal effect.
2.Polishing
The sPINner can slightly remove the metal surface layer, resulting in a matte polishing effect and increasing metallic luster. And can remove knife marks. Scratches. It can also remove the rust layer of steel / iron, the oxide layer of copper / aluminum, the scorch caused by laser, and the oxidation caused by heat treatment, so that it can restore the brightness and reduce the chromatic aberration.
Main feature /
■ Accuracy
Table surface guaranty (Testing grinding piece*6, thickness difference) : 5μ
Downfeed(minimum unit) : 1μ
■ Spindle & motor
Vertical driven by AC servo motor.
15HP V3 grade low vibration spindle motor.
Direct drive spindle, ABEC Class 7 (P4) bearings, 0.003m/m TIR.
4 angular contact ball bearings at front, 2 angular contact ball bearings at rear side of spindle.
■ Cross and Longitudinal
Cross feed driven by simplified AC servo motor, it's more precise when intermittent feed.(TS)
Cross feed driven by AC servo motor. (P)
Double hydraulic cylinders drive with variable speed regulator for longitudinal.
Longitudinal by advanced table hydraulic design, feed range from 0.5m/min to 25m/min, it provides easy operation and vibration-free reversing motion and controlled by the proximity sensor built-in design for safety.
■ Base & slide ways
Linear guide ways for vertical and cross axes with extra large block.
Longitudinal double V, and TURCITE B coated with hand scraped
One-piece T shape casting base and slide way.
All main castings are made of "Meehanite GC275" and have been annealed stress for long lasting and accuracy.
The newly-enhanced overall structural design presents cutting performance and processing stability. Through FEA analysis, design and manufacture, whether it is mold, automobile, motorcycle, medical, aerospace, we can provide you with reliable and high-efficiency linear CNC machines based on the solid industry experiences.
The three-axis is designed with roller linear guideways to meet the needs of superb high-speed and high-efficiency machining, easy sales and high utilization rate.
A. Features
● The linear CNC machine series employs high-precision roller-type linear guideways.
● The motor mount in the end of 3 axes are precisionly-scraped before mounting and carefully pre-tensioned after assembly, enabling the transmission system to achieve long-term stability.
● The X-axis is equipped with 6 blocks.
● The saddle and table are of a box-type structure with an increased height on structural parts, featuring light weight and high rigidity.
● A perfect combination for speed and structural stability.
● Oversized base and column, reinforced column bottom and solid Z-axis structure assure vibration-free cutting.
● The rigid ballscrew with double nuts is driven by powerful servo motor.
● Extra wide span between linear guideways effectively upgrades dynamic accuracy.
B. Perfect Design for Structural Stability
● The saddle and the table are designed in a box structure. The height of the structural parts is increased, and it has the perfect design of light weight, high rigidity, speed, and structural stability. The spindle length/width ratio is of 1:1 design.
C. Double Nut Ball Screw
● High-rigidity double-nut ballscrew driven by high power servo motor.
D. Extra Large Base and Column
● Strengthen the quality of the bottom of the machine and the thick and stable structure of the Z-axis to ensure least vibration during high-speed movement and cutting. The column width is up to 1200 mm.
E. Three-Axis Transmission System
● Assembled after precision scraping. After rigorous assembly and pre-tensioning, the long-term stability of the transmission system is ensured.
(1) NTC is the new modulized lathe series design we have, can be selected with different spec. for different customers' machining demand.
(2) NTC is very suitable for complex parts machining for the electronics, 2 and 4 wheels automotive, and mechanical parts industry need.
(3) 6" or 8" spindle chuck size can be chosen. With big spindle bore design, 8" chuck can have dia. 65 mm bar, 6" chuck can have dia. 51 mm bar.
(4) Turret can select standard turret, live turret, or turret with Y axis which is 90 angle design to get more turning capability. And based on different coolant pump the different pressure can be operated.
(5) About tailstock, manual or hydraulic, or programmable type can be selected, and also sub spindle is an option.
(6) High rigid one piece slant bed design with X/Z axis box way design can highly increse the machine's rigidity.
(7) With bar feeder, sub spindle workpiece push system, parts catcher system...etc. an easy cell of automation can be applied.
Suitable Materials: Steel, Stainless Steel, Cast Iron
Special Blade Chip-Breaking Design:
• Reduces machining resistance and increases chip-breaking efficiency.
• Adaptable to larger cutting depths with an enlarged chip groove design to enhance chip evacuation efficiency.
• Specially designed chip-breaking groove effectively cuts and removes iron chips, improving cutting efficiency.
• Unequal spiral angle design of 35°/38° is advantageous for high-speed machining and crack resistance.
• Unequal division design is beneficial for high feed machining, improving anti-vibration and surface finish better than rough end mills, reducing machine load.
Crafting Precision in Every Cut, Rough Milling Tools Leading Efficient Machining, Mastering Material Control for Impeccable Workpieces!
SPGX Series
Indexable Rapid Drill
Dual-helical coolant hole
Better cooling and lubrication
Wider range of drilling depths
Good insert mounting angle
Small vibration during cutting
Better drilling accuracy and surface quality
More space for chips
Good flushing angle, make the chip removal smoother
High torsional resistance and new surface treatment
strong drill body
Higher feeds can be tolerated for greater efficiency
General Drilling、Half Cylindrical、Ramping Drilling、Broach、Intersect Drilling
Applicable material: Alloy Steel、Stainless Steel、Cast Iron
High Reliability
TBI MOTION has very stringent quality control standards covering every production process. With proper lubrication and use, trouble-free operation for an extended period of time is possible.
Smooth Operation
The high efficiency of ball screws is vastly superior to conventional screws. The torque required is less than 30%. Linear motion can be easily changed from rotary motion.
High Rigidity and Preload
When axial play is minimized in conventional screw-nut assemblies, the actuating torque becomes excessive and the operation is not smooth. The axial play in TBI MOTION precision ball screws may be reduced to zero by preloading and a light smooth operation is still possible. therefore, both low torque and high rigidity can be obtained simultaneously. TBI MOTION ball screws have gothic arch groove profiles which allow these conditions to be achieved.
Circulation Method
Ball return tube method. (V, Y , YA , H , NH ,J Type); Ball deflector method. (NI , NU , I , U , M , K Type)
High Durability
Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience, have resulted in the most durable ball screws manufactured.
Application
Automation industry, Semi-conductor industry, Industrial machine, Medical industry, Green energy industry, Machine tool, Automated storage and retrieval system and etc.
High Accuracy
Linear Guide has little friction, only a small driving force is needed to move the load. Low friction helps the temperature rising effect to stay low. Thus, the friction is decreased and the accuracy can be maintained for a long period than tradition slide system.
High Rigidity
The design of Linear Guide features an equal load rating in all directions that provide sufficient rigidity load in all directions, self-aligning capability to absorb installation-error. Moreover, a sufficient preload can be achieved to increase rigidity and makes it suitable for any kind of installation.
Easy for Maintenance
Compared with high-skill required scrapping process of traditional slide system, the Linear Guide can offer high precision even if the mounting surface is machined by milling or grinding. Moreover, the interchangeability of Linear Guide gives a convenience for installation and future maintenance.
High Speed
Linear Guide block, rail and ball apply by contact point of rolling system. Due to the characteristic of low friction, the required driving force is much lower than that in other systems, thus the power consumption is low. Moreover the temperature rising effect is lower even under high speed operation.
High Performance without Clearance
Even under a preload or regular load, the ball and raceway contact one another at two points in the loading direction. This design gives rise to a smooth rolling motion.
Intelligent Ball Screw i4.0BS®: Provides various intelligent functions through HIWIN's self-developed vibration-temperature hybrid sensor and edge computing module with built-in expert algorithms, including life prognosis, temperature & vibration monitoring and reminding, intelligent lubrication, intelligent warm-up, DAQ data acquisition, etc., allowing users to quickly implement digital transformation and upgrade intelligent machinery.
Intelligent Linear Guideway i4.0GW®: Combining the common dual-axis platform in the semiconductor industry, mainly used in AIO testing or wafer processing fields. The intelligent linear guideway provides vibration & temperature monitoring and abnormal condition reminder, as well as DAQ data acquisition function for semiconductor SI manufacturers to carry out secondary development and reuse.
Intelligent Single-axis Robot iSR: Modular design to meet the needs of intelligent production in various fields. The overall system is fully compatible with i4.0BS®, providing a comprehensive intelligent solution. The combination of these features provides customers with an easy upgrade to intelligence, helping enterprises achieve more efficient and smarter production operations.
Please visit our website at https://www.hiwinsupport.com/product/ballscrew/i40bs.aspx for more detailed information about our products.
HIWIN provides the most complete range of robots in the world via vertical integration with all self-developed key components, including strain wave gear, servo motor and drive etc.
HIWIN Equipment Front End Module (EFEM) is a complete automation system. Through vertical integration, with the self-developed control system, HIWIN provides customer-customized services for different process applications. HIWIN EFEM offers flexible options for Wafer ID reading, cassette RFID sensing, wafer protrusion sensing, wafer contour detection, FOUP presence detection, etc. EFEM working with wafer robots, together, make the equipment and process are more efficient and competitive.
The key components in the robot arm, including ballscrew and direct drive motor, are all developed and manufactured by HIWIN. The parts are directly connected, and the software and hardware are vertically integrated to provide a high-quality robotic arm to enhance your efficiency and competitiveness. Customized services can be provided as per customer's requirements.
Please visit our website at https://www.hiwinsupport.com/ for more detailed information about our products.
HIWIN Single-Axis Robot module utilizes professional standard manufacturing technology developed over the years, with the ballscrew and magnetic slide design module developed and produced by ourselves, HIWIN itis applicable to all types of automation equipment due to its features of easy installation, small size, high-precision and various specifications.
Please visit our website at https://www.hiwinsupport.com/product/single_axis_robot/single_axis_robot_list.aspx for more detailed information about our products.
HIWIN DATORKER® (DT) – Robot Reducer has the characteristics of high precision, high efficiency, high torsional rigidity and low starting torque. It is widely used in robots, automation equipment, semiconductor equipment, machine tools and other industries. HIWIN has developed various specifications and reduction ratios to provide customers with wide range of choice. HIWIN is able to provide customized services to meet customers' various design and requirement.
HIWIN's bearing has high precision, and high load capacity. It is suitable for precision rotary applications in various fields, such as machine tools, automation equipment, semiconductors, medical. Feature：Lightweight and compact design increase the effective use space of the equipment, easy to install and maintenance, varieties of bearing types and sizes for solution, can be customized according to customer's request.
Please visit our website at https://www.hiwinsupport.com/ for more detailed information about our products.
【PRODUCTS➢BMC SERIES】
Horizontal Boring & Milling Machine
BMC-110R1/R2/R3
⟡All primary structural compoents are composed of high quality cast iron.
⟡4+1 axis and 4 axis simultaneous
⟡B axis design integrates two worm gears to minimize backlash; incorporates high precision encoder (rotary scale) for 0.001 degee precision table rotation.
⟡FANUC(standard), Heidenhain, Siemens(option)
【PRODUCTS➢ WHL SERIES】
Rofessional model for mirror like wheels
⟡SP series adopt C1 class ball screw which makes its scraping precision within Ra0.2.
【PRODUCTS➢HL SERIES】
HORIZONTAL LATHE
HL-25N
⟡The smallest footprint in its class.
【PRODUCTS➢VL SERIES】
⟡Double column VL-12 VL-25 VL-25M
⟡Double column VL-25
STEP 1
Place the alloy wheel blank on the feed-in conveyor, the robot will clamp it into the production line. The whole process is mainly operated by robot arms in order to fulfill automated manufacturing.
STEP 2
First process for wheel internal process Includes rough/fine machining. Main Measuring items: CHD, Surface flatness.
STEP 3
Drilling Process : Main measuring items are PCD holes and Air Valves.
STEP 4
Final process for wheel OD (rough/fine machining). Main Measuring items: wheel O.D. and Cap Dia.
STEP 5
Before the material is discharged, the robot will send the wheels to laser maker to print ID codes, enabling material traceability during the production process and after discharge.
【PRODUCTS➢ WHL SERIES】
CNC Vertical Wheel Turning Lathe WVL-T24/F24
⟡Dual Turrets Design
【PRODUCTS➢ WHL SERIES】
Comprehensive drilling lathe
⟡All-Size Processing Capacity (13''~26'').
⟡Simultaneous processing weight loss holes and PCD rear boring.
◆Features：high speed, high precision, enhancing the productivity and quality.
◆It can machine workpieces all day continuously to save manpower.
◆Dual-spindle adopts servo control, with superiority in high speed and high precision for single blank workpiece loading.
◆It can work with different types of feeder station based on customer’s feeding requirement on blank materials.
◆Gantry Loader uses remote control interface, owing professional hand –held touchscreen with clear interface, fool-proof design, and guide with teaching.
◆Gantry Loader is on top of machine. The design can extend lifetime of auto loading /unloading system and decrease the consumption cost.
◆Various possibilities for production line lineage according to process plan.
◆We, GREENWAY can also provide the relative assistance if customer has remote monitoring requirement.
BTA deep hole drilling machines are specialized machines designed for large-diameter deep hole drilling and deep hole machining. BTA machines can create extremely deep and precise holes in a wide range of materials. Microdrilling BTA deep hole drilling machines integrate advanced technologies, including tool support, coolant pressure, and machine power, to precisely and efficiently handle deep hole drilling applications.
The BTA deep hole drilling machine series offers two options: the WR type and the TR type. The configuration is usually based on the size and shape of the workpiece, desired production rate, and accuracy specifications. During the drilling process, the chips are flushed out through the center of the BTA tool and then discharged through the drill tube and machine spindle, eliminating the need for interrupted feed or segmented drilling to remove chips. This greatly improves production efficiency.
BTA deep hole drilling machines are specialized machines designed for large-diameter deep hole drilling and deep hole machining. BTA machines can create extremely deep and precise holes in a wide range of materials. Microdrilling BTA deep hole drilling machines integrate advanced technologies, including tool support, coolant pressure, and machine power, to precisely and efficiently handle deep hole drilling applications.
The BTA deep hole drilling machine series offers two options: the WR type and the TR type. The configuration is usually based on the size and shape of the workpiece, desired production rate, and accuracy specifications. During the drilling process, the chips are flushed out through the center of the BTA tool and then discharged through the drill tube and machine spindle, eliminating the need for interrupted feed or segmented drilling to remove chips. This greatly improves production efficiency.
The XL-A type drill gun machines are ideal choices designed specifically for the production of small-diameter and deep hole drilling parts, shafts, and core rods. These CNC deep hole drilling machines feature a uniquely designed spindle with a maximum speed of 10,000rpm to 15,000rpm, providing extremely low noise and vibration, creating a quieter and more stable working environment. To provide a better performance, we have specially designed vibration dampeners that allow for the use of shorter drill bits, effectively preventing drilling from causing bending. With the advanced technology of our CNC deep hole drilling machine, you can easily adjust various parameters to achieve higher precision and quality in your drilling process.
XL-A type drill gun machines are suitable for the production of small diameter & deep hole drilling components, shafts & mandrels.
The specially designed and direct spindle produces low noise and vibration.
Specially designed vibratory dampers (PAT. M444890-Taiwan & ZL200920168114.2-China ) support the gun drills which allow it to use a shorter length of gun drills and prevent curving of drilling holes.
Suspending type of operation panel and MPG(Hand wheel) for easier setting and operation
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
CE packages are available for special requirements.
The XE model gundrilling machines have the capability of multi-axis machining, allowing for the simultaneous design of 1 to 4 axes, providing greater flexibility and efficiency in machining. It is an ideal choice designed specifically for the production of small and medium-sized parts, shafts, and core rods. Servo motors and ball screws are used as the feeding mechanism, ensuring smooth and convenient feed speed adjustments, guaranteeing precision and efficiency in the drilling process.
XE type machines are suitable for the production of small & medium components shafts, mandrels
The Servo motor and Ball screw are used for the feed mechanism to insure smooth and convenient feed rate adjustment.
Hardened and ground Main slide ways to hardness HRC 60. The opposite ways and gibs are all Turcite-B plated with the hand-scraped bearing surface
Suspending type operate panel and MPG(Hand wheel) for easier setting and operation.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
The machine could be controlled by CNC or a conventional model with a PLC & man-machine interface.
CE marks are available for special requirements.
The XT deep hole gun drilling machines feature a sturdy bed-type structure design for both its worktable and machine base. Compared to knee-type machines, the worktable of Microdrilling’s XT model deep hole gun drilling machine can withstand three times the weight. This ensures precise positioning accuracy and drilling process accuracy even during full-speed operation or large-scale production. Additionally, Microdrilling offers a variety of controller brands to choose from, including Fanuc, Mitsubishi, or Syntec CNC controllers. Our deep hole gun drilling machines come standard with an automatic lubrication pump and oil injection reminder function, ensuring sufficient lubrication for all bearing surfaces and screws.
XT-600/1000 CNC /Drilling capacity and Max. depth of drilling: Ø 3~25mm × 600~1000mm
The following brands of controllers can be chosen for bed-type deep hole drilling machines: Fanuc, Mitsubishi, or Syntec CNC controls.
The worktable and machine base of the gun drilling machine is designed to come with bed-type installation. Its worktable can bear three times the weight that can be born by the worktable of the knee type of machine, ensuring its positioning accuracy during its movement or its drilling process when the machine is in full operation or mass production. It is suitable for chilling small plastic molds, glass extrusion molds, heat exchangers, water cooling holes, workpieces with off-center holes, and PCD deep hole drilling.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
To ensure accuracy in drilling, X, Y, and Z axes are equipped with precision ball screws.
The XT-1200 gun drill lathe is suitable for deep hole drilling of coolant water holes and ejector pin sleeves in medium to large plastic molds and other workpieces. Various CNC controllers such as FANUC and MITSUBISHI are available to meet your specific needs. Microdrilling's XY model gun drill lathe stands out with its second axis, which can be used for milling, tapping, and other purposes.
XT-1200 CNC /Drilling capacity and Max. depth of drilling: Ø 3~30mm × 1200mm
Table type deep hole drilling machine controlled by CNC, Max. loading 5000 kgs.
Suitable for drilling waterlines and ejector pin holes of large-type injection molds.
CNC could be selected with FANUC or MITSUBISHI etc.
Hardened and hand-scrapped box way slide design provides rigidity for heavy cutting.
P-grade linear guideway for Z and A axes.
CE marks are available for special requirements.
The XT-1500/1800 (CNC) gun drilling equipment features a column-type design with CNC control, allowing the option to choose brands like FANUC or MITSUBISHI according to specific requirements. Microdrilling's gun drilling equipment is specifically designed for drilling water lines and ejector pin holes in large injection molds. The machine's spindle is supported by angular contact bearings and achieves full lubrication throughout the running components of the main unit. The robust honeycomb-shaped column structure ensures a stable cutting environment.
Type: Bed Type Deep Hole Drilling Machine
The column-type deep hole drilling machine with CNC control is designed for drilling waterlines and ejector pin holes of large-type injection molds.
The spindle is supported by angular contact bearings well-lubricated to all running points in the head.
The rigid honeycomb walled column gives a stable cutting condition. FC-32 castings have been stress-relieved and annealed.
Hardened and ground double V-ways for worktable X-axis main slide to hardness HRC 60. The opposite ways and gibs are all Turcite-B plated with hand-scraped bearing surfaces.
A huge wide and long worktable allows heavy work pieces. An extra wide saddle gives a much heavier loading capacity.
An automatic lubrication pump is provided as a standard accessory to ensure all the bearing surfaces and screws are well-lubricated.
Spindle feed Z-axis and A-axis, feature P-grade linear motion guideway and provides stable cutting capacity.
CNC could be selected with Fanuc or Mitsubishi brands.
CE marks are available for special requirements.
The XL-3000/4000/5000/6000 (CNC) gundrill machines offer drilling capabilities with a maximum depth ranging from 3000mm to 6000mm. They are professionally designed and manufactured to fully leverage the performance of gundrilling tools, achieving excellent results in drilling extremely deep and precise holes in various materials. Our professional gun drill machine integrates powerful technologies such as tool support, cutting oil pressure, and machine power, providing accurate and efficient solutions for deep hole gun drilling applications.
Based on mature technology, Microdrilling gun drill machines exhibit a high level of flexibility, allowing for customized configurations based on the size and shape of the workpiece, desired production rate, and accuracy specifications. This configuration enables outstanding adaptability of the gundrill machine in various application scenarios, delivering excellent operability and performance.
Vertical honing machines are specialized machine tools used for precision grinding of internal diameters. These precision honing machines are equipped with highly precise operating and control systems, allowing for high-precision machining of the workpiece's internal diameter, resulting in excellent surface smoothness and dimensional accuracy. Microdrilling precision vertical honing machines offer great deep hole capabilities and provide excellent operability. Their vertical dual-column structure design ensures the rigidity and stability of the honing machine.
Precision Deep Hole Honing Machine
Microdrilling vertical honing machines can be used for hydraulic cylinders, barrels for plastic injection machines, cylinders for vessels, and special-purpose applications. The easily-operation vertical double column deep hole honing machine and max. depth up to 6000mm
Chain Headway offers a comprehensive range of chamfering tools, professionally designed and developed to cater to diverse processing needs and application scenarios. Our precise manufacturing process ensures that each chamfering tool achieves high surface quality and accuracy in various machining environments, ultimately enhancing processing efficiency and stability.
1. AAC Adjustable Chamfering Tool:
(a) The AAC series features a flexible, adjustable design that allows the chamfer angle to be adjusted from 0° to 90° according to specific requirements, providing versatility to meet a wide range of chamfering needs.
(b) Ideal Applications: Suitable for complex multi-angle chamfering operations, such as mold making and machining of mechanical components.
2. TSP 45° Chamfering Tool:
(a) Specially designed for 45° chamfering, the TSP series offers a cutting depth range of Ø0.5 - 9mm and an inner hole chamfering range of Ø1.5 - Ø18.5mm, making it ideal for fine chamfering in small areas and intricate corners.
(b) Frequently used for deburring hole edges, refining internal and external corners of precision parts, and finishing workpiece edges.
3. CLM Long-Blade Chamfering Tool:
(a) The CLM series features a long-blade design, capable of performing large-scale chamfering with a range of Ø13~58mm, making it suitable for deep chamfering tasks.
(b) Ideal Applications: Best suited for large workpieces, thick plate materials, and long edge chamfering in various machining scenarios.
4. MDC Chamfering Tool for Drilling Machines:
(a) Specifically designed for drilling machines, the MDC series comes with a universal shank diameter of Ø12mm, compatible with drilling machines, multi-axis drills, and radial drills, enabling quick positioning and easy tool changes.
(b) Ideal Applications: Perfect for high-volume hole edge chamfering and multi-drill machine operations, improving machining efficiency.
5. MSP/CMSP Small-Diameter Chamfering Tool:
The MSP/CMSP series is designed for small-diameter chamfering, with a minimum size of Ø5.5mm. The compact size is ideal for processing in narrow spaces and avoiding interference. This series is available in alloy steel and carbide shanks, allowing application in various materials and workpieces.
(b) Versatile Functionality: Not only suitable for chamfering, but also for engraving, V-groove cutting, and spot drilling.
(c) Ideal Applications: Perfect for machining micro parts, precision molds, and electronic components.
6. SSP Chamfering Tool Series (30°, 45°, 60°):
(a) The SSP series offers chamfering tools with three different angles — 30°, 45°, and 60° — and provides a wide range of functionalities, including chamfering, engraving, V-groove cutting, inner hole chamfering, and spot drilling, to meet diverse processing requirements.
(b) Ideal Applications: Suitable for precision processing of various internal and external edges, such as automotive parts, aerospace components, and mechanical parts.
Advantages of Chain Headway Chamfering Tool Series:
- High Precision:
Each tool is manufactured with precision processes to ensure stable quality and achieve high-precision chamfering surface effects.
- Diverse Selection:
Various functions and angle designs are available to meet a wide range of chamfering needs.
- Efficiency Boost:
The long tool life and high processing stability effectively enhance machining efficiency and reduce tool replacement frequency.
Chain Headway's chamfering tool series covers a wide range of angles and functionalities to suit different processing environments, helping customers improve machining quality and production efficiency. We are committed to providing the most suitable chamfering solutions!
Feel free to reach out for more detailed product information or to discuss the best solution for your specific machining needs!
Availble Ideal for variety workpieces
8-function software,easy-operate interface,juts it is grinding export inside.
Multi-function machine with 3 changeable machining methods(generating grinding,profile grinding and internal grinding),excellent money-making tool
Chain Headway Side Milling Cutter Series – Delivering Optimal Machining Solutions for Diverse Side Milling Needs!
Chain Headway is dedicated to developing a comprehensive range of professional side milling cutter products, designed to cater to different workpiece materials and machining requirements. Our side milling cutter series features precise structural design and stable cutting performance, suitable for a wide range of machining applications, whether for shallow cuts, deep slotting, or efficient material removal. Chain Headway’s side milling cutter series are not only available in a full range of sizes but also offer flexible customization options to meet specialized application needs, thereby enhancing overall machining efficiency and tool life.
1. SNFX Side Milling Insert Series:
(a) The SNFX series offers a comprehensive selection of insert sizes, providing the flexibility to handle various machining scenarios. These inserts can be customized with different R radius specifications to ensure optimal machining precision and stability for every application.
(b) Made from high-toughness and wear-resistant materials, the SNFX series exhibits excellent anti-vibration properties and durability, effectively reducing tool wear and extending service life. The R radius can be adjusted according to different cutting parameters, ensuring superior surface quality, making it ideal for high-standard part processing and edge finishing.
2. SDC Indexable Side Milling Cutter:
(a) The SDC series includes a wide range of cutter diameters, from Ø40mm to Ø250mm, meeting side milling demands for large, medium, and small workpieces. Additionally, it offers slot widths ranging from 4mm to 14mm, making it suitable for high-precision groove machining and material removal operations.
(b) With a precise cutter positioning structure and multi-tooth cutting capability, this series significantly improves cutting efficiency and stability. It is suitable for side milling on various materials, including steel, aluminum alloys, and high-hardness alloy steels, consistently delivering outstanding cutting performance.
Chain Headway’s side milling cutter series is engineered to offer a complete spectrum of solutions. With our commitment to delivering the highest value to customers, we leverage advanced technology and innovative design to provide reliable and versatile side milling solutions for a broad range of industries. Our cutting tools are capable of handling complex machining challenges, helping customers enhance production efficiency, lower costs, and achieve exceptional surface quality.
1. Keep Spindle system at optimize temperature for helping the accuracy of workpiece
2. Cool down the oil of machine tools, prevent oil from oxidation and vibration, keep better viscosity and stablize oil pressure
3. Extend working life of machines
Driven tool for all machine brands
1. Prevent the electric cabinet from breaking down caused by the heat of electronic componments to reduce the maintenance cost and machine idle time.
2. Control the electric cabinet temperature in fixed range to extend the working life of electronic componments.
3. Avoid the intrusion of dust, oil mist and moisture in the electric cabinet by closed design.
The AUTO STRONG hydraulic chuck series includes: Through hole power chucks (N/NT/NIT/NHT), Extra-large through hole power chucks (NB), long stroke through hole power chucks (NL), Wedge type non through hole power chucks (V/VT/VIT), Large wedge type non through hole power chucks (40"-79"), Vertical and vertical horizontal stationary power chucks (DV/DN), Non through hole power chuck for vertical lathe (VRA), Ball swing lock chucks (BL), and Draw down power chucks (DR).Hydraulic chucks are widely used in fields such as machining, automotive manufacturing, and aerospace. You can choose the most suitable product based on machine requirements or consult us for professional advice.
The collet chuck is commonly used in NC/CNC lathes, automatic bar feeder lathes, Swiss Type lathes, and Special processing machines. The push type clamping allows customers to quickly remove the cover, greatly improving efficiency and convenience.
AUTO STRONG the brand of Di Chun, manufactures manual chucks that are widely used, occupying over 50% market share domestically. Manual chucks are mainly utilized as fixtures for clamping workpieces. Manual chucks are typically composed of mechanical components such as threads, bearings, and gears. Manual chucks don’t require an external power source only need through manual operation to achieve clamping and releasing. They are primarily installed on CNC lathes, traditional lathes, grinding machines, milling machines, vertical lathes, and 4” axis rotary table.
The special chucks and other products manufactured by AUTO STRONG include: aluminum wheel chucks (F52/F61/F66), long-stroke hollow hydraulic chucks (NL-A), swing-type chucks (BL), pull-back chucks (DR), floating center chucks (P165), and ultra-high-speed hollow hydraulic chucks (HN). You can select the most suitable product based on your machine's requirements or consult us for professional advice.
AUTO STRONG's series of rotary hydraulic cylinders includes: hollow rotary hydraulic cylinders (M), thin hollow rotary hydraulic cylinders (MK/MA/MB/MM), large bore rotary hydraulic cylinders (ML), solid rotary hydraulic cylinders (MS/MS-C/MS250C/MS300C/MH-F), ultra-short solid rotary hydraulic cylinders (MR/MRR), and ultra-short solid air-injection rotary hydraulic cylinders (MRA). You can select the most suitable rotary hydraulic cylinder based on your machining needs, or consult us for professional advice.
For STAR / CINCOM / NOMURA DS / TSUGAMI
For NOMURA DS
ER Collet, Broaching Tool Holder, Floating Reamer Holder, Polygon Cutter, Rotary Guide Bush Adjuster, Fixed Guide Sleeve, Fixed Guide Nut
Suitable for medium & large workpiece
(Can do 5 sides machining)
●The all new model Magnetic Clamping Block ECB Series are a new sense of clamping way for metal working on CNC Machining Center and Milling Machine in quick clamp workpieces.
●Free to set up position, numbers and distance of Magnetic Clamping Block according to the size of workpiece.
●The ECB Series including changeable Induction Soft Block. It can be revised the surface to be 100% accuracy on the machine for clamp workpieces. Can be also cutting, drilling, tapping and slotting directly to the Induction Soft Block during machining workpiece. Multi-function of Induction Soft Block, the user can make it by themselves according to workpiece required.
●Two machining circle for finish workpiece machining, increase a lot of machining efficiency and achieve accuracy required.
HABOR_ HIG DC Inverter Cooler_ High energy-saving X Low-carbon emission
Upgraded with new generation refrigerant_ R513A which is Low-GWP to reduce the warming influence, Habor HIG series is the best partner for green machine tools.
Habor HIG series is a DC inverter cooler integrated technologies of smart IoT, energy-saving, high-accuracy control, equipped with Ethernet Communication protocol for remote setting and real time monitoring, intelligent management of predictive maintenance and status detection.
Thanks to speed control and frequency conversion technology, HIG series can save energy cost up to 60%. In 2024, we announced new coolers which uses LOW-GWP refrigerant R513A on the base of use less refrigerant system to reduce carbon emission up to 70% .
Habor provides wide range of high precision temperature control system to machining process, such like cooling for spindles, coolant, linear motors, ball screw, gear box, hydraulic systems….etc.
Going forward Net Zero by 2050, except DC inverter cooler unit, Habor also provides various solutions to help users to save cost of factory electrical consumption.
The JHU-3510CNC has a maximum spindle swing diameter of 350mm, a maximum grinding length of 1000mm, a maximum grinding diameter of 330mm, and a maximum load of 130kg for the two centers. The spindle table has a rotation range of
90° CCW / 30° CW, and the hydraulic tailstock design facilitates easier loading and unloading of workpieces.
This model is equipped with an HMI interface for easy operation.
The user-friendly interface design makes operation more intuitive, simplifies the learning process for operators, and further enhances production efficiency.
Based on the processing requirements of wafer materials, choose the appropriate centerless grinding or cylindrical grinding method to achieve the demand dimensions and surface finish.
JHC centerless grinding T series is suitable for workpieces with an outer diameter range of Ø6 to 230 mm. The machine is equipped with a 610mm grinding wheel allowing for substantial material removal and providing high precision and a consistent surface finish. The JHU cylindrical grinding machine can grind workpieces with a maximum diameter of 250 mm and a maximum length of 600 mm, with a load of 70 kg between two centers, offering excellent suitability for various types of wafer shapes.
Both centerless and cylindrical grinding machines can be equipped with automation, designed based on the characteristics of the workpiece. This will effectively enhance processing yield and production efficiency.
The operation and interval time of CEN03 are controlled by PLC.
CEN03 has to work with volume distributors to deliver the metered quantity of oil to the lubrication point.
CEN03 has a pressure gauge that enables the user to check the operating pressure easily.
CEN03 has an 8kgf/cm2 NC contact socket pressure switch that detects the operating pressure automatically and sends signals when the pressure is below the preset value.
CEN03 has a NC contact float switch that detects the oil level automatically and sends signals when the oil level is low.
CEN03 has a spark quencher that prevents the spark of switch contacts and the interference of surge voltage with the PLC and prolongs the service life.
CEN03 has a feed-oil button, which can be used as manual oil feeding for less than 3 minutes to avoid overloading the motor.
CEN03 has a thermal control that shuts down the motor for about 5 minutes when the motor is overheated.
The operation and interval time of CESG03 are controlled by PLC.
CESG03 has to work with volume distributors to deliver the metered quantity of oil to the lubrication point.
CESG03 has a pressure gauge that enables the user to check the operating pressure easily.
CESG03 has a NC contact float switch that detects the oil level automatically and sends signals when the oil level is low.
CESG03 has a feed-oil button (F button), which can be used as manual oil feeding for less than 3 minutes to avoid overloading the motor.
CESG03 has a thermal control that shuts down the motor for about 5 minutes when the motor is overheated.
An 8kgf/cm2 socket pressure switch can be added to CESG03 on request to detect the operating pressure automatically.
The operation and interval time of CEVB are controlled by PLC.
CEVB has to work with volume distributors to deliver the metered quantity of oil to the lubrication points.
CEVB has a pressure gauge that enables the user to check the operating pressure easily.
CEVB has an 8kgf/cm2 NC contact socket pressure switch that detects the operating pressure automatically and sends a signal when the pressure is below the preset value.
CEVB has a NC contact float switch that detects the oil level automatically and sends signals when the oil level is low.
CEVB has a pressure-regulating valve that enables the user to adjust the operating pressure.
The gear pump of CEVB is made of special aluminum alloy and assembled with the induction motor to provide stable output pressure, low operating noise, and long service life.
CEVB can be added with the following parts on request.
● A feed-oil button can be used for manual oil feeding.
● An indicator light that shows when CEVB discharges oil.
The operation and interval time of KAB and KABP are controlled by PLC.
KAB and KABP have to work with CFB volume type grease distributors to deliver the metered quantity of grease to the lubrication points.
KAB and KABP have pressure gauges that enable the users to check the operating pressure easily.
KAB and KABP have feed-grease buttons, which can be used as manual grease feeding for less than 3 minutes to avoid overloading the motor.
A 60kgf/cm2 socket pressure switch can be added to KAB and KABP on request to detect the operating pressure automatically.
A magnetic level switch can be added to KAB and KABP on request to detect the grease level automatically.
For KAB, please refill grease from the grease inlet to prevent air and impurities from going into the grease tank.
KABP-07 works with a 700cc disposable grease cartridge. When the grease is empty, replace KABP-07 with a new grease cartridge. Standard KABP-07 does not include a grease cartridge but is available upon request.
The operation and interval time of KGH are controlled by PLC. KGH also can operate continuously without interval time.
KGH has a worm gear motor that can reach the maximum operating pressure 300kgf/cm2 and discharge grease steadily.
KGH has a stirrer inside its grease tank, enabling KGH to work with thicker grease viscosity up to NLGI 2.
Please refill grease from either of two grease inlets to prevent air and impurities from entering the grease tank.
KGH has a grease overflow hole that will discharge excess grease when filling above the maximum level.
KGH has an excess pressure valve that will release grease when the operating pressure reaches 250kgf/cm2 to avoid the danger of excessive pressure.
The operation and interval time of KGNB and KGNBP are controlled by PLC. KGNB and KGNBP require a 4.5-8kgf/cm2 pneumatic pressure supply for the pressure-relief function. Electric type is also available on request.
KGNB and KGNBP have to work with CFB volume type grease distributors to deliver the metered quantity of grease to the lubrication points.
There are four indicators on the control box, operation (ACT), alarm (ALM), immediate lubrication (RUN), and interval (INT).
KGNB and KGNBP have pressure gauges that enable the users to check the operating pressure easily.
KGNB and KGNBP have feed-grease buttons (F button), which can be used as manual grease feeding for less than 3 minutes to avoid overloading the motor.
KGNB and KGNBP have thermal controls that will shut down the motor for about 5 minutes when the motor is overheated.
A 60kgf/cm2 socket pressure switch can be added to KGNB and KGNBP on request to detect the operating pressure automatically.
A magnetic level switch can be added to KGNB and KGNBP on request to detect the grease level automatically.
The lubricator, which adds a pressure switch or a magnetic level switch, has abnormal pressure or low grease level; the built-in buzzer of the control box will send an alarm sound.
For KGNB, refill grease from the grease inlet to prevent air and impurities from entering the grease tank.
KGNBP-07 works with a 700cc disposable grease cartridge. When the grease is empty, replace KGNBP-07 with a new grease cartridge. Standard KGNBP-07 does not include a grease cartridge but is available upon request.
CV progressive feeder can deliver a fixed volume of lubricant to each lubrication point. The standard discharge volume is 0.18cc per stroke. The outlets of the CV progressive feeder can be combined for a larger discharge volume on request.
Each outlet of a CV progressive feeder has one piston inside. The lubricant flow moves each piston, and CV progressive feeder discharges lubricant one by one outlet to complete a circulation cycle.
Forbid to plug any CV progressive feeder outlet, or it cannot discharge lubricant functionally.
Each standard CV progressive feeder has an indicator pin that moves in and out once as a completed circulation cycle. Monitoring can be done visually or electronically with a sensor or proximity switch.
There are two types of inlet and outlet adapters: compression bushings with sleeves and quick couplings.
CFB volume distributor can deliver a precisely metered quantity of grease to each lubrication point.
CFB has to work with a pressure-relief type grease lubricator and discharge grease during the operation time of the lubricator.
CFB is designed as a singular outlet unit, which can be assembled with a UF type distributor to increase the outlet number from one to twelve outlets.
The main pipe should be a metal pipe or PPST50 high-pressure flexible hose. The inner diameter pipe should be larger than 4mm for NLGI 0 grease.
There are two adapter options for inlets and outlets: (1) compression bushing and sleeve type; (2) quick coupling type.
Recommend using quick coupling with an N12 nylon pipe.
CAB type volume distributor can deliver a precisely metered quantity of oil to each lubrication point.
CAB needs to work with a pressure-relief type oil lubricator and discharges oil during the operation time of the lubricator.
There are two types of outlet adapters available; one is compression bushing and sleeve (standard type), and another is quick coupling.
Recommend using quick coupling with an N12 nylon pipe.
T type volume distributor can deliver a precisely metered quantity of oil to each lubrication point.
T type volume distributor needs to work with a pressure-relief type oil lubricator and discharges oil during the interval time of the lubricator.
Each outlet of T type volume distributor has an indicator pin that enables the user to monitor the oil discharging function visually. It can optionally add a sensor switch to the indicator pin for an electronic signal.
The standard proximity switch is NC contact. It sends a signal when it does not detect the movement of the indicator pin. NO contact is available on request.
T type volume distributor with an outlet of discharging volume 0.5cc can add a sensor switch. The user can either set up NO contact, NC contact, or both upon need.
There are two types of outlet adapters available; one is compression bushing and sleeve (standard type), and another is quick coupling.
Recommend using quick coupling with an N12 nylon pipe.
* Fully sealed design extends maintenance intervals, improving production efficiency.
* Sealed design ensures constant lubrication and protects against the ingress of coolant and chips, which guarantees clamping precision and durability.
* Suitable for lights-out manufacturing; dry machining of castings and forgings; or when high-pressure coolant is utilized. *Especially ideal for vertical lathes.
* Media fed through central bore - available for coolant or air. (optional)
Comprehensive energy-saving upgrade: Green Machine Tool JHV-800● Energy-saving optimization of five major components● Upgrade ECO MODE- energy-saving mode● Make improvements based on ISO 14955 energy-saving design specifications for machine tools● Each machine can save 426 kWh/year● Cutting energy consumption is less than 1 kWh per hour
Adjusting tool- room
The high performance MF series multiple face / 5-axis vertical machining centers are for small to medium complex high-quality parts for aerospace, automotive, medical, mold and die applications. From roughing to finishing, the MF series reduces setup time and overall production, while improving machining accuracy, quality and precision.The rotary table is designed to reduce coefficient of friction and strengthen the torque transmission capability of the drive motor.The symmetrical structure of slide mechanism and rotary pallet allows for higher rigidity.The MF series is designed for easy operation, even for beginners who have no experience of multiple face/5 axis machining.
The MTG500 is a very compact machine with a small gantry structure. We focused on moving the center of gravity closer to the column to keep the moving weight close to the linear guideways. This design reduces structural deformation and ensures consistent, accurate positioning and outstanding machining repeatabilityMTG500’s standard tool capacity is 48T, but we also offer optional upgrades to 60, 90, and 120 tools to meet various machining demands.Rotary table was specifically designed for high-speed mill/turn and grinding applications. We use a dual DD motor with a maximum rotational speed of up to 100rpm. The tilting axis operates at 60rpm. The camping force is 2400Nm on the B axis and 1800Nm on the C axis. The table has a load capacity of 250 kg and is suitable for workpieces with a diameter of up to Ø500mm and 390mm in height.
Features：1.No leveling needed,ready for immediate use2.Built-in dual-layer oilskimming system3.Easy installation,simple operation4.Prolongs cutting fluid lifespan5.Enhanced safety with pneumatic drive6.Zero comsumables,eco-friendly
Features：
1.Compatible with all machine tools
2.Built for large machine tools and heavy oil mist environments
3.Flexible line-up：one-to-one or one-to-multiple
4.Works with wet and dry machining conditions
5.Powerful suction,low noise,minimal vibration
6.Patented multi-stage filtration technology
Quality: Machine productivity is enhanced by incorporating advanced features such as spindle thermal compensation, chip-breaking machining, and an automatic chip cleaning function for the tank. These innovations ensure optimal performance and efficiency in manufacturing processes.Lead Time: The implementation of modular design and systematic material forecasting significantly reduces inventory levels and shortens production preparation times, leading to faster lead times and more responsive production schedules.ESG: A commitment to sustainability is demonstrated by integrating energy-saving designs and projects into operations, aligning with environmental, social, and governance (ESG) goals to reduce carbon footprint and promote responsible manufacturing practices.
The LEADWELL V-40IT Vertical Machining Center is a high-performance multifunctional machine tool designed for precision machining and complex cutting needs. It features a high-speed spindle with a maximum speed of 12,000 rpm, ensuring stable high-speed milling and high precision and surface quality of the machined parts. The V-40IT utilizes advanced five-axis simultaneous machining technology, making it suitable for handling multi-angle and complex machining tasks, especially excelling in industries such as aerospace, mold manufacturing, and automotive. Its large worktable is designed to accommodate heavy or large workpieces, providing excellent machining stability. Additionally, the machine supports an automatic tool change system, significantly enhancing production efficiency. Equipped with intuitive CNC control systems such as Fanuc or Siemens, this machining center meets diverse operational needs and offers a premium solution that combines high efficiency, precision, and stability.
The LEADWELL T-6SMY lathe is renowned for its high precision and versatility, specifically designed for precision machining and multi-process production. This lathe features main and sub-spindles, both supporting high-speed operations with a maximum speed of 6000 rpm, suitable for rapid and precise machining. The T-6SMY's Y-axis functionality allows for the machining of eccentric and complex shapes, enhancing the machine’s range and flexibility. Additionally, it is equipped with a multi-station turret that allows for quick tool changes, significantly boosting production efficiency. The machine also supports simultaneous machining on both the main and sub-spindles, greatly reducing production time. Equipped with advanced CNC control systems, such as Fanuc or Siemens, the T-6SMY provides precise control and ease of use, making it suitable for industries that require high precision and variety, such as medical devices, automotive parts, aerospace components, and precision mold manufacturing.
Features：
1.Patented pressure stabilizer prevents splashing
2.Exclusive vacuum test for superior suction
3.Protects pump,extends lifespan
4.Operator-friendly,easy and time-saving
5.Enlarged filter tank capacity
Machine Speccification1. One piece 30˚ slant bed2. Large swing diameter 600 mm3. 8" Power chuck / 4200 rpm4. Z-axis travel:400mm (Vturn-S20/40)600 mm (Vturn-S20/60)5. Shortened belt driven spindle6. High rapid feed 20/24 m/min (X/Z)7. Machine width 2300mm only (for Vturn-20/40 with rear disposal chip conveyor8. C-axis available with BMT-55 turretEnergy-Saving Features:1. Lightweight casting design to reduce material usage and energy consumption.2. Streamlined control panels and electrical components for enhanced design efficiency.3. Adoption of variable-frequency hydraulic systems for optimized energy utilization.All energy-saving improvements is based on ISO 14955-1 standards. The Vturn-S20’s energy-efficient design approach utilize 103 comprehensive design guidelines. The goal is to effectively reduce energy consumption and support sustainable development.
█Turning-Milling Integration: Combines turning and milling functions, reducing equipment investment costs.█Electromechanical Integration: Integrates 3D models into servo loops during the design phase to simulate motion paths and errors, enhancing cutting precision and efficiency.█High Dynamic Performance: Achieves superior dynamic performance and lower energy consumption through structural topology optimization and cutting stability analysis, ensuring long-lasting accuracy.█Versatile Machining Capabilities: Combines a C-axis turning spindle and a B-axis milling spindle, paired with a 32-tool ATC, to expand machining range and minimize interference areas.█Energy-Saving Technology: Utilizes digital and intelligent technologies along with energy-efficient components, supported by drive and energy management tools, enabling a 31% reduction in power consumption during operation.
The new generation of energy-saving SD1 series has been awarded the highest-level Energy Saving Label -- Gold Label by TMBA.
By optimizing structural components, adopting high-performance parts, incorporating energy-saving modules, and integrating smart technology, it achieves over 50% energy savings compared to the original design.
1. Structural Optimization: Modifying component structures has reduced the overall machine weight, cutting product carbon footprint by 30% approx.
2. High-Performance Key Components: Direct-Drive Servo Motor. Designed with eco-friendliness concept, low total clearance, low power consumption, and fan cooling allows SEYI servo presses to maintain high efficiency while enhancing product quality and accuracy.
3. Power Management: Utilizing power leveling design, by using PU can minimize the impact of instantaneous currents generated during stamping process, ensuring voltage stability of the power source. Additionally, capacitors can store the excess energy for reuse, enabling power regeneration.
4. Smart Standby Function: Standby time can be set according to requirements. Based on a motor standby frequency of one hour every time, once a day, a large amount of power can be saved annually.
5. Power Consumption Monitoring System: it provides real-time monitoring of electricity usage and enables rapid traceability of the machine's power consumption record on daily/weekly/monthly basis.
This series is suitable for application in auto parts, consumable electronics and household appliances with perfect forming. By combining progressive die with Pendulum Motion, the productivity can possibly be doubled, which saves more than 50% of energy. Furthermore, automated transfer production line can also be added to upgrade the productivity.
(The energy-saving data is derived from internal company simulations. Actual results may vary depending on the customer's usage scenarios and production conditions.)
It has a 5 axes control function and flexible capability. The design with 2 axis rotary table which is suitable for 5 axes and 4+1 applications. The machine floor space is small which can effectively to used with B axes and C axes table. The three-axis uses roller linear guides with high dynamic and static load capacity. For the machining accuracy, the direct-drive spindle system with a special coolant system design connects with the spindle and motor adaptor cooling function, suppressing the heat source generated from the motor side.
This machine is a high-performance CNC Turning Center, ideal for machining complex parts, particularly for the automotive industry. It enhances product quality and efficiency, reduces costs and time, offering increased value and competitiveness.
D7 improves the structural form and uses a large amount of section steel to shorten the production time. And the servo motor adopts HG new specifications to achieve energy saving effect. At the same time, the standby time of domestic and foreign customers is shortened, and the latest specification motor is adopted, so that customers can achieve energy saving when using this equipment. Energy-saving improvement methods can effectively tap into the potential needs of prospective customers for smart manufacturing and reduce the difficulties of manual handling and inconvenient operation.
D11 improves the structural form and uses a large amount of section steel to shorten the production time. And the servo motor adopts HG new specifications to achieve energy saving effect. At the same time, the standby time of domestic and foreign customers is shortened, and the latest specification motor is adopted, so that customers can achieve energy saving when using this equipment. Energy-saving improvement methods can effectively tap into the potential needs of prospective customers for smart manufacturing and reduce the difficulties of manual handling and inconvenient operation.
D13 is a prototype machine to realize the automation of the steel production line; it mainly focuses on energy-saving and high-efficiency motors, such as energy-saving motors, to achieve energy-saving purposes. The production line requires 4 to 5 people, while D13 requires 2 to 3 people. The energy-saving improvement method can effectively tap the potential needs of prospective customers for smart manufacturing and reduce the difficulty of manual transportation and inconvenient operation.
The new generation of energy-saving SNS2 series has been awarded the highest-level Energy Saving Label -- Gold Label by TMBA.
By optimizing structural components, adopting high-performance parts, incorporating energy-saving modules, and integrating smart technology, it reduces carbon emissions of 1,000kgCO2e/yr approx. compared to the original design.
1. Structural Optimization: Modifying component structures has reduced the overall machine weight, cutting product carbon footprint by 50% approx.
2. High-Performance Key Components: Equipped with IE3-grade motors, achieving around 3% improvement in motor energy efficiency.
3. Smart Standby Function: Standby time can be set according to requirements. Based on a motor standby frequency of one hour every time, once a day, a significant amount of power can be saved annually.
4. Power Regenerative Unit: SNS2 series can be equipped with a Power Regenerative Unit, enabling customers to return regenerative energy to the power grid with an efficiency of over 95%, achieving energy-saving benefits.
5. Power Consumption Monitoring System: it provides real-time monitoring of electricity usage and enables rapid traceability of the machine's power consumption record on daily/weekly/monthly basis.This series is suitable for small-scale operations and processes involving cutting, piercing, bending, and forming of thin steel plates and progressive die components. It supports standalone operations, progressive dies, automation or transfer system integration, etc.
(The energy-saving data is derived from internal company simulations. Actual results may vary depending on the customer's usage scenarios and production conditions.)
The ST series is a CNC double turret lathe designed specifically for high-volume processing, emphasizing minimal footprint and reduced manpower requirements.
• Main spindle - capable of accommodating bar stock up to 65mm, optionally with an 8" three-jaw chuck.
• The slideway features a rigid boxway structure to ensure cutting rigidity.
• Equipped with THK double-nut ball screws to ensure stability and load capacity in linear motion.
• Main turret: 12 stations.
• Sub-turret: 8 stations.
• Sub spindle capable of accommodating bar stock up to 34mm, optionally with a 6" three-jaw chuck.
Twin spindle configuration allows for both front and back machining.
C-axis functionality on both main and sub-spindle.
Y-axis functionality promotes side and face milling, drilling, and tapping.
A2-5 spindle nose.
12-station live turret ensures efficient milling, drilling, and tapping.
6000rpm high speed spindle.
High precision spindle accommodates collect chucks and 3-jaw chucks.
X, Z, Y-axis feed rates: 24/24/10 M/min.
8-position servo turret provides fast positioning and shortened machining time.
Combined turret and gang-type tooling system.
Various tooling configurations to meet your specific needs.
High precision spindle accommodates collet chucks and 3-jaw chucks.
C-axis functionality on spindle allows for milling, drilling, and tapping.
High/low pressure coolant pump for fine surface finishing and deep hole drilling.
Extra large 340mm travel on X-axis for excellent machining capabilities.
Oversized box ways on X and Z-axis for maximum stability.
Syntec PC-based, Fanuc, or Mitsubishi controllers are available.
Combined with C-axis functionality, Y-axis is capable of performing end milling, drilling, and tapping operations. Especially suitable for small and complex parts production.
By working with live tools, the face milling function can also drill eccentric holes or taps, saving on secondary workpiece set-up time.
The JHPA-2003CNC Plunge Angular Cylindrical Grinding Machine was honored with the "Silver Energy Saving Label" at the "Energy Saving Label in Machine Tool Industry" evaluation organized by TMBA (Taiwan Machine Tool & Accessory Builders' Association) as part of the TMTS 2024 theme. This achievement shows our commitment to sustainable energy practices.Key energy-saving features include grease-lubricated bearings that minimize carbon emissions, energy-saving standby mode to reduce motor power, high-efficiency IE3/IE4 motors and servo systems for lower energy loss. Equipped with the "Smart Energy Management System" which is beneficial for real-time monitoring of machine energy consumption and carbon emissions
High quality and automatic complex parts production.
Up to 24 hours non-stop operation.
Up to 16 hours unmanned operation.
Auto tool length measurement and tool offset compensation.
2-axis turret for versatile operations.
Designed with heavy-duty machining in mind.
Oversized box-way design.
Optional tailstock for shaft machining.
Automated High Speed Production: Front and back machining can be completed in one setup. Max. 5 tools for each side.
Capabilities: This machine is for mass production of components and is integrated with gantry robots to reduce operator inputs. Custom automation configurations can be made for specific workpieces and output requirements.
M-1525-1/M-2025-1 high-speed Precision Auto Lathe/Cam Auto Lathe has various features, such as a modern tool rest and oil tank, a 3-tier separate type oil tank, and variable speed main spindle transmission.
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error,while dramatically increasing machining and accuracy.
Features
360 x 360 x 400 mm
A Axis Tilt 240° (-120°/+120°)
C Axis Rotary 360°
Rapid Feed Rate 36/36/36
5.5/9.5 Kw Spindle Motor
ISO 40 Spindle Taper
X, Y & Z Axis Linear Way
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error, while dramatically increasing machining and accuracy.Features510 x 455 x 380 mmA Axis Tilt 150° (-30°/+120°)C Axis Rotary 360°Rapid Feed Rate 48/48/485.5/7.5 Kw Spindle MotorBBT30 Spindle TaperX, Y & Z Axis Linear Way
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error,while dramatically increasing machining and accuracy.
Pinnacle AX320/ AX450 are proven to be super machines for high efficiency and accuracy.
660 x 610 x 610 mm Travel
A Axis Tilt 150° (-120°/+30°)
C Axis Rotary 360°
Rapid Feed Rate 30/30/24
9/12 Kw Spindle Motor
The 5-axis synchronized machining saves machining time reduces repetitive workpiece setup and error,while dramatically increasing machining and accuracy.
Pinnacle AX320/ AX450 are proven to be super machines for high efficiency and accuracy.
760 x 610 x 560 mm Travel
A Axis Tilt 220° (±110°)
C Axis Rotary 360°
Rapid Feed Rate 30/30/24
The 5-axis synchronized machining saves machining time reduces repetitive work piece setup and error,while dramatically increasing machining and accuracy.
760 x 610 x 560 mm Travel
A Axis Tilt 220° (±110°)
C Axis Rotary 360°
Rapid Feed Rate 30/30/24
Rotary spindles are used for free-surface machining, has high torque and high rigidity and is applicable to 5-axis machining centers.
Rotary Spindle Head can be paired with an extremely short spindle, enabling a wider processing range and higher efficiency.
Combine Rotary Spindle with rotary table, has good precision and compact outward.
Suitable for 5-axis machining centers and milling & turning integrated CNC Lathe.
Equipped with high resolution encoder, achieve high position and repeatable accuracy.
Compatible to many kinds major controllers.
A/C 2-Axis-Single-Arm is suitable for 5 Axis gantry type M/C. Compatible to different brands of controller.
That is suitable to aerospace, automotive, mold and various industries.
A/C 2-Axis-Fork-Arm is suitable for 5Axis gantry type M/C. Compatible to different brands of controller.
That is suitable to aerospace, automotive, mold and various industries.
C-Axis Working Torgue is 650N-m，rotation speed is 30rpm.
A-Axis Working Torgue is 650N-m，rotation speed is 30rpm.
High Speed and Low Noise, Suitable for Every Type of Drive Control and Machining Application.
With a compact design of high speed, low noise, long and stable operational life, our direct-drive spindle can be fitted with coolant through spindle (CTS) and/or surrounding coolant (SC) and is adaptable to various drive motors.
Design for Multitasking Milling Turning Center, is an innovative solution which combines both milling and turning technologies in a single machine.
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø125, Ø170, Ø210, Ø255
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Higher rotation speed.
-Equipped with high precision cross roller.
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
Product Description:
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400.
-Big spindle bore allow the more complex parts clamping and fixture.
-Ultra high clamping force by drum brake system.(P.19)
-Consolidated spindle with radial-Axial bearing built-in. (P.18)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø500, Ø630, Ø800.
-Equipped with extra large bearings, preloaded in radial and axial directions.(P.18)
-Motor is mounted at right side(vertical and horizontal application).
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø170, Ø210, Ø255.
-Motor mounted at left side of table
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash. (P.20)
-Worktable diameter Ø170, Ø210, Ø255.
-Motor mounted at left side of table
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash. (P.20)
-Worktable diameter Ø170, Ø210, Ø255.
-Motor mounted at left side of table
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash. (P.20)
-Worktable diameter Ø170, Ø210 ,Ø255.
-GVA-SB series is new "super multiple brake" mechanism for pneumatic clamp.(P.19)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø170, Ø210 ,Ø255.
-GVA-SB series is new "super multiple brake" mechanism for pneumatic clamp.(P.19)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø170, Ø210 ,Ø255.
-GVA-SB series is new "super multiple brake" mechanism for pneumatic clamp.(P.19)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø255, Ø320, Ø400, Ø500.
-Motor is mounted at right side (vertical and horizontal applications).
-Equipped with three pieces type coupling with worm gear to achieve positioning. It is suitable for heavy cutting.
-The minimum degree is 1°.
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø100, Ø125, Ø170, Ø200.
-Exclusive patented dual pneumatic piston braking system.(P.19)
-Enlarged the high precision cross roller bearing.
-Transmitted by dual lead worm with high efficiency and full depth gear teeth.(P.20)
-Worktable diameter Ø210, Ø255, Ø320.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Exclusive patented dual pneumatic piston braking system.(P.19) (GFA-210S)
-Enlarged the high precision cross roller bearing. (GFA-210S)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø210, Ø255, Ø320.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Exclusive patented dual pneumatic piston braking system.(P.19) (GFA-210S)
-Enlarged the high precision cross roller bearing. (GFA-210S)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø210, Ø255, Ø320.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Exclusive patented dual pneumatic piston braking system.(P.19) (GFA-210S)
-Enlarged the high precision cross roller bearing. (GFA-210S)
-Full gear depth transmitted by dual lead worm drive,resulting in higher efficiency and lower backlash.(P.20)
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter Ø210, Ø320, Ø410, Ø500.
-The hydraulic brake equipped with radial and axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm drive, resulting in higher efficiency and lower backlash.(P.20)
-Built-in air-booster for appointed models.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter, Ø255, Ø320, Ø410,Ø500.
-The hydraulic brake equipped with radial and
axial bearings.(P.18)
-Full gear depth transmitted by dual lead worm
drive, resulting in higher efficiency and lower
backlash.(P.20)
-Enlarged swing to allow more working envelope.
- Sub- table available as "S" model.
-Worktable diameter Ø125, Ø170.
-Multiple rotary axis allow high volume production and automation integration.
-Worktable diameter Ø125, Ø170.
-Multiple rotary axis allow high volume production and automation integration.
-Worktable diameter Ø125, Ø210, Ø255.
-Multiple rotary axis allow high volume production and automation integration.
-Worktable diameter Ø125, Ø210, Ø255.
-Multiple rotary axis allow high volume production and automation integration.
-Rolling contact reserves high rigidity, high speed
and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Worktable diameter Ø170, Ø210, Ø255, Ø320.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Worktable diameter Ø170, Ø210, Ø255, Ø320.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Worktable diameter Ø170, Ø210, Ø255, Ø320.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Worktable diameter Ø170, Ø210, Ø255, Ø320.
-Rolling contact reserves high rigidity, high speed and long endurance.
-Least drive energy wear-out and more than 80% transmission rate.
-Backlash-free from rolling motion achieves high accuracy.
-Rotation speed exceeds 250 min-1, excellent speed and efficiency for mass production.
-Low inertia- no gears or belts drive in direct drive system, resulting in lower inertia and greater acceleration / deceleration.
-Equipped with high precision encoder to achieve high precision positioning.
-Backlash-free transmission improves workpiece accuracy and surface roughness.
-Direct drive features reach zero-wear.
-Rotation speed exceeds 250 min-1, excellent speed and efficiency for mass production.
-Low inertia- no gears or belts drive in direct drive system, resulting in lower inertia and greater acceleration / deceleration.
-Equipped with high precision encoder to achieve high precision positioning.
-Backlash-free transmission improves workpiece accuracy and surface roughness.
-Direct drive features reach zero-wear.
-EASY INSTALLATION: The pallet change device is directly mounted on the base. Easy to install and space saving.
-FLEXIBLE PRODUCTION: Available to equip with several tables to meet small lot flexible production requirements.
-GREAT LOADING CAPACITY: Hydraulic drive.
Workpiece loading capacity up to 300kg x 2 pcs.
-HIGH REPEATABILITY: Employs high precision conical positioning blocks to ensure stability of table and repeatability in ± 0.005mm.
-EASY INSTALLATION: The pallet change device is directly mounted on the base. Easy to install and space saving.
-FLEXIBLE PRODUCTION: Available to equip with several tables to meet small lot flexible production requirements.
-GREAT LOADING CAPACITY: Hydraulic drive.
Workpiece loading capacity up to 300kg x 2 pcs.
-HIGH REPEATABILITY: Employs high precision conical positioning blocks to ensure stability of table and repeatability in ± 0.005mm.
-High Speed – The average rotation speed of a normal rotary table is 22.2 RPM. Whereas DDM Rotary Table runs at speeds exceeding 100RPM. Hence this is suitable for high speed turning and cutting applications.
-High Precision – Direct drive design is without the normal worm gear transmission. Hence, there is no backlash and mechanical errors. This guarantees very high positional accuracy and repeatability.
-Superior Surface Finish - No Backlash, No Abrasion & Low Inertia – No gears or belts in direct drive system ensures superior surface finish.
-High Speed – The average rotation speed of a normal rotary table is 22.2 RPM. Whereas DDM Rotary Table runs at speeds exceeding 100RPM. Hence this is suitable for high speed turning and cutting applications.
-High Precision – Direct drive design is without the normal worm gear transmission. Hence, there is no backlash and mechanical errors. This guarantees very high positional accuracy and repeatability.
-Superior Surface Finish - No Backlash, No Abrasion & Low Inertia – No gears or belts in direct drive system ensures superior surface finish.
-High Speed – The average rotation speed of a normal rotary table is 22.2 RPM. Whereas DDM Rotary Table runs at speeds exceeding 100RPM. Hence this is suitable for high speed turning and cutting applications.
-High Precision – Direct drive design is without the normal worm gear transmission. Hence, there is no backlash and mechanical errors. This guarantees very high positional accuracy and repeatability.
-Superior Surface Finish - No Backlash, No Abrasion & Low Inertia – No gears or belts in direct drive system ensures superior surface finish.
Optimum efficiency through oil-immersion motor cooling, direct power transmission and sophisticated heat dissipation
Resource-saving due to small oil filling volume
Vertical and horizontal installation possible
The SPU series Power Unit with Cooling Circulation Pump is a system designed to address the problem of temperature rise, significantly reducing the internal installation space and the amount of hydraulic oil used in the machine, providing a stable oil temperature in the machine to enable smooth machining of parts and provide high precision control.
With CML's variable vane pump and cooling circulation pump (VCM+CG), the oil temperature can be reduced by 20% and the power unit volume can be reduced by 50%, saving space and hydraulic oil cost. The use of SPU series cooling circulation hydraulic station can not only prolong the life of hydraulic products, but also improve the stability of lathe machining accuracy, reduce the defective rate of machining caused by heat expansion, reduce the temperature rise of working environment, greatly improve the efficiency, stable output of production, and reduce energy loss due to temperature reduction, which is beneficial to the earth.
More info.
https://www.cml-motion.com/en/product/SPU-power-unit.html
ESG Solution
https://www.cml-motion.com/en/page/ESG-cooling-solution.html
Feature
📌High efficiency, high-pressure, smooth operation.
📌Extremely low vibration and noise level.
📌Instant and stable response for precise machining.
📌Easy adjustment in handling and maintenance.
📌Sturdy structure for high efficiency and long service life.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-SF-12A-10.html
Double pump design saving space. A single motor can be used to supply two sets of hydraulic systems at a time, or it can be used to increase the output flow in a confluence circuit, which is economical and highly effective. Application of high and low pressure machinery.
CML Double Low Pressure Variable Vane Pump pressure can be adjusted in the range of 20 - 70 bar, and the flow adjust range is 12 - 40 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌Long Life: Special heat treatment is used to improve the durability of the product.
📌Space-saving: Two pumps are combined to make a common driveshaft.
📌Cost Saving: Use the same motor with two pumps.
📌Low Noise: Eliminate vibration and run quietly.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-DF-12C_12C-10.html
The SM series with pressure-compensated adjustment devices that provide stable operating characteristics. The design of the pressure regulating valve is the same as the Piston pump, but the noise value is much lower. Compared with the standard SF variable pump, the SM series Medium Pressure Variable Displacement Vane Pump provides a higher pressure output, the maximum pressure can reach 140 bar.
CML Medium Pressure Variable Vane Pump pressure can be adjusted in the range of 15 - 140 bar, and the flow adjust range is 30 - 40 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌Applicable system pressure is higher than 70 bar - 140 bar.
📌It has better pressure compensation characteristics and is suitable for hydraulic systems with frequent actions.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-SM-30A-20.html
Variable Displacement Vane Pump with Built-in Check Valve is easy to be equipped with manifold block. The manifold block can be directly installed at the oil pump outlet, and one to multiple circuit valve groups can be added to achieve integrated functions and greatly save space and the length of the piping; and there is a pressure gauge hole on the back of the oil pump, which can be directly attached to the pressure gauge. By reducing the amount of external oil leakage, the heating of the fuel tank is reduced, the operation is stable, wear-resistant and energy-saving, low noise and long life.
CML Variable Vane Pump with Built-in Check Valve pressure can be adjusted in the range of 20 - 70 bar, and the flow adjust range is 30 - 40 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌Built-in check valve has the function of protecting the oil pump and prolonging the service life.
📌The integrated design is suitable for machines with limited space.
📌Low noise characteristics. Because the body design volume is larger than that of a general 20L oil pump, the noise coverage will be better than that of a traditional standard oil pump.
Application
📌Suitable for CNC machine tools, such as CNC lathes, CNC milling machines, CNC grinders, fixtures, etc.
📌Applicable to many types of dedicated hydraulic machinery, circular saw machine, fan processing machines, inner and outer diameter grinding machines, etc.
📌Application of leading brands of hydraulics shoemaking machinery, toe lasting machine, heel lasting machine, side and heel lasting machine, sole attaching machine.
More Info.
https://www.cml-motion.com/en/product/VCM-SFC-24C_30C_40C-10.html
React to the demand for miniaturization of machine space, (SFN) downsized pump make the overall dimension more compact, avoids internal leakage, and reduces energy loss.
Through special tang shaft design adjusts the eccentricity problem and reduces the noise generated during operation; at the same time, it has a lubricated with hydraulic oil during operation to reduce wear and prolong product life.
CML Compact Variable Vane Pump with Check Valve pressure can be adjusted in the range of 15 - 80 bar, and the flow adjust range is 15 - 30 L/min. Before inquiring, you can inform the working pressure and flow, as well as the working conditions of the machine, and we will select the most suitable model for you.
Feature
📌High Efficiency and Energy Saving: With precise machining & proper tolerance, not only the internal leakage is effectively reduced, but also the pump efficiency is greatly improved.
📌Less Weight & Minimized: Specially designed motor and downsized pump make the overall dimension more compact as compared with other ones with same flow rate.
📌Low Noise: Through special tang shaft design, the concentricity can be well secured to avoid misalignment, hence the total noise and the temperature rise will be minimized.
📌Durable Service Life: Special design allows the shaft to be always lubricated with hydraulic oil during operation, this substantially lower the abrasion of the pump shaft.
Application
📌Suitable for CNC Machine Tools: Compact Variable Displacement Vane Pump with Check Valve (SFN) combined with Motor, we name it UFN Series Vane Pump with Motor Set. It is dedicated to CNC machine tools, suitable for long-term pressure maintenance, such as the fourth axis, B axis, C axis, and hydraulic Auto Pallet Change System. With this set of oil pumps, the oil tank can be miniaturized, saving space and energy.
📌Easy to Replace and Maintain: With same efficiency and installation interface as UVN series.
More Info.
https://www.cml-motion.com/en/product/VCM-SFN-15B-10.html
Feature
📌Max. Speed: up to 3,000 RPM.
📌Provide a comfortable working environment with lower noise output.
📌Smooth operation & low pulsation.
📌High overall efficiency from axial & radial pressure compensation.
📌Good suction power and extensive oil viscosity range.
📌Optional displacement from 40 to 125 c.c./rev.
📌High efficiency under low RPM.
📌Multi-connected pump combination available for manifold hydraulic circuit applications.
📌IGP is specially designed for Hybrid Servo Energy Saving system.
Application
📌Suitable for servo motor working under variable speed applications and multi-stage pressure output control.
📌For Rubber and plastic machine industries, Shoemaking machine industry, etc.
More Info.
https://www.cml-motion.com/en/product/IGP-5E-40-R.html
The IGH series is suitable for all kinds of hydraulic industrial machinery, such as shears, bending machines, presses machines, punching machines, cutting machines, and other high-pressure applications, in which a fixed-frequency motor is equipped. IGH is good at maintaining continuous stable pressure, with low noise, low internal leakage, and high pressure output. Other characteristics like multiple pumps can be connected in series to increase the output displacement, or the combination of large and small pumps to apply to high-low pressure conditions, can substantially save motor power and overall cost. Thanks to its low pulsation, IGH is also suitable for hydrostatic systems.
Feature
📌High pressure output, 300 bar max.
📌Extremely low noise.
📌Smooth operation & low pulsation.
📌High overall efficiency from axial & radial pressure compensation.
📌Good suction power and extensive oil viscosity range.
📌Optional displacement from 3.5 to 64 c.c./rev.
📌Multi-connected pump combination available for manifold hydraulic circuit applications.
Application
📌Suitable for fixed speed motor application, continuously stable pressure holding for long.
📌For various hydraulic industrial machines, such as cutting machines, etc.
More Info.
https://www.cml-motion.com/en/product/IGH-2E-8-R.html
A Series, the compact low-noise external gear pump, EGA is right for the working conditions that need small flow and medium-high pressure. With aluminum extrusion body and special steel gears, plus the fine contact surface inside, which characterize it to be low noise, high efficient, durable, lightweight, and sturdy. As EGA is small-sized and space-saving, it can be equipped together with downsized precision devices or apparatus.
Feature
📌Aluminum extrusion housing, high strength, and high density, to ensure the body shape and pump stability.
📌Low noise, high efficiency, long life, lightweight and sturdy.
📌Gears are made of special steel that are precisely machined so that the gear contact surface possesses high-precision surface roughness, which meets the requirements of high-pressure products.
📌Compact size, space-saving suitable for instruments and small precision machinery.
Application
📌EGA pressure can reach 210 bar, suitable for small flow and high-pressure applications such as cutting machinery, sheet metal machinery industry, bending machine industry, press industry, etc.
EGA
More Info.
https://www.cml-motion.com/en/product/EGA-6.2-R.html
B Series low-noise external gear pump, EGB mostly applied to various cutting machines, lifting equipment, and metal processing machines. Its body is made of aluminum alloy by gravity casting, which material is lightweight, high-strengthened, high-dense, and high-pressure resistant; also the bushings inside have the characteristics of high load and low friction coefficient, which reduces the wear of the shaft and prolongs the product life.
Feature
📌Enlarged shaft and shaft key design, which increases the working pressure and lowers noise during operation.
📌Gears are made of special steel that precisely machined so that the gear contact surface possesses high-precision surface roughness, which meets the requirements of high-pressure products.
📌Compact size and space saving, suitable for instruments and miniature precision machinery.
📌Aluminum alloy, gravity casting housing high strength and high density, to ensure the body shape and pump stability.
📌The bushing in the gear pump has the characteristics of high load and low coefficient of friction, which reduces shaft wear and increases product life.
Application
📌Suitable for low flow and high-pressure machinery such as cutting machinery, sheet metal machinery industry, bending machine industry, press industry, etc.
📌Mining Machinery- Drilling rig
More Info.
https://www.cml-motion.com/en/product/EGB-8-R.html
DEGB (double-geared) Series is mainly used in various cutting machines, lifting equipment, and various metal processing machines.
DEGB is an enhancement of EGB, with special double-row gears and side plates design, which can effectively reduce noise and pressure pulsation, also the displacement increases up to 22.7 c.c./rev. and 26.5 c.c./rev. The high-strength aluminum alloy casting body makes its structure more stable and exquisite, easy to install and maintain.
Feature
📌Enlarged shaft and shaft key design, which increases the working pressure and lowers noise during operation.
📌Gears are made of special steel that are precisely machined so that the gear contact surface possesses high-precision surface roughness, which meets the requirements of high-pressure products.
📌Compact size and space saving, suitable for instruments and miniature precision machinery.
📌Aluminum alloy, gravity casting housing high strength and high density, to ensure the body shape and pump stability.
📌The bushing in the gear pump has the characteristics of high load and low coefficient of friction, which reduces shaft wear and increases product life.
📌DEGB adopts a double-gear design, and the housing uses triple side plates to reduce output pulsation and noise.
Application
📌Suitable for low flow and high-pressure machinery such as cutting machinery, sheet metal machine industry, bending machine industry, press industry, etc.
More Info.
https://www.cml-motion.com/en/product/DEGB-22.html
C series low-pulse external gear pump, EGC is mostly used in shoemaking machine and machines for special application. It has the characteristics of high-pressure and high-efficiency, as well as a small dimension which can save installation space. The pump body is made of aluminum alloy by gravity casting, which is lighter, high-strengthened, high-dense, and high-pressure resistant. Adopting a standard connection interface, SAE 2-hole flange, which is easy to install and maintain.
Feature
📌High pressure and high efficiency.
📌Special gear design, very low noise.
📌Compact size and space-saving, suitable for instruments and downsized precision machinery.
📌Aluminum alloy, gravity casting housing. Light weight, high strength & density, and high pressure-resistant.
📌Standard SAE two ports flange.
Application
📌Suitable for shoemaking machines and other specific machines.
More Info.
https://www.cml-motion.com/en/product/EGC-22-R.html
CML High Back Pressure Type Solenoid Valve WE series are used in the direction switching operation of Shoemaking machinery, metal processing machinery, and various hydraulic systems. Small size, sensitive switch action, fast switching and high efficiency. Applicable to international standards such as ISO, CETOP, NFPA and DIN.
The WE series has 10 diameters, with junction box and plug-type wiring methods, suitable for 50 / 60Hz current, the maximum operating pressure is 210bar, the maximum return pressure is 100bar, and the flow range is 63 ~ 120 (LPM). The spool type and reverse assembly can be selected according to the needs of the circuit.
For Spool type, Pressure Drop Curve and Assembly Instruction or related information, please refer to the attachment at the bottom of the page or contact CML professionals.
Feature
📌High pressure, large flow, low noise, Smooth motion when switching.
📌Dual-channel design, low impedance, high efficiency.
📌ISO standard measurements, easy to install.
📌Clear directional light indication
📌100% inspected, stable high quality.
Application
📌Cutting machinery: Four-post cutting machine, plane cutting machine, gantry cutting machine.
📌Die casting machine industry: Hot and Cold types die casting machine, Aluminum extrusion machine, Vertical squeeze Casting Machine, Gravity die casting machine.
📌Machine Tool Industry: CNC lathe, CNC milling machine, CNC turning and milling machine, CNC Surface grinder machine, band saw, circular saw.
📌Shoemaking machine industry: Toe-Lasting Machine, Seat/Side Lasting Machine, Heel-Lasting Machine, EVA injection machine, disc injection machine, Press machine, Cutting machine.
📌Rubber machinery industry: Horizontal Injection Molding Machine, Vertical injection machinery, Hollow Blow Molding Machine.
More Info.
https://www.cml-motion.com/en/product/WE42-G03-B11B-A220-N.html
CML solenoid valves are used in the direction switching operation of machine tools, metal processing machinery, and various hydraulic systems. Small size, sensitive switch action, fast switching and high efficiency. Applicable to international standards such as ISO, CETOP, NFPA and DIN. The WH series has two sizes, 6-diameter and 10-diameter, with a maximum operating pressure of 210 bar, a maximum allowable back pressure of 100 bar, and a flow range of 63 ~ 120 (LPM). There is a complete range of products, and spool type can be selected according to the needs of the circuit, and products with reverse assembly can be supplied.
Feature
📌High pressure, large flow, low noise, Smooth motion when switching.
📌Dual-channel design, low impedance, high efficiency.
📌ISO standard measurements, easy to install.
📌Clear directional light indication.
📌100% inspected, stable high quality.
Application
📌Cutting machinery: Four-post cutting machine, plane cutting machine, gantry cutting machine.
📌Die casting machine industry: Hot and Cold types die casting machine, Aluminum extrusion machine, Vertical squeeze Casting Machine, Gravity die casting machine.
📌Machine Tool Industry: CNC lathe, CNC milling machine, CNC turning and milling machine, CNC Surface grinder machine, band saw, circular saw.
📌Shoemaking machine industry: Toe-Lasting Machine, Seat/Side Lasting Machine, Heel-Lasting Machine, EVA injection machine, disc injection machine, Press machine, Cutting machine.
📌Rubber machinery industry: Horizontal Injection Molding Machine, Vertical injection machinery, Hollow Blow Molding Machine.
More Info.
https://www.cml-motion.com/en/product/WH42-G02-B2-A220-N.html
◉ Range of center hole grinding: 2 〜 60 mm
◉ Range of clamp 0.D: 5 〜 125 mm
◉ Range of clamp length: 50 〜 2000 mm
◉ Center hole angle 60°
◉ One-Piece fabricated base
◉ Grinding wheel spindle adopt sleeve design, easy maintenance
◉ With small oil groove after grinding
◉ Planetary motion of grinding wheel spindle
◉ Grinding wheel reciprocating motion is along a conical surface
◉ Atomizer device for grinding wheel spindle
◉ Conical type wheel dressing device
◉ Workpiece driving device
SiC chips are made from 4H single-crystal Silicon Carbide. They have many outstanding properties, including high-efficiency power conversion and the ability to handle high voltage and high power applications. This gives them significant advantages in high-temperature and high-pressure environments, such as in electric vehicles, 5G and satellite communications, and industrial applications.
SiC wafers are thinned through processes such as grinding, lapping, and chemical mechanical polishing (CMP) to achieve specific thicknesses (<200um／350um／500um) for different applications. This thinning improves thermal dissipation, reduces the weight of the chip module, and enhances chip performance, thereby meeting various application needs.
Bay Union offers a range of standardized thinning wheels, from #2000 coarse grinding to #30000 ultra-fine polishing, paired with various thinning machines to achieve high GR (grinding ratio) and long-lasting wheel performance. Additionally, for high-hardness P-grade SiC wafers, we have designed high-cutting-efficiency wheels to achieve rapid thinning.
Lightweight, energy-saving, low noise
Purify the oil mist generated by cutting and grinding during metal processing.
Purify the fumes generated by metal processing during sheet metal processing.
Whether you use oily cutting fluid, water-based cutting fluid, lathe, milling machine, or grinder, the oil mist high-efficiency recovery and purification machine can effectively solve your problems.
Separate the slideway oil and cutting oil water in the machine tool water tank, discharge the waste oil in a centralized manner, and filter and circulate the clean oil and water.
The third generation bottom crumb machine is equipped with a 1.5-inch third generation high suction pump. It can be used with 8L/18L filter barrels.
Suitable for removing large amounts of bottom debris/sludge. It can also perform precision circulation filtration up to 1um to remove fine powder in the water and floating debris on the water surface.
In addition to continuous circulation filtration, it can also perform dry suction, which is not possible with ordinary bottom crumb filters.
It can absorb the sludge and residual water at the bottom of the water tank, which is more suitable for oil change and cleaning of the water tank.
Carbon Footprint Verification is a service designed to assess the carbon footprint of an individual, organization or product, that is, the amount of greenhouse gas emissions generated during its production, consumption and use. These services are designed to enable individuals or organizations to understand the impact of their actions on climate change and provide advice and solutions to reduce their negative impact on the environment.
During the carbon inventory process, how to plan energy-saving and carbon-reduction strategies based on pain points?
Through the Guanli Machinery Carbon Footprint Monitoring System, the complete emission sources are monitored, and various data are continuously monitored to meet the needs of CBAM and the supply chain.
High Accuracy with High Performance
Area of Table (mm): 1000 x 550
Working Area (mm): 850 x 550
X/Y/Z - Axis Travel (mm): 850/550/550
Spindle Nose to Table Surface (mm): 150-700
Spindle Taper: B40
Spindle RPM: 10000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
Powerful with Accuracy
Area of Table (mm): 2300 x 1500
Working Area (mm): 2300 x 1200
X/Y/Z - Axis Travel (mm): 2300/1500/860
Spindle Nose to Table Surface (mm): 150-1010
Spindle Taper: B50
Spindle RPM: 6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 210/400
Spindle RPM: 4000
X/Z Axis Rapid Traverse (m/min): 24/24
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 475/310
Spindle RPM: 6000
X/Z Axis Rapid Traverse (m/min): 30/30
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1500 x 700
Working Area (mm): 1400 x 700
X/Y/Z - Axis Travel (mm): 1400/720/700
Spindle Nose to Table Surface (mm): 150-850
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1100 x 600
Working Area (mm): 1000 x 600
X/Y/Z - Axis Travel (mm): 1000/620/600
Spindle Nose to Table Surface (mm): 150-750
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
1. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (Hydraulic Stroke) has 2 sub-types:
(1) Type A : with chip taking out system for deep drilling.
(2) Type B : for normal drilling.
2. We have patent rights for this series in both Taiwan and China.
3. The machine has a easy adjusting system for stroke speed, It is convenience for operation.
4. The tool is stable when used at high feeding speed. It ensures the quality of production.
5. Drill bits are we protected in a deep drilling by a chip taking out system.(type A)
6. The drill can reposition itself very quick after every chip takings. It saves your time and increases the production volume.
7. This series are with a spindle delay timer to set it stop a few seconds in the end of drilling, it keeps the tolerance in depth very well.(0.03mm on spindle with no loading)
8. A footswitch is a standard attachment for easier operation.
9. Coolant is optional.
10. Quality made in Taiwan.
X axis travel: 500mm
Y axis travel: 400mm
Z axis travel: 330mm
Spindle nose to work surface: 150~480mm
Worktable size: 650*400mm
Worktable Height (from Ground): 800mm
Spindle Speed Range: 12,000rpm (Power:5.5kw)
Tool System: BT-30, upgrade to 21 tools
High-Speed Tool change Upgrade
Tri-Color Warning Light
Net Weight of the Machine: 2800kg
Stroke : Automatic
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Max. Spindle PCD : 214mm
Min. Spindle PCD : 48mm
Working Ability-Steel (S45C) : 3-16
Spindle Travel : 93mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 466-1675 (4)
60HZ : 560-2010 (4)
Weight : 115kg
Stroke : Automatic
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Max. Spindle PCD : 165mm
Min. Spindle Pitch By Every 2 Spindles : C6=18.7mm
Working Ability-Steel (S45C) : 3-13
Spindle Travel : 93mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 256-1278 (8)
60HZ : 308-1534 (8)
Weight : 130kg
1. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (Pneumatic Stroke) has 3 sub-types:
(1) Type A : with chip taking out system for deep drilling.
(2) Type B : for normal drilling.
(3) Type C : for drilling on the both sides on a hollow object such as a tube.
2. We have patent rights for this series in both Taiwan and China.
3. The machine has a easy adjusting system for stroke speed, It is convenience for operation.
4. The tool is stable when used at high feeding speed. It ensures the quality of production.
5. Drill bits are we protected in a deep drilling by a chip taking out system.(type A)
6. The drill can reposition itself very quick after every chip takings. It saves your time and increases the production volume.
7. The machine is designed to perform on any material that has hollow center with two- speed cuts to improve the efficiency.(type C)
8. This series are with a spindle delay timer to set it stop a few seconds in the end of drilling, it keeps the tolerance in depth very well.(0.03mm on spindle with no loading)
9. A footswitch is a standard attachment for easier operation.
10. Quality made in Taiwan.
1. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (manual type) is the basic model of all of our advanced product designs. The body of the machine is made of FC20 casting steel. The build is strong and durable. It ensures the stability in use.
2. The machine provides the precision by its manual operation design in combination with the stable axle center.
3. Any product of the series has less than 0.07mm tolerance in the verticality between spindle center and working table (HD-14 has less than 0.05mm). We have examined and improved the precision of all the machines.
4. Quality made in Taiwan.
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SPEC
Stroke : Manual
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 3-16
Spindle Travel : 100mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 190-2800
60HZ : 240-3400
Weight : 94kg
1. A new inverter system is assembled, to offer the user a easier operation to change spin paces, it is convenience for workshops or garage works.
2. The traditional pulley system is still kept for extending the range of spin speed.
3. The inverter system is also suitable for other models of machines , please contact seller for more informations.
4. Yi Chang produced Horng Dar brand Bench Drilling Press Machine (manual type) is the basic model of all of our advanced product designs. The body of the machine is made of FC20 casting steel. The build is strong and durable. It ensures the stability in use.
5. The machine provides the precision by its manual operation design in combination with the stable axle center.
6. Any product of the series has less than 0.07mm tolerance in the verticality between spindle center and working table (HD-14 has less than 0.05mm). We have examined and improved the precision of all the machines.
7. Quality made in Taiwan.
----------------
SPEC
Stroke : Manual
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 3-16
Spindle Travel : 100mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 400-2700
60HZ : 400-2700
Weight : 95kg
1. Yi Chang produced Horng Dar brand Bench Tapping Machines (Automatic) have patent rights both in Taiwan and China.
2. This type of machine is controlled by gear set to precisely set the depth of tapping.
3. Special relay gear design for quick exchanging of pitch setting gears.
4. To increase the production volume, the main spindle belt is designed to be with lightly weight to reduce heat caused by motor spinning significantly.
5. Machine structure is strengthened to perform precise tapping and decrease the damage to screws.
6. It is easy to operate and maintain the machine .
7. Quality made in Taiwan.
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SPEC
Stroke : Automatic
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability-Steel (S45C) : 3-13
Spindle Travel : 93mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 256-1278 (8)
60HZ : 308-1534 (8)
Weight : 112kg
1. Yi Chang produced Horng Dar brand Bench Tapping Machines are all installed with self designed and produced Electronic Control Device for the best use of our machines. Unlike other outside electronic control device providers, we provide after sale service and maintenance.
2. The motor is designed to stand high heat to increase the life of the machine.
3. Quality made in Taiwan.
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SPEC
Stroke : Manual
Spindle Type-Inside Spindle : MT2
Spindle Type-For Chuck : JT6
Working Ability Steel (S45C)
Drill Capacity : 3-16
Tapping Capacity : 3-13
Spindle Travel : 100mm
Motor : 1HP-4P
Spindle Speed RPM (Steps) :
50HZ : 250-960 (9)
60HZ : 300-1150 (9)
Weight : 101kg
✠ Features:
⓵ Specifically designed for single-piece and high-volume production.
⓶ This tapping machine is equipped with a vibratory bowl feeder and automatic feeding system, combined with functions such as cooling, lubrication, cleaning, and part ejection, helping customers significantly reduce production line costs and improve processing efficiency.
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Integrating a vibratory bowl feeder and automatic feeding system with cooling, lubrication, cleaning, and discharge functions, this specialized tapping machine simplifies operations, cuts production costs, and ensures efficient, precise machining.
High-Efficiency Production! Fully Automatic Pneumatic Bicycle Frame Drilling Machine – Effectively Boost Manufacturing Performance
1.This pneumatic automatic drilling machine combines a fixed dual-spindle head with customized drilling jigs, enabling effective quality control and improved production efficiency.
2.Suitable for various tubular materials, such as bicycle frames, furniture support frames, and storage racks.
Efficient Automation! Automatic Drilling and Tapping Machine for Aluminum Extrusions - M2 Tapping - Suitable for Various Casings and Covers!
1. Can be combined with various automatic drilling and tapping machines by a indexing table to create a small production line.
2. High stability in mechanics, suitable for tapping small-diameter, soft M2 aluminum material.
3. Can be integrated with a robotic arm for automatic feeding, linking CNC milling machines and lathes to establish an automated production line, intelligently boosting efficiency and achieving energy-saving goals.
4. Applicable industries: motor covers, motor housings, battery covers, battery housings, and various aluminum die-casting products for drilling and tapping.
Use the hydraulic slide table to connect three drilling machines + one tapping machine.
Let drilling, chamfering and tapping in one go
Save time and effort, and it is easier to control the relative position.
The design purpose is to simplify multiple processes, such as center drilling, chamfering, and tapping, by cleverly integrating them into a single customized machine, achieving efficient and precise machining operations for customers.
Application Area: Automotive Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
Application Area: Automotive Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
In order to meet current requirements for achieving the trend of multi-functionality and convenient operation in automation, NC or CNC tapping and drilling machines are becoming increasingly popular.
These machines combine the advantages of traditional pneumatic, air pressure, and hydraulic automatic drilling machines and gear-type automatic tapping machines, along with the convenience and high repeatability precision of CNC systems, making them suitable for high-end mechanical equipment that requires precision drilling and tapping or the adaptation to multiple workpieces. They are particularly suitable for products that require high-precision machining, such as automobiles, aerospace, machinery manufacturing, electronic components, and medical devices.
The main advantages of these machines lie in their high degree of automation and precision. They can perform multiple operations, including drilling, tapping, and even milling, and the operation process is completely digitized, ensuring high precision and stability. In addition, they also have the advantages of high efficiency, saving labor, and reducing production costs.
Quickly complete the drilling requirements of the numbers of holes on a single work piece to offer high efficiency and easy operation.
Application Area: Bicycle Parts
The special purpose drilling and tapping machine is a type of machine which used primarily for drilling holes in workpieces and performing tapping operations on them after the holes have been drilled in only one customized machine.
The drilling and tapping machine has the following characteristics:
1. High efficiency: The drilling and tapping machine can achieve integrated drilling and tapping operations, greatly improving work efficiency.
2. High precision: The machine control system has high precision and can achieve high-precision drilling and tapping operations, ensuring product quality.
3. High degree of automation: The drilling and tapping machine uses a computer control system to achieve automated production, reducing manual intervention and improving production efficiency and product quality.
4. Strong applicability: The drilling and tapping machine can be used for drilling and tapping operations on workpieces of different shapes and sizes, with a wide range of applications.
If you need a special purpose drilling and tapping machine, we will provide you with high-quality and efficient products. Please contact us to have professional advices.
Servo NC CNC drilling tapping machine
Application Area: Electronic Components
In order to meet current requirements for achieving the trend of multi-functionality and convenient operation in automation, NC or CNC drilling and tapping machines are becoming increasingly popular.
These machines combine the advantages of traditional pneumatic, air pressure, and hydraulic automatic drilling machines and gear-type automatic tapping machines, along with the convenience and high repeatability precision of CNC systems, making them suitable for high-end mechanical equipment that requires precision drilling and tapping or the adaptation to multiple workpieces. They are particularly suitable for products that require high-precision machining, such as automobiles, aerospace, machinery manufacturing, electronic components, and medical devices.
The main advantages of these machines lie in their high degree of automation and precision. They can perform multiple operations, including drilling, tapping, and even milling, and the operation process is completely digitized, ensuring high precision and stability. In addition, they also have the advantages of high efficiency, saving labor, and reducing production costs.
![Catalog|PALMARY|OCD-32100CAM - CNC Cylindrical Grinding Machine [CAM series] - special shaped workpiece]( https://www.mtb2b.tw/storage/thumbnails/9625ad9450ec.jpg )
About Maintech Precision
Maintech Precision focuses exclusively on the manufacturing of high-end CNC machine tool milling heads. Recognizing the rise of industrial 4.0 and artificial intelligence, we committed to automation and artificial intelligence research and focused on developing complex spindle heads for high-end CNC machines.
We provide our customers with expertise in multi-axis machining applications, and have a complete range of milling heads for five-axis processing machines. We are committed to cooperating with our clients to design and manufacture customized products with high added value, and to providing faster, more economical after-sales service, at a price in line with customer expectations.
We currently supply milling heads used in 5-axis CNC machines used for aerospace and aviation applications, precision molding, or for wind turbine blades. We offer an alternative to the 2-axis spindle heads currently imported mostly from Europe, by providing suitable products and services designed for the Asia market, eliminating the long repair cycle and high maintenance cost of other manufacturers.
Maintech Products
Mechanical spindles
Automatic milling heads
Electric spindles +DD Motor
Five-axis milling heads
Maintech Product Features
Maintech plans and designs the interface between the machine tool and the milling head, making installation easy and simple.
Our mechanical spindle speeds of up to 6000rpm are among the highest in the industry.
Sensor detection inside the milling heads, which meet the needs of Industry 4.0, allow the rapid exchange between various types of milling heads to be realized.
According to the specifications of the machine tool, milling heads are divided into medium and large, and can meet the needs of small as well as large machine tools.
The minimum segmentation angle of A/C axis is 1 degree, for highly reliable stability.
Technical Advantages
Technical Service
Maintech has the ability to design machine tools + two-axis spindle heads. If a manufacturer only produces a single milling head, when the milling head is installed on the machine tool, there will be a precision error after the machine tool and milling head are matched. By designing machine tools with two-axis spindle heads, Maintech can avoid this problem, and provide professional and fast technical services to assist customers in troubleshooting.
Quality Assurance
All parts inside the milling head are measured in the factory to ensure the accuracy of the processed parts. Rotation speed and movement flow are completely verified for accuracy before the product is shipped.
Applications
Mechanical Milling Head
For high torque heavy cutting of difficult-to-cut materials.
Features:
It can reduce the need for repeated clamping of the workpiece, improving machining accuracy and efficiency. It is mainly used for Machining Centers and five-sided machining with gantry milling machines.
Applications Areas:
Wind power and hydropower industries
Rough processing of aerospace industry processes
Automotive industry
Electric Spindle + Direct Drive Motor
For high speed and high precision cutting.
Features:
The built-in electric spindle + direct drive DD motor is suitable for surface processing and high-precision processing required for finely finished surfaces.
Applied for low and medium load fly-cutting of aluminum alloy and composites.
Application Areas:
Processing machinery for electronic products
Aerospace components
Aerospace blade and vane processing
Precision molds
Maintech Precision is a specialist in the field of complex spindle head for high-end CNC machine focusing exclusively on the manufacturing of high-end spindle heads. We are sure we can definitely to fit your needs.
KINWA Brand, Worldwide Reputation of Quality
KINWA LATHE was established in Taichung City in 1973, manufacturing precision high-speed lathes as its foundation, in 1980, we moved the factory to Da-Ya District and reorganized as CHIN HUNG MACHINERY CO., LTD. Since 1990, we have been developing and manufacturing CNC lathes, greatly expanding our market presence. The KINWA brand has gained a well-known, worldwide reputation for high quality lathes.
KINWA’s broad range of excellent quality, high-speed precision lathes are found as standard equipment throughout many Taiwan and overseas manufacturing industries. With the development of CNC lathes, KINWA’s popular, high-tech, Gang-Type and Flat-bed CNC lathes have become essential the manufacturing industry. Over the years, KINWA LATHE has made huge progress in designing and providing customized precision high-speed and CNC lathes.
As the demand for automation growing, KINWA LATHE’s abundant experiences in precision lathe manufacturing enable us to help customers of hand tool manufacturing to plan linear robot automation of lathes and also to cooperate with customers who manufacture home appliance parts to use vibrator bowl to achieve the purpose of automation. Furthermore, we work with a world-famous shock absorber corporation to plan automated load/unload robots to accomplish the purpose of automation to increase productivity and yield rate throughout the entire plant.
With the post-pandemic price of raw materials continually raising, KINWA LATHE still insists on using components made in Taiwan by local manufacturers. We are keeping our commitment to providing only the best quality products and service for our worldwide customers.
Want to save time on your milling operations, but aren’t ready to make the large investment required for a CNC milling machine? There is an efficient option.
Realizing the large price difference between “Traditional Milling Machines" and "CNC Milling Machines," and seeing the lack of intermediate products on the market, PaoFong focused on the design and manufacturing of Numerical Control (NC) Milling Machines that automate many traditional milling operations.
By incorporating relevant controller systems, many traditional, manual, or electric milling machines can be upgraded to smart automatic milling machines. Using G and M code editing programs, or CAD/CAM translation processing programs, workpieces can be mass-produced, while maintaining the immediacy and convenience of traditional milling machines. Based on a traditional milling machine structure, these machines are easy to maintain, and parts are easy to obtain.
The 15-inch, touch-screen control panel can interface with either a wired or wireless universal computer keyboard. The interface is easy to operate and can be customized to closely meet the user’s needs. The “Smart Machine” can use an API and CNC smart box, with a wired or wireless network, to allow the server to access the controller information and share the data with relevant decision makers.
All these features make for a very efficient milling machine that can do multiple processes, all at a very affordable price.
Pao Fong Industry Co., Ltd., established in 1986, specializes in the manufacturing of conventional milling machines, NC milling machines with CNC machine tools, and milling machines with Simple Automatic Control. Pao Fong’s innovative R&D designers, offer high-efficiency and high-quality machine tools for all customers.
The spindle is important to every machine tool just as the heart to every person. We are a professional precision spindle manufacturer - ROYLI. Our name, ROYLI reflects the meaning of Taiwanese pronunciation of “Thank you”. We want to say “Thank you” to the spindle for making our work easier, and “Thank you” to our customers who support us with all their hearts.
ROYLI is your first-choice for spindles
ROYLI has complete market application and service experiences for over 20 years.
Efficient scale of production, full control of self-produced capacity, complete after-sales network, rich problem-solving experiences, and provide high-quality products and services for our worldwide customers.
Our R&D team has over 10 years of experiences in designing high-speed spindles.
Specialized in mechatronics and intelligent spindles, we have the advantages of being able to offer the finest electronic spindles.
Most importantly, ROYLI focuses on each key process to provide the best products and prices for all customers. We have invested extensively in heat treatment technology, which is an essential process to ensure precision quality.
Now, we are continuous designing and focusing on shaft cooling system, vibration reducing during high speed, and intelligent spindle system; moreover, the user can easily know the spindle operation status, reach stable machining, and high efficiency production.
We provide complete and optimized solutions for spindles. Let ROYLI become your best partner.
【Unitide】Four characteristics of sealing tape automatic winding machine:
1. Tight winding of high-density PTFE tape.
Tape is wound tightly onto the threads to achieve a better, completely airtight, anti-leak seal.
2. The user-machine interface is easy to operate.
Stand-alone operation. The speed and number of rotations can be adjusted according to requirements. Can be set to automatic mode, or manual mode, to adjust for joints and fixtures.
3. High safety.
No exposed electrical contacts when the lid is opened, and dual safety switches.
4. Suitable for workpieces of various materials/sizes.
Equipped with variable tape sizes: 5mm, 7mm, 10mm, 13mm. Suitable for gas valves, oil pressure gauges, fire sprinklers, oil pressure joints etc. Metal or plastic materials are all suitable for winding.
Do you think it is a simple process to wind sealing tape?
It seems simple to wind sealing tape, but incorrect winding, such as winding in the wrong direction, applying an incorrect size of tape to the workpiece, or incorrect number of turns will cause serious consequences.
For example, if the connection is not properly tightened, it will cause an unstable joint. Oil leakage, air leakage, and water leakage can all cause environmental problems. Attention should be paid to the tape winding process.
The time cost spent on winding is often ignored. Why not improve work efficiency?
We often look around for where we last set that small roll of sealing tape, and throw the roll away when it's used up. High skilled labor isn’t cheap. Forgetting the number of turns when winding, or not tightening properly can lead to quality problems that can have high hidden costs.
The above problems can be solved by Sealing Tape Automatic Winding Machine!
Smart Factory Solutions for Metal Manufacturing
Innovation, Technology, Science and Customization
Established in 2013, Da Shiang Automation (DSA) is located in Guishan Industrial Park, Taoyuan, Taiwan. With the business philosophy of maintaining an Innovative, Technical, and Scientific Spirit to service our customers, DSA continues to grow.
As a highly skilled system integrator in automation, with software and hardware technical skills, DSA has more than 10 years of experiences in Investment Casting, Sand Casting, Die Casting and Machine Tending…etc. Below are 6 major services we provide:
AUTOMATIC SOLUTIONS FOR INVESTMENT CASTING, SAND CASTING, AND DIE CASTING PROCESSES
DSA provides turnkey solutions for casting automation, and is fully experienced in investment casting, sand casting, and die casting processes. Also, we offer complete hardware & software integration solutions for the setting up of a smart factory.
Automatic Solutions for Investment Casting Processes
Through the automated system integration of wax mold, shell mold, and casting processes, using robots to replace manual work in high-risk operating environments, we help improve production quality. Features of various systems include:
Wax Mold Process Automation
Fully automatic production, from wax molding process to wax tree assembly, can save manpower and improve production efficiency.
Shell Mold Process Automation
The system identifies the state of the shell mold through RFID and automatically integrates the dipping, coating, and drying processes.
The AI management system offers automatic parameter settings for shell mold processes.
The vertical conveyor drying room, with flexible production, can optimize the procedure of drying and save space.
The shell mold can be dried faster and maintain better quality by the design of the wind field.
Infrared Shell Mold Rapid Production System
The modular and parametric design can be used for various products.
It takes 50 hours to dry shell molds using traditional processes; however, it only takes 6 hours to complete drying with this system.
Compared to other traditional shell mold processes, it gives better quality.
Size, weight, and quality are standardized and stable.
Automatic Solutions for Sand Casting Processes
Provide the complete sand-casting automation process can contain the following: cold-core coating, laser marking, dispensing & molding assembly, screwing, handling system for sand casting.
Automatic Solutions for Die Casting Processes
Labor in high-risk environments can be replaced by integrating several die-casting processes with robots.
AUTOMATIC SOLUTIONS FOR POST-TREATMENT OF MACHINING & CASTING
DSA also provides turnkey solutions for post-treatment of machining & casting, and is fully experienced in deburring, grinding, polishing, sandblasting, and cutting.
Robotic Deburring, Grinding & Robotic Cutting Systems
Deburring & polishing for grinding gate, runner, parting line & weld bead.
Increasing productivity and safety, and saving labor.
Robotic Sandblasting Systems
Robotics, integrated with sandblasting systems, enhance quality and save labor. A second robot can also be integrated for loading/unloading, increasing automation of production.
AUTOMATIC SOLUTIONS FOR MACHINE AUTOMATION PROCESSES
DSA is fully experienced, and provides a third turnkey solution for machining automation.
CNC Machine Tending System
Machine Tending Systems with Linear Units
Enhance productivity by automation.
Automate design for turnkey projects.
Give a wide working range with external axis.
Provide appropriate automation solutions.
Approach real-time monitor and equipment status analysis by adding a DSA SCADA SMB system.
Introduce automatic production scheduling to achieve the best production efficiency.
Gantry Robots
Customized X, Y, Z axis work range.
End of Line Machine Automation
Integrating after-machining processes, such as deburring, measurement, leak detection, cleaning, assembly, and laser marking. Integrating the vision system to reduce fixture using and increase production flexibility.
CMM Machine Tending Automation Systems
Flexible pallets with RFID, barcode or vision systems can be applied in mixed lines. PLC system controls the CMM to achieve measurement automatically.
Above are our major services. Furthermore, in order to provide advanced smart automation solutions, DSA has integrated industry 4.0 concepts to casting and machine tending operations, to better fulfill customer expectations. We will keep improving to provide complete solutions and services for you.
YUNG I Machine Enterprise Co., Ltd.
YUNG I Machine is located in Dali District, Taichung City, Taiwan and was established in 1962. Our company is divided into three departments:
1. Heavy Machinery Department:
This department focuses on the development and production of spare parts for heavy machinery excavators. Main products include “Bucket Pins” and steel sleeve “Bushings,” as well as “Bucket Links” and “Track Adjuster Assemblies.”
Through years of hard work, we have established a good reputation for quality in the construction machinery industry and have become the Number One Brand in Taiwan's construction machinery maintenance market.
2. Seal Department:
YUNG I produces a range of machine seals including Japanese NOK, KYB and Taiwan-made hydraulic oil seals, packing seals, buffer seals, dustproof seals, wear rings, floating seals, and hydraulic cylinder repair kits for excavators.
3. Mechanical Hardware Department:
Founded in 2004, our hardware department is an agent for Taiwanese brands, producing and selling Taiwan-made cutting hardware and machine tool accessories. Products include:
SU’S Drills, End Mills, Taps: General agent in Indonesia.
Auto Strong: Three Jaw Chucks, Power Chucks, Pneumatic Power Chucks
ECHAIN: Turning Tool Holders, Rapid Drills, Milling Cutters
CHIN CHAO: Precision Vises, Air/Hydraulic Vises
We are committed to the production of milling collets, chuck holders, and collets to solve all customer problems, and produce cutting tools that create value for customers.
Rail transit and high-speed railways are a part of our daily lives, and travel safety is HONOR SEIKI CO., LTD.’s first priority. Various forms of rail transportation all have different requirements for the parts machining of their equipment. For example: Train locomotives, passenger trains, and cargo trains... etc.
HONOR SEIKI CO., LTD. Train Wheel Processing Machines can provide diverse solutions for Tier1 - Tier3 customers with varying manufacturing and processing needs, including Single machine intellectualization to Production line intellectualization, and online self-measurement systems.
New wheel production, including locomotive wheels, passenger wheels, and freight train wheels.
The innovative design of the HONOR SEIKI VL-160C-2R, dual-ram vertical turning center for train wheels, can increase processing efficiency by 40% and save 30% on the overall cost for customers.
How Did We Achieve It?
The VL-160C-2R is equipped with HONOR SEIKI’s patented clamping system, Solid Lock that can provide a clamping force of up to 10 tons, allowing for heavy cutting, with reduced tool vibration and increased tool life. Dual-ram, simultaneous machining, effectively shortens processing times by 50%. A special chuck supports flexible production of over 50 types of wheelsets which is a significant savings in the frequency of changing fixtures, and makes clamping extremely stable.
Through intelligent machine planning, HONOR SEIKI’s professional design team develops distinct, powerful VTL that offer turnkey solutions to effectively increase machining efficiency. Processing that originally required 232 minutes to complete one wheel, can now be completed in 132 minutes; a 40% increase in efficiency.
For Repairing or Aftermarket Wheel, HONOR SEIKI Has the Total Solution
VL-125C is specially designed as an economical version of a single ram solution.
The outstanding feature in processing train wheels is that the rough turning process is especially complemented by the HONOR SEIKI’s patented Solid Lock clamping system to deliver the maximum material removal rate.
Secondly, for center-hole processing, simultaneously utilizing double tool cutting achieves 10mm cutting depth on one side, helping customer save 30% on processing time.
The production efficiency of HONOR SEIKI’s special train wheel VTLs is more than 40% higher than other manufacturers. Their excellent precision and durability have made them a favored choice of customers worldwide. BONATRANS, BOMBARDIER, Lucchini RS, Taiyuan Heavy Industry, Taipei MRT and others, are all HONOR SEIKI customers.
We Are Honor
Vertical lathes and the best processing solutions for the railway industry, your first choice is HONOR SEIKI. We Are Honor.
Having been a special-purpose machine developer since 1977, we have been keenly aware of the importance of motor spindles, and started developing a series of motor-built-in spindles in 1998. Prioritizing "Quality First" enables us to be a reliable supplier to help enhance machinery operations.
With an appreciation for quality, imparted by European experts in spindle engineering, Spindlex utilizes state of the art equipment to manufacture high speed and high precision spindles with extreme reliability.
After checking the performance of Spindlex motor spindles in running processes, and seeing the quality of the machined parts, you will confirm the added value present in Spindlex spindles.
Spindlex services all types of motor spindles across all manufacturers world-wide. Trust your repair to one of the most experienced manufacturers, Spindlex. Send your spindles to us and we will return the repaired spindles in a short period at reasonable costs.
YIDA Overview
Established in Taichung City, Taiwan in 2004, by Dr. Pu Hong-Yen, YIDA’s core business scope includes R&D and manufacturing of machine tools. YIDA is currently one of the few machine tool companies in Taiwan with product lines covering horizontal lathes, vertical machining centers and horizontal machining centers. Adopting customer-oriented service principle and strategy, YIDA is well-known for the ability to come up with automation solutions and customized machine tools that best satisfy its customers’ needs.
YIDA-made machine tools serve a global customer base that is large and diverse and includes a wide range of applications. These products are used in a variety of end markets including aerospace, automotive, medical industries as well as job shops. YIDA provides strong technical support and instant communication to its agents across the world, making after-sales service as reliable as its machine tools.
With the emerging trend of Smart Production, YIDA has integrated its decades of manufacturing and research expertise with latest technology. The company is currently developing Augmented reality (AR) in after-sales service, allowing timely problem-shooting to make repair and maintenance efficient. Another exciting feature YIDA is applying is Product Lifecycle Management system (PLM), PLM system can optimize the entire production process in real-time while increasing innovation and improving product viability.
YIDA has never ceased to improve. In recent years, the Company has shifted its focus from machine tool manufacturing to providing automation and turnkey solutions. The customers’ production lines have been maximized by the automation solutions designed by YIDA without compromising quality.
YIDA’s Path towards the Future
YIDA will continue to seek technological breakthroughs and provide competitive products to its customers. Through its own R&D programs, YIDA has various technical exchanges with research agencies and universities to obtain its leading technology for current and future products. YIDA is prepared to strive, like the phoenix on its logo, ready to soar in the sky.
Shrink-fit tool holders which are made of special stainless material have become increasingly popular for high speed and high accuracy machining operations. The lack of moving parts in the tool head and strong, even grip on the tool shank make shrink-fit tool holders extremely cost effective. Cutting tool and tool holder life is extended because the exact fit reduces overheating during operation caused by vibration and imperfect alignment.
The holder must be heated to enable the tool to be inserted. The heater must heat the tool head evenly and make it hot enough that it expands just enough to fit the tool into the aperture. At Chain Headway we have designed a hot air heater that provides uniform and controlled heating at a competitive price. Hot air heaters take longer to heat the tool holder which are made of stainless material but offer very good value.
In our research and development, we studied the heating options available and analyzed their strengths and weaknesses. As a result, we believe we have produced the best hot air shrink-fit tool holder heater available today.
We focused on the following features that we found to be the most significant in workflow and quality control:
1.Airflow Management
Multiple apertures and controlled airflow supply even heating to the tool holder, reducing thermal stress.
2.Ergonomic Design
Convenient switch locations and sizes, tool holder mounts which rotate on bearings, and reliable clamping systems all improve the operator experience.
3.Operational Safety
Machine stability and ergonomic design reduce the risk of accidents.
4.Cycle Times
Exhaust apertures scaled to tool size allow less hot air to escape, and the tool holder is heated more quickly.
It is very important that the tool holder is heated evenly to ensure precise tool fitting, and reduce stress.
As a leading manufacturer of shrink fit tools to partners across the globe, Chain Headway will be your shrink-fit tool heater solutions.
Yeong Chin Machinery Industries Co. Ltd. (YCM)
Established in 1954, YCM has accumulated nearly 70 years of professional and technical experience for the manufacturing of machine tools. Through carefully listening to our customers’ needs, incorporating technological trends, and understanding market changes, YCM has accumulated extensive knowledge in traditional technologies and integrated this experience into new and innovative machine tool products. Creative innovation leads YCM to successfully create the most value-added machine tools for our customers.
Factory Area: 164,160 Square Meters
Main Facilities: Foundry, Machining Facility, Assembly Factory, Engineering Research And Development Center, Application Technology Center
Main Products: Vertical Machining Centers, Double Column Machining Centers, Horizontal Machining Centers, CNC Turning Centers, 5-Axis Vertical Machining Centers
Certifications: ISO 9001, ISO 14001, AS 9100:2016, CE
A.Smart Manufacturing Solutions
With the manufacturing industry facing many future challenges, such as short delivery times, mass customization, manpower shortages, and global competition, the development of "Industry 4.0" is imperative.
To face the challenges ahead, YCM has successfully introduced "Smart Manufacturing Solutions" with “Smart Automation,” “Smart Machines,” and “Smart Management,” into its own factories to improve production efficiency and create the best competitive advantages.
B.Smart Automation
Automation is one of the important keys to the development of smart manufacturing. Industrial robots, smart machine tools, self-developed HMI human-machine interfaces, automatic workpiece measurement, statistical analysis and a central control system are combined to form an automated production line. To achieve quality production and one-piece continuous production, man-machine collaboration is essential.
C.Smart Machines
YCM independently develops smart spindles, monitored detection systems, and controlled communications which can monitor spindle vibration, detect machine collision, record and analyze processing and maintenance history, and perform other functions. Through self-developed i-Pros MX and i -Cube technology smart devices, continuous improvements are made in big data analysis, YCM is moving towards providing factories with zero downtime.
D.Smart Management
A self-developed MES, i-Direct, smart management system connects the software and hardware of all production line equipment, such as CNC controllers and machining centers, for remote monitoring and management. This retrieved information can indicate equipment utilization rates and overall equipment efficiency (OEE) data, allowing managers to monitor and manage the factory, grasp real-time production status, quickly locate and break through bottlenecks in the production process, and optimize production efficiency.
High-Performance 5-Axis Vertical Machining Centers
NFX400A, with a 6-slide blocks on the X-axis, and high-horsepower, IDD PLUS direct-drive spindle, gives increased speed and extreme machine stability. Various options of tool magazine capacities are available to achieve fast and reliable tool change efficiency, allowing the NFX400A to meet the varying processing needs often encountered in the aerospace, automotive, medical and other industries, where complex and precision parts are often produced. Its 5-axis rotary table, which adopts a trunnion-type support, can process workpieces with a maximum size of ø400 x 310 mm and a load of 200 kg.
Multi-Axis Intelligent Flexible Manufacturing: The Exclusive UV650-FlexCell Debuts
To help our customers improve their market competitiveness, YCM launched the UV650-FlexCell multi-axis, smart, flexible, manufacturing unit. Combining modular, standardized and flexible automation systems, with smart machines and smart management, UV650-FlexCell realizes Multi-axis Intelligent Manufacturing.
The structure adopts a flexible, automatic, material rack design, and its central control parameter settings can achieve easy and fast line changes.
The machine is equipped with a robotic arm and a warehouse system to automatically load and unload materials, reducing floor space, and maximizing production efficiency. Its intelligence modular design, along with practical storage and peripheral functions, can be expanded to meet the needs of diverse machining processes.
The UV650 high-performance, 5-axis, vertical machining center, combines advanced technology with high-precision, simultaneous 5-axis processing. This not only shortens the installation and overall lead time, but also effectively improves the processing accuracy and quality. The UV650’s self-made IDD direct-drive spindle, and 17 kW high-power motor, with a maximum speed of 15,000 rpm, enables perfect surface smoothness when machining hard materials. In addition, the UV650 is equipped with a ø650mm B/C-type tilting, large-plate, rotating table, with a spacious processing area that can load up to 300 kg (0°~45°)/200 kg (45°~90°) workpieces. For workpieces with complex contour features, a reliable and diversified tool magazine selection is provided. The standard configuration is 40T, 48T, or 60T which can be selected for different processing requirements.
Future Prospects
YCM’s global management channel has subsidiaries in the United States, Germany, and China, as well as a branch office in Vietnam and a Malaysian technical center. YCM maintains networks in countries around the world, and we hope to use localization to deepen our market presence and improve the quality of services.
Over the past 70 years, upholding the concept of "Stable, Practical, and Sustainable Operations," and positioning itself as the "Leading Brand in Machine Tools", YCM has always adapted “Supreme Quality”, “Cutting-edge Technology,” and “Total Solution Service" as its core values. YCM is "Always Progressing" and constantly developing innovative technology to create maximum value for our customers.
SIGMA Overview
SIGMA CNC Technology Machinery Co., Ltd. was established in 2000 and manufactures CNC machining centers, marketing world-wide under the "SIGMA CNC" brand name.
"Expertise, Innovation, Performance" is the company's business philosophy. We strive to understand market needs, constantly seek innovation and change, and provide customers with high-quality services through effective partnerships.
A.Expertise
As a professional manufacturer of CNC machining centers, with many years of accumulated technological experience, we attach great importance to working closely with our client partners. By improving efficiency and maintaining superior craftsmanship, together we create high quality products.
B.Innovation
Our R&D team keeps pace with the times, focusing on improving manufacturing technologies, optimizing product performance and service, and creating high added value products for our customers.
C.Performance
We have strict and trustworthy quality control processes, and have obtained various international certifications. We continue to develop and master key technologies to solve our customers' challenges, and use “Smart Manufacturing” to provide the best solutions for customers.
We continue to move forward, exploring the world, and creating infinite possibilities for the future.
SIGMA CNC Products
CNC Double Column Machining Centers
CNC Double Column Machining Centers with Auto Attachment Head Change systems
CNC 5-FACE Double Column Machining Centers
CNC 5-AXIS Double Column Machining Centers
CNC CROSSRAIL Double Column Machining Centers
CNC Moving Column Horizontal Machining Centers
CNC High Precision Grinding Machine (For Linear Guideways & Blocks)
CNC Custom Machine
Yaw Sheng International, Endless Growth
Yaw Sheng specializes in the manufacturing of foundry machinery and equipment. We have a complete line of sandblasting machines, sand mixers, sand screening machines, as well as a broad range of sand core and shell-mold casting equipment. From our wide choice of models, with many versatile functions, domestic and foreign manufacturers are assured that they will have the appropriate equipment to increase their capacity and reduce their costs. Yaw Sheng equipment is widely praised by various industrial sectors.
Yaw Sheng originally focused on the manufacturing of sandblasting machinery for metal surface treatment. As a long-established brand in the sand-core and shell-mold casting field, Yaw Sheng subsequently expanded into "environmental technology" and "sand core technology" to provide upstream and downstream supply to various metal processing OEMs. Combining die casting, surface treatment, post-cast processing, iron-sand raw material treating, and other services, Yaw Sheng provides complete, one-stop, vertical integration of casting and surface finishing equipment and services.
Yaw Sheng Environmental Technology focuses on “Metal Processing” and “Scrap Iron Recycling.” Exclusive techniques used to treat metal and non-metal surfaces can achieve beautiful, protective, and preserving effects. Advanced sandblasting, grinding, polishing, and painting are other business areas where we use of our own recycling technology to purify and reuse scrap iron sand.
Yaw Sheng Sand Core Technology is meeting global environmental technology trends. We introduced sand core machines that offer the design and production of large sand core models. Beside shell core and shell casting manufacturing, we also provide metal processing services, such as casting and die casting of all kinds of metal parts. Professional manufacturing, and international quality management systems meet global green casting process standards.
Yaw Sheng Machinery Co., Ltd. gained a foothold in the industry with the objective of being “The Model of Surface Treatment.” Since its establishment in 1976, more than forty years have passed, and Yaw Sheng has expanded from a machinery factory to an “Environmental Technology” and “Sand Core Technology” company. Its modern industrial equipment demonstrates its maximized industrial competitiveness and has earned it a worldwide reputation for the best products and quality. Professional machinery equipment provides customers with comprehensive services. Yaw Sheng fulfills our corporate social responsibility, and invests time and effort to running its business, demonstrating maximized industrial competitiveness.
About HOSEA
The high-precision CNC 5-Axis indexing table of HOSEA meets the most stringent standards in the European market. The products are widely used and favored in Europe, and are well-known by global machine tool manufacturers.
The first indexing table supplier in Taiwan to obtain AS9100 aerospace-quality certification.
300+ CNC rotary table sets exported per year. The largest CNC 5-Axis rotary table supplier in Taiwan.
Famous Germany’s machining company has designated HOSEA is one of its primary 5-Axis CNC machine ODM companies. This cooperation has lasted for more than 10 years.
More than 52 years of experiences in CNC development & manufacturing.
Multiple Transmission Mechanism Solution.
AIoT CNC Cloud Intelligent Service.
During machining operations, if any divergence occurs between worm gear and worm gear teeth, a sensor will send a signal to the cloud service indicating the problem. Both the client and the manufacturer will receive notification, allowing for immediate inspection and repair.
Customized Product Design
For machining conditions involving high load, high rigidity, and high speed, or requiring high precision, fine tolerances or hydrostatic rotary tables, HOSEA provides customized products for complete solutions.
Machining Center Series
Universal Machining Center
WFCH-650D
Vertical Machining Center
WMH-320
Horizontal Machining Center
APC-C400
Rotary Table Grinder Machine
HPH-1000D
Gantry Type Machines
WMH-1500
Boring Machines
WMH-800S
Taiwan Machine Solution, Yi Chang Machinery Co., Ltd.
Yi Chang Machinery Co., Ltd., located in Dali District of Taichung City, Taiwan, produces Horng Dar brand drilling machines and tapping machines. Since its establishment 30 years ago, in 1984, Yi Chang has been committed to providing customers with a more convenient and fast operating experience in the field of drilling and tapping.
Yi Chang is committed to assuring that all its products meet the four important characteristics of: high precision, low price, easy operation, and great flexibility. They are widely used in the manufacturing of hand tools, auto parts, sewing parts, electronic products, etc.; Yi Chang creates amazing economic value for all its customers which can be found spread across five continents.
Features of Yi Chang Drilling Machines and Tapping Machines
1. From manual feed, and gear type automatic feed, to Pneumatic, Hydraulic, and even customized servo models, all product lines are diverse and complete.
2. Many models and series have both Taiwan and Mainland China patents.
3. Feeding is always stable, even in high-speed processes, ensuring excellent work quality.
4. Even when boring deep holes, chips can be removed indefinitely, and drill bits are not easily twisted off.
5. After chip removal, the drill head is quickly returned to its original position, greatly decreasing work time and increasing production.
6. Two-stage rapid feed can be programed to adapt for hollow materials, improving work efficiency.
7. Many models and series have “fixed-point delay retraction” or “servo control,” to drill to a precise depth.
8. Configurable foot controls provide users with various control options.
9. All products are 100% “Made in Taiwan.”
Gear Cutting Tools and CNC Gear Grinding Machines
Matrix Precision Co., Ltd. was established in 1994, with gear transmissions and precision machinery as its core technologies. Incorporating precise mathematical models and exclusively designed software, Matrix designs and manufactures state of the art, Gear Cutting Tools and CNC Gear Grinding Machines.
MATRIX Taiwan Joins British MATRIX
After Matrix joined the HIWIN Group in 2015, HIWIN transitioned from focusing on transmission components and robotics, to the production of gear cutters and process machine tools. In 2017, MATRIX, along with a well-known, century-old, British thread grinder manufacturer, also named MATRIX, agreed to collaborate under the same trademark to design and develop grinding machines. The MATRIX brand was established in Madeley Shropshire, UK 300 years ago, and was originally known for producing high-precision measuring gauges for the global engineering industry. With the founding of Coventry Gauge & Tool Co. Ltd. in 1913, it became the largest factory in the UK at that time.
From 1913 to 1934, MATRIX successfully designed and manufactured high-precision internal thread grinders, external thread grinders, and gear grinders. Since then, it has occupied a leading global position in the field of grinding machines, and has built a mass production facility for grinding machines in Fletchamstead, Coventry, UK. The British Royal Family has repeatedly commended MATRIX, allowing the world to see British industrial technology and process quality standards.
In 1940, MATRIX's gear grinder was born. Since then, the MATRIX brand has expanded into a full range of high-precision products such as precision grinding equipment and measuring gauges; fixtures for aerospace, automobiles, and trucks; and construction machinery.HIWIN group being the second largest ball screw products manufacturer, the vital competence comes from the innovative technology of Matrix.
Visions Into the 21st Century
Since entering the 21st century, research and development at MATRIX has a taken on a new direction. Since 2017, British MATRIX has been introducing new, high-end technology to Taiwan's MATRIX Precision Co., Ltd., giving Taiwan MATRIX new direction in its gear grinding machine tool production.
Craftsmanship and Technology
MATRIX advocates the excellence of leading-edge craftsmanship and technology. It embraces the diversity of countries, races, languages, and different user habits. Through the accumulation of shared experience, it improves the stability, reliability, high precision, and excellence of grinding machines and service quality.
MATRIX provides for the planning and development of innovative machines with intelligent automation to meet diverse customer needs. MATRIX, is your expert in gear cutting tools and CNC gear grinding machines. Let our full range of services create the highest added value for you.
Taiwan Chip Conveyors Solutions
Have you ever met that supplier who cannot provide immediate after-sales service when the chip conveyor fails? Are you seeking a tailor-made chip conveyor that meets your machine’s needs? Or do you want to find a right chip conveyor manufacturer that can supply high quality and punctual delivery products? Worry no more, just ask Ring Sun Machinery Co. Ltd.!
Established in 1984, Ring Sun Machinery is the home of chip conveyor experts. With more than 30 years of experiences and technical know-how in the field, Ring Sun has become a leading chip conveyor manufacturer in Taiwan. Ring Sun specializes in providing customized chip conveyors for a variety of applications. Our product line includes:
Screw Type Conveyors
Belt Type Chip Conveyors
Precision Belt Type Chip Conveyors
Scraper Type Chip Conveyors
Precision Scraper Type Chip Conveyors
Magnetic Scraper Type Chip Conveyors
Magnetic Chip Conveyors
Combination Screening Conveyors
Belt & Drum Type Chip Conveyors
Work-Piece Cleaners
Surface Conveyors
Caterpillar Type Chip Conveyors
Agricultural Harvesting Conveyors
In 2014, Ring Sun Machinery began focusing on the design and development of central automation for chip conveyors and metal handling systems. Our experienced R&D team can quickly solve any conveyor functionality problems or technical issues, ensuring that the finished product is always running efficiently.
As a professional chip conveyor manufacturer, we have always strived to develop long-term relationships with our customers, and this is why our expert, customer service team will continuously assist with any problems customers may have, from pre-sale assistances to post-sale services.
About Sunmill
JEENXI Technology Co., Ltd. was established by Mr. S. C. Chen in 2000. Specializing in machine tools for R&D and production technology, our main products are high precision and quality 3-axis and 5-axis machining centers. The machining centers from Sunmill offer numerous customer-friendly features and comprehensive processing sizes to meet diversified customer’s needs. Customized specifications are also available.
We have helped many businesses to increase and optimize their production in diverse industries, such as in Aerospace, Military, Healthcare and Automobile Manufacturing. Our professional experiences and after-sale services have helped us to increase our global presence throughout Europe, Asia, North and South America, Oceania, Africa, and Taiwan. Sunmill can be seen in more and more cities around the world, and a high percentage of our customers return to place further orders.
Although we are not one of the largest machine tool brands in the world, over the past 21 years we have placed great importance on enterprise growth, quality control and market competition, and continue to do so. We look forward to making sure every penny of our customers' money is spent on worthwhile, quality products. Making our customers feel "worthy" is our ultimate goal, and we hope to extend every opportunity to work together into a long-term partnership. We hope we can one day be your best partner in your production.
Our Brand
Jeenxi Technology's Brand: Sunmill (Sun + Milling)
Brand meaning: The rising sun is a reflection of our enthusiasm, dedication, professionalism, solidarity, and readiness to take action. It expresses the image of a high-quality milling machine brand. Our marketing promotion is like the red dots on the LOGO. We hope the “Made in Taiwan” Sunmill brand will be sold all over the world and shine on the international stage. Extending our market worldwide, we strive to create profitable business relations, share glory, and grow together with our customers and manufacturing partners.
Sunmill sells machine tools to nearly 40 countries around the world, including Japan, Australia, Russia, China, Turkey, Italy, Thailand, India, Poland, Canada and much more. We cooperate with our partners to create strategic alliances in ODM and OEM.
Our main customers include manufacturers in industries such as: Aerospace, 3C Electronics, Medical Equipment Manufacturing, High Precision Die & Mold and Machinery Component Manufacturing, and Defense.
Our Products
Our latest 5-axis machining center UH-500, which won the 2019 Taiwan Excellence Silver Award, can be used in multi-processing applications. It is designed to solve workpiece-change problems and meet diversified and delicate process requirements.
The 5-axis processing machine is well adapted for the Aerospace, Military, Healthcare and Automobile Industries.
The UH-500 is primarily suitable for fine processing, as the UH-500 can perform diversified manufacturing processes on a complex workpiece without the need to reposition the workpiece. As the UH-500 enhances processing efficiency for complex workpieces, it will shorten production time, reduce manufacturing costs, and increase your market competitiveness.
B axis swivel head uses a high-precision, worm-wheel module design which is self-locking and has high rigidity. The minimum angle is 0.001°and max. swiveling range is ±120°.
C axis rotary table has a high-precision, worm-wheel design. It is available with DD direct drive and high-speed options.
UH-500 has a movable tool magazine with linear guideways and a hydraulic cylinder design to avoid interference with the spindle when the B axis swings.
Z axis precision ball-screw with coolant design reduces thermal expansion error.
Intelligent 4.0 ball-screw, (optional) incorporates a multifunction sensor to provide these advantages:
Vibration Diagnosis
Life Prediction
Smart Lubrication
Thermal Diagnosis
Built-in 21/25kw spindle motor, with multi-labyrinth design, effectively reduces the problem of cutting fluid, oil and air getting into the spindle.
Our multiple size, 3-axis machining centers are continually top sellers. Models such as the JHV-800 work well with the Fanuc M-10iA robot to achieve factory automation, thus reducing the manual operations required for production process. The high-precision and highly stable qualities of the robotic arm solve the problem of labor shortage and reduce production costs. They not only improve work efficiency and reduce the risk of human negligence, but also improve the competitiveness of enterprises.
Depending on customers’ demand, we can organize one, two or three robots into an automatic production line, to increase efficiency, productivity and profits. Our technical team can greatly assist you with custom planning to achieve any requirement you have for your machining. We are committed to providing you with trustworthy quality and service, whether before, during or after the sale.
As the high precision and quality 3-axis and 5-axis machining centers, we believe we will fulfill your production needs.
About HIWIN Mikrosystem
HIWIN Mikrosystem has been dedicated to the development and manufacturing of components, systems and equipment for linear motion and positioning control. With a complete product line, we provide different types of high-speed precision positioning platforms, robots, linear motors, torque motors, direct drive motors, servo motors, linear actuators and positioning measuring systems. Our product applications span various precision industries, such as semiconductor, biotech, automation, machine tool and construction.
Headquartered in Taiwan, HIWIN Mikrosystem has established a subsidiary in Israel and sales offices in USA, Germany, Italy, Japan, Korea and Singapore etc. HIWIN Mikrosystem Corp. was certificated ISO 9001, ISO 14001 and ISO 45001 and was awarded several national awards. Our philosophy of management is to integrate global resources for continuous innovation and to provide high value-added products to customers through the practice of innovation, quality, and service.
HIWIN Mikrosystem is the driving force for the "direct drive precision technology". Since its founding in 1997, it has constantly accumulated experiences and become the first "advanced direct drive technology" leading brand of Taiwan.
HIWIN Mikrosystem has constantly improved its independent R&D technology and capability. With the headquarters in Taiwan as the center, we have set up R&D centers both at home and abroad, with more than 200 researchers engaging in the R&D of new products and "key processes". We have accumulated many years of excellent energy, had more than 500 patents, met the requirements of precision technology, played a role in “precision positioning technology” that enables one to see an ant in Manhattan, New York from outer space”, and been committed to becoming the best partner to assist global precision equipment customers to achieve success.
Scope of Products
HIWIN Mikrosystem has all the motion control systems and components required not only for general automation, but semiconductor, electronic, automotive, packing industry, and machine tool. Using all those components and systems, you can maintain a more efficient, error-free, and safer facility while maximizing productivity. HIWIN electronics complement our motion control components and stages, giving engineers a guaranteed compatible single-source supply for the motion control sub-system.
Hiwin Mikrosystem offers a variety of sizes of AC Servo Motors, Drives, and the HIMC Controller. Our AC servo motor is featured with high speed, low torque. With auto tuning drive, AC servo motor can be controlled in a high-precision, low noise, high response, and high instantaneous output way. Otherwise, our motor operating with current, speed and position control mode is allowed as needed. DC brush motor is the easiest to use, it can operate directly without drive.
HIWIN Mikrosystem’s LMSSA linear motor is a direct drive, plug and play solution. A linear motor is capable of fast acceleration and high speed, while providing unmatched precision and accuracy. HIWIN offers standardized linear motor design, but customizable options are available. LMSSA linear motor is a cost-saving variant of this product group. The cost advantage is achieved through consistent reduction to the essentials and limitation of the options and variants available as standard. This significantly reduces manufacturing costs, while at the same time, the LMSSA stage offers all advantages of a conventional linear motor axis. These compact and lightweight units are customizable and can be easily transformed into a multi-axis system, making them suitable for a wide range of industrial applications, depending on the application needs.
HIWIN is the global leader for motion control and system technology. HIWIN’s headquarters is located in Taichung, Taiwan. HIWIN is the No.2 global manufacturer for ballscrews and linear guideways. HIWIN offers precision module products- Datorker Robot Gear Reducers, Torque Motor Rotary Tables, industrial robots and medical robots. HIWIN has 14 subsidiaries and more than 200 distributors globally, serving our customers in the 5G, semiconductor, medical, machine tool, automation, Electrical vehicles, and precision equipment industries.
Through assisting our customers with various automation processes, HIWIN understood that it was painful for a factory to have unexpected shutdowns. To avoid unexpected shutdowns, a manufacturer needs to maintain many spare parts in the warehouse, requiring a lot of labor and time for maintenance and inspection. These were painful points that manufacturers really wanted to resolve. Therefore, we studied customer’s concerns and demands regarding machine characteristics, user operation methods, industrial know how, environment requirements, user’s experience, and specific material selection. HIWIN is the first in the world to introduce the intelligent ballscrew: i4.0 BS.
The ballscrew is the key critical component of a machining tool, and the i4.0 BS is targeted for high-end machine tool applications. It helps machine tool customers and end users obtain predictive diagnoses and maintain high productivity through intelligent manufacturing. By installing HIWN i4.0 BS, customer’s machines can self-monitor their status and send important data to engineers or managers for efficient diagnosis and scheduling of maintenance, thus improving manufacturing quality and productivity.
HIWIN i4.0BS is the first intelligent ballscrew in the world with a sensor for predictive maintenance. The Hiwin intelligent ballscrew has 5 major functions which solve customer’s problems.
1. Life prediction.Detects ballscrew’s physical condition, preventing unexpected shutdown.
2. Smart lubrication.Detects ballscrew’s operating condition to optimize lubrication frequency and quantity, reducing oil consumption by 40% to 70%.
3. Vibration diagnosis.Allows traceability of the machine’s dynamic performance.
4. Thermal diagnosis.Detects thermal stability of the machine.
5. Remote monitoring.HIWIN intelligent ballscrews send information to the cloud. Users can access information and monitor machine status from a remote location through their mobile devices.
By monitoring the ballscrews’ operating condition, customers can plan predictive maintenance scheduling, maintain high productivity, and achieve intelligent and smart manufacturing. HIWIN i4.0 BS is the best partner for industry 4.0.
The first day of December, our CEO, Dr. Pu, was invited by the Ministry of Economics Affairs to share YIDA's experience in applying intelligent cloud system.
In his talk, Dr. Pu talked about how digital transformation increases profits in services, including preventive maintenance, optimized manufacturing process, etc. YIDA has a good foundation for digital transformation, and modular data can further speed up the process.
In the end, Dr. Pu mentioned that using digital technology to optimize and transform is an unstoppable trend, and optimizing the environment for digital transformation relies on the joint efforts of the government, companies and academia.
We'd like to share some great news with you today!
After nearly a year of hard work and cooperation with universities and pioneers across the industries, the "Fully Digitized Intelligent Multitasking Machining Center Development Project" led by Yida Precision Machinery has won the sponsorship funding by the Industrial Development Bureau. The project consists of innovation development in areas such as, AIOT, tool monitoring, information security, our PLM System, modular design and industry standards.
Special thanks to National Formosa University, National Taiwan University, Chunghwa Telecom, Lean Smart Automation System, Parkson Wu Industrial and Chi Liang for cooperating with us.
As Dr. Pu has stated in the meeting, "Sharing is the fastest way to learn, and it is also the core value of our Y Team." Let us look forward to the sparks created by the Y Team!
Date: 2021/02/21~2021/03/21Online Booth: https://online.timtos-tmts.com.tw/en/vproduct/exhibitor/35F33A19D391D1F3C84DBC1BABEDBEEC/info.html
SIA is an international award for excellence in design, creativity and effective impact of advertising and marketing communications. With nearly 5,000 entries from 45 countries this year, Chevalier Machinery Inc. selected three recent ad entries for advertising innovation and product appeal, namely FMG-B1224, 20/24ADIV and QP Series.https://summit.awardsplatform.com/gallery/NdvYzjWE/ERPrBwPN?search=adb877cab44a8aa6-1
TOPSDISK has been actively investing in research and development in response to the trend of machine transmission in the future. The recent new products can bring the characteristics of DD motors into full play.OCD5-200PH is a two-axis rotary table for machining centers (tilting axis: cam / rotary axis: DD). The product features a preloaded barrel cam structure for the tilting axis, and the backlash is close to zero. Rolling friction transmission to extend service life. The transmission element is made of steel, which is more rigid than copper and has strong eccentric load bearing capacity. The rotating shaft is driven by a direct-drive motor, which is fast, space-saving, and has no backlash. Suitable for multi-angles machining and simultaneous workpieces
Get closer to your carbon reduction goals with SEYI servo pressesReduce carbon emissions equal to the carbon adsorption capacity of 92 acres forest parksThe COVID-19 pandemic has spread across the world, inadvertently allowing the earth some breathing space. As the world gradually returns to normal, our lives have entered into a “new normal.” As a global manufacturer of metal-forming machine tools, SEYI (4533TT) has always cherished the land. Starting from its home base in Taiwan, SEYI has embraced the world, caring for the earth and contributing to the sustainability of our shared environment.In the face of evolving future metal forming production models, it is necessary to take into account output and capacity and take into account environmental friendliness. SEYI’s servo presses are equipped with a special servo motor specially designed for metal pressing processes, which can achieve high torque at low speeds and the lowest power consumption among peer products. The power can be recycled and reused, and the energy conversion efficiency maximized. Take a 12000kN servo stamping press machine as an example: With daily working hours at 24 hours and operations running for 312 days in a single year as the calculation basis, compared with conventional hydraulic pressing machines, the annual carbon reduction of SEYI servo presses is about 555 tons, which is equivalent to 1.5 Da'an Forest Parks (approximately 92 acres) in annual carbon adsorption capacity. SEYI’s products take into account production capacities and fulfill commitments to environmental sustainability, energy efficiency, and carbon reduction goals. SEYI is committed to leveraging its industry influence to create greater good for the environment and earth.SEYI adheres to the mission of "Enriching Life through Innovation and Technology" and is dedicated to developing servo press and metal forming solutions that take into account environmental sustainability and commercial production capacity. Not only does it meet the needs of customers, but it also changes the status quo through innovative thinking to resolve process bottlenecks, improve product quality and application technologies, and provide the most compelling solutions to its customers.
Milling machines come in many different types with a variety of functions based on certain standard specifications. Some of the most commonly used machines are the following: column, turret, C-frame, horizontal, bed type, planer-style, and tracer controlled. Milling machines facilitate in removing metal pieces through a rotating cutter. The rotation of the cutter takes place at high speed, which helps it cut through metal efficiently. Furthermore, these cutters have cutting edges that play a vital role in cutting materials. Manufacturers often name the different machines according to the kind of control, types of milling head, number of axis present, orientation of the spindle, size of the tool, its purpose, and source of power. While there are several varieties of milling machines available today, they essentially serve the same functions but use different terminologies. Below is the common list of seven types of milling machines. ♦Column Milling MachineThis is the most common milling machine, which has 5 basic components that are the work table, saddle, head, knee, and over arm. Considered as the simplest machine type, its cutting device is vertically suspended to allow drilling of metals. This is typically used when creating car parts because it is small and handy. ♦Turret Milling MachineThe turret is also known as the Bridgeport-type and can be repositioned anytime you want making this machine very functional. Its versatility makes it more practical since a variety of products can be made in addition to car parts. ♦C-frame Milling MachineBecause it is sturdier than a turret, this type is popular in industrial settings. It comes with a hydraulic motor, which makes it very powerful. ♦Horizontal type Milling MachineThis machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down. ♦Bed type Milling MachineThe worktable cannot be raised ad lowered, but can be moved longitudinally and laterally along the guide rail of the bed base, and the milling head or column can be moved vertically. ♦Planer-style Milling MachineThis machine type is basically the same as the bed mill. However, the planner-style includes cutters and heads that allow for a wider range of milling actions. ♦Tracer controlled Milling MachineThis type of machine has the ability to reproduce parts based on a master model. Most of the industrial sectors, especially the automotive industry, choose this type of machine because it makes production and specialization of machine parts easier. With the vast classifications of milling machines, you need to choose the one you need according to how you intend to use it. However if you find it's difficult to decide, do not hesitate to seek the help of a specialist who can help you select the one that will give you maximum benefits. Now you know the main types of milling machines that you will find in almost every industrial sector for cutting materials and shaping them. One of the most important components of milling machine is milling head. If you are looking for a reliable milling head manufacturer for all your mechanical needs, YIH KUAN can definitely help.
This year, the results of the 20th Taichung Golden Hand Awards have been released. Although this year was affected by the epidemic, the number of applicants for this year's selection has reached the largest number in history. The winning lineup was exceptionally strong. After rigorous selection, a total of 20 small and medium-sized enterprises with outstanding performance won this honor in this year's selection. Mayor Lu Xiuyan not only affirmed the outstanding performance of the award-winning companies, but also personally presented awards on November 5, publicly commending the award-winning companies.Mayor Lu Xiuyan said that the Taichung Golden Hand Award is the only economic award in the country established by the local government, and it is the highest honor in the economic field. Many SMEs in the manufacturing industry are hidden champions, and their hard work should be recognized.Among the award-winning manufacturers this year, Tokugawa Machinery, which is famous for its high-precision rotary table, is not only the best backing for domestic machine tool factories, but also provides a series of high-precision components and successfully develops the global market. The quality is well received by foreign customers. It has been highly affirmed by the designated suppliers of major international first-class brand machine tool factories. This year, it stood out from the selection of many Golden Hand Award manufacturers. This year's Taichung City Golden Hand Award is well deserved.detron Dechuan Machinery was established in 2006, dedicated to the production of CNC turntables, the whole process is made in Taiwan. Not only uses ERP standard operating procedures to control large-scale production, but also strictly implements high-standard quality inspection, the product has become the CNC turntable designated by the world's first-class brand machine tool factoryThis time, Jiang Lihua, deputy general manager of Dechuan Machinery, took the stage to accept the award. He said that the Tokugawa spirit is "virtuous in the world, the sea is inclusive of all rivers". Since its establishment, our business philosophy has always been based on the principle of "integrity". .We believe that as long as we uphold integrity and enterprising spirit, we will definitely become the largest CNC turntable manufacturer in Taiwan with the best products.Vice President Jiang also emphasized that Tokugawa will continue to invest in innovative R&D in the future, recruit senior technicians from Taiwan and Japan to join the R&D team, commit to advanced application technology and mechanical integration engineering, improve machining efficiency, create new value for customers, and become a major machine tool The best backing of the factory. 04:102021/11/09 Business Times Huang Junrong
Yida appears in Smart Auto's cover story. In the interview, Dr. Pu talked about how digital transformation and intelligent cloud help manage data and bring efficiency to another level.
Many manufacturing organizations have
struggled with the thought of purchasing new machinery or attempting to make
the best selection for their business. If you wonder whether to buy a new CNC
milling machine or a used one, you are at the right place. We will share some
useful facts to clear out all the doubts you have in mind.
l Cost
The cost is the most obvious consideration
when deciding between new and secondhand. The cost of a used automobile vs. a
new car is the first thing that comes to mind. Many decision-makers, on the
other hand, do not consider anything other than the initial cost. A new mill,
for example, may cost $90,000, but a lightly used mill with equal design and
specs would cost just $70,000.
It may seem to be a simple option but
examine the contrasts. To begin, a new mill will typically come with a one-year
guarantee and a two-year warranty on the control. Most secondhand machines are
available with no guarantee, and a warranty on a machine this cheap might be
worth up to $3000. You will need to make sure that all major components of the
machine, including milling heads are in proper working condition at the time of
buying a one. Then you can save money in the long run.
l Installation and delivery
Installation and training are two other
hidden costs of old machinery. All installation methods are included and
delivered by manufacturer qualified experts and engineers with most new machines.
In addition, most new machines come with rigorous product training to guarantee
correct usage, maintenance, and any activities the equipment is capable of.
Depending on the quality of training and the size of the machine, these costs
might reach $4000.
l There’s nothing to inspect in new machines
A consumer should also have the used
equipment examined when they arrive. This is something that the factory experts
would conduct during the new machine's installation. On a fresh machine,
however, nothing is supposed to go wrong. I've seen used equipment in a variety
of situations. Some of my clients have purchased secondhand equipment that have
been installed as if they were brand new. On the other side, I've seen
equipment that required maintenance for thousands of dollars.
Shipping damage is among the worst things
that can happen to a new or secondhand computer. Many electronics and delicate
components are packed inside machines. A lengthy bumpy truck travel through a
variety of conditions may have a significant impact on a machining center. The
only consolation is that a new computer warranty would cover all of these
issues. In most cases, freight insurance will not cover these potential machine
damages.
l Age of the milling machine
Finally, you should think about the age of
the milling machine while making your selection. Do not ignore technological
advancements over time, even though they're not immediately apparent. Some
brands made significant advancements in its basic encoders, which make a significant
impact in contouring and 3D work. Many energy-saving techniques are put into
new machines that were not considered by older equipment.
Final words
If acquired wisely, old machines offer a
lot of advantages. There are many fantastic firms out there, for example, that
sell secondhand equipment after a full evaluation and, if required, repairs.
Some even include a guarantee for a little cost, which you should consider
purchasing.
Smaller start-up enterprises with some
mechanical know-how may also benefit from used machinery since they carry a
lesser financial risk. Though it is a good idea to leave the repair of milling
heads and other parts to factory-trained professionals, certain simple
modifications and fixes may be done at home for a fraction of the price. This
perk may make a major impact in the beginning for small businesses.
For nearly 70 years, YCM has manufactured the highest quality machine tools and been acknowledged for their outstanding precision, rigidity, and reliability.YCM’s UV650-FlexCell is recognized by winning two grand awards at Taiwan Machine Tools Industry Award 2022. It's a tremendous honor to receive "Supreme Excellence Award" of All CNC Machine Tools, and “Special Award” in the category of Intelligent Machine Tools. YCM team will keep on innovating and moving forward!
Industry 4.0- Intelligent Manufacturing SystemThe whole system combined "Automatic final core removing function", "Probing function","CIMFORCE Intelligent Manufacturing System" and R obotics to achieve untended multi-workpiece production. It provides End-to-End solutions that start from project management,mold design, process processing to molding quality testing. It provides a solution for Industry 4.0.(*) Performed by AP-4030A-0.1μm Linear scale
(*) The cutting
conditions must follow AccuteX's provisions.Features1. Real-time communication with the machines via
common APPs-Line,
no more software expense.2. Monitoring the cutting status remotely by your
existing Line
account.3. Push notification to a specific account or
group.Accutex
Rotary Table Package is leading ahead of other WEDM manufacturers by years in
R&D which can be applied to submerged operation.The
Built-in Type Motorized Spindle features ultra-high resolution 720,000 pulses
each revolution,
free of backlash problems.
Standard
120RPM spindle speed, optional 1,000RPM high-speed spindle for Turn & Burn
application.Core Remove Module (*Optional)During
Wire Cut EDM machining, by using the new-generation flushing nozzle to removethe core automatically can reduce human operation and increase productivity.1.Patented
technology to remove core. Patent (
No.I676513)2.Core
Remove Module can fit together with existing machine.3.Final
core collection box can setup easily on multi-positions.4.Integrated
with CIMFORCE intelligent manuacturing system and robot
to increase productivity.
In order to move towards a low-carbon economy and achieve the goal of sustainable development, green machinery has become the trend in machine tool industry. Yida continues to reduce carbon emissions during production and providing environmentally friendly accessories for our customers.Intelligent Ball ScrewWe worked with a top ball screw manufacturer in Taiwan. Through months and months of testing, we imported the research data collected by the intelligent ball screw and developed it a customized data model for our machine. No only does it benefit our future development of smart machinery, but also brings many substantial advantages for our users.The Intelligent Ball Screw has four impressive features: Life Prediction: It reminds the customer of machine maintenance through indicators to reduce machine downtime and maintain production capacity.Thermal Diagnosis: A thermal alarm monitors the ball screw working temperature and record abnormal temperatures relative to historical data.Vibration Diagnosis: An abnormal vibration alarm monitors the ball screw health status and records abnormal data generated in operation.Smart Lubrication: It features variable frequency lubrication to optimize consumption of lubricant and create eco-friendly, and energy saving working environment. Users can save up to 140 liters of lubricant and reduce about 80 kilograms of carbon dioxide emissions.Fanuc controller: Energy Saving Level Selecting FunctionThis function not only collects diagnosis data of accumulated power consumption in servo axes, spindle axes, and peripheral devices but also the accumulated reduction of power consumption. Moreover, suppressing spindle torque at acceleration/deceleration, where there is large power consumption, can reduce whole power consumption of a machine though machining time gets longer as a trade off.Oil/Energy Saving SystemBy adopting the accumulator, the motor does not need to run at all time. When the accumulating pressure is reduced to a certain value, the motor drives the accumulating pressure again.Advantage:By adopting intermittent periodic operation (S3) and accumulator, the pump operation time is 20% less of the usual cycle time.Hydraulic tank volume is reduced from 60 liters to 15 liters. Energy saving is about 30% with relatively low oil temperature and stable oil pressure.
Yida is releasing a vintage series.The MV-1060 has a simple and sophisticated design.The uncompromised precision and rigidity stand the test of time.With the machine being lots of our customers' first machining center, many still remember the excitement of witnessing its efficient machining in their factories.As a limited edition, we're bringing the model back with an upgraded controller and various optional accessories.Let the MV-1060 support you through thick and thin.Let the MV-1060 serve you for the next decade or two. Don't hesitate to contact us for more information. https://www.yidacnc.com/eforms.php?lang=en&tb=1
WEB IoT Software for CNC Machines
●Machine monitoring
●Machine Activation rate (visualization)
●Employee work performance KPI
●System function
●Basic functions
- Account management, data collection,
alarm records, file transfer, overview
- Activation rate search
- Job notice
- Employee performance
- Predicting Completion Times of Batch
●Maintenance plan
- Remote database health check
- Training
and technical support
In an age when multi-axis machining has become standard, we have teamed up with ITRI on the development of distinct training machine suitable for vocational centers and schools at all levels. Through hands-on practice, students gain familiarity with multi-axis machining, tools, controllers, and G-codes.
Read more about TC-100: Our Website: https://www.yidacnc.com/article_d.php?lang=en&tb=1&id=412TC-100 video: https://youtu.be/kpeQ_ImJNTw
What is a milling head? How to maintain a milling head?Milling machine head aka milling head is an important part of milling machines. The milling head is a combination of different small parts, like driving motor, spindle, and other controlling mechanisms of the milling machine. It holds and rotates the cutting tool of the milling machine on specific or even custom-built centers of machining. It has multiple movement options that can allow machining for four to five axes with ease.Milling head type accessories are either indexing or continuous in regards to their types. These can also offer two to five axes to perform even complex milling operations effectively. However, a continuous milling head can offer an uninterrupted machining experience because the head axis keeps changing.However, on the other hand, the index-type milling heads usually position the milling cutter on a certain axis firstly. Then, it will start the milling operation. These can also handle the machining of plastic, wood, stone, steel, and aluminum.◆Important maintenance tips for milling head1. LubricationOne way to keep tools for milling head services in good condition is by making sure that they are adequately lubricated. In order for milling head to work properly, they must have the proper lubrication that allows all parts to move smoothly. Precision and amount is key when maintaining milling head!2. CleaningAnother important tip for keeping a piece of machinery usable is making sure it’s properly cleaned after use. Many machine parts are often exposed to dirt and other contamination, so it’s crucial to keep your milling head clean to prevent any problems. If you’re having any issues with operating your milling head, dirt could be the cause! In addition, the repair services are needed if you find that some part of your machine needs repair or replacement.3. Daily InspectionsBy doing daily inspections, you can prevent a problem from happening. This is especially important if you’re using your milling head on a daily basis. If something is wrong before you start using your milling head without thoroughly inspecting it first, you may be in for a world of trouble. Thus an inspection can catch the issue before it’s too late.Types of milling machine requires milling head◆ Column Milling MachineThis is the most common milling machine, which has 5 basic components that are the work table, saddle, head, knee, and over arm. Considered as the simplest machine type, its cutting device is vertically suspended to allow drilling of metals. This is typically used when creating car parts because it is small and handy.◆ Turret Milling MachineThe turret is also known as the Bridgeport-type and can be repositioned anytime you want making this machine very functional. Its versatility makes it more practical since a variety of products can be made in addition to car parts.◆ Horizontal type Milling MachineThis machine runs parallel to the ground. The table from which the object to be worked on is placed moves sideways while the cutting device goes up and down.◆ Bed type Milling MachineThe worktable cannot be raised ad lowered, but can be moved longitudinally and laterally along the guide rail of the bed base, and the milling head or column can be moved vertically.◆ Plano Milling MachineThis machine type is basically the same as the bed mill. However, the plano type includes cutters and heads that allow for a wider range of milling actions.◆ Tracer controlled Milling MachineThis type of machine has the ability to reproduce parts based on a master model. Most of the industrial sectors, especially the automotive industry, choose this type of machine because it makes production and specialization of machine parts easier. With the vast classifications of milling machines, you need to choose the one you need according to how you intend to use it. However if you find it's difficult to decide, do not hesitate to seek the help of a specialist who can help you select the one that will give you maximum benefits.How to find the right milling head for your milling machineFinding qualified milling head supplier is a unique process but it’s one of the most important factors. It’s important to check their reference and have a factory tour. It’s easy to get frustrated when you hit dead end, but in most cases, it just requires a little more patience and perseverance to find the perfect supplier for your new machine. To learn more about milling head, contact YIH KUAN today!
Getting 5-Axis milling machining services
CNC machining solutions are quite
significant, and you may select from a variety of them based on the project and
demands that you have for your items. A manufacturing business may provide you
with 5-axis services, for example. The machining type in question contains
three linear axes and two rotary axes along with an angle head, which might be
in the form of a rotary table or rotary axes just on crank shaft and headstock.
5-axis milling is a sophisticated solution, particularly for complex components
that demand great accuracy. The precision is substantially greater since all
characteristics are done in one setup.
◆What are the benefits of 5-Axis milling
machine services
The 5-axis technique makes it relatively
easy to create complicated forms in a single step, significantly decreasing
machining time, mistakes, and tool costs for the work at hand. As a
consequence, you'll get quicker, more accurate, and more inexpensive outcomes
for your production job.
Because the head may be lowered and the
cutter directed to the surface, this form of machining allows for the use of
smaller cutting tools. As a consequence, a greater cutting speed is reached, as
well as a significant reduction in tool vibration, all of which contribute to
attaining the best outcomes, regardless of the work at hand.
CNC machining is capable of handling
exceedingly complicated pieces made from solids that would normally need casting.
High-temperature alloys such as tool stainless steel, brass, titanium, Alloy,
tungsten, copper, sterling silver, carbon steel, and bronze may all be milled
with the five axis milling. It can also handle polycarbonate, acetal, PP, ABS,
and nylon, among other materials.
When it concerns to drilling holes,
machining saves time. When drilling a sequence of holes with compound angles,
it takes a long time, but with the machine, it's simple to automatically
position the head along the appropriate axis for each hole. As a result, hole
drilling has been simplified and may be accomplished more quickly utilizing
5-axis machining or machining.
◆Things to consider before you go ahead with
5-Axis CNC machine services
When looking for machining services, look
for a company that has been in business for a long time. Keep in mind that
machining service expertise may have a significant impact on the quality of
work and turnaround time. For the finest experience, choose a dependable and
trustworthy manufacturer.
The factory's five-axis CNC milling
equipment are also extremely crucial to consider. The greater the machine's
quality, the better the consistency with which your product outcomes are
delivered. The equipment should be in good working order so that you can get the
results you want in a short amount of time.
Affordability of the service should also be
examined. The costs should correspond to the final product quality. Keep in
mind that the service price is determined on the raw materials utilized. Before
deciding on the finest you can afford, consider what materials the manufacturer
can handle and your demands.
◆Starting your own business to offer CNC
machine services
Since there is a high demand for 5-Axis CNC
machining, you may think about starting your own business around it as well.
This is where you should think about getting the best quality milling machine
available out there. Then you can offer an impressive service to your customers
and get them to buy what you offer. Make sure that you pay special attention to
specific features such as the angle head, as they can contribute a lot towards
the overall functionality that you can get out of the machine.
BLIKSEN was founded in 1989 and is located in the Tainan Yongkang Technology Industrial Park, in Taiwan. We are a complete one-stop sheet metal processing service with our own factory. Our services range from sheet metal design to expansion drawings, laser cutting, punching, bending, welding and powder coating.The investments we have made in fully automated equipment, enhanced ERP system management, quality PDCA cycle, American Welding Association inspector certification and new product flow, improve production efficiency by using process data, visualization, and precision engineering. All the above are a reflection of BLIKSEN’s commitment to providing our customers with the most accurate sheet metal processing services available in the market.Why choose us?Familiar with US semiconductor equipment manufacturer standardsThe top three semiconductor equipment manufacturers in the world are our customers.Diversified sheet metal processing technologyThe applicatin we have been served includes plastic injection machines, work machines, various indoor and outdoor distribution boxes, semiconductor process equipment, FPD process equipment, network communication equipment, AOI optical inspection equipment, etc.A specialised division of the sheet metal teamEach project will have its dedicated team composed of business, development technology, manufacturing technology, and quality management members.About 10 years of export experienceWe started exporting sheet metal products to over the world in 2014. We ship to North America, Europe, Northeast Asia, South Asia and Australia by express, air and sea.Value corporate sustainabilityBLIKSEN’s vision is to be the most precise and most reliable sheet metal processing company and become a leading manufacturer in the sheet metal industry in Taiwan. We attach great importance to information and environmental security, continue to cooperate with industry, government and academia, and invest in Taiwan for a long time, creating hundreds of job opportunities.Learn more about BLIKSEN：．Factory Introduction．Precision Sheet Metal Order Flow．Stainless Steel Parts．Stainless Steel Machine Frame．Aluminum Parts．Sheet Metal Enclosure．Precision Sheet Metal Parts．Steel Machine Frame
HARDY spindle model FMDC155W built-in drilling and tapping head with automatic tool changer received the Taiwan Excellence Award 2022. The spindle configuration is optimized to match the design with the built-in motor, and the pulleys and belt drive are no longer required. After reducing the space of the motor box, space interference is improved, and the weight and volume are reduced as well. The improvement of the spindle to the direct mounting type not only improve the precision of the spindle nose, but also shorten the processing time and reduce the production cost of the equipment. The flange mount structure can be applied to the special machine for trunnion rotary machines. The flange spindle head supports both vertical and horizontal configuration, which subverts the space waste caused by the traditional spindle head with horizontal configuration. The design of the FMDM155 flange type built-in spindle increases the flexibility of the workstation configuration, also reduces the setup space occupied by the spindle head. Machining performance is better than ordinary spindles, while each spindle is up to 35% lighter than the ordinary style. In the past, when customers purchased a spindle head, the first choice to consider is whether there will be interference problems and machine space issues. FMDC155W built-in drilling and tapping spindle is the one of best choices for customers.
If you're searching for a CNC Milling Head, the chances are that you
will need a lot of help deciding which one is best for your needs. When you are
on a mission to buy the best CNC milling machine, not just any device will
do.
You have a lot of things to consider and lots of things to think
about. If you don't do ample research ahead of time, you may make a purchase
that is not worthwhile. Don't let yourself make an impulsive buying decision.
You may already know the basics about CNC Milling, but you are still
looking for a specific guide or comparison chart that breaks down all the specs
and whatnot into a more straightforward, digestible form. If this is the case,
you have come to the right place!
Top 9 Tips for Buying Best CNC
Milling Head
The CNC milling head is the essential part of a
CNC mill. It is the heart of a CNC milling machine, which can make the machines
work or not work. Therefore, it is indispensable to choose a good one.
1.Choose the Right Spindle
The spindle is an essential part of the CNC milling head, which
determines the performance and accuracy of your CNC milling machine. Choosing
the wrong spindle will affect your workpiece's accuracy and quality and your
machine's performance and life span.
Therefore, choosing a high-quality spindle with high rigidity, high
precision, and long service life for your CNC milling machine is extremely
important.
2.Make Sure Your Machine Is Plug-and-Play
Another thing to consider when buying a CNC milling head is whether
it's plug-and-play or not. If it isn't, then this means that there will be some
setup required for everything to work correctly together before you can use it.
When this happens, there might be issues with alignment and
calibration (among other things), which could cause problems down the road if
they aren't fixed right away.
3.Choose the Right Tooling
The second step is to choose the proper tooling for your
application. The most common type of tooling is called "tool
holders," which are mounted directly to the spindle and allow you to
change out different bits.
Other options include collets (which grip round objects like drill
bits), end mills (which cut on one side only), or slot drills (which can cut
slots as well as round holes). Slot drills are beneficial if your part requires
multiple holes that align perfectly with one another.
4.Fix Your Requirements
Before searching for the best CNC milling head, you need to know
what you want from it. The first thing to consider is your budget. You should never
buy a product that is beyond your budget.
You also need to consider what kind of work you will be doing with
this machine tool. Any CNC milling head will do if you are a hobbyist who just
wants to make small projects or have fun.
However, if you are an experienced engineer who needs to make
complex parts for big projects, you should buy a high-end product with
additional features.
5.Find Out About the Manufacturer
The next thing you need to do before buying any product is to find
out about its manufacturer to know whether they produce high-quality products
or not.
You should look at their history and determine how many satisfied
customers they have served in the past year or two.
Suppose they have been producing high-quality products for many
years. In that case, this means that they take customer satisfaction seriously
and will provide good service and after-sales service if required by their
customers in the future.
6.Consider Your Budget
Budget is another crucial factor that needs to be considered before
buying any product. You don't need to accept the most expensive product, but
you must purchase something within your budget range.
If the cost of a product is too high, then there are chances that it
might not satisfy all your requirements. If a product falls under your budget
range and has all the features you want in a CNC machine, then this could be
one of the best options for you!
7.Make Sure That the Spindle Fits Your Machine
Perfectly
Before buying any CNC milling head, make sure that the spindle size
fits your machine perfectly. The most common mistake is to choose the wrong
spindle, which will cause damage.
If you have a giant machine, then make sure that you get one that
can handle the more extensive tooling and heavier cutting materials. On the
other hand, if you have a smaller machine, get one that can take smaller tools
and lighter materials.
8.Pay Attention to the Tool Length
Make sure that you pay attention to the tool length when choosing a
CNC milling head to fit your workpiece correctly without causing any damage
while working on it.
You may also need to pay attention to what kind of tooling works
best with whatever material you might be using to get maximum efficiency out of
your new CNC milling head purchase!
9.Look For the Brand
Choosing the right brand can be tricky as many brands claim to offer
high-quality CNC milling heads, but in reality, they don't.
The best way to choose a good brand is by looking at the reviews and
ratings of other customers who have already purchased their products.
Summing Up!
CNC Milling Machine is one of the most devoted machines in the
engineering environment. It can help you perform best on your project within a
short period.
If you are looking for the top 9 tips for buying the best CNC milling heads, read this article because
we have provided you with some excellent ways to make the perfect purchase
without hassles.
The best way to ensure that the product you buy will
suit your needs is to ask as many questions as possible about it. If the shop
selling it does not have good answers, you are well within your rights to
choose another provider.
The CNC (Computer Numerical Control)
milling machine is a typical machine tool in the machinery sector. It is a
common kind of CNC that can execute repeated drilling and turning activities
that were previously performed by humans.
Ø Classification of CNC milling machines
The total number on a CNC machine
determines its classification. For horizontal movement, axes are designated x
and y, while for vertical movement, axes are labeled z. You will be able to
call these as milling heads. Milling Head Z, Table Z, Table Y, and Table X are
the four axes of this machine. The number of axes it possesses is often
represented in a variety of ways. Out of these, milling heads are the most
important, as they play a major role than other axes.
There is a five-axis machine, for example.
The additional 5th axis comes in the form of a vertical pivot for the mill
head, which ensures outstanding machining flexibility by allowing the end mill
to follow the table at an angle. It's commonly programmed using a set of
standard instructions known as G-codes, which are used to express particular
CNC jobs in alpha-numeric form.
Ø Important features to note in CNC milling
machines
This machine comes in a variety of sizes,
depending on the purpose and area of use, and the material that need to be cut.
Aside from that, the capacity of the motor
has an impact on the speed with which the materials are sliced. Plastic or wood
are often the simplest materials to cut, but steel requires a more powerful
milling machine and more time. You should focus on the specifics before you buy
a milling machine. Then you will never regret about the machine that you
purchase to get work done.
The stiffness of milling may be used to
assess its performance. For instance, the stiffer a mill is the more accurately
it drills or cuts. In comparison to manual mills, CNC mills often feature
superior and harder engines for increased stiffness.
Ø What are the benefits that you can get out
of a milling machine
In comparison to manual operation, we can
increase the speed of cut using a CNC milling machine. When the rigor of the
findings rose, it also lowered rejection. As a result, in the long term, it'll
save a lot of money and time since there will be less waste.
Another advantage of using a cut via CNC
milling machine with such a computerized numerical control machine is the
precision. It is critical in a manufacturing line that all pieces be made
identically. Nothing, however, is perfect. Because a mill may cut with precise
accuracy as near as.0001 of an inch, the operator of a CNC milling machine is
at fault.
Many milling machines also feature beds
that can move at various angles for easier cutting activities, variable angled
cuts, and more complex drilling operations. It is one of the advantages of a
CNC mill over a manual mill. By spraying and blasting hot metal and even
tooling using specially designed coolant, it is possible to retain the quality
raw material using controlled cooling systems.
Final words
Now you have a good understanding of the
different features that milling machines are capable of offering. As you go
ahead and buy a milling machine, you need to focus on these features. Then you
can determine what the best feature that you should be spending your money on
is. Upon the discovery of that perfect milling machine, you can simply stick to
it and get your work done.
Last week, we talked about the bar feeder, which is mainly designed for continuous machining. This week, let's discuss the commonest part of CNC lathe, the chuck.We usually use chucks for clamping. According to different shapes of workpieces, there are serval kinds of design for chucks, such as different numbers of jaws, different clamping modes, customized special chucks...etc.The final accuracy will be affected by workpiece clamping while machining. However, it is a hard task for clamping standards. Based on different shapes of workpieces, the clamping force will be changed in accordance with the hardness and structure of the material. Therefore, there are some problems that occurred while turning:1. Lower clamping force: While machining, the lower clamping force will lead to an unstable reference point due to high-speed rotation, and the pressure from turning tools.2. Overload clamping force: When the workpiece is machined, the clamping force will press and damage the parts if the fore is too big or the structure can not afford it.In chuck application, the jaw is also a big issue for chuck selection. For each machining, the process will create the consumption of jaw. The application is completely different for single shapes with higher quantities and various shapes with low quantities.With the changes in machining, the application and mode of the chuck are getting more and more complex and various. The choices of chucks are included not only diverse jaws and collets but also different quantities of the jaw so finding a suitable chuck is also a big issue for CNC lathe users.According to the recommendation of our experienced application team, there are some of the key points as follow:The unprocessed area: The unprocessed area of the workpiece is the clamped positions of CNC lathe while machining. Generally speaking, the more clamping points, the more stable is the processings. In the other words, the collet chuck is more stable than the jaw chuck but the clamping shape has more restrictions!The shape of the workpiece: If the shape is rods, our team recommends our partners machine the parts with a collet chuck. On the other side, jaw chuck is suitable for other kinds of shapes. However, the machining industry changes day and night. The jaw chuck is not enough of all kinds of machining based on the changes in the machining industry. Usually, we will recommend our partners the chucks in accordance with the total number of quantities and shapes. If the shape of workpiece is special with big quantities, customized chucks will be the only answer for such kind of issue. However, the special shapes with small-scale machining will be more suitable for soft jaw chuck.So far, there are many different chucks on the market. What kind of chuck do you usually use?For the majority of beginners in the machining industry, the collet is probably the most common problem!The collet is used to fasten parts. Normally, it is used for both workpiece and tools. Since the machine industry began, Japan and Germany are the outstanding countries in the world. Each machine manufacturer will follow the specifications and designs from these two countries. For surely, the standard of collet will belong to these two countries, too.The size of the collet will be different based on the dimension of the workpiece. The standard of the collet on existing machines is also an important consideration while purchasing. According to the application of collets, there are two different types that MYLAS CNC lathe users usually buy:For workpiece clamping: The most popular standards on the market are DIN, JPN, B&S, and HARDINGE, but there are also some niche standards that will be also an option that can be selected.For clamping tools: Machine manufacturers and users consider the convenience of purchasing so that the major of them still choose the most popular standard, ER collet.Mostly, MYLAS CNC lathe users will use both collet chuck and jaw chuck in various applications.As far as the chuck application, the selection of collet is more simple than the jaw solution. All you need to know is the diameter of the spindle hole and the diameter of the workpiece. Due to the flexibility of collets, it will be stiff after machining the flexibility will not be as well as the origin part. Therefore, we classify the collet as the consumables.On the other hand, the applications of jaws are more complicated. The picking of jaws will be in accordance with the shapes and quantity of the workpiece:Hard jaw: The hard jaw was heated before finishing. The hardness allows the jaw surface kept after several times machining. However, the shapes can not be adjusted because of the hardness. It is suitable for a single shape with heavy quantities.Soft jaws: Without the heat process, the soft jaw can be fit whatever you want. Most applications, the soft jaws use with constantly changeable shapes in lower quantities. Normally, the mass-production is not suitable for such jaws. The surface of the jaw will be changed after machining. About the jaw, whatever the number of jaws, the interference of the jaw is the biggest issue while selection. Some special workpieces are not suitable neither jaw nor collet. As a result, we recommend MYLAS machine users customized chuck. Moreover, our partners also combine an automatic loading system to achieve the one-stop solution.
With twin spindle and twin turret structure, finite element analysis is used on a 45-degree slant bed design to support the rigid base for spindle and turret.Leadwell itself power turret not only magnifies all appropriate configurations to satisfy all machining requirements but also ensures machine quality andutuilization with intelligent function.
MT-540The Ultimate Turn-Mill Center that explores the unlimited possibilities.-The orthogonal structure and rotating mill head offer C, Y and B turn-mill capacities.-Wide travel range and high dynamic rigidity-Reduced cycle time and improved part accuracyClick here to learn more about the MT-540: https://reurl.cc/NAkjMk
Anything new?
With double system design, what will be the
problem when you get into a new industry?
No! You will get all the way green!
Aerospace: We have robot solutions for huge
product quantity inquiries.
Automotive: One-stop solution low the
machining influence of product accuracy.
Bicycle: The proportion of abnormal shape
products is the highest. With the small quantities and multi-shape products,
the users have a common solution.
What can you have?
Smaller machine foundation plan!
Customized design product based on demand!
The sweetest after service!
What are you waiting for?
Send your case here: Sales@mym.com.tw
‣ Easy to adjust the direction of the coolant, fast remove iron filings and reduce the risk of broken knife, extend tool life.‣ Secure gripping of tool through mechanical amplification of clamping force.‣ Clamping and releasing with Allen wrench.
Good things come to those who wait, but are you tired of waiting?Factors like Russia-Ukrainian War, raw material shortage, shipping-container crisis are all causing long delivery date. Some even joked about this being a time that money can't buy you machines.Worry no more, Yida's EV-860 and EV-1050 are here to save the day.With their smooth cutting, impressive efficiency and optimum accuracy capabilities, your machining needs could be easily satisfied. Best of all, order them now, you'll get them in no time!Click here to learn more about their specs: EV-860 : https://reurl.cc/zN8yYp EV-1050: https://reurl.cc/ER7K1n
When we speak to AR (Augmented Reality)
technology, many people would come out the popular mobile game “Pokemon GO” in
their mind. Can you image that now they also use AR technology in machine tool
industry?
In the past, the use of AR had to be
experienced by downloading an APP. This time, we brought the WebAR technology
to you. You can enable the AR function via smart phone web. How convenient, isn’t
it?!
Now,
let’s do some finger exercise by picking up your smart phone to know CNV-750 capacity and 3 axes movements visually
and intuitively!
Dingleberry Hone:Dingleberry Hone is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish.Diamond Polishing Pads and Belts:Features:*Diamond coated suitable for grinding surface of stone while working and has good polishing efficiency.*Suitable for various materials from coarse to fine: the finer the sand, the better the polishing effect; the coarser the sand, the better the polishing effect.*Help you quickly solve the problems that you often encounter in life such as chipping, burrs, and edging.*This grinding tool can be widely used in stone polishing, tile trimming, glass burr trimming, metal polishing and renovation, wood deburring, etc. A grinding wheel is a wheel used for grinding. Grinding wheels are composed of abrasive compounds and are used for various grinding (abrasive cutting) and abrasive machining operations. Such wheels are used in grinding machines.You need good tools to master a job. And working hard for success!It will bring you a full measure of success and happiness!--contact us:TEL: +886-37-351-168FAX:+886-37-351-525E-mail:leadrank@gmail.comVisit us:www.leadrank.com.twhttps://lnkd.in/e926apNhttps://lnkd.in/eamRCcB #Electroplated #Diamondtool #LEADRANK #tool #grinding #polishing #cutting #drilling #deburring #buffing #Lapping #Polishing #CBN #DiamondPads #mountedwheels #Diamondclothes
Stainless material is applied to each component and chemical surface treatment is made.Being convenient for users by smooth appearance, working smoothly.Radius design on sleeve, it would not rip the glove; therefore, minimizes the risk of operator safety.
AR technology has been gradually used by machine tool suppliers to demonstrate the appearance and features of their products. Under the era of COVID-19 pandemic, it's very difficult to exhibit at physical trade shows in many countries. By using AR technology, customers can learn the highlights of products without the limitation of space and time. In addition, the product model projected by AR can be rotated in different angles with the concise description of product features. This is the first time for SEYI by using AR technology to showcase our products. "Servo Motor", as the heart of a servo press, the features can be learned quickly and customers can know what advantages SEYI's servo motor can bring to them. To know more, please click the following link and just scan the QR Code to see the work! https://www.jcit.com.tw/TMBA/SEYI/?openExternalBrowser=1
There are two types of gantry milling machine, CNC computer type and non-NC computer type (traditional manual type). It is a milling machine with a portal frame and a horizontal long bed. Gantry milling machines are suitable for machining flat and inclined surfaces of large workpieces in batch and mass production. CNC gantry milling machines can also process space curved surfaces and some special parts. In recent years, the usage habits and processing conditions of gantry milling machines are different, so gantry milling heads have also successively introduced milling heads in different directions for use in machine tools (vertical/horizontal milling heads), and also widely load angle heads/horizontal milling heads. So that the processing range of the gantry milling machine is wider to meet the more difficult processing requirements.Mention traditional gantry milling head, how to choose the correct one to install on a gantry machine? There are two options：- Machine body, according to the connection plate on the gantry milling machine, confirm which type of milling head the connection hole matches.- Application, according to the user's processing conditions.(Such as: processing material, processing efficiency, cutting amount...etc.) Traditional gantry milling heads can generally be distinguished from the size of the motor, gear speed, processing travel and the connection hole position behind the milling head:-Size of motor: 10HP/12.5HP/15HP/20HP/other-Gear speed: 2 stages/6 stages/9 stages/other- Processing travel: 320mm~700mm/other Besides, it can also as a match basis through the connection holes on the back of the milling head (if the user needs to modify or replace the milling head). In necessary, you need to customize a special gantry milling head to match the special body.(Such as: super large gantry milling machine, gantry milling machine with special processing conditions.)
“As long as your strength is good enough, you don’t have to be afraid of any problems,” the general manager of Shuzhou Tong-Yu, Jacky Chiou, says. Starting from technology and service, Jacky talked about how TTGroup has continued to make progress in the epidemic era is getting outstanding scores in China. Facing domestic and international demands, the strengths of Tongtai are what we can provide for one-stop services for the machines in metal cutting, PCB machining, and metal additive manufacturing with global after-sell service. Tongtai’s business was started with special purpose machines, therefore, we deeply understand how critical in technology and real-time service. Shuzhou Tong-Yu Machine & Tool Co., Ltd, a Tongtai subsidiary, is located in China. For providing real-time services to the clients in China, Tong-Yu built distribution channels, 5 branches and 17 offices, which are able to provide services to the customers nearby. Now the epidemic limits the transportation, but our services to the clients are never postponed. Completed service channels, good relationships with customers, and stable incomes are driving Tongtai to keep optimistic towards the China market. Not only in the conventional automobile and aerospace industries, Tong-Yu has stepped into the electric vehicle industry in 2022. In recent years, Tong-Yu has self-developed machines including: Vertical machining centers, Horizontal machining centers, and CNC lathes. These machines have much better performance/cost ratio and also high production efficiency. To achieve the goal of carbon neutrality, Tong-Yu is also working on processing a green transformation and has been awarded relative certificate. Aims at lowering carbon emissions, Tong-Yu not only redesigns machines with optimized energy management mechanisms, but also adopts energy saving and carbon reduction concepts in the existing and new factories.Would you like to know more details about Tongtai services in China? We invite you to watch the exclusive interview of Tong-Yu general manager, Jacky Chiou.Exclusive interview of Shuzhou Tong-Yu general manager, Jacky Chiou
INTERESTING!!!
SurfaceGrinder
with 4th axis could make Precision Component!
Vertical travel driven by AC servo motor & Operated manual by MPG
BallScrew
for cross & vertical feed
X axis speed
could be adjusted.
AutoDownFeed,
Processing setting, to improve
machine efficiency.#60100AHR
#AutoDownFeed #IndexPERFECTMACHINE
Deliver new face.Touch your heart.Even traditional Surface Grinder, Touch panel, Auto down feed could be. Easy operation.Order Now, Call 3060DT, R400DT, 50100DTPERFECT MACHINE
1. All
the above materials are composed of alloy steel.
2. Easy
to assemble and suitable for every type of spindles.
3. Suitable
for high and low-speed turning spindles.
4. Our
grippers are followed the examples of OTT standards.
Hey, are you looking for lathes with short delivery time?You definitely don't want to miss out on our ML-560M and ML-360.Their near-perfect performance, highly efficient cutting and exceptional machining quality withstand the demands of your shop floor.(Note: ML-360's MAX. Swing Over Bed is Ф600 mm!)Check out their specs here and contact us now! ML-560 : https://reurl.cc/O4EXxA ML-360 : https://reurl.cc/Zb1QYg Follow us here : Website: www.YidaCNC.com Youtube: https://www.youtube.com/channel/UCoI4_Z9sDwrg1FdmW9-N7qQ LinkedIn: https://www.linkedin.com/company/yidacnc Instagram: https://www.instagram.com/yidacnc/
How many pieces can be done once in the machine?For machine users, it's a big issue when considering machine purchasing. In the first beginning, the cost of a multitasking machine is much higher than a CNC lathe or auto cam lathe.If the standard of workpiece accuracy is high, the multitasking machine may not be the best answer. However, the multi-tasking machine will be the one if the requirement of product quantity and accuracy are both high.Even if, the cost of a multi-tasking machine is the highest of these three types of machines. The double system can save half cycle time because of the double system simultaneously machining. Nevertheless, it's not enough for Mylas.We wish we can help our partner not only with machines but also with production processes. Our engineer team would support our customers to optimize the original machining process as possible as they can.Why don't you try it now?Send us your demand: Sales@mym.com.tw#Double #Dualsystem #aerospace #automotive #bike #bicycle #mechanicalindustry #CNC #CNClathe #lathe #Automaticsolution #multitaskingmachine #customized #afterservice #robot
How long is the cycle time of this workpiece?🤔🤔🤔
Each customer will be consulted with our team about inquired drawing. Regarding the machining process, turning, milling, drilling, and threading are available on our multi-tasking machine. With a Dual channel, the machine supports a maximum of 38 positions for various processing.
To minimize the cycle time of each workpiece, we offer a total solution via full project including loading and unloading design, tool plan, machine programs, and professional training plan. 💪💪💪
Without any idea about the machining of new drawings?
Your answer is here: sales@mym.com.tw💪💪💪
After 6 weeks of the industry-academia cooperation program, today we with #Syntec, #NCCU, #NYUST and #NFU got together again to see all the students showcase their results from the program. 🏫🏭🧑💻🧑🏫Congratulations to all the students who attended this program. Big things often start small.💎💎 Everyone who participated in this program has gained a lot of knowledge related to intelligent machinery and has had hand-on experience operating equipment in Chenbro’s factory. 🔧⚒🔨 The students spent half of their summer vacation gaining skills and inspiring their creativity. We believe that the students put in a lot of effort during the program and studied hard. We are convinced, that all this effort will be worth it for their futures. 👍🤝💥https://www.linkedin.com/feed/update/urn:li:activity:6964134317690163200
The most popular ultimate High Pressure Coolant System PJ-30VT is upgradedThe upgraded system reduces the pump noise and vibrationAnd extend the life of the pump consumablesThe design of the sub-tank can reduce the bubbles and temperature of the coolant efficiencyPJ-30VT provides the system of 70bar/1000psi, 100bar/1500psi and 140bar/2000psiThese can be used both oil and water coolant machinesFor more information, welcome to review our website.https://www.lisautomatics.com/en/
Carbon emissions cause the greenhouse effect in polar regions. Severe damage has affected polar bears' habitat, putting them under the threat of extinction.Global warming has made the earth feverish！How to improve carbon emissions become the most authentic feedback from enterprises to nature.Habor launches the new HIG DC Inverter Cooler, responding the latest new concept for environmental protection.We are good at not only intelligent mode and high-accuracy control, but also second to none in "Environmental Protection and Energy Saving".Let us tell you why:1. The low refrigerant effectively reduces the GWP value and reduces the refrigerant usage rate by more than 30%.2. Use high-efficiency (above IE3) motors to reduce energy consumption and carbon emissions.DC Inverter Cooler provides the best temperature for the machine tool, keeping up with the trend of environmental protection and energy saving of the times！Take the step sustainable development with Habor！Let's protect polar bears！ https://www.habor.com/
Haber's latest DC variable frequency high precision intelligent energy-saving industrial coolerThe first intelligent remote setting, status monitoring, energy management, predictive maintenance and data analysis,Talk to your machine tool to understand its needs;Provide the best energy monitoring to achieve energy saving, sustainable environmental protection. From the intelligent monitoring of Haber coolers, to the high-precision constant temperature of your machine tools, and to bring environmental protection and energy saving to customers! For details, please click the link https://www.habor.com/
BORE AUTOMATION TECH. CO., LTD was founded in 2004, is the professional
leading manufacturer and provider of advanced industrial control modules in
Taiwan. For over 15 years, we are now the largest manufacturer of I/O relay
module, interface module, cable assembly in Taiwan.
We are specialized in the design, develop, manufacture, and distribute of
innovative industrial automation solutions for a wide range of industries.
Since 2005 we have distributed products internationally to 40 countries on an
OEM & ODM basis and under the group’s own brands.
Bore's board product offering can be found in applications for the
industrial automation, factory automation, machine tool, semiconductor
equipment, automatic control and inspection, residential building and system
integrator in the world.
Bore's I/O relay and interface modules are designed to be compatible with
various of PLC and CNC controllers in market. We offer reliable solutions to
maximize the efficiency and performance of your machine or factory.
Our products are highly acknowledged among our esteemed clients for their
apprehensive features such as low power functionality and low maintenance. Our
relay modules can be availed in various customized specifications.
To ensure our products to meet the highest quality standards requires
world class testing capability. Our factory has been officially approved as a
TUV qualified Taiwantrade Supplier verification. All our products are certified
RoHS, FCC, and CE compliant.
How to make your machine tool stand out in the Industry 4.0 Mode？Then, you need a Cooler to help you control the temperature.But, how should we choose?In these decades, we have continued to develop and innovate.From the beginning only "Control with ON-OFF" - maintains the temperature at ±1KTo the "PID control" and the latest "Frequency Conversion Control" - it can control the temperature range to ±0.01KNow that keeping the range between ±0.01K is the same, isn't it superfluous?No~ No~First, we can imagine the cooler as a person.Then, how to keep the blood (water or oil in the machine) flowing in the body? The answer is that you need a strong heart. And our Compressor is that strong heart. The previous generations used the constant frequency compressors, but our third generation use inverter frequency compressors.Why DC Inverter Cooler? First, we can improve the accuracy of our temperature control from ±1K to ±0.01K. Second, our compressor is updated from constant frequency to inverter frequency. Third, from the beginning our loading rate has been maintained at high rate of consumption.Now, our rate of consumption is provided based on the current desired loading rate.Habor's Inverter Cooler makes your machine tool more perfect. Welcome to visit our website for more information: https://www.habor.com/搜尋 🔎 @haborcooler
加入《HABOR哈伯》LINE好友 了解更多😆
https://page.line.me/haborcooler
Coming in October is the series introduction of Yida's Horizontal Machining Centers!Yida's high function, high efficiency HMCs are perfect for motorcycle and automotive industry, military and aerospace industries. Moreover, their extremely flexible abilities meet all of the diverse machining needs in your jobshop.
Do you know where to find good quality Horizontal Machining Centers?Yida’s MH series will never let you down!Rapid tool exchange ensures high efficiency.High rigidity avoids thermal deformation.Impressively high precision guarantees your production quality.From aerospace, automobile and motorcycle industries to small and medium molds,Yida’s Horizontal Machining Centers satisfy all your needs!What are you waiting for?Pick up your phone and dial 886-4-23358368. Or email us at info@yidacnc.com!Click here to learn more!
See how YidaCNC has made our machines smart.With this Key Parts Monitoring System, our users can keep track on the spindle, turret, chip conveyor, electrical cabinet and ball screw.It's user-friendly and efficiency-boosting. No more unexpected downtime!Check out how it works!
Machining centers can also be beautiful!The MH-500, Yida’s horizontal machining center, has the European-style design. The high accuracy 10-12,000rpm belt-driven spindle and bearing on this machine provide a very high torque rigidity and precision. It’s especially suited to the high-speed machining of aluminium and copper. The APC twin-pallet system is manually indexed for loading and unloading, making it an ideal choice for automatic machining operations.Wanna learn more about the MH-500 and how it surpasses its competitors?Click here to learn moreEmail info@yidacnc.com or call us at 886-423358368!
You wouldn’t want to miss Yida’s new generation, high performance, high efficiency, MH-500 Plus!Box-in-Box design enhances machine stability.Rugged massive linear guideways on X, Y and Z axes maintain precision and ensure rapid traverse rate.The saddle weight is only 50-60% of normal T-type structure column weight. Our horizontal machining centers are not only used to massively produce parts in automotive and motorcycle industries but also perfect for processing unconventional parts that require high-speed cutting.Best of all, you can pair Yida’s horizontal machining centers with automation equipment, boost your production while guaranteeing the quality!What are you waiting for? Email us at info@yidacnc.com or dial 886-4-23358368!
Yida's award-winning machine, ML-560MY, Full Digital Smart Turn-Mill favored by the judges in TIMTOS 2023 is the fruit of Yida's hard work in the field of intelligent manufacturing. With production management, machine monitoring system, process management and maintenance support, Yida create a service system throughout product life management. We aim to break the stereotype of traditional manufacturing, and take both manufacturing and service into account.
AUTOGRIP Intelligent FactoryAUTOGRIP is committed to transforming from a manufacturer to an automated clamping solution provider.In recent years, the company has also increased its investment in digital transformation, establishing a production information system to cope with the increasingly complex manufacturing processes.By integrating manufacturing process information into the production plan, the factory management can be optimized and upgraded, improving product yield, shortening lead times, and reducing inventory.Through the utilization of mobile devices, logistics can be tracked from the initial stages of incoming material inspection and production planning, to the work-in-process management and quality inspection stages. As a result, the production kanban can display real-time information, thereby accelerating the transmission of production data and reinforcing the overall competitiveness of the supply chain. Consequently, customer service efficiency is improved.Link Youtube ↓↓↓INDUSTRY 4.0 SMART MANUFACTURING IN AUTOGRIP
Believe us, we want you to succeed more than anyone else!A good machine makes you good money. With Yida's Vertical machining centers, you no longer have to choose between efficiency and precision. You get to finally experience what if feels like to have high-efficiency production with outstanding precision!We understand the importance of reliability in the manufacturing. Yida's Vertical machining centers are robust and durable, ensuring stable machine performance and minimizing downtime, thus maximizing the efficiency of your production line!The X-axis travel of our VMC ranges from 500 mm to 1500 mm. And there are various automation options and measurement devices you could choose from. Don't wait, contact us right away!
This is our firts time to participate MetalTech exhibition in Malasia.We want to give a greatful thank you to the special guest, representative of the Ministry of Economic Affairs in Malaysia - Mr. Zhang.Thank you for visiting our exhibition.The event holed on: 05/31/2023 to 06/03/2023Welcome to stop by and visit us in Metaltech,our booth #2210.
The 5-axis
machining center is a pivotal technology in modern manufacturing, showcasing
unparalleled machining capabilities across various industries. With features
like multi-axis positioning, high-precision machining, and automated
production, it finds widespread applications in aerospace, automotive
manufacturing, medical equipment, and more. This article delves deep into the
realms of 5-axis machining center applications and their advantages in enhancing
processing efficiency, reducing costs, and optimizing machining quality. Let's
unveil the enigmatic facade of the 5-axis machining center and explore the
future trends of multifunctional machining. Features of
the 5-Axis Machining CenterDistinguished
by its multi-axis positioning, the 5-axis machining center offers greater
flexibility and multifunctional machining capabilities compared to traditional
3-axis or 4-axis counterparts. This positioning capability enables the 5-axis
machining center to achieve high-precision machining on complex surfaces, meeting modern manufacturing demands for precision components. Moreover, the
automated production feature of the 5-axis machining center enables continuous
processing, significantly saving production time and labor costs. Applications
of the 5-Axis Machining CenterAerospace
IndustryIn the
aerospace sector, intricate engine parts, wing structures, and more demand
high-precision machining. Leveraging its multi-axis positioning capability, the
5-axis machining center accomplishes multi-angle machining within a single
clamping, reducing processing cycles and ensuring part precision, thereby
elevating product quality. Mold
ManufacturingThe realm of
mold manufacturing benefits from the efficient processing capabilities of the
5-axis machining center. Unlike traditional mold machining that involves
multiple clamping and adjustments, the multi-axis positioning of the 5-axis
machining center enables multi-sided machining in a single clamping. This
improves production efficiency while reducing errors caused by repeated
clamping and adjustments. Medical
EquipmentManufacturing
medical devices require highly precise machining techniques. The 5-axis
machining center excels in the intricate machining of small medical instruments,
ensuring surface smoothness and dimensional accuracy. This guarantees the
safety and reliability of these devices in medical applications. Advantages
of the 5-Axis Machining CenterReduced
Production CycleThe
multi-axis positioning capability of the 5-axis machining center enables
multi-angle machining within a single clamping, significantly shortening
processing cycles. Additionally, its automated production feature facilitates
continuous processing, minimizing human wait times and boosting production
efficiency. Enhanced
Machining EfficiencyDuring
complex surface machining, the 5-axis machining center maintains workpiece
stability, reducing machining errors caused by repetitive clamping and
adjustments. This substantially enhances machining efficiency. Cost
ReductionThe ability
of the 5-axis machining center to perform multi-angle machining in a single
clamping reduces time losses from clamping and adjustments. Moreover, automated
production saves labor costs. Collectively, these factors lower production
costs, enabling businesses to maintain competitiveness in a competitive market. Optimized
Machining QualityThe
high-precision machining capability of the 5-axis machining center ensures
dimensional accuracy and surface smoothness of machined parts while decreasing
waste due to machining errors. This contributes to improved product quality,
reinforces the brand image of businesses, and enhances customer satisfaction. Here
are some additional examples of 5-axis machining applications：https://www.gen-tiger.com/en/application-categories
Mechanical flange is a common connection method used in engineering, machinery, and pipeline systems. It is used to connect two edges on flat surfaces, typically connecting pipes, valves, pumps, or other equipment together.The main features of mechanical flanges are their ease of disassembly and reliable sealing, making them an essential connection method in many industrial and commercial applications. Here are some characteristics of mechanical flanges:Characteristics:Disassembly: Mechanical flanges are typically composed of two flange faces (flat plate-like parts) and several bolts and nuts. This allows the flange to be easily disassembled and reinstalled, facilitating maintenance and equipment replacement.Sealing: Mechanical flanges can provide a reliable seal, which is crucial for preventing fluid or gas leaks. Sealing is especially important in applications involving high pressure or hazardous substances.Multiple standards: Mechanical flanges come in various standards, including ANSI (American National Standards Institute), DIN (Deutsches Institut für Normung - German Industrial Standards), JIS (Japanese Industrial Standards), and others. Different standards specify the dimensions, number, and location of bolt holes for the flanges.In summary, mechanical flanges are a widely used connection method in engineering and machinery fields, known for their ease of disassembly and reliable sealing. They provide a convenient connection solution for various applications.Therefore, when customers choose YIH KUAN angle head, they need to consider not only their specific usage needs but also how the angle head will connect to their milling machine spindle head. Does it match in size? We will request customers to provide the spindle drawing to assist in checking the dimensions. Once the flange design is confirmed, customers can make the flange themselves, making it convenient to install the angle head upon receiving it.
AUTOGRIP Machinery has introduced automated production equipment and machine networking. Apart from increasing production capacity, it has effectively reduced human labor input and significantly lowered error rates in production, further ensuring product stability and reliability. In the future, the new factory will undertake the primary task of large-scale production of standard products.
AUTOGRIP Machinery is dedicated to digital transformation and is moving comprehensively towards an automated factory.AUTOGRIP WEB : www.autogrip-machinery.com
#AUTOGRIP #GreatRigidity #InfalliblePrecision
#PowerChucks #RotaryCylinders #clampingseries #AUTOMATED
What is the Lathe? The Concept of Turning ProcessThe lathe, also known as a turning machine, is a type of machine used for performing turning operations.Turning process refers to the method of cutting and shaping an object's surface by rotating the object itself and using cutting tools, resulting in a smooth and symmetrical shape.This process is somewhat similar to the hand-throwing process in pottery making. Just like when crafting pottery, the clay keeps rotating, and the artisan shapes the clay into a symmetrical form by hand. Additionally, any rough or uneven parts can be smoothed out using bamboo strips to create a polished appearance.In the turning process, the object being worked on is referred to as the "workpiece," while the tools used for cutting are called "tools" or "cutting tools."To secure the rotating workpiece, a "fixture" or "clamping device" is utilized, and the axis that enables the rotation of the workpiece is known as the "spindle."Lathes can be classified into two types: vertical lathes and horizontal lathes. The "vertical lathe" has its spindle oriented vertically, while the "horizontal lathe" has its spindle parallel to the ground.Both vertical and horizontal lathes have their respective applications, used for different types of turning operations.#Lathe #Turning #Cutting Tools #Workpiece #Fixture #Spindle #Machining
Expert Insights into Machine Tool Knowledge: Exploring Lathe Categories and ApplicationsMachine tools play a pivotal role in the manufacturing sector, and among these tools, the lathe stands out as a common and indispensable machine tool. The lathe is renowned for its capability to process symmetrical components, and based on its distinct characteristics, we can categorize lathes into several primary types, each of which we will delve into.1. Functional Classification:Conventional Lathe:This type of lathe employs mechanical handwheels or manual controls to finely manage the cutting process. While it requires the operator's direct involvement, conventional lathes remain a practical choice in specific contexts.CNC Lathe (Computer Numerical Control Lathe):Equipped with a computer numerical control system, CNC lathes can automatically govern the cutting process. This not only enhances production efficiency but also ensures higher machining accuracy, rendering them an integral part of modern manufacturing.2. Structural Classification:Flat Bed Lathe:In flat bed lathes, the tool post remains parallel to the ground, and the workpiece is positioned on a horizontal bed. This design provides enhanced stability for operations, making it suitable for a variety of machining tasks.Slant Bed Lathe:In slant bed lathes, the tool post is angled, and the workpiece is positioned on a tilted bed. This unique structure aids in the more efficient expulsion of chips, consequently elevating machining efficiency.Vertical Lathe:The tool post in vertical lathes is perpendicular to the ground, and the workpiece is processed on a vertical spindle. This design is commonly employed for specific machining requirements, such as hole drilling.3. Capability Classification:Single-Axis Lathe:Capable of machining solely along a single coordinate axis, single-axis lathes have limited capability. Nevertheless, they find utility in simple component machining tasks.Multi-Axis Lathe:Multi-axis lathes can simultaneously operate on multiple coordinate axes, providing enhanced machining versatility and flexibility. This is particularly critical for the machining of intricate components.4. Size-based Classification:Small-Sized Lathe:Suited for machining small-sized components, these lathes are ideal for precision work.Medium-Sized Lathe:Suitable for processing medium-sized components, medium-sized lathes find widespread application across various industrial sectors.Large-Sized Lathe:Designed to handle larger components, such as propeller shafts, large-sized lathes accommodate greater dimensions and weights.5. Process-based Classification:Conventional Lathe:Primarily employed for flat, cylindrical, and helical surface machining, conventional lathes enjoy a broad application spectrum, making them the preferred choice for many machining tasks.Specialized Lathe:Utilized for shaping components with unique shapes or purposes, such as multi-axis lathes and thread-cutting lathes, these machines are adept at tackling more challenging machining operations.Different types of lathes offer distinct advantages in various scenarios. By comprehending specific requirements, we can better select the appropriate lathe, ensuring efficient and precise machining processes. Whether it's a conventional lathe or an advanced CNC lathe, they all play pivotal roles in modern manufacturing.
In modern manufacturing, surface grinders are an indispensable tool for achieving high-precision grinding of workpieces. As technology advances, two main types of surface grinders are available in the market, namely manual surface grinders and CNC grinders. There are differences between these two grinding machines in terms of processing methods, technical requirements, and scope of application. This article will take an in-depth look at the features and benefits of manual surface grinders and CNC grinders to help you choose the most suitable machining method.1. Characteristics of manual surface grinder Manual surface grinders are traditional surface grinder types whose operation relies on the experience and skill of the operator. Manual surface grinders are usually equipped with a manually operated grinding spindle and worktable, and the operator manually controls the feed and feed speed during the machining process. This mode of operation requires the operator to have extensive knowledge and experience in grinding technology and be able to flexibly control the grinding process to ensure the quality of the processing results. The advantages of manual surface grinders are operational flexibility and adaptability. For the processing of some special shapes and small batches of workpieces, manual surface grinders have more advantages. It can adjust the parameters in the grinding process according to different processing needs to achieve flexible processing methods. However, the way a manual surface grinder operates comes with some drawbacks. First of all, it has high technical requirements for operators and requires a long period of training and practice to master it proficiently. Secondly, due to different experience and technical levels of operators, there may be large differences in processing efficiency and processing quality. Moreover, the processing efficiency of manual surface grinders is relatively low and cannot achieve large-scale and high-efficiency production. PROTH Industrial's small saddle surface grinders PSGS-1535M, PSGS-1545M and PSGS 2045M models provide manual grinding machines with small processing sizes of 150X350mm, 150X450mm and 200X450mm. If you have any needs, please contact us immediately, or refer to the official website for detailed specifications. : https://www.proth.com.tw/product/4/data/1#parentHorizontalTab2.2. Characteristics of CNC grinder In contrast, CNC grinders use advanced CNC technology to achieve automated processing. It is equipped with a CNC grinding spindle and working table. The operator sets the processing parameters through the program editor, and the grinder can automatically complete the processing process according to the preset parameters, achieving high-precision and high-efficiency processing. The advantages of CNC grinders are high precision and high efficiency. It can achieve micron-level grinding accuracy, ensuring that the precision and surface quality of the workpiece reach extremely high standards. At the same time, the automated processing method of CNC grinders greatly improves production efficiency, reduces the error rate of manual operations, and ensures product consistency and quality. CNC grinder controllers are usually equipped with a friendly human-machine interface. The operation interface is simple and intuitive, allowing operators to get started quickly. It can also reduce human operation factors, ensure the consistency and quality of processing, and reduce processing differences caused by different technical levels of operators. However, CNC grinders also present some challenges. First of all, its equipment cost is high, and it requires complex program editing and parameter settings, and the technical requirements for operators are relatively high. Secondly, troubleshooting and maintenance of CNC grinders require professional technical support, which may result in some downtime and increased production costs. PROTH Industrial launches the medium-sized column forming grinder PSGC-50100E, which meets the above-mentioned advantages of CNC grinders. The three-axis servo control and three-axis linear guide not only provide high efficiency during the grinding process, but also enable precise positioning. It is equipped with a conversational controller for easy operation. It is easy to operate and can record each processing parameter without having to re-edit each time it is turned on. The full-cover streamlined appearance and low decibel processing noise are in line with today's environmental protection trends. If you have CNC processing needs, please contact us immediately, or refer to the official website for detailed specifications: https://www.proth.com.tw/product/11/data/42.3. Manual surface grinder vs. CNC surface grinder: choose the processing method that suits you Choosing a manual surface grinder or a CNC surface grinder depends on your machining needs and budget. If you work in smaller batches and require greater flexibility, a manual surface grinder may be a good choice. It is suitable for processing some special shapes and small batches of workpieces, while having low equipment costs and maintenance costs. If your processing runs are larger and require high precision and efficiency, a CNC surface grinder will be a better choice. It enables high-precision processing, improves production efficiency, and ensures product consistency and quality. Although the equipment cost of a CNC surface grinder is higher, its automated processing methods and high efficiency will help you save labor costs and production costs.4. Conclusion Manual surface grinders and CNC surface grinders each have unique features and benefits. Manual surface grinders have the characteristics of flexible operation and strong adaptability, and are suitable for processing special shapes and small batches of workpieces. The CNC surface grinder has the characteristics of high precision and high efficiency, and is suitable for large-scale and high-efficiency production and processing. Choosing the processing method that suits you needs to be decided based on your processing needs, budget and technical level. Last Industry offers traditional and CNC grinding machines in various sizes and grinding types, all of which will bring excellent results and excellent processing quality to your machining process. Contact us now: https://www.proth.com.tw/contactus.
．Turning & Milling in one set-up．Y-axis travel 260 mm (10.2")．Max. turning dimension Ø500 x 1075 mm．Turning spindle 4200 rpm / 15 KW with 8” chuck for Vmt-X200, or 3500 rpm / 22 kW with 10” chuck for Vmt-X260Milling spindle 12000 rpm / 22 kW．with HSK-T63 / A63 tooling．ATC-40 toolsAPP：https://ssl-api-makar-v3-apps.miflyservice.com/Makar/deeplink/?url=mifly://makar/?openpage=ProjectPlayPage&projectType=ar_slam&projectId=a9e3ecab-d5cd-43af-87b4-e6d6cb0e44f3Web：https://webxr.miflyservice.com/cd/?uid=03815024-4e1e-463a-be81-04cee1315267&pid=770e07a9-e3f6-4b98-8c44-3e8982477400&openExternalBrowser=1
Amidst the tide of advanced technology in today's manufacturing industry, traditional lathes have emerged as a captivating craft. Despite the gradual rise of CNC lathes, the unique heritage craftsmanship and technological allure of traditional lathes remain undeniable. Through the manipulation of mechanical handwheels and manual operations, traditional lathes demonstrate exceptional turning and threading capabilities, solidifying their position as an excellent choice for processing rotationally symmetric components.1. Exquisite Craftsmanship:Operating traditional lathes demands proficient artisanal skills, precise tool manipulation, and an abundance of professional knowledge. Leveraging the finesse of mechanical handwheel manipulation, workpieces gracefully rotate on the spindle, while the toolholder is manually adjusted by the operator for precise cutting. This intricate manual operation imbues each processing step with an artistic significance, ensuring the precision and quality of the finished product. The synergy between artisans' dexterity and extensive experience makes the traditional lathe a tool for crafting art.2. Fusion of Tradition and Modernity:Despite the clear advantages of automation and efficiency held by CNC lathes, the flexibility and adjustability of traditional lathes continue to attract customers with unique processing requirements. For non-standard-shaped components, traditional lathes offer adaptability, rendering them the unparalleled choice. This fusion of traditional and modern technology enhances the competitive edge of traditional lathes in the market.3. Heritage and Technological Allure:With a history spanning centuries, traditional lathes have witnessed the passing down of techniques through generations. The allure of inherited craftsmanship is deeply embedded in the fabrication of every component, and each operation pays homage to history and continuity. The preservation of craftsmanship is not merely a technical continuation but also the perpetuation of past wisdom, allowing historical value to shine in the modern era.4. Enhancing Product Quality:For certain specialized components, traditional lathes remain indispensable. In sectors like aerospace, medical, and high-precision instrument manufacturing, traditional lathes offer heightened accuracy and surface quality during machining, ensuring products meet the highest quality standards. This advantage in exceptional quality positions traditional lathes as indispensable players in critical fields.5. Future Outlook:Despite the pressures of competition from CNC lathes, traditional lathes are far from obsolete. Craft enthusiasts and artisans still uphold the traditional lathe as a precious tool, viewing it not only as a manufacturing device but also as a revered asset. Looking ahead, traditional lathes are poised to seamlessly integrate with CNC lathes and other modern machining technologies, unveiling new possibilities. The future of traditional lathes is poised for diversity, evolving into a masterpiece that intertwines modern technology and ancient craftsmanship.In summary, traditional lathes embody not only the inheritance of craftsmanship but also an inexhaustible technological allure. Their exceptional role in the modern manufacturing industry will continue to be vital as times evolve. Whether as a testament to the past or a revelation of the future, traditional lathes will persist in guiding the development of manufacturing, scripting a new chapter in the legend of craftsmanship. Let us collectively witness the resplendence of this remarkable skill in the future!
Cosen integrates the sensor data from the three major components of the
structural steel fabrication line – bandsaw machine, drilling machine, and
infeeding / outfeeding system. We upload this key data to Cosen remote service
platform to achieve failure prediction and diversified production. Through
algorithm, machine learning, and data collecting, we develop advanced
applications including machine health assessment and self-adjustment mechanism
to further upgrade this smart factory with maximum utilization.Main Technical Features²High-Standard CNC Controller²Automatic Tool Changer²Control Panel with 14” Colored Touchscreen²SSS Control (Super Smooth Surface)²3D Programming Software²In-the-moment Prevention and Alarm Notification²Program Customization ServiceIn addition, the machine's features can be presented through the MR experience - a spatial recognition (MR) method. Users can click on the interactive buttons and watch the explanations of each part, as well as the operation animation in an immersive way.Usage:Please download the MAKAR app and open the project by clicking this link:https://ssl-api-makar-v3-apps.miflyservice.com/Makar/deeplink/?url=mifly://makar/?openpage=ProjectPlayPage&projectType=ar_slam&projectId=49572626-97e9-4d2a-a3da-5cc25a7952a6or You can scan the QR-CODE above with your mobile phone to open the WEB AR version for browsing, Android is Google Chrome, and IOS is Safari.
The introduction of automation equipment has consistently been at the core of development in Industry 4.0 and intelligent manufacturing, providing an effective solution to the challenging issue of labor shortages by substituting machinery for manual labor. Using robotic arms to replace human workers in environments with high repeatability and high risk significantly reduces the chances of occupational safety incidents. This is particularly relevant in traditional sheet metal processing plants with challenging working conditions, greatly enhancing the safety of operators and serving as a boon to employee health and occupational safety. This year, the Thai subsidiary of the Syntec Group assisted an international sheet metal factory in Bangkok in implementing automated production equipment. The company faced a major challenge as its production scale continued to grow annually, yet it operated within the constraints of its existing facility size. This resulted in employees having to process a vast and diverse range of sheet materials in a space that was insufficiently utilized and poorly lit, using methods that were not ergonomic.In response to this challenge, the Syntec x Leantec Thailand branch utilized the Leantec LRA-1717 Six-joint Robotic Arm equipped with sensors and peripheral feeding devices. This series of arms can easily pick up and place approximately 3.0 kg of sheet material in just 3 seconds, equivalent to the capability of four operators and can operate continuously throughout the day. This doubles processing efficiency and, more importantly, creates a safer and more friendly working environment. To address this challenge innovatively, the Syntec Thailand team conceived an autonomous robot station capable of accurately picking up metal sheets and placing them on trays. Considering the need for versatility in handling different-sized sheets, a universal vacuum gripper for metal sheets was installed on the robotic arm, easily adjustable to accommodate various dimensions. Additionally, the Syntec Thailand team provided a customized user interface to make programming and controlling the robot user-friendly for operators. Figure 1: Porters work in difficult and uncomfortable conditions Figure 2: Introduction of robotic arms to reduce the handling work of four operators In a significant move aimed at prioritizing employee health and safety, sheet metal industry players are embracing cutting-edge technology. Thanks to the recent factory upgrade initiative, not only has production efficiency doubled, but it also aligns with the energy-saving, carbon-reduction, and ESG (Environmental, Social, Governance) benefits promoted vigorously by government policies in recent years. The upcoming article will delve into the advantages of carbon footprint reduction when employing robotic arms compared to human labor. Stay tuned for an in-depth exploration of this pivotal topic.
In-Depth Guide to Purchasing Traditional Lathes: Key Considerations Shared by Industry ExpertsIn today's industrial manufacturing sector, selecting the right lathe is pivotal for enhancing production efficiency and ensuring product quality. For businesses and professionals planning to purchase a traditional lathe, understanding the key considerations is crucial. Here are the seven essential factors to consider, as recommended by industry experts:1. Application and Workpiece SpecificationsWhen choosing a lathe, the first consideration should be the type, size, and material of the workpieces you intend to process. Your choice of lathe should be based on whether it's used for general metalworking, heavy-duty machining, or precision engineering.2. Lathe SizeThe bed length, swing over the bed, and maximum turning diameter of the lathe are critical factors that determine the size of workpieces you can process. Choosing a lathe with the appropriate dimensions ensures that your machining needs are met.3. Power and Speed RangeSelecting the appropriate speed range based on the material and machining requirements is crucial. Consider the spindle speed of the lathe and whether it offers the suitable speed gears and ranges for your specific needs.4. Accuracy and RepeatabilityDifferent production requirements call for varying levels of accuracy and repeatability. For applications requiring high precision, choosing a lathe with high accuracy specifications is key.5. Brand and After-Sales ServiceOpting for a well-known brand can generally guarantee better quality and service. Good after-sales service not only provides necessary technical support but also saves on future maintenance and repair costs.6. Safety FeaturesOperational safety is an aspect that cannot be overlooked in industrial manufacturing. Ensure that the chosen lathe is equipped with adequate safety features, such as emergency stop switches and guards, which are essential for the safety of the operators.7. Budget and PriceAfter considering all technical specifications and functional requirements, your choice should also take into account the budget. Selecting a lathe that fits your budget while meeting all your needs is a wise decision.Additional TipsBeyond these basic elements, when selecting a lathe, you should also consider additional accessories, tools, and the expandability of the lathe. These factors can impact your final purchasing decision.Purchasing a traditional lathe is an important and complex process. With these professional insights, you can make a more informed choice, ensuring that your investment yields the maximum return.
The answer is yes.It is possible to only replace the milling machine head without replacing the entire machine. The head of a milling machine typically includes the main spindle, the tool holder, and the control system, among other components, and these parts may need replacement due to wear and tear, technological advancements, or changes in production requirements.Here are some scenarios where replacing only the milling machine head might be considered:Technological Advancements: If a new milling machine head offers a more advanced control system, higher spindle speed, faster feed rates, or other advantages that are crucial for the existing machine, considering only replacing the head is a viable option.Changes in Production Requirements: If there are changes in production demands and the new milling machine head better meets these changes without requiring a full machine replacement, then replacing only the head may be an economically efficient solution.Cost Considerations: The cost of replacing an entire machine can be relatively high, and replacing only the head might be a more cost-effective option, especially for small to medium-sized businesses or those with budget constraints.Maintenance Reasons: If the other components of the machine are still in good condition and it's only the head that is experiencing issues, replacing only the head can be an effective maintenance solution.However, it's essential to ensure that the new head is compatible with the existing machine, considering factors such as size, control systems, power requirements, and other aspects.
Here, we delve into the close relationship between Chin Ho Lathe and Chin Hung Precision Co., Ltd., exploring the rich and unique history of this brand.The Birth and Development of Chin Ho LatheThe story of Chin Ho Machine Factory began in 1968, when our founder started an impressive manufacturing journey with just one lathe. In 1973, with the official establishment of Chin Ho Machine Factory, we focused on manufacturing high-quality lathes, quickly establishing our own brand in the industry, known as "Chin Ho Lathe."The Transformation of Chin Hung MachineryWith the progress of time and growing market demands, by 1980, we not only expanded our factory size but also upgraded our company to a limited company, renaming it "Chin Hung Machinery Co., Ltd". Despite this change in name, the core values and commitments of the "Chin Ho Lathe" brand remained constant.Enhancing the International Brand ImageIn order to further enhance our image in the international market, we started using the Japanese pronunciation of "Chin Ho", "KINWA," as part of our brand name in 2000. This move not only highlighted our global vision but also brought broader recognition to the brand.Innovation in Brand Identity SystemBy 2023, we innovated once again, launching a new brand identity system "KINWA". It combines a blue rectangle symbolizing the rotating workpiece and a green pointed shape representing the turning tools, cleverly integrating a hidden letter 'K,' symbolizing our relentless pursuit of innovation and commitment to brand heritage.Gratitude and Future OutlookOver the years, whether as "Chin Ho Lathe" ,"KINWA Lathe" or "Chin Hung Machinery Co., Ltd.," we have always maintained the same professional spirit and heritage, continually providing our customers with the highest quality lathe products. We are extremely grateful to every customer and partner for their support and trust over the years. Looking forward, we will continue to strive, constantly innovate, and take our brand to an even broader future.We look forward to witnessing the next milestone of "KINWA" with you!#IndustrialManufacturing #TraditionalInnovation #QualityAssurance #ChinHoLathe #ChinHungMachinery
Introduction:
Selecting the perfect milling head is a
crucial step in optimizing your machining operations. YIH KUAN, a leader
in milling head solutions,
offers a diverse range of options, including the Gantry Milling Head (Plano
Milling Head), CNC Milling Head, Turret Milling Head (Bridgeport Milling Head),
and Angle Milling Head (Angle Head). In this comprehensive guide, we will
explore the distinctive features of each milling head and provide insights into
choosing the ideal one for your specific machining needs.
Gantry
Milling Head (Plano Milling Head):
Ideal for large workpieces and heavy-duty machining.
Offers exceptional stability and precision in plano milling
applications.
Consider for projects requiring extensive material removal and
high accuracy.
CNC Milling
Head:
Incorporates advanced computer numerical control (CNC)
technology for unparalleled precision.
Enables complex and intricate machining tasks with ease.
Suitable for industries demanding high repeatability and
efficient programming.
Turret
Milling Head (Bridgeport Milling Head):
Known for its versatility and ease of repositioning, providing
flexibility in machining.
Excellent for both simple and complex milling operations.
Consider for applications where quick tool changes and
adaptability are essential.
Angle Milling
Head (Angle Head):
Designed for machining at various angles, enhancing the
versatility of your milling machine.
Perfect for applications requiring multi-angle cuts and
intricate shaping.
Offers increased accessibility to challenging workpiece
features.
Considerations for Selection:
Workpiece Requirements: Evaluate the size, material, and
complexity of your workpieces to determine the milling head that best
suits your needs.
Precision and Accuracy: Consider the level of precision
required for your machining tasks. CNC Milling Heads are optimal for
high-precision applications.
Flexibility and Versatility: Assess the range of machining
tasks you perform regularly. Turret Milling Heads and Angle Milling Heads
provide versatility for a variety of projects.
Ease of Integration: Ensure seamless integration with your
existing milling machine. YIH KUAN's milling heads are designed for easy
installation and compatibility.
Conclusion:
YIH KUAN's
commitment to innovation and quality is reflected in its range of milling
heads. Whether you prioritize stability, precision, versatility, or advanced
CNC capabilities, YIH KUAN has the perfect milling head for your machining
requirements. Explore the options available at YIH KUAN's product page to
elevate your machining capabilities and achieve unparalleled results.
KINWA (KINWA Lathe): A Fifty-Year Legacy of Corporate Spirit and InnovationThe Spirit of Sustainable Management: KeepingSince its establishment in 1968, KINWA has always adhered to the spirit of sustainable management. For us, "Keeping" means continuously optimizing our business operations and protecting the environment, ensuring the long-term development and prosperity of the company. Our goal is not only to achieve immediate success but also to build a solid foundation for future generations.The Spirit of Inheritance"Inheritance" holds a significant place in the core philosophy of KINWA. We cherish the knowledge and technology accumulated over the past 50 years and are committed to passing these valuable technical legacies on to the next generation. Through continuous education and training, we ensure the preservation and development of our professional knowledge and craftsmanship.Guiding Improvement: NavigateAt KINWA, "Navigate" represents our commitment to continuous improvement. We constantly seek new methods to optimize our processes and services, ensuring that we can meet market changes and fulfill customer needs. Our goal is to guide industry standards through innovation and efficiency.Winning Customer SatisfactionIn this highly competitive market, "Win" for us means winning customer satisfaction. KINWA values each customer's experience and is dedicated to providing products and services that exceed expectations. Our success is built on the foundation of establishing long-term customer relationships.Quality First: Accuracy"Accuracy" is another key value of KINWA, representing our commitment to quality first. Whether it's product design, manufacturing, or service, we adhere to the highest quality standards. This attention to precision and detail is the cornerstone of earning our customers' trust and respect.Conclusion: KINWA Moving ForwardFor fifty years, KINWA has been continuously progressing and innovating. Our corporate spirit—'Keeping Sustainable Management,' 'Inheritance of Technical Knowledge,' 'Navigate Continuous Improvement,' 'Win Customer Satisfaction,' and 'Accuracy in Quality'—not only represents our past but also guides our future. As we move towards the next fifty years, KINWA will continue to uphold these core values, creating greater value for our employees, customers, and society.
IntroductionAmong the variety of milling machine types, bed mills are renowned for their robust construction and high-efficiency machining capabilities, making them a staple in heavy-duty manufacturing industries. This article explores the design, functionality, and various applications of bed mills in modern manufacturing, including the integration of Yih Kuan’s turret milling head, which enhances the versatility and performance of these machines.Bed Mill OverviewDefinition and FeaturesDefinition: A bed mill is a type of heavy-duty milling machine characterized by a worktable fixed onto the machine’s bed, with the spindle moving vertically along the Z-axis.Key Features: Bed mills are known for their high structural rigidity, large table surface area, and excellent load-bearing capabilities, making them ideal for machining large and heavy workpieces.Major ComponentsSpindle Assembly: Drives the cutting tools for various machining operations.Worktable: Secures the workpiece, capable of moving only along the X-axis (horizontal direction).Column and Bed: Provides support for the vertical movement of the spindle, ensuring the machine’s overall rigidity and stability.ApplicationsAerospace: Utilized for machining structural components and engine parts that require extreme precision and rigidity.Mold Manufacturing: Particularly suitable for processing large molds, such as automotive stamping molds.Heavy Industry: Used in the manufacture of large machinery and equipment components, such as generators and large transmission systems.Technological Advances and InnovationsModern bed mills are frequently equipped with CNC systems, significantly enhancing the precision and automation of the machining process. Higher-end models may feature rotating or moving tables, providing greater flexibility and expandability.Maintenance and CareRegular Inspection: Emphasizes the importance of checking lubrication systems and moving parts to ensure smooth operation and longevity.Cleaning and Protection: Due to the size and weight of bed mills, maintaining cleanliness and proper protective measures are crucial to prevent rust and wear.Introducing Yih Kuan’s Turret Milling Head for Bed MillsYih Kuan’s turret milling head is specially designed for use with bed mills, offering enhanced functionality and flexibility. This milling head provides high torque output, making it highly effective for both heavy-duty cutting and precision tasks. The design features quick tool change capabilities, minimizing downtime and boosting productivity. Its compatibility with bed mills allows for a broader range of applications, from simple surface jobs to complex machining operations involving multiple axes.ConclusionBed mills play an indispensable role in the heavy machining sector. As technology evolves, the functionalities of these machines continue to advance to meet the increasingly stringent demands of modern manufacturing. For manufacturers seeking efficient and high-precision machining solutions, understanding and utilizing the advanced features of bed mills, such as those offered by Yih Kuan's turret milling head, is crucial to success. This integration not only enhances the machine's capabilities but also ensures optimal performance and output in challenging industrial tasks.
In our recent exploration of the machining world, we've delved into the distinct functionalities and advantages of vertical and horizontal mills, illustrating how each type caters to specific manufacturing needs with unmatched efficiency. As the industry evolves, so does the technology, leading us to a revolutionary advancement that has reshaped modern manufacturing: CNC (Computer Numerical Control) milling machines.What is a CNC Milling Machine? A CNC milling machine is a sophisticated type of milling machine controlled by a computer, enabling precision machining of complex parts with minimal human intervention. Unlike traditional milling machines, which require manual adjustment and operation, CNC mills operate based on digital instructions derived from a CAD (Computer-Aided Design) file.Advantages of CNC Milling MachinesPrecision and Consistency: CNC milling machines offer exceptional precision, capable of producing parts with tight tolerances repeatedly over large production runs.Handling Complex Geometries: With advanced software guiding their operations, CNC mills can handle complex shapes and patterns that would be difficult, if not impossible, to achieve manually.Increased Productivity: Automation and the ability to run 24/7 with minimal downtime significantly increase production capabilities.Flexibility: Quick setup changes and the ease of updating CNC programs make these machines highly adaptable to varying production demands.Reduced Labor Costs: While CNC milling machines represent a significant initial investment, the reduction in manual labor can lead to substantial cost savings over time.Applications of CNC Milling Machines CNC milling machines have found applications in numerous fields, testament to their versatility and efficiency:Aerospace: CNC milling machines produce intricate components designed to withstand extreme conditions, including airframe structures and engine parts.Automotive: Facilitating the fabrication of a diverse array of automotive parts, including engine blocks, custom gears, and complex performance parts.Medical: Supporting the medical industry's need for flawless surgical instruments, orthopedic implants, and custom medical devices, directly impacting patient care and safety.Electronics: Playing a crucial role in manufacturing precise and delicate components essential for the functionality and reliability of consumer electronics.Custom Manufacturing and Prototyping: Offering the versatility to produce parts from a wide range of materials with speed and precision, crucial for innovation and product development across sectors.Conclusion CNC milling machines stand at the forefront of manufacturing innovation, offering unparalleled precision and efficiency that are transforming production processes across a myriad of industries. From aerospace to medical devices and electronics, the versatility of CNC technology is reshaping the manufacturing landscape. At Yih Kuan Ent Co., Ltd., we proudly produce top-tier CNC milling heads essential for the success of any CNC milling operation. Our commitment to excellence ensures that our products meet the highest standards of precision and durability, catering to the diverse needs of industries worldwide.We encourage those looking to enhance their manufacturing capabilities with our cutting-edge CNC milling heads to explore the detailed information and specifications we provide. As a leading contributor to the advancement of CNC milling technology, Yih Kuan Ent Co., Ltd. is your trusted partner in achieving machining excellence. Discover the difference our CNC milling head solutions can make in your production processes by visiting our website or reaching out to our expert team today.
About Tungsten Carbide F1. brazed plates made of Tungsten Carbide materialTungsten Carbide, also known as Cemented Carbide, is an alloy of tungsten and carbon. It is a metal-like substance and is approximately 2 to 3 times as rigid and dense as steel. Tungsten Carbide is often referred to as a Hard Metal, since it possesses very high hardness in relation to other metals. The Mohs hardness rating of Tungsten Carbide is around 8.5 ~ 9, and it is an extremely stable substance which does not oxidize under normal temperatures and keeps its stable characteristics even in severe environments.Tungsten Carbide’s hardness and resistance to heat make it an ideal material for cutting tools and high-performance wear parts to be used in the environments under high temperature and high speed. Due to its exceptional hardness and wear resistance, Tungsten Carbide has a wide range of application in many industry sectors such as metal machining, wear parts for mining, metal forming tools, cutting tips for saw blades, etc. How Tungsten Carbide Machining Works? Owing to the extremely high hardness of Tungsten Carbide, it is impossible to be machined by traditional machining process such as turning, milling, or drilling. Though it can be machined by special tools, including PCD, CNB, and ceramic tools, these cutting tools will easily wear out and lose the sharpness.F2. metal material grinding processGenerally, Tungsten Carbide will be grinded with diamond tools or machined by electrical discharge machining (EDM). Though Tungsten Carbide is machinable by using these machining methods, the machining process is destined to face multiple difficulties and challenges. Difficulties in Tungsten Carbide Machining Tungsten Carbide Machining Challenges in Quality and Tool LifeTungsten Carbide is incredibly hard and difficult to machine. Its hardness and brittleness make it easily cracked or chipped during the machining process, and it also chips the cutting tools very easily. Generally, it is impossible to be machined by traditional machining process. Though it can be machined by special tools, such as PCD, CNB, and ceramic tools, these cutting tools lose their sharpness easily.F3. carbide cutting tools for industrial applications Tungsten Carbide Machining Challenges in EfficiencyThe control of vibration and cutting force is extremely important to machining Tungsten Carbide, in virtue of its high density, rigidity, and brittleness. If the vibration and cutting force are not well-controlled, it is very subject to micro cracks and fragmentation. Therefore, the machining process is often extremely time-consuming and has constantly been tormenting the processing manufacturers when dealing with this material. What Does HIT Ultrasonic Machining Bring to Tungsten Carbide Machining? F4. Tungsten Carbide machining processHIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.F5. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal processThe reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This greatly improves the quality of workpieces and the stability of tool life, and saves quite an amount of processing time.F6. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.More information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Tungsten Carbide Machining Tungsten Carbide Machining Case 1 : (Slot) Trochoidal MillingF7. Tungsten Carbide ultrasonic-assisted (slot) trochoidal milling workpieceWith HIT ultrasonic, the high frequency micro-vibration allows the tool to constantly lift from workpiece. This brings better inflow of cutting fluid, offering better cooling effect and easier chip and carbonized diamond powder evacuation.F8. HIT ultrasonic-assisted slot trochoidal milling of tungsten carbide achieved better surface qualityUnder the same cutting parameters, with HIT ultrasonic, it helped reduce the surface roughness of the slots. There was no obvious tool marks or scratches left on the surface compared to that without ultrasonic.F9. HIT ultrasonic-assisted slot trochoidal milling of tungsten carbide brought better chip evacuation, preventing chips or carbonized diamond powder stuck on the toolBetter chip and carbonized diamond powder evacuation helps reduce friction between tool and workpiece, which then reduces the cutting forces. This not only prolongs the tool life, but also helps enhance over 2x higher material removal volume.More information on Tungsten Carbide: (Slot) Trochoidal Milling Tungsten Carbide Machining Case 2 : Threading & GrindingF10. Tungsten Carbide threading & grinding workpiece HIT carried out threading (M10x1.5P) and grinding (h-shape) on a 50x70x10mm Tungsten Carbide workpiece. Using HIT’s ultrasonic tool holder HSKA63 with the integration of CTS, ATC, and CNC automation system, HIT completed the entire machining process within 5 hours, compared to over 12 hours by the traditional EDM process. The surface roughness of the h-shape grinding went from Ra > 0.8μm to the average of Ra < 0.1μm.This feature is widely applied in the Precision Machinery industry, especially being used for Tungsten Carbide molds and punches.More information on Tungsten Carbide : Threading & Grinding Tungsten Carbide Machining FAQ Q1 How do I know the tools I used to machine Tungsten Carbide can be fitted into HIT’s ultrasonic machining module system?A1 HIT’s ultrasonic machining module has the ability to automatically scan for the proper frequency of the corresponding tool (within the standard frequency range of 20 – 32kHz). The system can even further adjust the frequency range, depending on specific tools used by the clients. Over the years, most of the tools in general have been validated to be available for HIT’s ultrasonic machining module system.F11. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start machining Tungsten Carbide with HIT’s ultrasonic machining module system?A2 HIT aims to help clients face the challenges in Tungsten Carbide machining. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F12. HIT ultrasonic tool holders Tungsten Carbide Machining? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
What is Quartz and its Common Use? Quartz Material PropertiesQuartz can be manufactured into Quartz Glass, which is sometimes referred to as fused quartz or fused silica. The material is composed of silicon dioxide (SiO2), which has very low thermal expansion and can maintain its dimensional stability even at elevated temperatures. Quartz glass has excellent electrical insulation property and is inert to attacks from all kinds of acids, even in very high concentrations, except for hydrofluoric acid. The material has high compressive strength, but also displays high hardness and brittleness. Defects on the surface may have a serious impact on its overall material strength.References :Top-Seioko - Fused silica : Key properties & popular applicationsAZO Materials - Fused Silica/Quartz Glass - Properties and Applications of Fused Silica/Quartz Glass by Goodfellow Ceramic & Glass DivisionIQS Directory - Quartz glassHeraeus - Properties of fused silica Common Applications of QuartzSince quartz glass has a wide transparency range and superior light transmittance, this makes it an ideal material for multiple optical applications in optoelectronics industry, such as prisms, lenses, etc. Its material properties also gives it a wide range of applications in semiconductor industry, such as quartz ring, quartz crucible, quartz wafer boat, etc. F1. silicon wafers in plastic wafer boat (quartz wafer boat is also applicable) How Quartz Machining Works? Quartz Machining 1 : Milling F2. industrial material machining milling processMachining quartz glass can be done using high precision CNC milling machines that are designed to machine ceramics and materials similar to glasses in terms of brittleness. Though quartz glass is also a hard and brittle material, its machinability is relatively good. Quartz Machining 2 : Cutting F3. industrial material cutting with high pressure water jetDue to the hardness and brittleness of quartz glass, machining it may need diamond cutting tools and the machining parameters must be optimized. Band and wire saws, chop saws, CO2 lasers, and water jet cutters are common tools used to cut quartz glass. Quartz Machining 3 : Drilling F4. industrial material drilling on milling machineThe material can also be drilled by using a diamond drill. In order to prevent the tools from premature wear-out, it is important to make sure the proper cooling device is available. Difficulties in Quartz Machining Quartz Machining Challenges in QualityThough quartz glass possesses high compressive strength, it is still a very hard and brittle material. Even small defects on the surface may have serious impact on its overall material strength. Especially in quartz glass drilling, there will easily be serious subsurface damage with improper cutting force. Another downside of machining quartz glass is that machining it produces great deal of powder and clogs the diamond cutting tools. This not only affects the stability of tool life, but also severely damages the quality of the workpiece. Quartz Machining Challenges in EfficiencyThough quartz glass is considered to have relatively good machinability, it is a hard and brittle material. The control of cutting force is important when machining quartz glass, since it may be easily chipped or cracked under excessive cutting force. This usually results in a very time-consuming machining process, and leaves the processing manufacturers a huge headache when dealing with this material. F5. the challenge of enhancing machining efficiency while maintaining required quality What Does HIT Ultrasonic Machining Bring to Quartz Machining? HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.F6. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal process The reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This greatly improves the quality of workpieces and the stability of tool life, and saves quite an amount of processing time. F7. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.The technology specializes in micro-drilling and deep hole drilling hard and brittle advanced materials, including technical ceramics, quartz glass, super alloys, etc. The high-frequency micro-vibration displays the ability to control the cutting force in stable manner, decreasing the possibilities of severe subsurface damage. Offering a better way to improve the machining process by effectively enhancing machining efficiency, stabilizing the tool life, and bettering the quality of workpieces. F8. HIT's ultrasonic machining technology displays outstanding results on quartz micro-drilling and deep hole drillingMore information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Quartz Machining Quartz Machining Case 1 : Micro-channel Trochoidal MachiningF9. Quartz glass ultrasonic-assisted micro-channel machining workpieceThe original process needed to go through by using #200, #400, and #800 grinding tools from roughing to finishing. With HIT ultrasonic, customer's requirement on workpiece quality can be achieved just by using #800 grinding tool.F10. HIT ultrasonic-assisted micro-channel trochoidal machining of quartz glass helped reduce the maximum size of edge-cracks (1x smaller and 2x smaller) by using #400 and #800 grinding tools respectivelyWith HIT ultrasonic, high frequency micro-vibration helped reduce grinding forces. (Under the same machining parameters) The maximum size of edge-cracks was 1x smaller (from 0.182mm to 0.094mm) than that without ultrasonic, by using #400 grinding tool. (Under the same machining parameters) The maximum size of edge-cracks can be even smaller (down to 0.059mm) by using #800 grinding tool with HIT ultrasonic, while it failed to complete the machining process without ultrasonic due to tool breakage at the first slot.F11. HIT ultrasonic-assisted micro-channel trochoidal machining of quartz glass brought better particle flushing, preventing the tool from particles accumulationWith HIT ultrasonic, the tool constantly lifted from workpiece, which allowed for easier inflow of cutting fluid. Better particle flushing prevented the tool from serious material backfill. This not only reduced tool wear but also friction between tool and workpiece, which helped control and reduce grinding forces.(Under the same machining parameters) Without ultrasonic, the tool was in constant contact with workpiece, which made it hard for particle flushing. There were massive particles accumulated on both side and bottom of the tool. This weakened the tool's grinding ability and led to an increase in grinding forces. It not only impacted workpiece quality, but also caused serious tool wear.Quartz Machining Case 2 : Micro-Drilling F12. Quartz glass micro-drilling workpieceHIT conducted a Φ0.3x5.4mm micro-drilling on a 60x30x20mm quartz glass workpiece. Using HIT’s ultrasonic tool holder HSKE40 with the integration of CTS, ATC, and CNC automation system, HIT managed to drill 300 micro-holes in total, with the processing time within 40 seconds/per hole. The outcome, in terms of machining efficiency, prevailed over the machining results provided by the tool suppliers and clients. The precision repeatability is well-maintained with no obvious edge-cracks on the hole wall.F13. Quartz glass micro-drilling processThis feature is widely applied in the Semiconductor industry, especially being used for quartz plates, quartz rings, quartz substrate lens board, etc.More information on Quartz : Micro-drilling Quartz Machining Case 3 : Deep Hole DrillingF14. Quartz glass deep hole drilling workpieceHIT carried out a Φ3x65mm deep hole drilling on a 100x100x30mm quartz glass workpiece. Using HIT’s ultrasonic tool holder HSKA63 with the integration of CTS, ATC, and CNC automation system, HIT completed the machining process by enhancing the material removal rate (MRR) from 65.54 mm3/min (non-ultrasonic) to 533.64 mm3/min (HIT ultrasonic). This helps reduce the overall processing time over 85%, from 26 minutes 44 seconds to 3 minutes 17 seconds. F15. Quartz drilling processThis feature is widely applied in the Optoelectronics industry and Defense and Aerospace industry, especially being used for quartz lens, quartz reflector lens, quartz lens for gyroscope etc.More information on Quartz : Deep hole drilling Quartz Machining FAQ Q1 When machining quartz glass, it often produces great deal of powder. The accumulated powder may severely clog the diamond cutting tool and have a serious impact on both the tool life and the quality of workpieces. How does HIT's ultrasonic technology deal with this situation?A1 HIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. With the assistance of high pressure (70bar) coolant through spindle (CTS), it allows the chip removal process even smoother. F16. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start machining Quartz with HIT's ultrasonic machining module system?A2 HIT aims to help clients face the challenges in Quartz machining. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F17. HIT ultrasonic tool holders Quartz Machining? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
About Titanium and its Common Use Titanium Material PropertiesTitanium alloys are metals composed of a mixture of titanium and other chemical elements. The most common form of titanium alloys is Ti-6Al-4V (Learn more about the crystallographic forms of Titanium Alloys). The Mohs hardness ranking of this form of titanium alloy is approximately 41HRC, which is not as hard compared to other metal alloys. This material offers a combination of lightweight, high strength, low density, good corrosion resistance and ductility. F1. titanium metal alloy materialTitanium alloys are also recognized for their exceptional resistance to a wide range of chemical environments provided by a thin, invisible but extremely protective surface oxide film. The absorption of oxygen into the surface when the material is heated will cause an increase in hardness of the surface layer (Learn more about work hardening of Titanium Alloys). Common Applications of TitaniumIts excellent material properties, including lightweight, high strength, good corrosion resistance and good ductility, make it the prime choice for many fields of applications, including aircraft turbines, engine components, aircraft structural components (wings and fuselage), aerospace fasteners, automotive components (body panels, valves), marine applications, etc. F2. bolts and engine parts made of titanium alloyAerospace applications still account for the biggest chunk of the use of titanium alloys, due to its fine material properties of high strength, good fatigue resistance and fracture toughness.F3. Boeing 757-200 jet engine application in aerospace industry Tips and Common Tools for Titanium Drilling Titanium alloys require well-setup machining process to prevent the material from bending or surface hardening due to its low density, good ductility, and work hardening properties. Generally, the tool should be maintained as sharp as possible to minimize the built-up heat and tool wear. Using rigid setups between tool and workpiece to prevent the workpiece from bending due to its ductile characteristic. Proper cooling device is also strongly advised to lower the built-up heat.F4. drilling titanium alloy requires sharp and rigid drillsWhen it comes to drilling titanium alloys, carbide drills are the best choice especially for deep hole drilling. Using sharp drills of proper geometry and avoiding having the drill ride through the titanium surface are also key to successful drilling on titanium alloys (Learn more about tips on successful drilling on Titanium Alloys). Difficulties in Titanium Drilling Titanium Drilling Challenges in QualityThe good ductility and work hardening properties of titanium alloys have brought serious concerns for the quality of hole wall and the positional precision of the drilling holes. If the cutting (drilling) force is not well-controlled, the workpiece may suffer from displacement due to its ductile property. Its hardened surface and entangled chips will also cause severe damages to both the quality of workpiece and its positional precision. When it comes to higher aspect ratio (hole depth to diameter), it is going to be even more challenging to maintain the quality. Titanium Drilling Challenges in Tool LifeThe work hardening property of titanium alloys when it is heated has brought huge difficulties in drilling this material. With the protective oxide layer on the surface of titanium alloys, the drills may lose their sharpness easily and even encounter risks of tool breakage. Along with the entangled chips produced in the drilling process, not only the quality of workpiece is at stake, but also the tool life will be disastrously unstable. The major challenge also lies in controlling the cutting (drilling) force in the drilling process.F5. drilling process on a CNC machine HIT Achievements in Titanium Drilling HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. F6. HIT's ultrasonic machining technology with high-frequency oscillation in longitudinal direction facilitates chip removal processThe reduction in cutting forces not only decreases frictions between tools and workpieces, but also allows feed rates to be increased. This mechanism along with the high pressure (70bar) coolant through spindle (CTS) feature help lower the heat produced during the machining process. This greatly improves the quality of workpieces and the stability of tool life, and saves a huge amount of processing time.F7. HIT's ultrasonic machining technology helps reduction in cutting force, bringing more stability in tool lifeFacilitating chip removal process diminishes frictions on both tools and workpieces caused by excessive amount of chips. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. This also displays a great benefit to both the quality of workpieces and the stability of tool life.Drilling titanium alloys with ultrasonic-assisted machining technology, the reduction in cutting forces and improvement in chip removal process allow better control of the quality of workpieces and the stability in tool life.More information on HIT Ultrasonic Machining Technology Two Successful HIT Cases of Titanium Drilling Titanium Drilling Case 1 : Micro-DrillingF8. titanium alloy micro-drilling workpieceHIT discovered that conducting the Φ0.5x5mm micro-drilling 50 holes on titanium alloy (Ti-6Al-4V) with ultrasonic-assisted machining technology, the cutting force can be reduced by 39%. With the integration of CTS, it greatly reduced the occurrence of twisted or entangled chips. This not only prolonged tool life, but also maintained the positional precision of the micro-holes.F9. shape of chips in titanium alloy micro-drillingThis feature is widely applied in the Aerospace industry and the 3C Electronics industry, especially being used for aircraft riveted components, phone cases, etc.More information on Titanium Drilling : Micro-Drilling Titanium Machining Case 2 : Side MillingF10. titanium alloy side milling workpieceHIT carried out side milling on titanium alloy (Ti-6Al-4V). Using HIT’s ultrasonic tool holder BT30 with the integration of CTS, ATC, and CNC automation system, HIT managed to greatly improve the tool life. It only showed a minor broken corner on the rake face of the tool, instead of severe tool wear such as the exposure of coating grains.F11. rake face of the tool in titanium alloy side millingF12. shape of chips in titanium alloy side millingThis feature is widely applied in the Aerospace industry and 3C Electronics industry, especially being used for aircraft structural components, phone cases, etc. Titanium Drilling FAQ Q1 How to control the cutting (drilling) force while reaching the required quality of the drilling holes?A1 HIT’s ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process. HIT’s ultrasonic high-frequency micro-vibration allows chips to break easily and lessens the occurrences of entangled chips. With the assistance of high pressure (70bar) coolant through spindle (CTS), it allows the chip removal process even smoother. These features can successfully bring better quality of the workpieces and longer, more stable tool life.F13. HIT ultrasonic machining driver moduleMore information on HIT Ultrasonic Machining Module Q2 How to adjust feed rates and amplitude when I start drilling titanium alloys with HIT’s ultrasonic machining module system?A2 HIT aims to help clients face the challenges in drilling titanium alloys. This includes providing the optimum machining parameters and services to ensure clients having the best experiences in using HIT’s ultrasonic machining module system. It is not just buying a product from HIT, but obtaining the knowledge, services, and efforts from the most professional team.F14. HIT ultrasonic tool holders Titanium Drilling? Choose HIT Contact us if you are looking for a better way to improve machining efficiency, quality, and tool life.
About Stainless Steel and its Common Use General Material Properties of Stainless Steel(Figure 1. HIT ultrasonic-assisted micro-drilling on stainless steel workpiece)Stainless steel is a group of steel alloys that are known for their excellent corrosion resistance, durability, and high strength. Here are some of the key material properties of stainless steel: - Corrosion Resistance -Stainless steel is highly resistant to corrosion and oxidation. This is primarily due to the presence of chromium in the alloy, which forms a passive oxide layer on the surface of the material. This oxide layer acts as a barrier, protecting the underlying steel from corrosion caused by exposure to moisture, chemicals, and other corrosive substances. (Read more on Why is Stainless Steel Corrosion Resistant?) It gives stainless steel rather low maintenance requirements, since it reduces the need for frequent cleaning, painting, or coating to protect against corrosion even in demanding environments. - Heat Resistance -Stainless steel also has excellent heat resistance, making it suitable for applications under high temperatures. It can withstand elevated temperatures without significant loss of strength or deformation. (Read more on Stainless Steel - High Temperature Resistance) This characteristic is crucial in industries such as aerospace, automotive, and energy, where components may be exposed to extreme heat or thermal cycling. - High Strength and Ductility -Stainless steel exhibits high strength, making it suitable for various structural and load-bearing applications. The strength of stainless steel is influenced by factors such as alloy composition, heat treatment, and manufacturing processes. Stainless steel also possesses good ductility, which allows it to be easily formed and fabricated into different shapes. This characteristic is beneficial in various manufacturing processes, including bending, welding, machining, and forming. The ductility of stainless steel can be further improved by controlling the alloy composition and employing suitable heat treatments. - Hygienic Properties -Stainless steel is widely used in industries that require high standards of cleanliness and hygiene, such as food processing, medical (surgical), and pharmaceutical industries. It is non-porous, making it resistant to bacterial growth, easy to clean, and capable of withstanding repeated sterilization processes.Learn more detailed information on Stainless Steels - Specifications, Grades and Properties Different Grade Families of Stainless SteelApart from the more general perspective on the material properties of stainless steel, the family of stainless steels is primarily classified into four main categories, including Ferritic, Austenitic, Martensitic, and Duplex, based upon their crystal microstructure. (Read more on Grading Systems for Stainless Steel)In general, austenitic and martensitic grades stainless steel, including SAE/AISI 304, 316, and 420, are often used in the making of medical and surgical equipment or spare parts. The following illustrates the comparison of these three commonly used stainless steel grades.(Figure 2. medical/surgical instruments made of stainless steel) - Austenitic - 304 Stainless Steel (SAE/AISI 304) -Composition304 Stainless steel contains 18-20% chromium and 8-10.5% nickel, along with small amounts of carbon, manganese, and other elements.Corrosion ResistanceIt offers good corrosion resistance in a wide range of environments, including atmospheric conditions and mild chemical environments.Strength304 Stainless steel has good tensile strength and yield strength, making it suitable for general-purpose applications.Industry Applications304 Stainless steel is commonly used in various industries, including food processing, kitchen equipment, architectural applications, and chemical processing.(Learn more detailed information on Grade 304 Stainless Steel: Properties, Fabrication and Applications) - Austenitic - 316 Stainless Steel (SAE/AISI 316) -Composition316 Stainless steel contains 16-18% chromium, 10-14% nickel, and 2-3% molybdenum, along with other elements.Corrosion ResistanceIt provides excellent corrosion resistance, particularly in harsh environments, such as marine or chloride-rich conditions.Strength316 Stainless steel has higher tensile and yield strength compared to 304, making it suitable for applications requiring exposures under increased pressure.Industry Applications316 Stainless steel is commonly used in marine equipment, chemical processing, pharmaceuticals, and medical implants where superior corrosion resistance is required.(Learn more detailed information on Grade 316 Stainless Steel: Properties, Fabrication and Applications) - Martensitic - 420 Stainless Steel (SAE/AISI 420) -Composition420 Stainless steel contains around 12-14% chromium, with no or minimal nickel content. It also has a higher carbon content compared to 304 and 316.Corrosion ResistanceIt offers moderate corrosion resistance in mild environments but is less resistant to corrosive chemicals or chlorides compared to 304 and 316.Strength420 Stainless steel has high hardness and good strength, making it suitable for applications requiring wear resistance, such as cutlery, surgical instruments, and moulds. The material can exhibit even higher hardness (up to HRC 50-55) after heat treatment, which allows it to be applied in environments under higher precision and stricter standards.Industry Applications420 Stainless steel is commonly used in the production of blades, knives, scissors, surgical instruments, and moulds where hardness and wear resistance are crucial.(Learn more detailed information on Stainless Steel - Grade 420)In brief summary, 304 stainless steel (SAE/AISI 304) provides good general corrosion resistance and is suitable for a wide range of applications. 316 stainless steel (SAE/AISI 316) offers excellent corrosion resistance, particularly in aggressive environments, and has higher strength than 304. 420 stainless steel (SAE/AISI 420) has lower corrosion resistance but offers high hardness and wear resistance, making it ideal for applications requiring cutting or wear resistance properties. The choice between these grades depends on the specific requirements of the application, including corrosion resistance, strength, and wear resistance. Difficulties in Medical-Grade Stainless Steel MachiningMachining stainless steel, including grades 304, 316, and 420, can present certain difficulties due to the material properties of these steel alloys. The following shows common challenges encountered in machining these stainless steel grades: Work HardeningStainless steel grades, including 304, 316, and 420, have a tendency to work harden during machining. (Read more on Hardening Stainless Steels: A Brief Guide) As the material is deformed by the cutting tool, it becomes harder and more resistant to further cutting. This work hardening effect can lead to increased cutting forces, tool wear, and difficulties in achieving desired workpiece quality. In addition, stainless steel also tends to produce long, stringy chips, which may lead to chip accumulation and interfere with the cutting process and damage the workpiece or tool. The harder and more resistant to cutting the material gets, the more challenging it is for its chip evacuation. High Cutting ForcesStainless steel is known for its high strength and toughness, which results in high cutting forces during machining. These high cutting forces require robust cutting tools and machines capable of handling the stress. Managing these forces effectively is important to prevent tool breakage, chatter, and other machining issues. Heat GenerationStainless steel has low thermal conductivity (Read more on Thermal Activity in Stainless Steel Compared to Other Metals), which means that heat generated during machining tends to concentrate in the cutting zone. This can lead to elevated temperatures that may cause tool wear, tool deformation, and plastic deformation (Learn about Some Basics of Plastic Deformation Mechanism) in the material.(Figure 3. CNC machining on metal/steel alloy requires proper cooling methods) Tool WearStainless steel grades, especially 420, are relatively hard, which can cause serious tool wear during machining. The work hardening, high cutting forces, and heat generation contribute to tool wear and can reduce tool life. Therefore, selecting appropriate tool materials with high hardness and wear resistance, as well as optimizing cutting parameters, is crucial to mitigate tool wear issues.It's important to note that the specific difficulties in machining stainless steel can vary depending on factors such as the specific grade, workpiece geometry, cutting tool selection, and machining parameters. What Does HIT Ultrasonic Machining Bring to Medical-Grade Stainless Steel Machining? Ultrasonic High Frequency OscillationHIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce cutting forces and facilitates chip removal process.(Figure 4. HIT ultrasonic-assisted machining technology with high frequency oscillation in longitudinal direction facilitates chip removal process)The high-frequency oscillation in longitudinal direction allows for an intermittent contact between the tool and workpiece. This helps eliminate accumulative cutting heat around the tool tip, which results in great reduction in tool wear. Reduction in Cutting ForceThe reduction in cutting forces not only decreases frictions between the tool and workpiece, but also allows cutting speed and feed rates to be increased. This mechanism along with the high pressure (up to 70bar) coolant through spindle (CTS) feature also helps lower the heat generated during the machining process. It greatly improves the workpiece quality and stability in tool life and saves a huge amount of energy and processing time.(Figure 5. HIT ultrasonic-assisted machining technology helps reduction in cutting forces and brings more stability in tool life) Easier Chip Removal ProcessFacilitating chip removal or chip evacuation process also reduces frictions on both tool and workpiece caused by excessive amount of accumulative chips. Especially when the chips are long and stringy, it may lead to built-up edge (BUE) or chip re-cutting situations, which worsens workpiece quality and endangers tool life. The reduction in cutting forces with HIT's ultrasonic high-frequency micro-vibration allows the tool to cut off the material more easily with easier chip evacuation process. The elimination of entangled, accumulative chips also contributes to better workpiece quality and longer tool life.(Read more on Built-up Edge Formation in Stainless Steel Milling) Benefits in Machining of Stainless SteelIn machining of medical-grade stainless steel, HIT ultrasonic-assisted machining technology helps reduce cutting forces, which allows the tool to cut off the material more easily with better chip removal. This mechanism contributes to better workpiece quality (elimination of burrs and better roundness in drilling holes) and tool life (better chip evacuation and prevention of entangled, accumulative chips around cutting tools).More information on HIT Ultrasonic Machining Technology💡 Read more on the benefits of HIT ultrasonic-assisted machining on metal, alloy, hard steel materials: Facing the Challenges in Machining of Tungsten CarbideHow to Drill Titanium: The Aerospace Fever in Titanium Drilling Two Successful HIT Cases of Stainless Steel Machining SAE 420 Stainless Steel: Micro-Milling & Micro-Drilling(Figure 6. HIT ultrasonic-assisted micro-milling and micro-drillilng 420 stainless steel workpiece)HIT helped one of its customers within the medical field with SAE/AISI 420 stainless steel micro-machining process in the making of minimally invasive surgical spare parts. The full length of the workpiece was only 4mm, with the slot width only 0.8mm.Doing fine milling and drilling of these micro-features with HIT BT30 ultrasonic machining module, the high frequency micro-vibration helped reduce cutting forces. This resulted in great reduction in feed/tool marks and burrs on the workpiece.(Figure 7. Comparison of workpiece quality between HIT ultrasonic-assisted machining and without ultrasonic on 420 stainless steel micro-milling and micro-drilling)HIT ultrasonic-assisted machining technology ultimately helped its customer enhance product yield rate from under 10% to 100%, not only saving up the time and preventing the risks of manual refining process, but also helping the customer win the case.This feature is applied in the Medical industry, especially being used for minimally invasive surgical spare parts, such as biopsy forceps, grasping forceps, etc.See detailed information of SAE 420 Stainless Steel: Micro-Milling & Micro-Drilling SAE 304 Stainless Steel: Micro-Drilling on curved surface(Figure 8. HIT ultrasonic-assisted micro-drillilng 304 stainless steel workpiece)HIT carried out micro-drilling on curved surface of SAE/AISI 304 stainless steel. By using HIT HSK-A63 ultrasonic machining module, the high frequency micro-vibration helped reduce cutting forces. This prevented the tool from deflection under the circumstance of not doing plunge milling (Learn more on what is Plunge Milling?) before the main drilling process.The reduction in cutting forces not only contributed to zero burrs around the drilling holes under microscope but also provided with better chip removal process.(Figure 9. Comparison of hole quality between HIT ultrasonic-assisted machining and without ultrasonic on 304 stainless steel micro-drilling on curved surface)HIT ultrasonic-assisted machining technology helped improve hole quality (with no burrs) and achieve 4 times longer tool life.(Figure 10. Comparison of tool wear between HIT ultrasonic-assisted machining and without ultrasonic on 304 stainless steel micro-drilling on curved surface)This feature can be applied in the Semiconductor industry and 3C Electronics industry, especially being used for vacuum plates, electronic spare parts, etc.See detailed information of SAE 304 Stainless Steel: Micro-Drilling on curved surface Medical-Grade Stainless Steel Machining FAQ Q1 How did HIT ultrasonic achieve great roundness in drilling holes without pilot drilling or plunge milling on stainless steel machining?A1 Poor hole roundness usually resulted from the high cutting forces tool received when it first contacted with the workpiece, which caused the tool to wonder and deflect.The high frequency micro-vibration (over 20,000 times per second) of HIT ultrasonic-assisted machining helps greatly reduce cutting forces. This mechanism prevented the tool from deflection due to the received high cutting forces when it first contacted with the workpiece.The high frequency micro-vibration also helped break chips more easily with better chip removal, which resulted in the elimination of burrs around the drillilng holes to achieve great hole quality on stainless steel.(Figure 11. HIT ultrasonic-assisted machining driver module)More information on HIT Ultrasonic Machining Module Q2 How to adjust machining parameters, such as feed rate, cutting speed, or ultrasonic power when I start machining stainless steel with HIT ultrasonic machining module?A2 Hantop Intelligence Tech. is a professional solution provider of advanced-material machining technology and smart automation modules. It aims to provide not only high-precision ultrasonic-assisted machining module products, but also professional knowledge on how to optimize the benefits customers can achieve with ultrasonic-assisted machining technology.This includes providing the optimized machining parameters (according to the target material and machining features) and services to ensure customers having the best experiences in using HIT ultrasonic machining module. Customers are not just buying a product from HIT, but obtaining ultrasonic machining knowledge and services from the most professional team.(Figure 12. HIT ultrasonic-assisted machining toolholders) Medical-Grade Stainless Steel Machining? Choose HITContact us if you are looking for a better way to improve machining efficiency, workpiece quality, and tool life, by following the trend of ESG.
About Silicon Carbide (SiC) and Its Common Use in Semiconductor Manufacturing Process Silicon Carbide (SiC) Material Properties(Figure 1. HIT ultrasonic-assisted machining of silicon carbide workpieces, including SiC shaft seal, SiC micro-drilling, and SiC helical circular ramping)Silicon carbide (SiC) has been an extremely popular material in recent years due to the rapid rise of importance of semiconductor and electric vehicles application. Here are some typical material properties of silicon carbide: - High Hardness and Good Mechanical Strength -Silicon carbide is an extremely hard material, ranking close to diamond on the Mohs scale (Mohs hardness rating of 9). This hardness makes it highly wear resistant and thus has good mechanical strength. This makes silicon carbide an exceptional material choice for high precision mechanical components, which can withstand mechanical loads and stress. - Excellent Thermal Conductivity and Stability -Silicon carbide has a very high melting point (approximately 2,700°C or 4,892°F) and is resistant to thermal shock. This property allows it to maintain its structural stability even in oxidizing and corrosive environments under elevated temperatures. The material exhibits excellent thermal conductivity, making it an effective heat conductor. - Electrical Conductivity -Silicon carbide can be both a semiconductor and a conductor, depending on its crystal structure. The material is valuable for power electronics and high-frequency RF devices due to its wide bandgap (WBG). (Read more on What Are Wide Bandgap Power Supplies?) The bandgap of a semiconductor material determines the amounts of energy required to move an electron to the conduction band and acted as a conductor. Traditionally, silicon has been the primary material used for semiconductors. Being as a wide bandgap material, silicon carbide can be thinner than silicon to sustain the same voltage applied. This results in lower conduction and switching losses compared to silicon-base devices.💡 Learn more on Silicon Carbide (SiC) Properties and Applications Common Use of Silicon Carbide (SiC) in Semiconductor Wafer Foundry ProcessKey spare parts within the semiconductor manufacturing chamber that are made of silicon carbide (SiC) are essential for various applications in the wafer foundry process. Some of the important silicon carbide spare parts include: - SiC Wafer Substrates and Wafer Susceptors -SiC wafer substrates serve as the foundation for the epitaxial growth of other semiconductor materials, such as gallium nitride (GaN). (Learn more on Silicon Carbide Substrates for Power Electronics) These substrates are crucial for the manufacture of high-performance and high-frequency electronic devices. (Figure 2. Silicon carbide wafer susceptors used in MOCVD process for epitaxial growth - source: AIXTRON Group)SiC-coated susceptors are used in chemical vapor deposition (CVD) and metal-organic chemical vapor deposition (MOCVD) processes for epitaxial growth. (Read more on How MOCVD Works) They are designed to withstand high temperatures and corrosive environments while supporting the growth of thin films and epitaxial layers. - SiC Etch Chambers and Showerheads -SiC is used to fabricate etch chambers and components within the etch chambers (such as SiC showerheads) for processes like plasma etching and chemical vapor deposition. (Learn more on how HIT applied ultrasonic-assisted machining technology on silicon carbide micro-drilling for showerheads) (Figure 3. HIT ultrasonic-assisted machining of silicon carbide micro-drilling for semiconductor showerheads application)The excellent thermal stability and corrosion resistance properties make silicon carbide a durable choice for these applications. - SiC Bearings and Seals -In semiconductor manufacturing equipment, SiC bearings and seals are used due to their excellent wear resistance, thermal stability, and chemical inertness. (Learn more on how HIT applied ultrasonic-assisted machining technology on silicon carbide milling for shaft seals) These material properties help maintain the integrity and stability of processing chambers and vacuum environments. - SiC Ceramic Nozzles and Liners for Wet Cleaning in Process Chamber -SiC nozzles and liners are used in plasma etching and wet cleaning processes, where aggressive and corrosive chemicals are involved under elevated temperatures. (Learn more on What is Plasma Etching and why it is Important for Product Development?) The chemical resistance and thermal stability material properties of silicon carbide are advantageous under this context. Mechanism of Silicon Carbide (SiC) Grinding In the initial stages of grinding, abrasive grains on the grinding tool plow into the surface of silicon carbide workpiece, creating grooves or scratches. This is mainly due to the hardness of the abrasive grains and their contact with the workpiece. (Figure 4. HIT ultrasonic-assisted grinding of silicon carbide for the making of wafer susceptors)As grinding continues, the abrasive grains begin to cut into the silicon carbide material. This cutting action is responsible for the removal of material and the generation of the desired shape and surface finish. Some silicon carbide material may fracture under the high grinding forces generated during the grinding process. This can lead to the formation of micro-cracks and help with the removal of material.💡 Learn more on Grinding characteristics, material removal and damage formation mechanisms in high removal rate grinding of silicon carbide Difficulties in Silicon Carbide (SiC) Grinding Grinding silicon carbide can be challenging due to its unique material and mechanical properties. Some of the difficulties associated with silicon carbide grinding include: Hardness and BrittlenessSilicon carbide is an extremely hard material, ranking at 9 on Mohs scale of hardness (close to diamond). This hardness can lead to excessive wear and rapid dulling of grinding tools/wheels. Silicon carbide material is also very brittle, which means it is prone to fracturing during grinding. The increasing grinding forces can induce chipping and edge-cracks in the material, affecting the quality of the finished surface. High Friction and Increasing Grinding ForcesHigh friction between the grinding tool and silicon carbide workpiece mainly result from ceramic particles (silicon carbide material debris) accumulation on the pores (between abrasive grains) of grinding tool. Poor ceramic particle evacuation can lead to the declination of tool's grinding capacity, and thus resulting in the increase of grinding forces. Tool Wear and Tool DressingGrinding tools/wheels for the grinding of silicon carbide can wear down very quickly due to rapid loss of grinding capacity because of poor particle evacuation, requiring frequent replacement and increasing the cost of the grinding process. Regular dressing of the grinding tool/wheel is necessary to maintain its sharpness and prevent loading of abrasive grains with silicon carbide material debris, which can lead to poor grinding efficiency.However, regular tool dressing usually takes up a huge amount of process time, and the grinding tool would inevitably have additional wear during the tool dressing process. This is not only time-consuming, but it could also lead to rapid declination of tool's grinding ability. What Does HIT Ultrasonic Machining Bring to Silicon Carbide (SiC) Grinding? Ultrasonic High Frequency OscillationHIT's ultrasonic-assisted machining technology provides the superimposition of the tool rotation with a high-frequency oscillation in longitudinal direction, generating over 20,000 times of micro-vibration per second. The mechanism helps reduce grinding forces and facilitates ceramic particle flushing.(Figure 5. HIT ultrasonic-assisted machining technology with high frequency oscillation in longitudinal direction facilitates chip removal process)The high-frequency oscillation in longitudinal direction allows for an intermittent contact between the tool and workpiece. This helps eliminate accumulative heat around the grinding tool, which results in great reduction in tool wear. Reduction in Grinding ForcesThe reduction in grinding forces not only decreases frictions between the tool and workpiece, but also allows cutting speed and feed rate to be increased. This mechanism also helps lower the heat generated during the machining process. It greatly improves the workpiece quality and stability in tool life and saves a huge amount of energy and total process time. Better Particle FlushingFacilitating ceramic particle flushing also reduces frictions on both tool and workpiece caused by excessive particles stuck on the grinding tool/wheel. If the pores (between abrasives) of the grinding tool were filled with accumulative ceramic particles, the tool would quickly lose its grinding ability.(Figure 6. Explanation on self-sharpening mechanism of grinding tools/wheels - source: Testbook Edu Solutions Pvt. Ltd.)The high frequency micro-vibration of ultrasonic brings better particle flushing, which helps generate the self-sharpening mechanism (worn-out abrasive grits fall off, and new diamond grits come out to continue grinding) of grinding tool/wheel. This can greatly reduce the time and tool wear from tool dressing process.💡 Learn more on Self-sharpening tendency of a conventional grinding wheel depends upon Benefits of HIT Ultrasonic in Grinding of Silicon Carbide (SiC)In grinding of silicon carbide, HIT ultrasonic-assisted machining technology helps reduce grinding forces and brings better particle flushing. This mechanism contributes to much shorter process time (elimination of tool dressing process), better workpiece quality (reduced edge-cracks and better surface quality), and longer tool life (elimination of tool dressing process and prevention of accumulative ceramic particles). Two Successful HIT Cases of Silicon Carbide (SiC) Grinding Silicon Carbide (SiC): Surface Grinding(Figure 7. HIT ultrasonic-assisted grinding silicon carbide workpiece)HIT carried out grinding of silicon carbide by using HIT BT-30 ultrasonic machining module. The high frequency micro-vibration helped with better particle flushing. This effectively prevented pores of the grinding tool from being filled with cumulative silicon carbide ceramic particles.(Figure 8. Comparison of workpiece quality between HIT ultrasonic-assisted machining and without ultrasonic on silicon carbide grinding)The lowered and stable grinding forces helped reduce chipping or cracks on the edge of workpiece with consistent size of tool marks on the surface.(Figure 9. Comparison of tool wear between HIT ultrasonic-assisted machining and without ultrasonic on silicon carbide grinding)The self-sharpening mechanism of grinding tool was generated and the new diamond grits came out to restore the grinding capacity. There was no need for tool dressing, so the total tool wear only came from the grinding process.💡 See detailed information of Silicon Carbide (SiC): Surface Grinding Silicon Carbide (SiC) Grinding: (Helical) Circular Ramping(Figure 10. HIT ultrasonic-assisted grinding - helical circular ramping silicon carbide workpiece)HIT carried out (helical) circular ramping - grinding on silicon carbide by using HIT BT-30 ultrasonic machining module. The high frequency micro-vibration helped reduce grinding forces. This resulted in great improvement in the surface quality and mitigation of tool marks.(Figure 11. Comparison of surface roughness between HIT ultrasonic-assisted machining and without ultrasonic on silicon carbide grinding helical circular ramping)HIT utlrasonic-assisted machining technology in rough grinding process helped improve surface roughness (Sa) and tool marks. This allowed for reduction in post-process time, which also increased machining efficiency.(Figure 12. Comparison of tool wear between HIT ultrasonic-assisted machining and without ultrasonic on silicon carbide grinding helical circular ramping)The high frequency micro-vibration helped with better particle flushing. Much less and slower accumulation of ceramic particles on the grinding tool helped reduce grinding forces. This not only resulted in less tool wear, but also higher surface quality.💡 See detailed information of Silicon Carbide (SiC) Grinding: (Helical) Circular Ramping📺 Watch how HIT ultrasonic-assisted grinding of silicon carbide - (helical) circular ramping📺 Watch more HIT Ultrasonic-assisted Advanced-Material Machining Videos Silicon Carbide (SiC) Grinding FAQ Q1 How is HIT ultrasonic able to reduce edge chipping or edge-cracks on the silicon carbide (SiC) grinding workpiece?A1 The high frequency micro-vibration of ultrasonic can help reduce grinding forces. Since the oscillation amplitude of ultrasonic is very small, the goal is to create micro-cracks on the molecular chains of silicon carbide material in order to facilitate material removal process.Serious edge chipping or edge-cracks on the silicon carbide workpiece usually resulted from much stronger vibration generated by the machine itself during the process. This also leads to poor precision and surface quality of workpiece.💡 More information on HIT Ultrasonic-assisted Machining Technology Q2 How to adjust machining parameters, such as feed rate, cutting speed, or ultrasonic power, when I start grinding silicon carbide material with HIT's ultrasonic machining module?A2 Hantop Intelligence Tech. is a professional advanced-material machining process technology and smart automation modules supplier. It aims to provide not only high-quality ultrasonic-assisted machining module products, but also professional knowledge on how to optimize the benefits customers can achieve with the ultrasonic-assisted machining technology. This includes *providing the optimized machining parameters (according to the target material and machining features) and services to ensure customers having the best experiences in using HIT ultrasonic machining module. Customers are not just purchasing a product from HIT but obtaining ultrasonic machining process technology and services from the most professional and dedicated team.⚠️*Providing the optimized machining parameters may come with additional fee depending on further negotiation.(Figure 13. HIT ultrasonic-assisted machining module products)💡 More information on HIT Ultrasonic Machining Products Silicon Carbide (SiC) Grinding? Choose HIT Ultrasonic Process Technology Contact us if you are looking for a better way to improve machining efficiency, workpiece quality, and tool life.Or apply to become our international sales partners! Fill out the Application Form to become our international distributor.
HIT Ultrasonic @ TMTS 2024 | Advanced-Material Machining Solution Modules TMTS 2024 (Taiwan International Machine Tool Show) concluded successfully after five days (3/27 to 3/31) of exhibition activities!This year's event, themed "Dual Axis (Digital Transformation - DX and Green Transformation - GX) Intelligent Manufacturing," attracted nearly 70,000 visitors from both domestic and international sectors, making it a lively and prosperous event with booming popularity and abundant business opportunities throughout the event. 【HIT@TMTS 2024: Visiting Crowd at HIT Booth】(Figure 1. Hantop Intelligence Tech. exhibitted in TMTS 2024)(Figure 2. Continuous flow of visitors came to HIT booth to learn more about ultrasonic-assisted machining products during TMTS 2024)At this year's event, in addition to showcasing Ultrasonic-assisted Machining Module products, HIT also introduced new products set to be launched soon this year. These include the Ultrasonic Wafer Grinding Spindle, BT30 Ultrasonic Direct-Drive Spindle, and CNC On-machine 2D Visualization Tool Dynamic Measurement Instrument, catering to the processing applications of hard and brittle materials such as ceramics, glass, as well as heat-resistant alloys and hard steels.Over the five days of the exhibition, there was a continuous flow of visitors to the HIT booth. These new products were not only displayed at the HIT booth but also showcased in collaboration with major well-known business partners, attracting even more interested individuals to learn about them. 【HIT@TMTS 2024: Display Ultrasonic Products in Cooperation with Business Partners】We would like to express our gratitude to Tongtai Machine & Tool Co. for collaborating with HIT at this year's event to showcase the CNC On-Machine 2D Visualization Tool Dynamic Measurement Instrument, providing customers with a more comprehensive tooling solution.(Figure 3. HIT displayed new product - CNC on-machine 2D visualization tool dynamic measurement instrument in collaboration with Tongtai Machine & Tool Co.)We extend our thanks to Falcon Machine Tools Co. (Chevalier) for their collaboration with HIT at this year's event, demonstrating the integration of HIT Ultrasonic-assisted Machining Module with its vertical machining center machine, particularly focusing on grinding solutions for semiconductor materials such as Silicon Carbide (SiC).(Figure 4. Falcon Machine Tools Co. (Chevalier) displayed its vertical grinding center integrated with HIT ultrasonic-assisted machining module)(Figure 5. The vertical grinding center of Falcon Machine Tools Co. (Chevalier) integrated with HIT ultrasonic machining module provides new machining solution for semiconductor industry application)Our appreciation also goes to Royal Precision Tools Co. for exhibiting the new product developed in collaboration with HIT, the BT30 Ultrasonic Direct-Drive Spindle, at this year's event. This provides customers with a more integrated ultrasonic-assisted machining technology solution when investing in new machine tools.(Figure 6. HIT displayed new product - BT30 ultrasonic direct-drive spindle in collaboration with Royal Precision Tools Co.)(Figure 7. HIT collaborated with Royal Precision Tools Co. in the development of new product - BT30 ultrasonic direct-drive spindle as a new milestone of ultrasonic-assisted machining technology) 【HIT@TMTS 2024: Thanks all the Industrial Experts for Visiting!】HIT sincerely thanks all the visitors during the exhibition! 💝HIT will deeply treasure the feedback from customers and business partners and turn this encouragement into motivation for growth. HIT aims to bring more innovative and diverse product applications this year, while continuing to provide high-quality products and dedicated professional services to customers both domestically and internationally. HIT sincerely invites all industry experts to continue following and supporting us!(Figure 8. Continuous flow of visitors came to HIT booth to learn more about ultrasonic-assisted machining products during TMTS 2024)(Figure 9. TMTS 2024 - Thanks Yinsh Precision Industrial Co. for visiting and learning about ultrasonic spindle product)(Figure 10. TMTS 2024 - Thanks industrial experts for visiting and learning about ultrasonic-assisted machining module product)(Figure 11. TMTS 2024 - Thanks Evergreen Aviation Technologies Co. for visiting and learning about ultrasonic products)(Figure 12. TMTS 2024 - Thanks Chin Ming Precision Tools Co. for visiting and learning about ultrasonic products)(Figure 13. TMTS 2024 - Thanks Onano Industrial Co. for visiting and learning about ultrasonic-assisted machining module product)(Figure 14. TMTS 2024 - Thanks potential clients for visiting and learning about ultrasonic-assisted machining module and its industrial application)(Figure 15. TMTS 2024 - Thanks potential clients from abroad for visiting and learning about ultrasonic-assisted machining technology)(Figure 16. TMTS 2024 - Thanks Japanese business partner Dynamic Tools Corporation ダイナミックツール株式会社 for visiting and learning about new ultrasonic products)(Figure 17. TMTS 2024 - Thanks industrial experts for visiting and learning about HIT new product - CNC on-machine 2D visualization tool dynamic measurement instrument at Tongtai booth)(Figure 18. TMTS 2024 - Thanks industrial experts for visiting and learning about HIT new product - CNC on-machine 2D visualization tool dynamic measurement instrument at Tongtai booth)(Figure 19. TMTS 2024 - Thanks Falcon Machine Tools Co. (Chevalier) for giving its utmost support for the promotion of its machine tool integrated with HIT ultrasonic-assisted machining module)(Figure 20. TMTS 2024 - Thanks ECOM Precision Machinery Co. for visiting and learning about HIT new product - BT30 ultrasonic direct-drive spindle at Royal booth) 【HIT@TMTS 2024: Eager to Know More? Here's the Latest Ultrasonic Machining Application!】 Ultrasonic Machining of Inconel 718 : Keyway Side Milling | Hantop Intelligence Tech.👍🏻 80% Higher Machining Efficiency 👍🏻 3x Longer Tool Life 👍🏻 90% Better Surface QualityHIT utilized HSK-A63-R30 ultrasonic machining module for keyway side milling on Nickel Alloy (Inconel 718). The high frequency micro-vibration allowed the tool to constantly lift from workpiece. This brought better inflow of cutting fluid, offering better cooling effect and easier chip evacuation. The reduced cutting force and tool wear helped achieve higher efficiency and better workpiece quality. Ultrasonic Machining of Inconel 718 : Circular Pocket Milling | Hantop Intelligence Tech.👍🏻 4x Higher Machining Efficiency 👍🏻 75% Longer Tool Life 👍🏻 1.5x Better Surface QualityHIT utilized HSK-A63-R30 ultrasonic machining module for circular pocket milling on Nickel Alloy (Inconel 718). The high frequency micro-vibration allowed the tool to constantly lift from workpiece. This brought better inflow of cutting fluid, offering better cooling effect and easier chip evacuation. The reduced cutting force and tool wear allowed for an increase in feed per revolution, which helped avoid the work-hardened layer on the material. It then achieved higher efficiency and better workpiece quality.💡 Learn more about Ultrasonic-Assisted Machining Heat-Resistant Alloys: How to Drill Titanium: The Aerospace Fever in Titanium Drilling Moreover, HIT will be exhibitting in the 2024 Touch Taiwan (Display International Expo) - Electronic Equipment Expo towards the end of this month (April).HIT sincerely welcomes industrial experts to come visit and learn more about ultrasonic-assisted machining of automotive special-shaped display panel glass! -Hantop Intelligence Tech.✨Solution Provider of Advanced-Material Machining Technology & Smart Automation Modules✨☎️ +886-4-2285-0838📧 sales@hit-tw.com To improve the machining efficiency, workpiece quality, and tool life, by following the trend of ESG, feel free to CONTACT US.
IntroductionGantry milling machines are a cornerstone in the field of large-scale industrial manufacturing, known for their robust construction and versatility in handling diverse machining tasks. Central to their functionality are the milling heads, which define the capabilities and the precision of machining operations. This article delves into the different types of milling heads available for gantry milling machines and discusses how many heads can be installed on a single machine, enhancing its operational flexibility and productivity.Types of Gantry Milling Machine HeadsGantry milling machines can be equipped with various types of milling heads, each designed to meet specific machining needs. Here are some of the most common types:Standard Milling Head: This is the most commonly used head, capable of handling a wide range of milling tasks. It's versatile and can be used for general cutting, drilling, and milling operations.Universal Milling Head: Allows for adjustments in multiple axes, providing the ability to machine at various angles. This head is ideal for complex geometries and multi-angle cuts.High-Speed Milling Head: Designed for precision and speed, high-speed heads are perfect for fine detailing and finishing tasks that require rapid spindle speeds.Heavy-Duty Milling Head: Built to handle large and hard materials, these heads offer increased power and torque, making them suitable for heavy cutting operations.Turret Milling Head: Turret heads include multiple tooling options that can be indexed and changed, offering quick tool changes without manual intervention, thus reducing downtime and increasing efficiency.Angle Heads: These are specialized heads that allow the tool to operate at an angle relative to the workpiece, ideal for inaccessible areas or specific applications where direct vertical or horizontal machining cannot be performed.Configuration Flexibility: How Many Heads Can a Gantry Milling Machine Install?The versatility of a gantry milling machine not only lies in its size and power but also in its ability to accommodate multiple heads. Depending on the size and design of the gantry milling machine, several configurations are possible:Single Head Setup: Most basic gantry mills are equipped with one milling head, suitable for straightforward, singular machining processes.Dual Head Configuration: More advanced machines can be fitted with two heads, either of the same type for parallel processing or different types for performing distinct operations simultaneously. This setup is particularly useful for increasing production rates and offering more versatility in machining. Common dual head configurations include:Standard Milling Head and Specialized Milling Head:This configuration includes a standard milling head, which is suitable for general milling operations.The other head might be a specialized milling head, such as an Angular Milling Head, used for machining at specific angles, or other specialized applications.Standard Milling Head and High-Speed Milling Head:One head is a conventional milling head, suitable for most standard operations.The other is a high-speed milling head, particularly suited for tasks requiring high precision and high surface quality, often used in high-speed cutting (HSC).Standard Milling Head and Heavy-Duty Milling Head:One head is used for regular machining, while the other is designed for heavy-duty applications, featuring higher torque and power, specifically for handling harder or larger materials.Two Universal Milling Heads:In this configuration, both milling heads are universal, capable of flexibly handling a variety of machining needs; each head can perform independent, multi-axis operations.Multiple Head Systems: Some specialized gantry milling machines can accommodate three or more heads, significantly expanding their capability to perform complex and varied tasks in a single setup. This configuration is ideal for high-volume production environments where different processes need to be executed quickly and simultaneously.ConclusionChoosing the right combination of milling heads for a gantry milling machine significantly enhances its versatility and productivity. Whether it involves combining a standard milling head with a high-speed head for precision work, or pairing a standard head with a heavy-duty head for tougher materials, the right setup can vastly improve the output and efficiency of machining operations.At Yih Kuan, we specialize in manufacturing a wide range of milling heads designed to meet various industrial needs. Our expertise ensures that each product is crafted with precision and designed to deliver top performance. We understand that selecting the right milling head can be complex, which is why our team is always ready to provide expert advice and support.If you have any questions about milling heads or need assistance in choosing the best configuration for your operations, please do not hesitate to contact us. We are here to help you enhance your manufacturing capabilities with our high-quality and reliable products.
IntroductionTurret milling machines are versatile tools in the machining industry, known for their ability to perform a wide range of cutting operations. Central to their functionality are the turret milling heads, which define the capabilities and the precision of machining operations. This article explores the differences between "stepped speed" and "variable speed" milling heads and provides guidance on how to select the right one for specific machining needs, with a focus on the offerings from Yih Kuan.What are Turret Milling Heads?Turret milling heads are the part of the turret milling machines where the tool is mounted. They allow the tool to move vertically, horizontally, or at any angle, enabling complex cutting tasks. The choice between different types of milling heads can impact the machine’s versatility, speed, and precision.Stepped Speed vs. Variable Speed Turret Milling HeadsStepped Speed Turret Milling HeadsDefinition and Characteristics: These milling heads operate at predefined speed ranges set by the manufacturer. Speed changes are achieved through a geared mechanism, requiring manual adjustment to shift between different speed settings.Advantages: Provides reliable and stable speed options, typically cost-effective and easier to maintain due to simpler mechanical designs.Variable Speed Turret Milling HeadsDefinition and Characteristics: These heads allow operators to adjust the spindle speed continuously within a range, usually through a dial or a digital interface. This adjustment is done without steps, offering seamless transitions.Advantages: Greater flexibility and precision, allowing the operator to fine-tune the spindle speed based on the material being machined and the type of operation being performed.Choosing the Right Turret Milling HeadChoosing the appropriate turret milling head depends heavily on the specific requirements of your manufacturing environment. Here are some detailed considerations:Assessing NeedsMaterial Types:Soft Materials (Aluminum, Brass, Plastics): Soft materials often require higher spindle speeds to ensure clean cuts and efficient milling. Variable speed heads are ideal for these materials because they allow operators to easily adjust and fine-tune the speed to match the material properties, preventing material deformation or melting.Hard Materials (Stainless Steel, Titanium): Hard materials require lower spindle speeds but higher torque to manage the cutting forces without damaging the tool or workpiece. Stepped speed heads, with their robust gearing and stable speed settings, are typically well-suited for such tasks, as they provide the necessary power at consistent speeds.Mixed Materials: Workshops that handle a diverse range of materials might prefer variable speed heads for their adaptability, allowing operators to switch easily between high and low speeds as needed.Production Volume:High-Volume Production: Environments such as automotive or consumer goods manufacturing, where the same material and operation are repeated, often benefit from stepped speed heads. These heads are designed for longevity and consistent performance under repetitive tasks, making them cost-effective for high-volume production.Low-Volume, Custom Jobs: Specialized industries like aerospace or custom fabrication, where materials and specifications can vary greatly between projects, benefit from the versatility of variable speed heads. These allow for precise speed control and adjustments between jobs without compromising on quality.Budget Constraints:Initial Costs: Stepped speed heads are generally less expensive upfront compared to their variable speed counterparts. They offer a lower entry price, making them attractive for new or budget-conscious operations.Maintenance Costs: Consider not only the initial purchase cost but also the long-term maintenance. Variable speed heads, while more expensive upfront, may require more frequent maintenance due to their complex mechanical and electronic components. However, the ability to optimize tool life and reduce waste might offset these costs.Operational Efficiency: Evaluate the potential for increased productivity and reduced waste, which can influence the total cost of ownership. For example, variable speed heads can lead to better surface finishes and faster job turnaround times, which might justify the higher initial investment.ExamplesFabrication Shop Handling Multiple Materials: A custom job shop working with everything from soft aluminum to hard titanium would benefit significantly from a variable speed head due to the need for a wide range of speeds to match material properties.Dedicated Steel Part Production Line: A production line dedicated to cutting tough steels or other hard materials may opt for stepped speed heads to take advantage of their durability and consistent performance under demanding conditions.ConclusionThe choice between stepped and variable speed turret milling heads should align with your specific manufacturing needs. Understanding the advantages of each can significantly influence productivity and machining quality. At Yih Kuan, we specialize in providing top-quality turret milling heads tailored to meet the diverse needs of our clients. Whether you require stepped speed for consistent heavy-duty use or variable speed for flexibility in high-precision tasks, Yih Kuan is here to assist. For more information or to discuss your specific needs, please contact us.
1． **Guide: How to
Recommend Efficient CNC Mill-Turn Machines for the Automotive Manufacturing
Industry**
In the automotive manufacturing industry,
choosing the right CNC mill-turn machine is crucial because the efficiency and
precision of these machines directly impact production quality and
cost-effectiveness. Here are some key considerations to help agents recommend
the most suitable CNC mill-turn machines for the automotive manufacturing
industry:
l Understanding the Specific Needs of the Automotive Manufacturing
Industry
The automotive manufacturing industry has
specific requirements for CNC mill-turn machines. These include high precision,
high speed, and high stability in machining capabilities, as automotive parts
must meet strict quality standards and production specifications. Additionally,
as automotive designs become increasingly complex, CNC machines need multi-axis
machining capabilities to handle intricate geometries and fine details.
l Evaluating Machine Specifications
Agents should thoroughly understand the
technical specifications of various CNC mill-turn machines, including spindle
speed, tool change time, machining range, and precision. For the automotive
manufacturing industry, high-speed, high-precision machines can significantly
enhance production efficiency and reduce defect rates. Therefore, agents need
to evaluate and recommend machines based on these technical indicators.
l Reliability and After-Sales Service
Automotive manufacturing is highly
dependent on equipment reliability. Machine stability and durability are vital,
so agents should choose brands with a good market reputation and strong
technical support. Additionally, high-quality after-sales service is crucial,
including prompt repair responses and regular maintenance services, ensuring
long-term stable operation and reducing the risk of production downtime.
2.
**Perspective: Choosing the
Best CNC Mill-Turn Machine Suppliers in the Global Market**
Choosing suitable CNC mill-turn machine
suppliers for the automotive manufacturing industry in the global market
requires in-depth analysis and careful decision-making. Here are some key steps
to help agents screen and evaluate the best suppliers in the global market:
l Evaluating Technical Strength
Firstly, the supplier's technical strength
is a core factor in decision-making. Agents should assess whether the supplier
possesses advanced technology and research and development capabilities and can
provide high-precision, high-speed, and high-stability CNC mill-turn machines.
The supplier's technical strength directly relates to product quality and
performance, so careful evaluation is necessary.
l Confirming Product Certification and Standards
In the global market, different countries
and regions have various certifications and standards for machinery and
equipment. Agents need to confirm whether the supplier's products meet local
safety standards and quality certifications, impacting the legality of product
imports and the safety and reliability of usage.
l Assessing After-Sales Service and Support
After-sales service and technical support
are important considerations when choosing suppliers. High-quality after-sales
service ensures that machines receive timely repairs and maintenance during
operation, reducing downtime and production losses. Agents should understand
the supplier's after-sales service network and technical support capabilities
to ensure they can meet the long-term needs of customers.
l Referencing Customer Reviews and Case Studies
Agents can reference other customers'
reviews and successful case studies to judge the supplier's reliability and
market reputation. Successful cases and good reviews can boost the supplier's
credibility, helping agents make more confident decisions.
3.
**Improving Automotive Parts Production
Efficiency: How Customers Choose CNC Mill-Turn Machines**
In the automotive manufacturing industry,
selecting the right CNC mill-turn machine is crucial for improving parts
production efficiency. Here are some key steps to help automotive manufacturing
customers choose the most suitable CNC mill-turn machine:
l Analyzing Production Needs
Firstly, customers need to analyze their
production needs in detail, including the types of parts, machining precision
requirements, batch sizes, and production speeds. These factors directly impact
the required machine specifications and performance. For example,
high-precision, multi-axis CNC mill-turn machines are ideal for parts requiring
high precision and complex geometries.
l Evaluating Machine Performance
Performance evaluation is key when choosing
CNC mill-turn machines. Customers should consider technical indicators such as
spindle speed, machining range, automatic tool change systems, and tool life.
High-performance machines can significantly improve production efficiency,
reduce production costs and defect rates, and ensure product consistency and
quality.
l Considering Operational Convenience and Maintenance
The operational convenience and maintenance
needs of machines are also important considerations in the selection process.
User-friendly machines can reduce training time and improve operator
efficiency. Additionally, low maintenance needs and convenient repair services
can reduce downtime and ensure continuous and stable production.
l Understanding After-Sales Service and Support
Choosing suppliers with excellent
after-sales service and technical support is crucial. Customers should
understand whether the supplier provides comprehensive after-sales services,
including installation and commissioning, operation training, regular
maintenance, and emergency repairs. High-quality after-sales service ensures
long-term stable operation and reduces production risks caused by machine
failures.
4.
**Case Study Analysis: Application of CNC
Mill-Turn Machines in the Automotive Manufacturing Industry**
Case study analysis is an effective way to
understand the application and effects of CNC mill-turn machines in the
automotive manufacturing industry. These cases demonstrate how these machines
significantly improve production efficiency and quality.
l Successful case studies showcase the significant advantages of CNC
mill-turn machines in the automotive manufacturing industry, including improved
production efficiency, reduced defect rates, and enhanced product quality. By
applying these advanced machines, automotive manufacturers can achieve
modernized and automated production, meet the ever-changing market demands, and
maintain a competitive edge. Agents can use these cases to demonstrate the
value and application effects of CNC mill-turn machines to potential customers,
promoting sales and establishing strong cooperative relationships.
5.
**The Long-Term Investment Value of CNC
Mill-Turn Machines in Automotive Manufacturing**
In the automotive manufacturing industry,
investing in CNC mill-turn machines is not only to address current production
needs but also to achieve long-term economic benefits and competitive
advantages. Here are some long-term investment values that CNC mill-turn
machines bring to automotive manufacturers:
l Improving Production Efficiency
CNC mill-turn machines can integrate
multiple machining processes, completing turning and milling in one setup,
significantly improving production efficiency. Efficient automatic tool change
systems and precise numerical control technology can shorten production cycles,
increase output, and meet the demand for rapid delivery.
l Reducing Production Costs
High-precision CNC machines can
significantly reduce defect rates, minimize r material waste, thereby lowering
production costs. Additionally, the durability and stability of these machines
mean fewer maintenance needs and downtime, further saving operational costs.
l Enhancing Product Quality
The high-precision machining capabilities
of CNC mill-turn machines ensure the consistency and quality of each part. This
is crucial for the automotive manufacturing industry, as high-quality parts can
improve overall vehicle performance and safety, enhance consumer confidence,
and boost brand image.
l Increasing Competitiveness
Investing in advanced CNC technology allows
automotive manufacturers to adapt to market changes and technological
challenges, maintaining a competitive edge. As automotive designs become
increasingly complex, CNC mill-turn machines with multi-axis machining
capabilities and flexibility can meet the growing product demands, winning more
market share.The TM-1700 series of fully automated
machining equipment from Taiwan LEADWELL Computer Machinery is designed to meet
the needs of high-efficiency precision machining. It can quickly manufacture
various industrial parts, including automotive, aerospace, and electronic
products. Our advanced machines are equipped with flexible parameter settings
and a variety of tool head options, making it possible to produce parts of
various specifications and sizes, greatly enhancing productivity and
operational efficiency.
Just add a Twin Spindle on the side, make it a BML-600TY!Equipped with a lightweight Y-axis and directly driven by a servo for high positioning accuracy,The sub-spindle can pick the workpiece directly from the main spindle by programming, allowing for machining of the other side of the workpiece.This saves machining time as the spindle does not stop for loading/unloading the workpiece.
Why is Choosing the Right Five-Axis Machining Center Crucial?In today's highly competitive manufacturing industry, selecting the right five-axis machining center is essential. Five-axis capabilities significantly improve product quality and production efficiency, particularly in cutting complex parts where multiple-sided machining can be completed in a single setup, reducing the time from design to production. Additionally, five-axis machining centers reduce the number of workpiece clamping operations, enhance machining accuracy, and minimize the need for secondary machining, thereby greatly increasing efficiency. Moreover, their high dynamic performance enables efficient processing of hard materials, crucial for industries such as aerospace and automotive. Choosing the most suitable five-axis machining center is not only a technical investment but also a strategic decision, directly impacting a company's competitiveness and market responsiveness.Basic Principles and Advantages of Five-Axis Machining CentersFive-axis machining centers are high-precision manufacturing tools suitable for processing complex parts. They operate on five independent axes, allowing tools to contact workpieces from multiple angles, achieving multi-sided machining in a single setup, which is more efficient than traditional three-axis machines. Five-axis technology enhances machining efficiency and accuracy, reduces workpiece repositioning time, and provides uniform cutting loads, prolonging tool life. These machines possess greater flexibility and scalability, capable of handling more complex tasks, such as aerospace components and precision molds. This makes five-axis machining centers an ideal choice for improving product quality and manufacturing capabilities.Identifying Your Manufacturing NeedsDetermining the appropriate five-axis machine based on product type, material, and precision requirements is a crucial step. Firstly, consider the type and size of parts to be processed to determine the required worktable size and machining travel. Secondly, material selection impacts machine choice, as different materials require different cutting speeds and tools. Lastly, precision requirements are another key factor, considering the complexity of part shapes and surface accuracy to ensure the machining center meets the required precision standards. Considering these factors comprehensively can help you determine the most suitable five-axis machining center for your manufacturing needs, thereby improving production efficiency and product quality.Selecting a Five-Axis Machining CenterThere are many different brands and models of five-axis machining centers on the market, which can be confusing to choose from. Before making a selection, it's essential to understand the main brands and models available in the market. This includes understanding the technical features of each brand, comparing the performance and prices of different brands and models, and ensuring there is sufficient space and facilities to install and operate the machine. With this information, you can narrow down the selection to several models that are most likely to meet your needs. The focus of selecting a machining center should be on performance, reliability, and customer service. Performance includes processing speed, accuracy, and workpiece size, which directly affect machining efficiency and quality. Reliability relates to the stability and lifespan of the machine, while customer service includes after-sales service, maintenance, and training to ensure timely support and maintenance after purchase. Considering these factors can help you choose the most suitable five-axis machining center to meet your needs and maximize your production goals.Considerations for Return on InvestmentConsidering the return on investment is also essential when choosing a five-axis machining center, requiring a comprehensive evaluation of the machine's cost-effectiveness, including purchase price, operating costs, and maintenance expenses. In addition to the purchase price, operating costs include energy consumption, operator wages, and consumables. Maintenance costs refer to the cost of machine maintenance and repair, which are factors that need to be considered.Furthermore, long-term investment returns of the machine should be evaluated. This includes not only current market demand but also future market development trends and technological advancements. Further consideration of the machine's production capacity and efficiency, efficient machines can shorten processing time, improve product accuracy and quality, and thereby enhance overall production efficiency and output. Purchasing high-tech machines can ensure maintaining a competitive edge in the future, avoiding the cost burden of frequent equipment updates and providing a higher return on investment. Therefore, choosing a machine that maximizes production efficiency and reduces production costs is crucial for improving business profitability.Five-Axis Machining Centers Bring Competitive AdvantagesChoosing the right five-axis machining center is crucial for future business success. This decision not only affects production efficiency and product quality but also directly impacts a company's competitiveness and long-term development. Therefore, users should carefully consider their needs and market trends when making choices to make wise decisions.
Additionally, it's important to recognize that choosing a five-axis machining center is a strategic investment that requires comprehensive consideration of cost-effectiveness, technical performance, and business requirements. Before purchasing, it is recommended to communicate with multiple suppliers, compare the advantages and disadvantages of different brands and models, and ensure negotiated after-sales service and warranty terms. Ultimately, choosing the right five-axis machining center will bring long-term success and competitive advantage to the enterprise, helping it stand out in an increasingly competitive market.
FEELER continuously enhances its technology and performance to meet the evolving market demands in high-speed cutting, precision machining, and mold manufacturing. The VMX series boasts outstanding processing efficiency, precise machining accuracy, and operational convenience, providing customers with excellent machining experiences and production efficiency.Direct Drive SpindleThe VMX series vertical machining centers feature a direct drive spindle system, where the motor is directly linked to the spindle system. This design minimizes vibration and heat generation compared to traditional belt-driven spindles, resulting in enhanced machining surface accuracy and prolonged spindle lifespan. Compared to the previous generation, the spindle speed has increased by 20%, with a 6% torque increase. This enhancement enables faster material removal during machining, significantly improving processing efficiency and production capacity.Rigidity Structure and Precision MachiningThe machine exhibits exceptional rigidity structure and precision machining capabilities. Its integrated spindle head design and A-shaped column base reinforcement provide superior stability and rigidity, optimizing machining accuracy and reliability. Finite element analysis ensures the best structural rigidity, precision, and reliability. The VMX series excels not only in high-speed cutting but also in meeting stability requirements under various machining conditions. Additionally, the machine's use of linear guides maintains high machining accuracy while offering rapid machining advantages.Tool Change System and Operational ConvenienceThe VMX series implements intelligent and efficient designs in its tool change system, enhancing operational convenience and production efficiency. Utilizing a quick and stable tool arm-style tool change system enables rapid tool changes, boosting production efficiency. Furthermore, the streamlined large window design allows operators to easily observe machining conditions inside the machine, facilitating convenient operation and monitoring.Chip Removal Design and Internal CleaningComprehensive optimization of chip removal design and internal cleaning ensures stability and efficiency during machining. The series adopts a chip removal groove design with increased slope and a powerful chip flushing device, ensuring smooth chip removal and preventing blockages and accumulations, maintaining cleanliness in the machining area, and further enhancing machining stability and accuracy.Aesthetic Design and Overall IntegrityThe machine prioritizes aesthetics and overall integrity in its design, offering customers a visually appealing choice in addition to excellent performance. The streamlined large window design provides clear visibility of the machine's internal machining conditions, adding modern and technological aesthetics. Additionally, the use of stainless steel material at the lower edge of the front door enhances the appearance and durability, contributing to an overall elegant and damage-resistant design. Moreover, the specially added beauty backplate enhances the machine's rear aesthetics, adding to its overall professionalism.FEELER Green Manufacturing and Sustainable FutureAmidst global attention to issues such as climate change and economic growth, sustainable development goals have become a global focus. FEELER actively develops green machine tool products, providing process optimization, green energy-saving, and intelligent maintenance to enhance production efficiency and achieve sustainable development goals.VMX Series: Efficient and High-Precision Production ToolThe VMX series vertical machining centers excel not only in processing efficiency, precision, and stability but also in improving operational convenience and aesthetics, providing customers with all-round high-quality products. These technological and design optimizations not only enhance production efficiency but also reduce production costs while improving the company's image and competitiveness. Considering its outstanding performance and flexible application, the VMX series vertical machining center is undoubtedly your best choice. For any inquiries or further information about our products, please feel free to contact us at www.feeler.com.
財政部關稅總局公布2024年5月份海關進出口貿易統計初步值，經台灣工具機暨零組件工業同業公會整理：2024年5月工具機出口金額1.8億美元，相較今年4月成長4.6%，較去年同(5)月則減少21.2%。其中，金屬切削工具機2024年5月出口金額約1.52億美元，相較今年4月出口成長7.6%；金屬成型工具機2024年5月出口金額約2,759美元，則較今年4月減少9.2%。2024年1-5月工具機累計出口金額為8.81億美元，較2023年同期減少16.1%。其中，金屬切削工具機出口累計金額為7.33億美元，較去年同期減少18.3%，金屬成型工具機出口累計金額為1.48億美元，較去年同期減少3.3%。2024年1-5月工具機出口前十大國家依出口金額排序為中國(含香港)、美國、土耳其、印度、越南、德國、荷蘭、南韓、日本及泰國。相關數據請參考表1、表 2 及圖 1。2024年5月工具機進口金額4,236萬美元，相較今年4月份成長42.3%，較去年同(5)月則減少22%。其中，金屬切削工具機2024年5月進口金額約3,719萬美元，相較今年4月進口成長46%；金屬成型工具機2024年5月進口金額約517美元，則較今年4月成長20.1%。2024年1-5月工具機累計進口金額為1.9億美元，較2033年同期減少30.4%。其中，金屬切削工具機進口累計金額為1.54億美元，較去年同期減少31.9%，金屬成型工具機進口累計金額為3,604萬美元，較去年同期減少23%。2024年1-5月工具機進口前十大國家依進口金額排序為日本、中國(含香港)、德國、瑞士、義大利、美國、泰國、瑞典、以色列及南韓。相關數據請參考表3、表4 及圖2。工具機關鍵零組件包含工作物夾持器、分度頭或其他工具機特殊配件、金屬切削工具機零件及附件、金屬成型工具機零件及附件、滾珠螺桿、線性滑軌。從工具機關鍵零組件單月出口表現來看，2024年5月工具機關鍵零組出口金額1.3億美元，相較今年4月份成長8.5%，較去年同(4)月則減少1.1%。2024年1-5月工具機關鍵零組出口累計出口金額為6.02億美元，較2023年同期減少4.1%。2024年1-5月工具機關鍵零組件主要出口國來看，中國(含香港)、美國、日本、印度、南韓、荷蘭、義大利、德國、泰國與土耳其。相關數據請參考表5、表6 及圖3。就工具機關鍵零組件單月進口表現來看，2024年5月工具機關鍵零組進口金額近1,590萬美元，相較今年4月成長20.8%，較去年同(4)月則減少2.8%。2024年1-5月工具機關鍵零組出口累計進口金額為6,891萬美元，較2023年同期減少13.3%。2024年1-5月工具機關鍵零組件主要進口國來看，中國(含香港)、日本、德國、義大利、美國、瑞士、英國、馬來西亞、以色列與奧地利。相關數據請參考表7、表8 及圖4。根據中國海關總署發布的五月份貿易數據顯示，中國整體進出口表現強勁，進口與出口總額分別成長1.8%及7.6%。隨著中國與競爭者的技術發展差距縮小，以及強勢美元的背景下，使得中國的低價產品競爭力策略更顯突出。儘管貿易戰的關稅壁壘限制了中國的對外貿易，但中國企業仍想辦法透過提前出貨或經由第三國轉出口(如墨西哥、越南)來規避關稅，減輕貿易戰的影響。不過，中國外溫內冷的問題仍有待解決，因此在內需回升拐點之前的復甦訊號，都可能只是暫時的現象。
2024年1-4月台灣工具機進出口統計：出口總額7.02億美元，較去年同期減少14.6%；進口總額1.47億美元，較去年同期減少32.4%。2024年1-4月台灣工具機關鍵零組件進出口統計：出口總額4.72億美元，較去年同期減少4.9%；進口總額5,304萬美元，較去年同期減少16%財政部關稅總局公布2024年4月份海關進出口貿易統計初步值，經台灣工具機暨零組件工業同業公會整理：2024年4月工具機出口金額1.72億美元，相較今年3月減少11.5%，較去年同(4)月則減少26.1%。其中，金屬切削工具機2024年4月出口金額約1.41億美元，相較今年3月出口減少13.3%；金屬成型工具機2024年4月出口金額約3,037美元，則較今年3月減少2.3%。2024年1-4月工具機累計出口金額為7.02億美元，較2023年同期減少14.6%。其中，金屬切削工具機出口累計金額為5.81億美元，較去年同期減少17.3%，金屬成型工具機出口累計金額為1.21億美元，較去年同期成長1.2%。2024年1-4月工具機出口前十大國家依出口金額排序為中國(含香港)、美國、土耳其、印度、越南、德國、荷蘭、南韓、日本及泰國。相關數據請參考表1、表 2 及圖 1。2024年4月工具機進口金額2,977萬美元，相較今年3月份減少31.4%，較去年同(3)月則減少36.8%。其中，金屬切削工具機2024年4月進口金額約2,547萬美元，相較今年3月進口減少28.8%；金屬成型工具機2024年4月進口金額約430美元，則較今年3月減少43.7%。2024年1-4月工具機累計進口金額為1.47萬美元，較2033年同期減少32.4%。其中，金屬切削工具機進口累計金額為1.17億美元，較去年同期減少34.8%，金屬成型工具機進口累計金額為3,085萬美元，較去年同期減少21.3%。2024年1-4月工具機進口前十大國家依進口金額排序為日本、中國(含香港)、德國、美國、瑞士、瑞典、泰國、義大利、南韓及以色列。相關數據請參考表3、表4 及圖2。工具機關鍵零組件包含工作物夾持器、分度頭或其他工具機特殊配件、金屬切削工具機零件及附件、金屬成型工具機零件及附件、滾珠螺桿、線性滑軌。從工具機關鍵零組件單月出口表現來看，2024年4月工具機關鍵零組出口金額1.2億美元，相較今年3月份減少13.7%，較去年同(4)月則減少14.1%。2024年1-4月工具機關鍵零組出口累計出口金額為4.72億美元，較2023年同期減少4.9%。2024年1-4月工具機關鍵零組件主要出口國來看，中國(含香港)、美國、日本、印度、南韓、荷蘭、德國、義大利、泰國與土耳其。相關數據請參考表5、表6 及圖3。就工具機關鍵零組件單月進口表現來看，2024年4月工具機關鍵零組進口金額近1,316萬美元，相較今年3月減少6.7%，較去年同(4)月則減少22.4%。2024年1-4月工具機關鍵零組出口累計進口金額為5,304萬美元，較2023年同期減少16%。2024年1-4月工具機關鍵零組件主要進口國來看，中國(含香港)、日本、德國、義大利、瑞士、美國、英國、馬來西亞、以色列與南韓。相關數據請參考表7、表8 及圖4。從歐、美、日等主要國家的4月製造業採購經理人指數（PMI）來看，景氣仍處於榮估線之下的緊縮狀況，主要是因受到地緣政治風險、貿易摩擦紛擾與通膨升息等因素持續影響下，各國市場需求反應表現不如預期強勁，亦造成企業資本支出態度仍顯審慎。又如土耳其，近年除面臨地緣政治衝突波及，現今國內經濟又受到通貨膨脹不斷擴張的衝擊，為抑制通膨高漲土國政府採取強升息的手段，這也造成融資壓力劇增、投資者信心轉向低迷，反而造成土國景氣復甦力道受阻。
2024年1-3月台灣工具機進出口統計：出口總額5.31億美元，較去年同期減少10.1%；進口總額1.18億美元，較去年同期減少31.2%。2024年1-3月台灣工具機關鍵零組件進出口統計：出口總額3.51億美元，較去年同期減少1.2%；進口總額3,989萬美元，較去年同期減少13.6%財政部關稅總局公布2024年3月份海關進出口貿易統計初步值，經台灣工具機暨零組件工業同業公會整理：2024年3月工具機出口金額1.94億美元，相較今年2月成長35.8%，較去年同(3)月則成長47.7%。其中，金屬切削工具機2024年3月出口金額約1.63億美元，相較今年2月出口成長44%；金屬成型工具機2024年3月出口金額約3,110美元，則較今年2月成長4.6%。2024年1-3月工具機累計出口金額為5.31億美元，較2023年同期減少10.1%。其中，金屬切削工具機出口累計金額為4.4億美元，較去年同期減少13%，金屬成型工具機出口累計金額為9,043萬美元，較去年同期成長8.1%。2024年1-3月工具機出口前十大國家依出口金額排序為中國(含香港)、美國、土耳其、印度、越南、荷蘭、德國、南韓、俄羅斯及泰國。相關數據請參考表1、表 2 及圖 1。2024年3月工具機進口金額4,341萬美元，相較今年2月份成長62.2%，較去年同(3)月則減少38.9%。其中，金屬切削工具機2024年3月進口金額約3,576萬美元，相較今年2月進口成長94%；金屬成型工具機2024年3月進口金額約765美元，則較今年2月減少8.2%。2024年1-3月工具機累計進口金額為1.18萬美元，較2033年同期減少31.2%。其中，金屬切削工具機進口累計金額為9,096萬美元，較去年同期減少34.9%，金屬成型工具機進口累計金額為2,655萬美元，較去年同期減少14.6%。2024年1-3月工具機進口前十大國家依進口金額排序為日本、中國(含香港)、德國、美國、瑞士、瑞典、義大利、以色列、泰國及南韓。相關數據請參考表3、表4 及圖2。工具機關鍵零組件包含工作物夾持器、分度頭或其他工具機特殊配件、金屬切削工具機零件及附件、金屬成型工具機零件及附件、滾珠螺桿、線性滑軌。從工具機關鍵零組件單月出口表現來看，2024年3月工具機關鍵零組出口金額1.39億美元，相較今年2月份成長62.7%，較去年同(3)月則成長11.3%。2024年1-3月工具機關鍵零組出口累計出口金額為3.52億美元，較2023年同期減少1.2%。2024年1-3月工具機關鍵零組件主要出口國來看，中國(含香港)、美國、日本、印度、荷蘭、南韓、德國、義大利、泰國與越南。相關數據請參考表5、表6 及圖3。就工具機關鍵零組件單月進口表現來看，2024年3月工具機關鍵零組進口金額為1,411萬美元，相較今年2月成長31.3%，較去年同(3)月則減少13.6%。2024年1-3月工具機關鍵零組出口累計進口金額近3,989萬美元，較2023年同期減少13.6%。2024年1-3月工具機關鍵零組件主要進口國來看，中國(含香港)、日本、義大利、德國、美國、英國、瑞士、西班牙、馬來西亞與南韓。相關數據請參考表7、表8 及圖4。從近期國際各大展覽如TMTS、SIMTOS及CCMT其主題多聚焦於數位轉型、綠色轉型、人工智能、先進製造等，這些趨勢亦代表著工具機產業在面對新的挑戰和機遇時所採取的策略和技術方向。在各展會期間，工具機公會拜會日本(JMTBA)、韓國(KOMMA)、中國(CMTBA)等國際公協會，各方代表均看好2024年全球工具機市場發展，特別是中國在經濟重啟的政策帶動之下，將推展工業領域設備更新實施方案，將帶動整體工具機市場需求。隨著全球對於氣候變化和能源效率的關注不斷增加，在電動車、新能源和航太領域等應用領域設備需求前景可期。日本工具機工業會(JMTBA)近日發佈工具機統計速報顯示，日本在2024年第一季訂單總額為3,608億日圓，較2023年第一季減少8.5%，3月份單月訂單總額1,356億日圓，較2023年同月減少3.8%。
2024年1-2月台灣工具機進出口統計：出口總額3.37億美元，較去年同期減少16.8%；進口總額7,405萬美元，較去年同期減少25.9%。2024年1-2月台灣工具機關鍵零組件進出口統計：出口總額2.13億美元，較去年同期減少7.9%；進口總額2,597萬美元，較去年同期減少13%財政部關稅總局公布2024年2月份海關進出口貿易統計初步值，經台灣工具機暨零組件工業同業公會整理：2024年2月工具機出口金額1.43億美元，相較今年1月減少26.3%，較去年同(2)月則減少14.9%。其中，金屬切削工具機2024年2月出口金額約1.13億美元，相較今年1月出口減少30.8%；金屬成型工具機2024年2月出口金額約2,972美元，則較今年1月減少2.6%。2024年1-2月工具機累計出口金額為3.37億美元，較2023年同期減少16.8%。其中，金屬切削工具機出口累計金額為2.77億美元，較去年同期減少21.2%，金屬成型工具機出口累計金額為6,022萬美元，較去年同期成長11.2%。2024年1-2月工具機出口前十大國家依進口金額排序為中國(含香港)、美國、土耳其、印度、越南、荷蘭、德國、南韓、泰國及馬來西亞。相關數據請參考表1、表 2 及圖 1。2024年2月工具機進口金額2,676萬美元，相較今年1月份減少43.4%，較去年同(2)月則減少47.8%。其中，金屬切削工具機2024年2月進口金額約1,843萬美元，相較今年1月進口減少49.9%；金屬成型工具機2024年2月進口金額約833美元，則較今年1月減少20.9%。2024年1-2月工具機累計進口金額為7,405萬美元，較2023年同期減少25.9%。其中，金屬切削工具機進口累計金額為5,521萬美元，較去年同期減少28.1%，金屬成型工具機進口累計金額為1,885萬美元，較去年同期減少18.5%。2024年1-2月工具機進口前十大國家依進口金額排序為日本、中國(含香港)、德國、瑞典、美國、瑞士、以色列、義大利、南韓及泰國。相關數據請參考表3、表4 及圖2。工具機關鍵零組件包含工作物夾持器、分度頭或其他工具機特殊配件、金屬切削工具機零件及附件、金屬成型工具機零件及附件、滾珠螺桿、線性滑軌。從工具機關鍵零組件單月出口表現來看，2024年2月工具機關鍵零組出口金額8,558萬美元，相較今年1月份減少32.8%，較去年同(2)月則減少25.7%。2024年1-2月工具機關鍵零組出口累計出口金額為2.13億美元，較2023年同期減少7.9%。2024年1-2月工具機關鍵零組件主要出口國來看，中國(含香港)、美國、日本、印度、荷蘭、南韓、德國、義大利、泰國與越南。相關數據請參考表5、表6 及圖3。就工具機關鍵零組件單月進口表現來看，2024年2月工具機關鍵零組進口金額為1,074萬美元，相較今年1月減少29.5%，較去年同(2)月則減少35.6%。2024年1-2月工具機關鍵零組出口累計進口金額為2,597萬美元，較2023年同期減少13%。2024年1-2月工具機關鍵零組件主要進口國來看，中國(含香港)、日本、義大利、德國、美國、英國、瑞士、西班牙、馬來西亞與南韓。相關數據請參考表7、表8 及圖4。因受2月份春節假期工作天數較少影響，使得工具機及相關零組件進出口表現未如預期。觀察主要進出口市場表現，中國在去年各主要經濟體面臨通膨問題時，反而陷入通貨緊縮危機，導致整體出口持續衰退，內需不足也造成進口表現疲弱，同時加劇中國可能邁入通貨緊縮的擔憂。反觀市場表現熱絡的印度與越南，在地緣緊張局勢促使供應鏈分散佈局的情況下，印、越兩國透過人口紅利降低成本、龐大需求與供應商機、投資政策支持和製造技術提升等優勢，成為國際製造供應鏈分散佈局的熱門選擇，市場需求亦展現爆發的成長力。
2024年1月台灣工具機進出口統計：出口總額1.94億美元，較去年同期減少18.2%；進口總額4,730萬美元，較去年同期增加9.3%。2024年1月台灣工具機關鍵零組件進出口統計：出口總額1.27億美元，較去年同期成長9.8%；進口總額1,523萬美元，較去年同期成長15.8%財政部關稅總局公布2024年1月份海關進出口貿易統計初步值，經台灣工具機暨零組件工業同業公會整理：2024年1月台灣工具機出口金額近1.94億美元，相較2023年12月份減少7.1%，較2023年同(1)月份則減少18.2%。其中，金屬切削工具機2024年1月出口金額為1.63億美元，相較2023年12月份出口減少7.1%，較去年同期減少20.2%；金屬成型工具機2024年1月出口金額為3,050萬美元，則較2023年12月份減少6.7%，較去年同期減少4.9%。2024年1月台灣工具機出口前十大國家依出口金額排序為中國(含香港)、美國、土耳其、印度、荷蘭、南韓、越南、德國、馬來西亞及日本。相關數據請參考表1、表 2 及圖 1。就工具機進口統計來看，2024年1月台灣工具機進口金額為4,730萬美元，相較2023年12月份增加8.9%，較2023年同(1)月份則是減少9.3%。其中，金屬切削工具機2024年1月進口金額為3,678萬美元，相較2023年12月份進口減少0.8%，較去年同期增加20%；金屬成型工具機2024年1月進口金額為1,052萬美元，相較2023年12月份增加65.3%，較去年同期減少16.7%。2024年1月台灣工具機進口前十大國家依進口金額排序為日本、中國(含香港)、美國、以色列、德國、義大利、泰國、南韓、奧地利及瑞士。相關數據請參考表3、表4 及圖2。工具機關鍵零組件包含工作物夾持器、分度頭或其他工具機特殊配件、金屬切削工具機零件及附件、金屬成型工具機零件及附件、滾珠螺桿、線性滑軌。從台灣工具機關鍵零組件單月出口表現來看，2024年1月工具機關鍵零組出口總額為1.27億美元，相較2023年12月出口總額為1.26億美元，微幅成長0.7%，較2023年同(1)月份出口總額為1.16億美元，成長9.8%。2024年1月工具機關鍵零組件主要出口國來看，中國(含香港)、美國、日本、印度、荷蘭、南韓、德國、義大利、泰國與越南。相關數據請參考表5、表6 及圖3。以台灣工具機關鍵零組件單月進口表現來看，2024年1月工具機關鍵零組進口總額為1,523萬美元，相較2023年12月進口總額為1,448萬美元，成長5.2%；較2023年同(1)月份進口總額為1,315億美元，成長15.8%。。2024年1月工具機關鍵零組件主要進口國來看，中國(含香港)、日本、義大利、德國、美國、英國、瑞士、西班牙、馬來西亞與南韓。相關數據請參考表7、表8 及圖4。受地緣政治、中國大陸經濟低迷及各主要國家通膨等變因，使得全球製造業短期需求尚未有起色，亦反應在各工具機主要生產國之出口表現。從日本工具機工業會(JMTBA)公布最新統計數據來看，2024年1月份日本工具機訂單金額約1,109億日圓，較去年同月減少14.1%。其中，日本工具機內銷訂單額為305億日圓，較去年同期減少29.7%；外銷訂單額近804億日圓，較去年同期減少6.2%。儘管全球景氣有所波動，但考慮到工具機剛性需求的特性，以及各國積極因應淨零碳趨勢所推動的綠能產業，可以預見這將繼續影響市場對工具機的消費需求。
Globalization remains the cornerstone of YCM's strategy. With our relocation to Kunshan, China, we're thrilled to announce the official opening of YCM China. We aim to continue our dedicated efforts in cultivating the local market, aligning closely with customer needs, and delivering superior services to you. As we commemorate this pivotal moment, we're dedicated to unity within the YCM family, enabling every member - employees, customers, and partners - to partake in the joy of our collective achievements.Let's Make it Better, Together! Introducing the Grand Opening of YCM China
為什麼代理商更青睞龍門型自動高速帶鋸機？一場與傳統鋸床的全面對決隨著製造業的發展，企業對生產設備的要求不斷提升，其中鋸床的選擇至關重要。近年來，龍門型自動高速帶鋸機成為代理商偏好的選擇，原因在於其技術優勢和操作效率的顯著提升。龍門型機器以高速運行和自動化操作脫穎而出，能夠在短時間內完成大量高精度的切割任務，極大提高生產效率。對於需要高精度和高產量的企業來說，這種機器是最佳選擇。相比之下，傳統鋸床操作繁瑣、速度較慢、精確度不足，難以滿足現代製造業的需求。隨著智慧製造和自動化技術的普及，市場需求轉變，企業更傾向選擇自動化、操作簡便且維護成本低的設備，而龍門型自動高速帶鋸機正好滿足這些需求。本文將深入探討龍門型自動高速帶鋸機的技術優勢、與傳統鋸床性能比較，為代理商提供參考，做出更明智的決策。龍門型自動高速帶鋸機的技術優勢龍門型自動高速帶鋸機在現代製造業中逐漸成為焦點，主要是因其卓越的技術優勢。1. 高速運轉和自動化是最顯著特點。憑借先進的伺服電機和精密導軌系統，確保高速鋸切的穩定性和鋸切精度，同時降低人力成本和操作失誤的風險。2. 龍門型自動高速帶鋸機，搭配先進控制器，可精確鋸切，滿足高精度需求，並因高剛性結構和高品質材料，展現高速鋸切時的穩定性和順暢性。3. 自動化操作節省了人力成本，同時搭配高速鋸切，提高生產效率。總括來說，龍門型自動高速帶鋸機的技術優勢，不僅提升了生產效率和產品表現，還幫助企業在競爭激烈的市場中保持領先地位。選擇先進的鋸床，代理商既能滿足客戶需求，也提升自己的市場競爭力。傳統鋸床的特點與限制傳統鋸床在製造業中歷史悠久，因結構簡單和低成本而受到企業青睞。然而，隨著製造技術進步，其缺點逐漸顯現。1. 操作繁瑣，需依賴大量人工操作。操作員須手動調整鋸切參數與頻繁監控，增加人力成本且易導致品質不穩定，難以滿足現代高效生產需求。2. 精準度和穩定性低，由於其設計和技術上的限制，長時間運行後容易出現精度下降和穩定性不足，進而影響產品品質。3. 維護成本和停機時間高，機器的結構設計較為簡單，零部件磨損較快，需頻繁維修和更換，增加維護成本和停機時間。總括來說，傳統鋸床在現代製造業面臨多重挑戰，企業需考慮引入更先進設備，如龍門型自動高速帶鋸機，提升生產效率和產品品質。性能比較：龍門型自動高速帶鋸機 vs 傳統鋸床在選擇鋸床時，了解龍門型自動高速帶鋸機與傳統鋸床之間的性能差異是重要的。這兩種機器在運轉速度、操作簡便性、自動化程度和成本效益等方面存在顯著差異。1. 運轉速度和效率方面：龍門型自動高速帶鋸機明顯優於傳統鋸床。龍門型機器採用先進的伺服電機和精密導軌系統，能在高速鋸切中保持穩定，提高鋸切效率。而傳統鋸床的運行速度較慢，難以滿足現代製造業對高效率需求。2. 操作簡便性和自動化程度方面：龍門型自動高速帶鋸機，配備自動化控制系統，操作員只需進行簡單的設定和監控，大幅減少人力需求和操作誤差風險。而傳統鋸床需要依賴大量人工操作，操作繁瑣且易出錯。3. 成本效益方面：龍門型自動高速帶鋸床的投資成本較高，但效能高且低維護成本，在長期運行中具有更高的性價比。傳統鋸床投資成本較低，但高頻率維護成本和生產效率較低，使其總體效益不如龍門型機器。綜上所述，龍門型自動高速帶鋸機在運轉速度、操作便利性、自動化程度和長期成本效益等方面均優於傳統鋸床。對於追求高效率、高品質生產的企業，選擇龍門型自動高速帶鋸機是睿智的決策。代理商的觀點：選擇龍門型自動高速帶鋸機的原因作為鋸床代理商，推廣龍門型自動高速帶鋸機有許多原因。1. 其先進技術和卓越性能，不僅滿足市場需求，亦滿足客戶對高效、高精度鋸切的需求，提升生產效率和產品品質，贏得客戶信任。2. 高性能鋸床提高代理商的市場競爭力，擴大市場份額，增加營業收入。3. 供應商提供的全面售後服務和技術支援，也讓代理商有信心推廣產品，確保客戶滿意度和長期合作。簡言之，代理商選擇推廣龍門型自動高速帶鋸機，基於市場需求和競爭考量，也出於對產品性能和售後服務的信心。這種先進設備的推廣，不僅滿足客戶需求，還能提升代理商自身的市場競爭力及業務發展。龍門型自動高速帶鋸機的未來發展趨勢隨著製造業的不斷發展和技術的持續進步，龍門型自動高速帶鋸機在未來將迎來更多的發展機遇和挑戰。1. 隨著智慧製造和自動化技術不斷成熟，龍門型自動高速帶鋸機將會更加智慧化和自動化，提升生產效率和產品品質。2. 隨著製造業對高精度、高效率生產需求的增加，龍門型自動高速帶鋸機的應用範圍將會逐漸擴大，涵蓋更多行業和應用領域。3. 隨著綠色製造理念的普及，龍門型自動高速帶鋸機在節能減排和資源利用方面將會得到更多的關注和應用，成為推動製造業綠色轉型的重要工具之一。龍門型自動高速帶鋸機將會在未來的製造業中扮演著更加重要的角色，其先進技術和優越性能將為製造業發展帶來更多的機遇與挑戰。身為製造業的一員，我們應該密切關注龍門型自動高速帶鋸機的發展動向，不斷學習和創新，以應對未來的市場競爭。想了解更多，請洽新虎將專業團隊，您可以通過以下方式與我們聯繫：TEL：886-4-26836919，E-mail：GT@gentiger.com.tw。我們將竭誠為您提供更多關於龍門型自動高速帶鋸機的資訊和解決方案。
新虎將機械的品牌形象重塑品牌形象重塑的背景與動機在企業發展過程中，品牌形象的塑造和維護是相當重要。對於新虎將機械而言，進行品牌形象的重塑並不僅是一個表面性的改變，而是對企業內在價值和外在形象的重新定位。l 背景：新虎將機械成立於1995年，在過去的30年間，其品牌形象在過去的歲月中已經建立起來。然而，隨著市場競爭的日益激烈和消費者需求的不斷變化，公司意識到現有品牌形象已經無法完全貼合當下的市場環境和消費者喜好。因此，進行品牌形象的重塑成為了必然的選擇。l 動機：品牌形象重塑並非一蹴即成，而是來自於對企業未來發展的思考和對市場趨勢的洞察。新虎將機械意識到，通過重塑品牌形象，不僅可提升企業的市場競爭力，增強品牌知名度和吸引力，擴大市場占有率，更可實現企業的永續發展。同时，品牌形象的重塑也對公司內部文化和價值觀進行強化，有助於凝聚員工向心力，推動企業向更高層次發展。 公司logo更新的設計理念與過程新虎將機械logo進行更新的設計過程中，我們突破原有框架，以凸顯企業的創新思維和核心價值。以下是我們的設計理念和過程：l 設計理念：設計靈感源自於叢林之王「老虎」，以其凝視獵物的側臉為主要設計特點。此設計象徵企業具有獨特的創新思維和旺盛的企圖心，如虎嘯般的氣勢展現了企業的高速感和精準鎖定目標的能力。希望通過這個設計，展現新虎將機械迅速掌握市場以及產品高速、高精度的特性。另外，選擇了「森林綠」顏色來強化企業對環保和永續發展的重視，並扣全球製造業最關切的環保與減碳議題，體現了企業對於友善環境的承諾和努力。l 結構分析：新虎將機械的logo構圖簡潔俐落，代表著企業對於效率和品質的精準控管。所有的斜切面延伸出的灰色結構線都不是單一的一條，這代表著我們提供多元的解決方案來滿足客戶的多方需求。而唯有綠色結構線是獨一的，且在最前端，這象徵著我們以不同角度的思維來突破框架，並持續追求創新，為客戶提供如虎添翼的效能，這正是新虎將機械公司的核心價值和目標所在。 品牌形象重塑對市場和消費者的影響品牌形象的重塑對於市場和消費者有著深遠的影響，特別是當一家企業在產業中已建立了一定的知名度。對於新虎將機械而言，品牌形象的重塑對市場和消費者的影響，主要影響面如下：l 品牌聲譽的提升： 通過品牌形象的重塑，新虎將機械提升在市場上的企業品牌形象。一個更新的企業形象給人積極、活力和創新的印象，進而強化消費者對該品牌的信任度和好感度。 l 產品市場地位的提升： 品牌形象的重塑不僅是在視覺上的更新，更是對企業文化、價值觀和產品特性的重新定位。通過這個重新定位，新虎將機械能更加地突顯自身的產品特點和優勢，進而贏得更多的市場關注。 l 消費者期待的提升： 消費者對於品牌的期待往往與品牌形象密切相關。更新的品牌形象能吸引更多消費者的關注並引發好奇心，進而激發購買欲望。此外，一個積極向上的企業品牌形象也會讓消費者更願意與之建立長期的合作關係。 l 市場競爭力的提升： 在競爭激烈的市場環境中，品牌形象的重塑能幫助企業提升市場競爭力，讓企業在競爭對手中脫穎而出，吸引更多的消費者和合作夥伴，提升市場占有率。 總而言之，品牌形象的重塑對於新虎將機械是一個重要的策略，不僅能夠提升企業的市場競爭力，還能增強消費者對品牌的認可和信任，進而推動企業的永續發展。 宣傳和推廣策略：如何有效地推廣新的品牌形象對於新虎將機械而言，有效宣傳推廣新的品牌形象是確保品牌形象重塑成功的關鍵。以下為現有的推廣策略，有助於新虎將機械在市場上建立良好的品牌形象，提升品牌知名度，吸引更多的潛在客戶和合作夥伴。1. 品牌形象宣傳活動： 新虎將機械將在各大社群媒體平台上建立品牌形象曝光活動。透過定期發佈有趣、引人入勝的產品特點以及企業文化，吸引消費者的關注。此外，結合短影片、圖片等形式，增加和消費者互動，來提升品牌曝光度。 2. 舉辦活動和展覽： 新虎將機械主辦或參加相關產業的展覽和活動，如產品發表會、世界各地之工具機等機械設備展等。在展覽期間，不僅展示新虎將機械的最新產品，最先進的技術解決方案之外，也發放含有品牌形象的公關贈品，吸引更多的參觀者。展覽結束後，通過社群媒體平台分享展覽現場的照片與影片，延續活動的影響力，擴大品牌曝光度。 3. 與公會合作： 新虎將機械將積極與工會合作，如參與TMBA的MTB2B平台。通過與公會合作，可以與更多的同產業的企業及專業人士交流，擴大品牌影響力。同時，通過公會舉辦的活動，分享新虎將機械的最新技術和產品資訊，提升品牌在產業內的知名度。 透過品牌形象的重塑，新虎將機械展現對未來的堅定信心。不僅是對公司歷史的肯定，更是對市場趨勢和消費者需求的洞察。通過與公會的合作、品牌形象的宣傳和推廣策略的落實，新虎將機械將在競爭激烈的市場中樹立起自己獨特的品牌風貌。 隨著新的品牌形象在市場上的逐漸鞏固，我們將繼續以創新的產品、專業的服務和負責任的態度，贏得更多客戶/代理商的信賴與支持。我們堅信，通過不懈的努力和持續的創新，新虎將機械將在未來的道路上蓬勃發展，成為產業的佼佼者，為企業和社會帶來雙贏的局面。
Grinding machines are indispensable and important equipment in modern industrial production, especially in fields that require high-precision and high-efficiency processing. They mainly use grinding wheels to grind the material surface and remove excess material to achieve the required shape and size. Grinding machines play a key role in a variety of industries, including aerospace, automotive manufacturing, mold making, electronics and medical devices.With the continuous advancement of technology, the application scope and technical characteristics of grinding machines are also constantly expanding and upgrading. Modern grinding machines not only significantly improve precision and efficiency, but also incorporate automation and intelligent technologies, greatly improving production efficiency and processing quality.1. Basic concepts of grinding machinesA grinder is a mechanical device that uses a grinding wheel to grind the surface of a workpiece. Its main purpose is to remove excess parts of the surface of the material so that it reaches the required shape and size. Grinding machines have a wide range of applications, from plane machining to cylindrical machining, to internal circle and centerless machining, and can meet the needs of different industrial fields. The main components of a grinding machine include the bed, worktable, grinding wheel head, feed system and cooling system. Each part has a vital impact on the quality and efficiency of grinding processing.Early grinding machines mainly relied on manual operation. With the introduction of electrical technology and CNC technology, modern grinding machines have achieved a high degree of automation and intelligence. These technological advancements not only improve processing accuracy and efficiency, but also greatly reduce the difficulty of operation and expand the application scope of grinding machines.2. Application of grinding machines in different industrial fieldsGrinding machines have a wide range of important applications in modern industry, covering many key areas. In the aerospace industry, grinding machines are used to machine high-precision parts, such as turbine blades and fuselage structural parts, which require extremely high precision and surface quality. In the automobile manufacturing industry, grinding machines are used to process key components such as engine parts and transmission gears to ensure the stability and reliability of their operation. The mold manufacturing industry relies heavily on grinders to process high-precision molds, which directly affect product quality and production efficiency.3. Future Trends of Grinding Machine TechnologyGrinding machine technology is developing rapidly in the direction of automation and intelligence. Modern grinding machines are increasingly integrating automated control systems and intelligent monitoring functions, which not only improves production efficiency, but also reduces manual intervention and ensures machining accuracy. In addition, the application of machine learning and artificial intelligence enables grinders to automatically adjust processing parameters to further improve processing quality and efficiency.Environmental protection and energy saving are also important trends in the development of grinder technology. As environmental protection regulations become increasingly stringent, companies' demand for energy-saving and emission-reducing equipment is growing. Grinding machine manufacturers have launched products with low energy consumption and high performance to meet market demand. For example, PROTH launched PSGC-50100E form grinding machine is an advanced equipment designed with environmental protection and high efficiency as its core. This grinder uses linear guideways and longitudinal belt-drive systems to replace traditional hydraulic energy consumption while ensuring efficient and stable operation. The unique rotating head design can flexibly adjust the angle to meet diverse processing needs and improve your production efficiency. And the PSGC-50100E has the characteristics of high-speed silent operation, which can maintain low noise levels whether during high-load operation or fine processing, creating a quieter and friendly working environment.In the future, grinding machine technology will continue to innovate and progress in aspects such as automation, intelligence, environmental protection and new material applications. Agents need to pay close attention to these trends and choose products with advanced technology and environmental protection standards to meet the changing needs of customers and enhance competitiveness.4. ConclusionGrinding machines play a vital role in modern industry, with applications ranging from aerospace, automotive manufacturing, mold manufacturing, electronic equipment and medical equipment. Understanding the structure, function and application of grinders in various industries can help companies choose the most suitable equipment and improve production efficiency and product quality.When purchasing a grinder, dealers need to consider several key factors to ensure they choose a product that meets customer needs and remains competitive in the market. Brand and after-sales service are also factors that cannot be ignored. Choosing a grinder with a good brand reputation and strong after-sales support can ensure the long-term stable operation of the equipment and provide customers with necessary technical support.In the future, grinding machine technology will continue to develop in the direction of automation, intelligence, environmental protection and high efficiency. Agents and enterprises should pay close attention to market trends and choose grinding machines with advanced technology and environmental protection standards to meet changing market demands. By having an in-depth understanding of grinding machine technology and its applications, companies can remain competitive in a highly competitive market and achieve sustainable development. Choosing the right grinding machine equipment and performing proper maintenance and upkeep are the keys to ensuring efficient and stable production operations. Contact us today to learn more about grinding machine expertise! https://www.proth.com.tw/cht/contactus
YCM is thrilled to have received a significant award from Harvard Business Review.This honor illustrates the unwavering commitment to lean manufacturing and digital transformation from colleagues, suppliers, and partners. With their efforts, creating a comprehensive ecosystem becomes achievable! Looking ahead, YCM will continue to strive for innovation and progress, steadfastly working towards realizing your Smart Manufacturing Dreams! Let's Make it Better, Together!
追求碳中和與淨零碳排將是企業的共同目標，永進機械成功取得ISO14955的綠色工具機認證，以推動工具機產品的環保性能和能源效率。為協助客戶達到低碳生產的目標， 永進機械攜手台灣設計研究院(TDRI)與精密機械研究發展中心(PMC)，運用他們的專業知識和經驗，為永進機械提供了重要的技術輔導。 其成功的關鍵在於機台製程融入節能減碳的理念，選用低汙染的材質，並在不影響機台切削剛性及穩定性下，採用輕量化設計，搭配更節能的周邊設備，務求降低電力消耗，實現減碳要求。此外，透過智慧化的管理模式，不僅能精準計算碳排放量，進而盤查碳足跡，亦可提高產能及效率，改善能源績效表現。 近期歐洲議會通過了氣候法案，宣布引入碳關稅，而台灣也計劃在2024年推出碳稅，不僅排放大量碳的營運事業，中小型企業也將難以逃避碳定價帶來的影響，機械業雖非第一波碳排大戶，但也無法置身事外。 這次認證的取得，是我們對環保的承諾和對產品品質的有力體現，永進機械將繼續不斷創新，提高產品的環保性能和能源效率，期許追求永續製造的道路上，為淨零碳排盡份心力！
Dear Valued Partners, I would like to introduce you to a new member of YCM Group, named TRIMILL, which consists of both TRIMILL, a.s. (Czech Republic) and TRIMILL GmbH (Germany). TRIMILL, founded in 2000, the TRIMILL specializes in the manufacturing of Portal Milling Machines and are recognized worldwide for their technological advancements, manufacturing capabilities and superior product designs. TRIMILL machines have traditionally been attracted by a devoted core group customers who have become accustomed to uncompromising performance and renowned reliability. TRIMILL products are unique and represent a different approach to portal machine design, serving a broad range of industries. As we move towards creating a Globalization Strategy, collaboration between an advanced machine tool builder, offering complementary products aimed at Die Mold, Automotive and Aerospace market segments. This differentiated approach will provide customers with multiple solutions and services. We look forward to working closely with every valued partner and provide the best solutions. Let’s "Make it Better, Together". Sincerely, Richard ChenChairman Patrick ChenGeneral Manager
YCM clinches "Gold Award" at the 32nd Taiwan Excellence Awards for our "T11 Green Smart Machine"! Thanks to the dedicated YCM team, our valued customers, dealers, and suppliers. This award embodies our unwavering commitment to quality and sustainability, motivating us to continue providing better products and services. We look forward to joining hands in shaping a brighter future!
Make it Better, TogetherAs YCM celebrates 70 years, the dedication to craftsmanship shines brighter than ever. Your support has been our driving force, propelling us towards new heights of achievement. Thanks to all the blessings from around the world, adding a sparkle of magic to this celebration.View more information
YCM clinches “Gold Labels” for “T11” & “NFX400A” at the Green Machine Tool Energy Saving Label Assessment!A huge shoutout to our awesome YCM team for their dedications to green technologies and for achieving international sustainability standards!
引言：為什麼提升五軸加工中心機的效率至關重要？在當今競爭激烈的製造業中，五軸加工中心機以其出色的多功能性和靈活性，成為精密製造的重要工具。這種機器能夠在多軸同時動作的情況下進行複雜的切削任務，大幅提高了製造的精度和效率。然而，儘管擁有先進的技術，如何充分利用這些機器的能力，來提高生產效率和降低成本，仍然是許多企業面臨的挑戰。提升五軸加工中心機的效率不僅能夠縮短生產周期，降低每件產品的加工時間和成本，還能提高產品的整體質量。在快速變化的市場需求下，能够迅速調整生產設定並保持高效運作，對於保持企業競爭力至關重要。有效的機器利用率和優化的作業流程可以減少停機時間和生產瓶頸，從而實現更高的產出和更好的經濟效益。因此，了解如何最大化五軸加工中心機的效率，對於希望在市場中保持領先的製造商來說，是一個不可忽視的戰略考量。透過本文的指南，我們將探討實用的策略和技術，幫助您實現這一目標。理解您的五軸加工中心機：首要步驟要充分發揮五軸加工中心機的潛力，首先必須深入理解其核心功能及操作界面。這類機器的複雜性要求操作者不僅要有基礎的操作知識，更應該對機器的每個可調參數和功能有透徹的了解。熟悉您的設備是提升效率的關鍵步驟，因為只有充分理解機器的運作方式，才能最大限度地利用其功能，實現高效和精確的生產。為此，操作手冊是寶貴的資源，它不僅提供設備的基本操作指南，還解釋了各項功能如何協同工作以達到最佳性能。此外，多數機器製造商都會提供培訓和技術支持，幫助使用者深入了解產品。積極利用這些製造商資源，可以幫助您和您的團隊更好地掌握機器的高級功能和維護知識，從而在日常操作中提升效率。此外，定期參加由製造商舉辦的進階培訓和研討會也是提升操作技能和機器運用效率的好方法。通過這些方式，您可以確保團隊能夠不斷更新他們對設備最新技術和操作技巧的了解，進一步提高生產效率。優化機器設置以提高效率為了在生產過程中實現最高的效率和精度，對五軸加工中心機的設置進行優化至關重要。這包括根據不同的加工任務調整機器的速度、進給率和切削路徑。首先，理解加工材料的特性和加工件的要求是設置加工參數的基礎。例如，硬質材料可能需要較慢的切削速度和較低的進給率以防止工具磨損。使用先進的軟體工具來模擬加工過程是防止錯誤並節省時間的一種有效方法。這些工具可以幫助操作者預見可能的碰撞和錯誤，從而在實際加工前進行調整。此外，這些模擬工具可以詳細顯示切削路徑和工件的變形，確保加工過程中的每一步都是最優化的。透過這些策略，不僅可以提高機器的作業效率，還可以延長工具的壽命並保持產品質量的一致性。在日常操作中實施這些優化措施，將使生產過程更加流暢，減少廢品率，並提高整體生產力。4定期維護和校準：保持機器在最佳狀態定期維護和校準對於確保五軸加工中心機保持在最佳運作狀態至關重要。這不僅可以延長機器的壽命，還能保持生產效率和產品質量。維護的關鍵活動包括定期潤滑、清潔和部件檢查，這些都是防止機器故障和非計劃性停機的必要措施。首先，潤滑是任何機械維護計劃中不可或缺的一部分，它有助於減少運動部件間的摩擦和磨損。使用正確的潤滑油，並按照製造商的推薦進行定期更換，可以顯著提高機器的運行效能。其次，保持機器清潔是避免粉塵和金屬屑積聚造成損害的重要措施。清潔應涵蓋機器的內部和外部，特別是那些與加工過程直接相關的重要部件。此外，定期檢查機器的關鍵部件如刀具、主軸和導軌等，可以及早發現潛在問題並進行維修，從而避免更大的損害和更高的維修成本。這些維護活動應記錄在維護日程表中，確保按時執行，並按需調整以符合實際使用情況。通過這樣的定期維護和校準，五軸加工中心機將以最佳狀態運行，保障生產流程的連續性和效率。操作技巧與訣竅：如何最大化五軸加工中心機的性能要最大化五軸加工中心機的性能，操作者必須掌握一系列專業技巧和操作訣竅。首先，正確的刀具選擇對於實現高效和精確的加工至關重要。選擇合適的刀具不僅取決於加工材料的類型，還應考慮到加工的精度和速度要求。例如，硬質合金刀具適用於高速加工硬質材料，而鈷鋼刀具則適合精細加工。此外，了解如何利用五軸加工中心機的高級功能，如動態偏置、高速切削技術和多軸聯動，也是提升效率的關鍵。這些功能可以幫助操作者在保證加工質量的同時，顯著提高加工速度和效率。為了使操作人員能夠充分利用這些技術，進行定期的技能培訓和能力提升是非常必要的。培訓不僅應包括機器操作的基本知識，還應涵蓋高級編程技巧、刀具管理和維護操作。這樣的培訓可以幫助操作人員在實際工作中遇到問題時，能夠迅速作出反應，並有效利用機器的所有功能。透過實施這些操作技巧和培訓策略，五軸加工中心機的性能可以被最大化，進一步推動生產效率的提升，滿足日益嚴苛的市場需求。利用數據分析進行持續改進在提升五軸加工中心機的效率方面，利用數據分析是實現持續改進的關鍵策略。通過收集和分析機器操作數據，製造商可以深入了解機器性能的各個方面，從而識別出效率低下的根本原因並制定相應的改進措施。首先，實時監控系統可以捕捉到機器運行中的每一個細節，如切削速度、負荷、溫度和振動等參數。這些數據對於評估機器的運行狀態及早期識別潛在問題至關重要。例如，異常的振動模式可能表明刀具磨損或安裝不當，而這些都是降低加工精度和效率的常見原因。此外，市場上提供了多種先進的分析工具，這些工具可以對收集到的數據進行深入分析，並通過預測性維護算法預測機器故障。這不僅可以最大限度地減少非計劃停機時間，還可以確保機器維持在最佳性能狀態，進一步提高生產效率。通過這種數據驅動的方法，製造商能夠更精確地調整生產流程，優化機器設置，並確保生產過程中的每一步都是經過精心計劃和調整的。這種持續的改進過程不僅提高了生產效率，也增強了企業在市場中的競爭力。結論：將這些策略融入日常操作在本文中，我們探討了提升五軸加工中心機效率的多種策略，從深入理解設備的核心功能，到優化機器設置，再到利用數據分析進行持續改進。實施這些策略不僅可以提高生產效率，還能提升產品質量，使企業在競爭激烈的市場中保持領先。要將這些策略成功融入日常操作，首先需要建立一種文化，鼓勵創新和持續改進。這包括定期培訓員工，更新他們的技能，以及鼓勵他們對生產流程提出改進意見。其次，定期評估生產效率和質量指標，以及定期檢查設備狀態，是確保策略有效實施的關鍵。此外，透過先進的分析工具，企業可以更好地理解數據，從而做出更精確的決策，進一步提升操作效率和產品質量。這些工具能夠識別效率低下的原因，並提供實時反饋，幫助企業快速調整策略。總之，通過將這些策略融入日常操作，企業不僅能提升生產效率，還能在保證產品質量的同時，降低成本，提高整體競爭力。因此，持續改進和定期評估對於任何希望在現代製造業中成功的企業來說，都是不可或缺的元素。
1.
**Innovating
for the Future**
In today's rapidly
evolving manufacturing sector, precision and efficiency are key to success. To
meet the increasingly stringent industrial standards and production demands, we
introduce the BC-800T 5-axis machining center. This machine not only represents
the forefront of technological innovation but also embodies our relentless pursuit
of precision in craftsmanship and operational efficiency. The following content
will delve into the unique features and superior performance of the BC-800T,
demonstrating its application value in modern manufacturing.
2.
**Core Technology and Design Advantages**
The BC-800T 5-axis
machining center combines precise craftsmanship and innovative technology,
showcasing a new realm of high-performance machine tools. This advanced machine
employs the latest five-axis simultaneous machining technology, achieving extremely
precise machining results and significantly reducing the need for workpiece
unloading and fixtures. Such design not only shortens processing time but also
significantly enhances production efficiency, making the production process
smoother and more economical.
3.
**Structural Stability and Precision
Machining**
The BC-800T is
meticulously designed, utilizing FEA analysis to ensure optimal performance and
reliability of the machine structure. Its ultra-wide base and saddle design
maintain excellent stability even during high-speed movements. Additionally,
the structural design of the BC-800T is optimized by maintaining a greater
distance between two linear guides, which reduces potential deformations caused
by the weight of the worktable and ensures better weight distribution to the
saddle, thereby achieving superior accuracy and minimizing distortion.
4.
**Power System and High-Speed Operations**
In terms of power
transmission, the BC-800T is equipped with dual nut ball screws on the X and Y
axes, DD motors on the rotary table, and roller guides on the X, Y, and Z axes,
all ensuring stability during high-speed movements. The rapid feed rates reach
36 meters per minute on the X and Y axes and 30 meters per minute on the Z
axis, allowing the BC-800T to perform tasks quickly and accurately. This rapid
feed capability enables the machine to handle large or complex workpieces
effectively, reducing downtime and thereby enhancing overall production
efficiency. This exceptional performance is particularly beneficial in
industrial applications requiring large volumes of precise machining,
significantly improving product quality and machining accuracy, ensuring each
workpiece meets the highest manufacturing standards.
5.
**Flexibility and Multifunctionality**
The BC-800T also
features an efficient three-axis bearing oil lubrication system, which helps
reduce thermal expansion and significantly extends the lifespan of machine
components. Moreover, its B-axis rotary table offers a ±110-degree range of
motion, and the C-axis rotary table provides a 360-degree range of motion,
supporting loads up to 400 kilograms with a diameter of 650mm, accommodating a
variety of machining needs. These rotary tables' design not only offers high
flexibility but also meets the processing requirements of various complex
shapes, allowing the BC-800T to handle workpieces of different materials and
specifications. This flexibility is especially suitable for industries like
aerospace, automotive manufacturing, and mold making, where workpieces vary
greatly in shape and require high precision. This not only enhances production
efficiency but also significantly expands the machine's application range.
6.
**Spindle Performance and Precision
Machining**
The main worktable of
the BC-800T measures 1700x650mm with a maximum load capacity of 1400 kilograms,
complemented by a high-performance built-in spindle with a maximum speed of
12,000 rpm. Additionally, its torque is 95 Nm in the Fanuc system and 120 Nm in
the Siemens system. The spindle's HSK-63T taper ensures a stable connection
between the tool and the machine. This combination of high speed and powerful
torque allows the BC-800T to easily handle hard materials while maintaining
smooth and precise cutting processes. This is advantageous for applications
requiring high-intensity cutting tasks, such as aerospace component
manufacturing or high-precision mold making.
7.
**Tool Management and Production Efficiency**
Furthermore, the
high-speed capability of the spindle, coupled with a precise control system,
allows the BC-800T to achieve industry-leading machining quality during
delicate surface finishing and complex detail processing. This machining
capability not only enhances the overall aesthetics of the product but also
ensures dimensional accuracy and surface smoothness during the machining
process, thereby reducing the need for subsequent finishing and enhancing the
final product's market competitiveness. The BC-800T also features a chain-type
tool magazine that can accommodate up to 30 tools, providing quick tool changes
and flexible handling of complex machining tasks. Enhanced chain durability and
tool change efficiency ensure the machine's efficiency and reliability during
extended operations. Laser and circular positioning accuracy tests, rotary center
diagnostics, and ISO precision tests ensure the BC-800T's accurate and reliable
performance, reducing waste, enhancing productivity, and increasing profits.
This efficient tool management system not only saves tool change time but also
enhances the continuity of the machining process, especially in mass production
or scenarios requiring frequent tool changes.
8.
**Tool Magazine Design and Operational
Convenience**
The design of the
tool magazine considers ease of operation and safety, with precise tool
positioning ensuring quick tool location and reducing the risk of operational
errors. Additionally, the enhanced durability of the tool magazine not only
improves its wear resistance but also ensures its lasting performance under
high load and high-frequency usage conditions. This tool magazine design allows
the BC-800T to quickly adapt to changes in production demands for diversified
and technically demanding machining tasks, enhancing the machine's market
adaptability and user experience.
9.
**Driving Industry Innovation and
Efficiency**
The launch of the
BC-800T 5-axis machining center marks a significant step forward in our
provision of efficient and precise solutions. Through continuous technological
innovation and a commitment to quality, we believe the BC-800T will bring
unprecedented production efficiency and operational experience to users.
Whether facing complex industrial challenges or everyday high-precision
requirements, the BC-800T provides reliable support, helping businesses enhance
their competitiveness and advance the industry.
Date : Sept. 9-14, 2024Location : McCormick PlaceBooth No. : North Hall- 236963Link : International Manufacturing Technology Show(https://www.imts.com/)
In the hot summer, use our
high-precision surface grinder technology to produce quality parts, enhancing
the performance of refrigerators, fans, air conditioners, and ice makers,
bringing cool comfort.PERFECT MACHINE
五軸加工技術簡介五軸加工技術利用一台高度靈活的機床，能在五個獨立軸向同時操作，這使得加工件可以在不同的角度和多個面上被加工，而無需改變其位置。這種技術主要特點是其能夠提供極高的精度和效率，特別是在複雜和精細的加工任務中表現突出。五軸機床的設計通常包括三個線性軸（X、Y、Z）和兩個旋轉軸，這兩個旋轉軸允許工件在加工過程中達到幾乎任何角度的定位。這種配置不僅提高了加工靈活性，還大幅度減少了加工時間，因為可以在一次設定中完成多面的加工，減少了重新定位的需要。革命性的技術進步五軸加工技術自推出以來，一直被視為製造業的一大革命。傳統的三軸機床限制了工件的加工角度和位置，使得某些複雜部件的加工變得耗時且效率低下。然而，五軸技術的引入打破了這些限制，使得機床能夠在更多軸向上運動，從而實現工件的多角度和全方位加工。這種技術進步不僅提升了加工的精度和靈活性，還有效減少了加工時間和成本，尤其是在複雜形狀和高精度要求的部件生產中，五軸加工顯示出其不可替代的優勢。五軸技術在航空航太行業的應用五軸技術在航空航太行業中扮演著關鍵角色，因其能夠製造出極高精度和複雜度的部件，從而滿足該行業對質量和精度的嚴格要求。使用五軸加工中心機進行生產，可以顯著提高航空部件的加工效率，降低錯誤率，並減少後續的機械加工需求。這種技術使得可以在單一設定中完成多面加工，極大地縮短了生產週期和提高了生產靈活性。此外，五軸加工還能夠提供更加精確的切削角度，這對於複雜幾何形狀和曲面的航空部件來說至關重要。因此，五軸技術已成為航空航太行業不可或缺的先進製造技術之一。汽車行業中的應用在汽車製造業中，五軸加工技術的應用帶來了顯著的製造創新和效率提升。此技術特別適合生產複雜的汽車零件，如引擎部件和傳動系統，其可以在一次設定中完成多角度的精密加工。這不僅減少了生產時間，還提高了整體零件的質量和精確度。五軸機床能夠執行精確的切削操作，這對於達到汽車行業對於耐用性和性能的嚴格標準至關重要。此外，透過減少工件的設定次數和手動干預，五軸技術同時降低了生產成本和錯誤率，為汽車製造商提供了更大的競爭優勢。醫療和電子行業的創新應用在醫療和電子行業中，五軸加工技術的創新應用對於生產高精度和複雜設計的醫療設備及電子產品至關重要。這項技術能夠精確製造出小型且精密的零件，如醫療植入物和微型電子元件。五軸機床的高靈活性和精確定位能力，使其在製造極其細小和精細的部件時，能保持極高的重複精度和質量控制。此外，五軸技術減少了加工過程中需要的手動干預，從而極大地提高了生產效率和產品一致性，這對於醫療器械和高科技電子產品的質量保證尤為重要。这些特性不仅提升了產品性能，也加速了新產品的研發到市場的流程。選擇適合的五軸加工中心機選擇適合的五軸加工中心機需要考量多個因素，以確保所選設備能夠滿足特定製造需求。首先，機床的加工能力和尺寸規格應符合預期的部件大小和加工範圍。其次，機床的精確度和重複定位精度是確保高精度加工的關鍵指標。此外，操作系統的易用性和技術支持也是選擇時必須考慮的重要因素，這有助於保證設備的順利運行和維護。最後，經濟效益，包括機床的購置成本及其運行和維護的長期開銷，也應納入考量範圍。選擇合適的五軸機床不僅提升生產效率，還能確保製造過程的質量與經濟效益。
五軸加工技術簡介五軸加工技術利用一台高度靈活的機床，能在五個獨立軸向同時操作，這使得加工件可以在不同的角度和多個面上被加工，而無需改變其位置。這種技術主要特點是其能夠提供極高的精度和效率，特別是在複雜和精細的加工任務中表現突出。五軸機床的設計通常包括三個線性軸（X、Y、Z）和兩個旋轉軸，這兩個旋轉軸允許工件在加工過程中達到幾乎任何角度的定位。這種配置不僅提高了加工靈活性，還大幅度減少了加工時間，因為可以在一次設定中完成多面的加工，減少了重新定位的需要。革命性的技術進步五軸加工技術自推出以來，一直被視為製造業的一大革命。傳統的三軸機床限制了工件的加工角度和位置，使得某些複雜部件的加工變得耗時且效率低下。然而，五軸技術的引入打破了這些限制，使得機床能夠在更多軸向上運動，從而實現工件的多角度和全方位加工。這種技術進步不僅提升了加工的精度和靈活性，還有效減少了加工時間和成本，尤其是在複雜形狀和高精度要求的部件生產中，五軸加工顯示出其不可替代的優勢。五軸技術在航空航太行業的應用五軸技術在航空航太行業中扮演著關鍵角色，因其能夠製造出極高精度和複雜度的部件，從而滿足該行業對質量和精度的嚴格要求。使用五軸加工中心機進行生產，可以顯著提高航空部件的加工效率，降低錯誤率，並減少後續的機械加工需求。這種技術使得可以在單一設定中完成多面加工，極大地縮短了生產週期和提高了生產靈活性。此外，五軸加工還能夠提供更加精確的切削角度，這對於複雜幾何形狀和曲面的航空部件來說至關重要。因此，五軸技術已成為航空航太行業不可或缺的先進製造技術之一。汽車行業中的應用在汽車製造業中，五軸加工技術的應用帶來了顯著的製造創新和效率提升。此技術特別適合生產複雜的汽車零件，如引擎部件和傳動系統，其可以在一次設定中完成多角度的精密加工。這不僅減少了生產時間，還提高了整體零件的質量和精確度。五軸機床能夠執行精確的切削操作，這對於達到汽車行業對於耐用性和性能的嚴格標準至關重要。此外，透過減少工件的設定次數和手動干預，五軸技術同時降低了生產成本和錯誤率，為汽車製造商提供了更大的競爭優勢。醫療和電子行業的創新應用在醫療和電子行業中，五軸加工技術的創新應用對於生產高精度和複雜設計的醫療設備及電子產品至關重要。這項技術能夠精確製造出小型且精密的零件，如醫療植入物和微型電子元件。五軸機床的高靈活性和精確定位能力，使其在製造極其細小和精細的部件時，能保持極高的重複精度和質量控制。此外，五軸技術減少了加工過程中需要的手動干預，從而極大地提高了生產效率和產品一致性，這對於醫療器械和高科技電子產品的質量保證尤為重要。这些特性不仅提升了產品性能，也加速了新產品的研發到市場的流程。選擇適合的五軸加工中心機選擇適合的五軸加工中心機需要考量多個因素，以確保所選設備能夠滿足特定製造需求。首先，機床的加工能力和尺寸規格應符合預期的部件大小和加工範圍。其次，機床的精確度和重複定位精度是確保高精度加工的關鍵指標。此外，操作系統的易用性和技術支持也是選擇時必須考慮的重要因素，這有助於保證設備的順利運行和維護。最後，經濟效益，包括機床的購置成本及其運行和維護的長期開銷，也應納入考量範圍。選擇合適的五軸機床不僅提升生產效率，還能確保製造過程的質量與經濟效益。
I. IntroductionGrinding
machines play an important role in modern industry. This article aims to
provide operation and maintenance guidelines to help users maximize the
performance of grinding machines and ensure the efficiency and safety of the
production process.2. Basic operations of grinderSafe
operating practicesFirst,
operators must wear appropriate protective equipment, including protective
glasses, gloves, and protective shoes, to prevent injuries from splashes and
hot surfaces during processing. Secondly, ensure the safety and cleanliness of
the work area, avoid any tools or debris from obstructing the operation, and
maintain a good working environment.Start
and shut down programsProperly
starting up and shutting down the grinder is the basis for ensuring safe
machine operation. Before operation, check whether the power connection and
mechanical components of the grinder are normal. When starting, slowly adjust
the grinding wheel speed to avoid sudden overload. When shutting down the
grinder, you should first stop feeding, then turn off the main power supply,
and ensure that the machine comes to a complete stop before cleaning and
maintenance.Operation
interface introductionOperators
should be familiar with these control devices and master the basic operating
steps to ensure processing accuracy and efficiency. A detailed understanding of
the functions of the operating interface will enable you to better operate and
maintain the grinder. The previous grinder is equipped with a graphical
human-machine interface, which is easy to understand and use.3. Adjustment and settings of grinderAdjustment
of working table and grinding wheelGrinding
machine adjustment and setup are key steps to ensure machining accuracy. First
of all, the height and angle adjustment of the working table affect the
positioning and final processing effect of the workpiece. The operator needs to
accurately adjust the position of the working table according to processing
needs to ensure that the workpiece can be firmly fixed and maintain an
appropriate distance from the grinding wheel. In addition, installing and
replacing the grinding wheel is also a job that requires careful operation.
Correct installation of the grinding wheel can effectively avoid jumps and
deviations during processing.Grinding
parameter settingsReasonable
setting of grinding parameters, such as grinding speed, feed speed and depth,
is the basis for ensuring processing quality. The grinding speed should be
adjusted according to the workpiece material and processing requirements. Too
fast or too slow speed may lead to unsatisfactory processing results. Feed
speed and depth also need to be set carefully to prevent excessive grinding or
damage to the workpiece surface. By carefully adjusting these parameters,
operators can achieve optimal machining results.Frequently
asked questions and solutionsDuring
the operation of the grinder, common problems such as grinding wheel runout and
uneven workpiece surface will affect the processing quality. Methods to solve
grinding wheel runout include checking whether the grinding wheel is firmly
installed and whether it is necessary to rebalance the grinding wheel. It is
recommended to install dynamic balancing. If the surface of the workpiece is
uneven, the feed speed needs to be adjusted or the worn grinding wheel needs to
be replaced. By discovering and solving these problems in time, processing
accuracy and production efficiency can be effectively improved.4. Daily maintenance and upkeepDaily
inspection itemsRoutine
maintenance and upkeep of grinders is crucial to ensure long-term stable
operation and extended service life. First of all, operators should clean and
lubricate every day to keep the surface of the grinder clean to prevent dust
and chips from entering the mechanical parts and affecting the operating
accuracy. Lubricating all moving parts can reduce wear and ensure smooth
operation of the machine. In addition, the electrical system needs to be
inspected regularly to ensure that all connections and controls are functioning
properly.Regular
maintenance planRegular
maintenance plans include weekly, monthly and quarterly inspections and
maintenance. Weekly inspections should include testing the wear of the grinding
wheel and the stability of the workbench, while monthly in-depth inspections of
various parts of the machine, such as the lubrication of bearings and guide ways, should be carried out. Conduct a comprehensive system inspection every
quarter to ensure that all components are operating at their best and that worn
or damaged parts are replaced in a timely manner.Troubleshooting
GuideSome
common malfunctions that can occur with grinders during operation are grinding
wheel runout, feed system failures, and electrical problems. Operators should
be familiar with the solutions to these problems. For example, grinding wheel
runout can be solved by rebalancing the grinding wheel or checking that the
installation is stable. Regular repair and maintenance records are also
necessary to help track the operation of the grinder, detect and solve
potential problems early, and ensure the long-term efficient operation of the
grinder.5.
Tips for improving grinder performanceOptimize
grinding processThe
key to improving grinder performance is to optimize the grinding process. First
of all, operators should constantly improve grinding parameter settings and
adjust grinding speed and feed speed according to different workpiece materials
and shapes to ensure the best processing results. In addition, multiple trial
grindings are conducted to find the best parameter combination to improve
processing accuracy and efficiency. Optimizing the cooling system and
maintaining appropriate coolant flow and temperature can also help reduce
thermal deformation of the workpiece and improve surface quality.Properly
select and use grinding wheelsChoosing
the appropriate grinding wheel material and model, and choosing grinding wheels
with different grain sizes and hardness according to the material and
processing requirements of the workpiece, can significantly improve the
processing effect. Regularly inspect and replace worn grinding wheels to ensure
they are operating in optimal conditions, and pay attention to the service life
management of the grinding wheels to avoid excessive wear of the grinding
wheels that may affect processing accuracy. By properly selecting and using
grinding wheels, operators can effectively improve grinder performance and
productivity.6. Environmental protection and energy
saving measuresEnvironmentally
friendly materials and technologiesThe
use of eco-friendly materials and techniques helps reduce environmental impact.
Choosing low-contamination, recyclable grinding wheels and coolant not only
reduces waste but also improves worker health and safety. Introduce advanced
waste liquid treatment technology to effectively separate pollutants in the
coolant and recycle them to reduce waste liquid discharge and protect the
environment.Comply
with environmental regulationsOperators
and managers should be familiar with local environmental standards and ensure
that the grinder is operated and maintained in compliance with these
requirements. Regular environmental protection training is conducted to enhance
employees’ environmental awareness and skills and promote the company to
achieve sustainable development goals. Through comprehensive environmental
protection and energy-saving measures, not only can operating costs be reduced,
but the social image and competitiveness of enterprises can also be enhanced.7.
Conclusion
The
operation and maintenance of grinding machines require rigorous procedures and
careful management. By following basic operating practices, proper adjustments
and settings, regular maintenance, and taking environmental and energy-saving
measures, operators can maximize the performance and service life of their
grinders. At the same time, techniques and measures to improve grinder
performance will help companies achieve efficient production and sustainable
development.Contact us to learn more about grinder
maintenance. https://www.proth.com.tw/contactus
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to improve production efficiency but don’t want to add equipment? PROTH's new
generation vertical and horizontal rotary head surface grinder PSRC-600VH is
your ideal choice! This grinding machine uses advanced rotating head technology
and can flexibly switch between vertical and horizontal modes to meet diverse
processing needs. It can not only grind flat surfaces and outer circles at the
same time, but also handle high-precision workpieces, easily improving
production efficiency. The innovative design of one machine with multiple
functions greatly saves floor space and provides reliable guarantee for your
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In the mold industry, traditional milling machines such as turret milling machines and gantry milling machines play a crucial role in ensuring high precision, efficiency, and flexibility in mold manufacturing. Despite the advancements in CNC technology, these traditional machines remain indispensable for various reasons.1. Precision and VersatilityTraditional milling machines are known for their ability to perform a wide range of operations with high precision. Turret milling machines, for example, offer versatile functionalities such as drilling, cutting, and slotting, which are essential for producing complex mold components. Gantry milling machines, with their large worktable and high rigidity, excel in machining large and heavy molds with intricate details.2. Robustness and StabilityThe robust construction of traditional milling machines ensures stable and accurate machining. Gantry milling machines, in particular, provide exceptional stability due to their strong and rigid structure, making them ideal for heavy-duty operations. This stability reduces vibrations and enhances the precision of the final mold, ensuring a high-quality end product.3. Cost-EffectivenessTraditional milling machines often have lower initial costs compared to advanced CNC machines. This makes them an attractive option for small to medium-sized mold manufacturers. Additionally, the maintenance and operational costs of traditional milling machines are generally lower, contributing to overall cost savings for the company.4. Adaptability to Various MaterialsTraditional milling machines can handle a variety of materials, from metals like steel and aluminum to plastics and composites. This adaptability is crucial in the mold industry, where different projects may require the use of different materials. The ability to switch between materials without significant reconfiguration makes these machines highly versatile.5. Skilled Workforce UtilizationMany skilled machinists are well-versed in operating traditional milling machines. Leveraging their expertise can enhance productivity and ensure high-quality outcomes. This existing knowledge base reduces the need for extensive retraining and allows for a smoother workflow within the manufacturing process.6. Customization and FlexibilityTurret and gantry milling machines allow for a high degree of customization. Machinists can manually adjust settings to accommodate specific project requirements, offering flexibility that is sometimes limited in fully automated systems. This customization capability is particularly valuable for producing unique or specialized molds.7. Enhancing Production EfficiencyWhile traditional, these milling machines can be integrated into modern production systems to enhance efficiency. For instance, combining manual adjustments with digital readouts and automated controls can improve precision and reduce setup times. This hybrid approach can maximize the strengths of traditional milling while incorporating modern efficiencies.8. Reducing Energy ConsumptionTraditional milling machines, when properly maintained, can operate efficiently with moderate energy consumption. Implementing energy-efficient practices, such as regular maintenance and optimized machining processes, can further reduce energy usage. This focus on energy efficiency not only lowers operational costs but also aligns with sustainable manufacturing practices.ConclusionTraditional milling machines, including turret milling machines and gantry milling machines, continue to hold significant importance in the mold industry. Their precision, versatility, robustness, cost-effectiveness, and adaptability make them indispensable tools for mold manufacturers. Yih Kuan can assist milling machine users with upgrades and spindle head replacement services. Through performance matching and custom integration, manufacturers can achieve a balance of production efficiency, quality, and sustainability at a lower cost.
PrefaceAs the global manufacturing industry enters the era of intelligentization, the application of Artificial Intelligence (AI) technology in the field of Computer Numerical Control (CNC) machining has become a major driving force for industrial advancement. Since 2016, Campro Machinery has invested in the field of intelligent machinery, starting with factory visualization management. Now, the company can provide a range of smart manufacturing factory solutions, becoming a machining solution provider capable of keeping up with the digitalization trend. This article aims to delve into how AI plays a revolutionary role in CNC machining technology, not only improving production efficiency and enhancing quality but also leading the manufacturing industry towards greater automation and flexibility. Through specific technical analysis and future trend forecasts, we will demonstrate how AI technology creates significant value in CNC machining and predict how this technological collaboration will shape the future of the manufacturing industry. Through this in-depth analysis, readers will gain a comprehensive understanding of AI's application in modern manufacturing and witness a truly meaningful industrial revolution.I. Introduction: Introducing the Revolutionary Role of AI in CNC MachiningOver the past few decades, Computer Numerical Control (CNC) technology has dramatically transformed the manufacturing industry. With continuous technological advancements, CNC machining equipment can now execute complex machining tasks with unprecedented precision and efficiency. However, as market demand increases and production scales expand, traditional CNC technology faces new challenges: how to further improve production efficiency, reduce costs, and achieve higher levels of automation and flexibility. In this context, the introduction of Artificial Intelligence (AI) technology is gradually sparking a revolution in the field of CNC machining.The core capability of AI lies in its ability to process and analyze vast amounts of data, making it a crucial player in the automation and optimization of manufacturing processes. In CNC machining, AI can be used to analyze machine operation data and adjust machining parameters in real-time to accommodate different machining conditions or material properties. This intelligent adaptability not only enhances machine operational efficiency but also significantly improves machining quality and consistency.More importantly, AI enables predictive maintenance and fault diagnosis for CNC machines. By continuously monitoring the machine's operational status and performance, AI systems can identify potential machine faults and maintenance needs, allowing for proactive intervention before issues arise. This not only extends the machine's lifespan but also significantly reduces maintenance costs and unplanned downtime.Furthermore, AI applications are driving CNC technology toward higher levels of automation. For instance, through machine learning algorithms, CNC machines can learn and optimize their machining strategies based on past machining experiences. This learning capability not only boosts machining efficiency but also enables machines to handle a wider variety of machining tasks, better adapting to changing production demands.In summary, the application of AI in CNC machining is initiating a revolution in the manufacturing industry. By integrating AI technology with CNC machines, manufacturing enterprises can enhance production efficiency and product quality while achieving greater operational flexibility and cost-effectiveness. Looking ahead, as AI technology continues to develop and improve, its impact on the CNC machining field will become even more profound, bringing more innovation and transformation to the global manufacturing industry.II. The Core Role and Implementation of AI TechnologyThe application of Artificial Intelligence (AI) in the field of CNC machining is not just a technological innovation but an industrial transformation. The core role of AI technology lies in its ability to significantly enhance machining efficiency, precision, and adaptability, all achieved through intelligent data analysis and machine learning.Firstly, AI can optimize the machining paths of CNC machines through data analysis. In traditional CNC machining, setting machining parameters often relies on the operator's experience and intuition. While this method is feasible, it may lack precision or efficiency when dealing with complex or unfamiliar machining tasks. AI technology, by analyzing past machining data, can accurately predict the optimal machining parameters, such as spindle speed, feed rate, and cutting depth, and automatically adjust these parameters to suit different material properties and machining requirements.Additionally, AI's machine learning capabilities enable CNC machines to continuously learn and improve from actual machining processes. By continuously collecting machining data, AI systems can identify any unexpected behaviors or factors that may lead to defects in the machining process and adjust machining strategies to prevent similar issues from recurring. This self-optimization capability not only improves machining consistency and quality but also reduces reliance on human intervention.AI technology also enables real-time monitoring and control of the machining process. Through various sensors installed on CNC machines, AI systems can monitor the machining status in real-time, such as tool wear, motor load, and machine vibration. This information is immediately analyzed, and AI can respond instantly to any detected abnormalities by adjusting machining parameters or pausing operations to prevent damage and ensure the quality of the final product.Through these advanced functionalities, AI not only elevates the technical level of CNC machining but also greatly enhances the intelligence and automation of production processes. As these technologies continue to develop and be applied, AI will play an increasingly important role in the field of CNC machining, driving the manufacturing industry toward a more efficient and precise future.III. Enhancing Production Efficiency and Reducing WasteIn modern manufacturing, enhancing production efficiency and reducing resource waste are crucial goals for the sustainable development of enterprises. The application of Artificial Intelligence (AI) in CNC machining technology provides an efficient and sustainable solution to achieve these goals. AI not only improves operational efficiency but also reduces material and energy waste through intelligent process optimization.Firstly, AI can significantly enhance the production efficiency of CNC machines. Through predictive maintenance and fault warning systems, AI can analyze machine operation data to predict mechanical failures and maintenance needs, thereby reducing unexpected machine downtime. This predictive capability not only ensures optimal machine operation but also effectively extends equipment lifespan, reducing economic losses caused by sudden failures. Additionally, AI's real-time adjustment functionality can automatically optimize machine operating parameters, such as speed and cutting force, during the machining process to adapt to different conditions. This not only increases production speed but also reduces material waste and energy consumption.Secondly, AI plays a critical role in reducing material waste. Through precise data analysis, AI can optimize cutting paths and material configurations to ensure the most efficient use of every piece of raw material. This not only enhances material utilization but also reduces waste generated during the production process. In the machining of high-value materials, such as aerospace aluminum or titanium alloys, this optimization is particularly important as material costs represent a significant portion of the overall production cost.Moreover, AI excels in energy management. It can intelligently regulate machine energy consumption based on actual production demands, such as automatically lowering energy usage during low-load periods or maximizing the use of low-energy modes without affecting production efficiency. This intelligent energy management not only reduces operational costs for enterprises but also contributes to environmental protection.In summary, the application of AI in CNC machining brings considerable economic and environmental benefits by enhancing production efficiency and reducing waste. This allows enterprises to respond more effectively to market changes and demands, driving the entire industry towards a more sustainable and intelligent future.IV. Quality Control and Process MonitoringIn modern manufacturing, ensuring product quality and monitoring the stability of the production process are of paramount importance. The application of AI technology in CNC machining not only enhances production efficiency but also significantly improves the accuracy of quality inspection and the real-time monitoring of processes. This technological innovation makes the manufacturing process more reliable, greatly reduces the production of defective products, and ensures the consistency of product quality.AI systems can utilize advanced sensing technologies and data analysis to monitor the machining status of CNC machines in real time. This includes monitoring tool wear, the dimensional accuracy of workpieces, and mechanical feedback during the machining process. With this data, AI can instantly detect any abnormalities that could lead to quality issues, such as excessive tool wear or deviations in machining parameters. Once these issues are detected, AI systems can automatically adjust machine parameters or pause the machining process until the problems are resolved, ensuring that every product meets high-quality standards.Furthermore, the application of AI enhances product consistency during the manufacturing process. In large-scale production, even minor variations can result in significant quantities of non-conforming products. AI systems can learn and record the successful machining conditions of each production run and apply these conditions to subsequent production, ensuring that all products meet the same high standards. This not only reduces quality fluctuations but also boosts customer confidence in the product quality.AI also plays a crucial role in reducing human errors. In traditional CNC operations, human factors often lead to product quality issues. The introduction of AI allows for the automation of many decisions and operations, reducing the likelihood of human errors. For instance, AI systems can automatically execute complex machining programs, reducing the need for manual adjustments by operators, thereby lowering error rates and enhancing overall product quality.In summary, the application of AI technology in quality control and process monitoring brings revolutionary improvements to the CNC machining field. Through real-time monitoring and intelligent adjustments, AI not only enhances product quality but also increases the stability and reliability of the manufacturing process. For modern manufacturing industries striving for defect-free production and high customer satisfaction, this holds immeasurable value.V. Future Prospects and Industry ApplicationsAs AI technology continues to develop and improve in CNC machining, its future application prospects appear even broader and more profound. AI will not only enhance existing manufacturing processes but also create new industry applications, leading the manufacturing sector towards greater efficiency, higher precision, and increased intelligence. Below are some important future prospects and potential industry applications of AI in CNC machining.Firstly, the further development of AI will make CNC machining more intelligent and automated. With advancements in machine learning and data analysis capabilities, future CNC machines will be able to more accurately predict machining outcomes and autonomously adjust machining strategies to meet complex and changing production requirements. This adaptive machining capability will not only improve production efficiency but also ensure product quality across various production scenarios.Additionally, AI will promote the application of CNC machining technology in more industries. For example, in the aerospace and automotive manufacturing sectors, where precision and reliability of parts are critical, AI-driven CNC technology can provide higher machining precision and better material utilization. In the medical industry, precision CNC machining can be used to manufacture highly complex medical instruments and implants, and the application of AI can ensure these products meet stringent safety and performance standards.The development of AI technology also drives CNC machining towards green manufacturing and sustainable development. By optimizing machining paths and energy control, AI helps reduce energy consumption and minimize waste generated during the production process. This not only helps manufacturing industries lower operational costs but also aligns with global environmental protection and sustainable development trends.With the integration of Internet of Things (IoT) technology, future CNC machining will become smarter and more interconnected. Various machines and production equipment in factories will be networked, allowing for real-time data exchange and analysis. This will enable comprehensive monitoring and management of the production process and coordinate production activities globally, enhancing overall operational efficiency.In summary, the further development of AI will bring significant changes and limitless possibilities to the field of CNC machining. From improving production efficiency to expanding new application areas, from enhancing quality control to promoting sustainable manufacturing, AI will play an increasingly important role in the future of manufacturing, bringing profound impacts to the global manufacturing industry.VI. Conclusion: Long-Term Prospects for the Collaboration between AI and CNC MachiningWith the widespread application of Artificial Intelligence (AI) technology in the manufacturing industry, especially in the field of CNC machining, we are witnessing a technological revolution that not only changes production methods but also redefines industrial standards. AI's contributions to enhancing CNC machining technology are significant, with promising and lasting prospects for collaboration. This is evident not only in the improvements in production efficiency and quality control but also in how AI is driving the manufacturing industry towards a smarter, greener, and more efficient future.Firstly, AI has already achieved remarkable success in improving the efficiency and precision of CNC machining technology. Through real-time data analysis and machine learning, AI systems can optimize machining processes, reduce equipment failures, and minimize production interruptions, thereby lowering production costs and improving product quality. This technological advancement benefits individual enterprises and enhances the overall competitiveness of the manufacturing industry.Moreover, the application of AI fosters continuous innovation in the manufacturing industry. As technology evolves, new AI algorithms and learning models are being developed, enabling CNC machines to handle more complex tasks and providing higher adaptability and better user experiences. This not only promotes further technological development but also brings new business opportunities and market potential to the manufacturing industry.The ongoing integration of AI technology is also pushing the manufacturing industry towards sustainable development. Through more precise data analysis and energy management, AI helps achieve more environmentally friendly production processes, reducing energy consumption and waste generation. This responds to global calls for environmental protection and aligns with the long-term development strategies of enterprises.Finally, as the global economic and technological environment evolves, the integration of AI and CNC machining technology will continue to deepen. This technological collaboration is not only a driving force for the modernization of the manufacturing industry but also key to realizing the long-term development strategies of enterprises. In the future, we can foresee AI playing an increasingly important role in improving production efficiency, reducing costs, enhancing product quality, and exploring innovative fields.In conclusion, the combination of AI and CNC machining technology brings revolutionary changes to today's manufacturing industry and lays a solid foundation for future development. This ongoing collaboration will ensure that the manufacturing industry can maintain innovation and competitiveness while continuously driving industrial progress and economic growth in the face of future challenges.ConclusionThrough this comprehensive exploration of the application of Artificial Intelligence (AI) in CNC machining technology, we can clearly see that AI is not only a driving force in modern manufacturing but also a key to future innovation and development. AI's achievements in enhancing machining efficiency, precision, and quality control have already demonstrated its irreplaceable value. Looking ahead, as technology continues to advance, AI will play an even more crucial role in the CNC machining field. It will not only propel the manufacturing industry towards higher efficiency and precision but also accelerate the transition towards sustainable and intelligent manufacturing. Through continuous technological innovation and strategic application, the combination of AI and CNC machining technology will continue to have a profound impact on the global manufacturing industry, ensuring that enterprises remain at the forefront in the competitive market.
Introduction In today's rapidly evolving
manufacturing industry, vertical machining centers play an indispensable role.
These efficient machines not only accelerate production processes but also
enhance machining quality, becoming the cornerstone of various industries such
as automotive, aerospace, and electronics manufacturing. As market demands
continue to evolve, the technology of these machining centers advances to meet
more precise machining requirements and higher production efficiencies. This
article aims to explore how to choose a vertical machining center that meets
future market demands, analyzing market trends and technological development
directions.
Market Trend Analysis Changes in market
demand are crucial factors influencing the choice of vertical machining
centers. As consumer expectations for product quality and production efficiency
rise, manufacturers must assess which models can most effectively meet these
needs. Modern market trends indicate a continuous rise in demand for
high-performance and multifunctional vertical machining centers. These machines
can quickly adjust and maintain high production efficiency, making them
particularly suitable for small-batch, diversified production models.
Technological innovation is also a key driver of changes in
market demand. For example, advancements in CNC technology have improved
machining precision while simplifying the operation process, making vertical
machining centers more user-friendly. Additionally, integrating advanced
measurement techniques and real-time monitoring systems allows the machine to
automatically adjust parameters during the machining process, further enhancing
product quality and efficiency.
Campro Machinery Product Line
Since 2016, Campro Machinery has actively invested in the
field of intelligent machinery, starting with factory visualization management
and gradually expanding to provide comprehensive smart factory solutions. We
have become pioneers in the digital era by integrating advanced technologies,
machine networking, and intelligent machinery, enabling machines to
automatically adjust parameters during the machining process, thereby enhancing
product quality and production efficiency.
Campro Machinery is a professional CNC machine tool
manufacturer, producing a variety of machining centers and lathes. Our vertical
machining centers are divided into four categories, each with different models:
·
CPV-B Series #40 Box Ways Vertical
Machining Center: This comprehensive machining
center pursues stability and versatility. It enhances the efficiency of
machines in the factory, featuring a three-axis box ways design for superior
stability. The entire structure is made of high-grade cast iron and undergoes
heat treatment to eliminate internal stress, ensuring optimal rigidity and
precision durability. The series offers X-axis travel ranges from 850 mm to
1600 mm for customer selection.
·
CPV-B Series #50 Heavy Duty (Box
Ways) Vertical Machining Center: In addition
to stability and versatility, the #50 spindle is more suitable for heavy
cutting. The series offers X-axis travel ranges from 1100 mm to 2200 mm for
selection.
·
CNV Series High Efficiency Vertical
Machining Center: Focused on economy and
efficiency, this is the best choice for a wide range of small to medium-sized
parts manufacturers and users pursuing high efficiency. The series offers
X-axis travel ranges from 550 mm to 1300 mm for selection.
·
NV Series High Performance Vertical
Machining Center: Compared to other linear
guideway vertical machining centers of the same size on the market, the NV
series offers a larger Y-axis travelling range. Its unique loop design and
spindle thermal symmetry design effectively reduce thermal deformation,
improving accuracy and stability. Meeting the demands of many metalworking
users, this machine combines high mobility, high rigidity, and high stability.
It can also add a 5-axis table to the standard worktable configuration,
increasing the feasibility of different machining operations.
Our complete product line meets various functional needs,
providing customers with a diverse range of options, from high precision to
high efficiency, from basic to advanced models, fully covering all application
requirements.
Considerations for Choosing a Vertical Machining Center
When selecting a vertical machining center, it is important
to consider various factors to ensure that the chosen equipment meets current
and future production needs.
Machining Requirements and Application Scenarios Different industries and products have varying requirements for
machining precision, speed, and flexibility. Companies should evaluate the
machine’s performance and suitability based on their specific machining needs.
For instance, precision machining requires equipment with high accuracy and
stability, while mass production demands efficient and reliable machines.
Technical Parameters and Performance
Technical parameters are one of the core considerations when choosing a
vertical machining center. These include spindle speed, travel range, rigidity,
stability, and control systems. These parameters directly affect the machine’s
machining capabilities and applicability.
Intelligent and Automated Functions The
demand for intelligence and automation in modern manufacturing is increasing.
Machines equipped with AI integration, automation technologies, and real-time
monitoring can improve production efficiency, reduce labor costs, and ensure
product quality.
Brand Reputation and After-Sales Service
Choosing a brand with a good reputation ensures the quality and performance of
the machine. Additionally, comprehensive after-sales service provides timely
technical support and maintenance, ensuring the normal operation and longevity
of the machine.
Cost-Effectiveness Analysis Companies
should conduct a cost-effectiveness analysis based on their budget. It is
essential to choose a vertical machining center that offers the best value for
money while meeting machining needs and technical requirements to achieve
optimal investment returns.
Future Technological Developments In
terms of technological advancements in vertical machining centers, the
integration of artificial intelligence (AI) is significantly enhancing the
accuracy of machining decisions and optimizing production processes. AI can
automatically adjust machine settings to accommodate changing machining
demands, thereby increasing production efficiency and reducing human
intervention.
Additionally, automation technology enables vertical
machining centers to perform unattended production, which not only lowers labor
costs but also improves the stability of production quality. These technologies
enable machines to flexibly handle small-batch and diversified production
needs, aligning with modern manufacturing's dual requirements for high
efficiency and flexibility.
Conclusion
When choosing a vertical machining center, it is crucial to
consider how the machine can adapt to rapidly changing market demands and
technological trends. Case studies have shown that selecting a vertical
machining center equipped with advanced technology and flexibility is a wise
investment for businesses. This not only ensures product quality and production
efficiency but also prepares companies for future market challenges.
Based on the analysis presented in this article, future
vertical machining centers will need to integrate AI and automation
technologies more extensively to enhance operational efficiency and precision.
Moreover, to meet diverse production needs, the design of these machines should
focus more on modularity and scalability.
In summary, when selecting a vertical machining center, it
is important to consider not only its current technical specifications and
performance but also its future adaptability and development potential. Such
forward-thinking will enable businesses to maintain a competitive edge in
future market competition and achieve sustained business success.
Summary
Choosing a suitable vertical machining center requires
considering multiple factors, including machining needs and application
scenarios, technical parameters and performance, intelligent and automated
functions, brand reputation and after-sales service, and cost-benefit analysis.
Businesses should comprehensively evaluate these factors based on their needs
and market trends to ensure that the selected equipment can perform optimally
in both current and future production environments.
By selecting a vertical machining center with advanced
technology and flexibility, companies can enhance production efficiency and
product quality while also adapting to future market challenges and changes.
Campro Machinery is dedicated to providing comprehensive, advanced machining
solutions that help customers maintain a leading position in a competitive
market and achieve long-term business success.
Did you know?Under the same number of door operations, linear motor automatic doors can save 55.6% more energy compared to pneumatic cylinder automatic doors!In addition to significantly saving energy and electricity costs and reducing carbon emissions, linear motor automatic doors stop immediately when the track has accumulated chips, or workpieces have fallen, causing the motor current to overload and trigger the protection mechanism, reducing personnel injury and maintenance frequency.Linear motor automatic doors can enhance the efficiency of automated production lines. They seamlessly continue the operation after closing, reducing downtime of the production line. Additionally, during a shutdown, pneumatic cylinder automatic doors need to release pressure before opening, whereas linear motor automatic doors can be easily opened. In factories where time is money, reducing waiting time is crucial.Watch how it works here
以開拓高端市場為目標 推動臺灣第一座智慧化主軸檢測中心普森精密主軸工業為臺灣產品線最齊全的專業主軸廠。產品種類包含車床主軸、加工中心機主軸、磨床主軸以及伸臂式搪銑床主軸。普森精密主軸的產品行銷世界各國，範圍涵蓋中國大陸、美國、德國、日本、印度、印尼、巴西、土耳其、新加坡、馬來西亞等二十餘國。放眼全球，未來將會以日、韓及其他歐美國家為目標市場。針對各式高階精密級高速主軸來進行研究及開發，脫離在同質性高的產品上削價競爭的模式，朝向附加價值更高的產品及市場來開拓，並針對 ｢電動車/自駕車｣與｢半導體｣等目標產業的需求，開發結合周邊系統的整合性新產品。 智慧化生產趨勢加速中傳統製造業生產模式正在經歷劇烈改變近年來，工業4.0的發展與中國勞動人力的成本上漲，正逐漸改變傳統製造業生產模式。許多國際大廠紛紛投入機器人或無人工廠的研發及建置。面對這股自動化的趨勢，彭森榮總經理認為，未來精密主軸產業勢必會朝向智能化主軸領域發展。普森精密主軸工業早在2000年起就領先同業，建置全臺灣第一座智慧化主軸檢測中心，並相繼與逢甲大學、勤益科技大學等知名大學合作成立主軸模擬實驗室。針對精密智能化主軸的設計及檢測進行相關的驗證與研究開發，以期提升精密主軸的高階應用技術，讓臺灣工具機產業在全球自動化產業發展趨勢中站穩一席之地。 (製造技術 + 服務導向) X售後服務 = 「製造業服務化」話鋒一轉，彭總談到製造業服務化的推動，必須從「精緻服務」的訴求出發，持續加強售後服務。普森公司近期開發的「遠距離主軸異常檢測技術」，能以最新檢測技術進行高速主軸自動化異音監測，建構出高速主軸的異音、壽命及缺陷檢測分析模型。客戶端只要錄下異常運轉聲，普森公司即可初步分析主軸發生異常的原因，以便進行後續維修。不但大幅縮短維修時間，更降低誤判狀況而衍生的維修成本。普森公司因此成為唯一擁有遠端偵測技術的主軸業界廠商。這些從接單、設計、生產等等，一直延伸到售後服務的整體解決方案，正是普森精密主軸工業落實「製造業服務化」理念的具體展現。 普森2024年二大發展重點第一、 氣靜壓主軸(Aerostatic Spindle)：開發中的氣靜壓主軸將高壓的氣體送入主軸與軸承的微小間隙內，使主軸懸浮於軸承中央以幾乎無摩擦狀態下運轉，可達到100,000RPM以上的高速、高精度運轉。可運用於脆硬材料切割與研磨、微孔精密加工、HRC60以上硬材之難削材銑削。其運用領域包含:●晶圓加工主軸:研磨、切割、鑽孔、無油氣的高速氣靜壓主軸●超精密加檢測設備、晶圓、陶瓷、藍寶石等脆硬材料切割與研磨●PCB鑽孔機、薄壁加工、微孔加工機等微孔精密加工●光學滾筒、超精密車床與銑床、PCB成型機、難削材銑削(HRC60以上硬材)超精密切削●真空泵、高速透平機、牙科、手機…等高速精密的轉子系統 第二、 智能化高速內藏式主軸：高效率智慧主軸PGM系列產品秉持環保、綠能設計理念，採用循環式油氣潤滑供應路徑，透過持續供給與回收，除延長軸承使用壽命，並可降低油氣洩漏風險，防止油氣散逸對人體及環境的傷害，加上採用永磁馬達之高剛性、高效率特性，有效提高30%生產力，減少碳排放55%，從產品研發到終端使用皆善盡環境保護責任。而普森的「智能化主軸設計概念」，以內建的各種感應裝置，針對可能影響主軸加工精度的主軸溫升或震動等因素，達到及時的監控並掌握。而透過物聯網科技，智能化的主軸可以將主軸效能相關資訊反饋給普森公司。我們可隨時知道主軸的使用狀況，主軸本身也能夠協助執行自我診斷，並擷取服務資訊。讓主軸產品在其使用壽命期間維持在最佳的使用狀況，提供給顧客最高的附加價值，並可供應半導體產業製程用的創造出具差異化的高階製造。而此｢高效率智慧主軸PGM系列｣也榮獲2023台灣精品獎的肯定,普森不僅是台灣主軸業界唯一獲獎的公司，PGM智慧主軸更已經是普森公司第二度獲獎的產品! 彭森榮總經理最後補充，為提升臺灣產業競爭力，政府已將智慧機械列為首要推動目標，這需要工具機中心廠投入更多資源進行研發，零組件廠的角色也因此更加顯得重要。而普森公司以開拓高端市場為目標，積極拓展國際市場與知名度，並伴隨著臺灣工具機產業發展的軌跡不斷成長茁壯。 企業名稱：普森精密主軸工業有限公司業務聯絡人：忻育葳聯絡電話：+886-4-22135988聯絡郵件：posa.posa@msa.hinet.net企業傳真：+886-4-22135996企業網站：www.posa-spindle.com
IntroductionAngle milling heads are pivotal in enhancing the versatility and efficiency of machining operations, allowing machines to reach otherwise inaccessible angles with precision. At Yih Kuan, we offer a range of angle milling heads including 90° angular heads, 90° deep milling heads, and 45° universal milling heads, designed to fit various machining setups such as vertical/horizontal machining centers, gantry milling machines, boring mills, and milling machines. This article explores the distinct features and applications of each type to help you select the best milling head for your requirements.Understanding Different Angle Milling HeadsAngle milling heads are specialized tools that facilitate machining at various angles, which is critical when working on complex parts with intricate geometries. Here are the key differences between the angle heads we offer:90° Angular HeadFeatures: This head positions the tool at a precise 90-degree angle relative to the workpiece, making it ideal for side milling, drilling, and tapping operations that require orthogonal approaches.Applications: Perfect for jobs that demand precision in creating perpendicular features and external edges.90° Deep Milling HeadFeatures: Similar to the standard 90° angular head but designed for deeper cuts and extended reach within cavities or alongside protrusions.Applications: Used extensively in mold making and automotive industries where accessing deep pockets and performing complex side milling are necessary.45° Universal Milling HeadFeatures: Offers the flexibility to adjust the tool orientation to 45 degrees, providing an optimal angle for chamfering, beveling, and inclined surface machining.Applications: Ideal for aerospace and general engineering sectors where angled features and chamfers are frequently required.How to Choose the Right Angle Milling HeadSelecting the appropriate angle milling head depends on the specific machining tasks and the geometry of the parts being manufactured:Material and Geometry Considerations: Assess the types of materials you work with and the complexities of the part geometries. For standard side milling and drilling, a 90° angular head might suffice, while more complex parts with deep recesses may necessitate a 90° deep milling head.Machining Center Compatibility: Ensure the selected head is compatible with your existing machining center in terms of mounting, rotational speed, and torque capabilities.Production Requirements: For high-volume production with repetitive angled cuts or features, the 45° universal milling head offers the versatility needed for various operations without the need for frequent tool changes.ConclusionAngle milling heads significantly expand the capabilities of standard machining centers by allowing for precise angled cuts and operations. Whether you need a head for straightforward perpendicular operations, deep pocket machining, or versatile angled applications, Yih Kuan has the solution. Our range of 90° angular heads, 90° deep milling heads, and 45° universal milling heads are engineered to meet diverse manufacturing needs, enhancing both flexibility and precision in your machining processes. For more information on how our angle milling heads can benefit your operations, or to discuss your specific machining challenges, please contact Yih Kuan. We’re here to help you achieve optimal machining efficiency and quality.
Under the Scorching Sun: How Can Machines Cope with Global Warming?In the context of global warming, rising temperatures pose challenges across various industries, especially those requiring high precision machining. Even minor temperature fluctuations can cause the metal inside machines to expand and deform, thereby affecting machining accuracy. Maintaining high precision in such an environment has become a significant challenge for the industry. AI thermal displacement compensation technology, as an innovative solution, is revolutionizing traditional mechanical methods by providing stable and efficient machining precision.Limitations of Traditional MethodsSome manufacturers rely on traditional mechanical methods to control thermal displacement. They use nuts with a preload value between 0.06 mm to 0.07 mm and perform preloading at the motor end, securing the tail end with precision nuts to tighten the bearings. This method mainly relies on the bearing clearance to control temperature rise, but it shortens the bearing's lifespan. Experiment data shows that while this method can control within 0.1 mm before in the beginning, its stability and durability are insufficient.Breakthroughs with AI Thermal Displacement Compensation TechnologyAI thermal displacement compensation technology is different. It collects temperature information through multiple sensors and uses AI to generate a thermal displacement model that predicts and corrects the machining point's displacement. In this way, the impact of temperature changes on machining accuracy can be effectively suppressed. This technology not only improves machining precision but also shortens the warm-up time, achieving energy savings. Additionally, it reduces tool wear caused by thermal displacement.Experiments and ApplicationsIn tests conducted by Yida, the AI thermal displacement compensation technology was applied to the EV-860 vertical machining center. The results showed that even in normal room temperature environments, this technology could collect and compensate data, achieving high-precision stable machining. The AI thermal displacement model generates a reliable correction model based on temperature information and thermal displacement measurements, suitable for different machine models.Experiment Data indicates that AI thermal displacement compensation technology can significantly reduce thermal displacement. Before temperature compensation, the accuracy was within 0.03 mm, but after compensation, it can be controlled within 0.01 mm, reducing error by 57%.Preparing for the FutureThe application of AI thermal displacement compensation technology in controlling machine tool thermal behavior demonstrates its enormous potential in improving machining precision and efficiency. The advantages of this technology lie in its intelligence and efficiency, making it a trend in the future development of machine tool machining. In the face of the challenges brought by global warming, such technology becomes even more crucial. It not only addresses the impact of temperature changes but also enhances overall production efficiency.If you are interested in this technology, contact Yida to learn more and explore the possibilities of applying AI thermal displacement compensation technology to your machines. Facing the scorching sun and the future, only by staying ahead and applying new technologies can we remain competitive in the fierce market.
AMB 2024 (Booth No. Hall 10 - 10A61) Name of Show : AMB 2024 Show Dates : Sep. 10-14, 2024 Opening Hours : 09:00 - 18:00 Show Location : MesseStuttgart, Germany Booth No : Hall 10 - 10A61 Official Website : https://www.messe-stuttgart.de/amb/en
Welcome to discover YCM’s advanced technological innovations and seamless process integration. Let’s make it better, together! IMTS 2024 (Booth No.: South Building, 339033) Name of Show : IMTS 2024 Show Dates : Sep. 9-14, 2024 Opening Hours : 10:00 - 18:00 Show Location : McCormick Place, Chicago. Booth No : South Building, 339033 Official Website : https://www.imts.com/
GTR-1215 also widely used to Silicon chips, ceramic substrate, packaging substrate, optical glass, sapphire substrate EMC, SIC and other non-metal, hard and agile material in Semi-Conductor industry. After 3 months and hundreds of scientist, industry experts’ evaluation , The 2023 Taiwan Excellance awards finally announce the award winners. The long process to select the award winners is based on product design, quality, marketing and innovation，a total186 companies and 348 new products was selected,, among them, representing productivity and energy saving, was Grintimate’s GTR series. Eg wafer thinning machine. This is the second time Grintimate awarded the title of Taiwan excellent since 2020。 Grintimate is the leading brand in Taiwan CNC grinding machine. With Their unique hydrostatic technology, they focus on providing the complete and best solution semi-conductor Industry- the sub-micron machining solution. The combination of Hydrostatic technology on grinding wheel, machine saddle and turn table gave birth new and revolutionary impact to not only in CNC machine tool industry but also semi-conductor machining The warded GTR-1215Vertical Hydrostatic Wafer Thinning machine’s two key components – wheel spindle and turn table are designed and features Grintimate’s unique Hydrostatic technology. Not only the machine is highly accurate on rotation, but also high damping and high efficiency for wafer thinning. The screen of GTR-1215 apply color touch screen with its own designed HMI (Human-Machine-Interface).is easy to operate, it will save the machining data in file. And monitoring grinding overload to automatically adjust grinding speed, in order to prevent workpiece broken due to overload cutting force. It can satisfy 8-15 inch wafer thinning. The trend toward super high machine is not only on high machining efficiency but also high accuracy. Based on designer and manufacturer of hydrostatic spindle. The team of Grintimate successfully integrate the technology into machine, to provide high precision and efficiency, and eco-green machine tools for modern Industries.
IntroductionIn the realm of industrial manufacturing, gantry milling machines stand out for their robust capabilities in handling large and intricate workpieces. The decision between CNC and traditional gantry milling machines can impact production efficiency, precision, and operational cost. This article delves into the distinctions between these two types of machines, discusses the critical role of milling heads manufactured by Yih Kuan, and outlines best practices for their maintenance and replacement.Understanding Gantry Milling MachinesGantry milling machines feature a bridge-like structure that spans over the workpiece, allowing the milling head to move along the X, Y, and Z axes. This setup provides stability and support for machining large parts, making it ideal for heavy-duty industries.CNC Gantry Milling MachinesTechnology: Utilizes computer numerical control to automate and precisely control all movements, ensuring high accuracy and repeatability.Advantages: Offers significant improvements in speed, efficiency, and the ability to produce complex geometries with minimal human intervention.Industries Served: Particularly favored in aerospace, automotive, and precision engineering industries where complex, repetitive tasks are common.Traditional Gantry Milling MachinesTechnology: Operates based on manual adjustments and settings, which requires skilled operators to achieve the desired accuracy.Advantages: Cost-effective for simpler, less intricate tasks. It allows for direct control and adjustments by the operator, often preferred in custom or specialized projects.Industries Served: Used widely in shipbuilding, heavy equipment fabrication, and industries where large scale, less complex machining is required.The Role of Milling Heads in Gantry Milling MachinesMilling heads play a pivotal role in the functionality of both CNC and traditional gantry milling machines. Yih Kuan designs and manufactures high-quality milling heads suitable for a diverse range of machining needs, ensuring that whether your operations require precision CNC applications or robust traditional machining, the right tool is available.Importance of Milling Heads: The performance of a gantry milling machine largely depends on the quality and condition of its milling head. These components are crucial for efficiently cutting, carving, and shaping metal and other materials. The precision and durability of a milling head significantly influence the machining accuracy and the quality of the final product.Maintenance and Replacement Indicators:Maintenance: To ensure consistent performance and prolong the life of milling heads, regular maintenance is crucial. This includes routine lubrication, cleaning, and inspection for wear and tear. Keeping milling heads in good condition helps in maintaining the precision and efficiency of the machine.Signs that Indicate Maintenance or Replacement:Decreased Performance and Efficiency: If the milling machine starts taking longer to complete tasks or struggles with operations that it used to handle easily, it might be time to check the milling head.Poor Surface Finish: A deterioration in the surface finish of machined parts, such as roughness or unexpected marks, can indicate that the milling head is worn out or damaged.Increased Vibration or Noise: An increase in noise or vibration during operation can suggest that the milling head's components may be worn or misaligned.Visible Wear or Damage: Any visible cracks, chips, or wear on the milling head are clear indicators that maintenance or replacement is necessary.Excessive Heat Generation: Overheating during operations can be a sign of a dull or improperly lubricated milling head.Difficulty in Tool Insertion or Removal: Problems with changing tools can indicate issues with the spindle or tool holder components of the milling head.Choosing Between CNC and Traditional MachinesWhen deciding between a CNC and a traditional gantry milling machine, manufacturers should consider:Production Requirements: Evaluate the complexity of the parts being produced and the precision required.Volume: High-volume manufacturers may find the automation of CNC machines more beneficial, while traditional machines may be more cost-effective for lower volumes.Cost: CNC machines represent a higher initial investment but offer savings through faster production times and reduced labor costs over time.ConclusionThe choice between CNC and traditional gantry milling machines depends largely on specific production needs, cost considerations, and desired outcomes. With Yih Kuan’s high-quality milling heads, manufacturers can enhance both types of machines, ensuring efficient and precise machining operations. Yih Kuan remains committed to supporting manufacturers in choosing the right equipment and maintaining it to the highest standards. For further information on selecting and caring for milling heads suitable for your gantry milling machines, please contact Yih Kuan. We are dedicated to helping you optimize your manufacturing processes and achieve superior results.
台灣工具機暨零組件工業同業公會（TMBA）於9月4日至6日舉辦的台灣國際半導體展SEMICON展覽中，由六家廠商，包含永進、百德、福裕、銅翌、鍵和、普森所組成的「TMBA SMART TEAM」在南港展覽館二館四樓參展以Smart, Manufacturing, A.I., Realization, and Technology作為展出元素，提供半導體設備業的生產解決方案及在地化等領域的創新技術與解決方案。 TMBA SMART TEAM此次參展的核心聚焦在數位轉型（Digital Transformation, DX）和綠色轉型（Green Transformation, GX），同時緊密結合半導體設備生產的需求和本地化趨勢。在全球市場競爭日益激烈的環境下，數位轉型不僅推動了工業智慧化的升級，也促進了生產數據管理、智慧聯網技術、數位雙生與人機協作的應用，這些技術對於現代化半導體設備的生產尤為重要。 綠色轉型方面，TMBA SMART TEAM展示如何通過智慧節能技術、資源再利用、綠色供應鏈的構建及永續產品設計，實現產業的環保升級，進一步推動產業的永續發展。這些綠色技術不僅體現了台灣工具機產業對環境保護的承諾，更提升了產業的國際競爭力。 在此次SEMICON展覽中，TMBA SMART TEAM還將針對半導體設備業以「產業生態系」的概念提出一系列在地化生產解決方案。面對全球供應鏈挑戰，台灣工具機產業憑藉其優秀的技術與製造能力，致力於為半導體製造業提供更加靈活、可靠且符合當地需求的生產解決方案。這些方案不僅有助於提升本地供應鏈的韌性，還能促進台灣半導體產業的長期穩定發展。
Milling machines play a crucial role in the semiconductor industry. While the core work in semiconductors primarily involves manufacturing tiny electronic components, milling machines are indispensable tools in the production of processing equipment and related precision parts. Yih Kuan Enterprise, as a professional milling head manufacturer, is dedicated to providing high-precision, high-performance milling heads suitable for various applications in the semiconductor industry. Here are the applications of milling machines and Yih Kuan’s milling heads in the semiconductor industry:1. Processing Equipment ComponentsSemiconductor manufacturing equipment requires highly precise components, such as mechanical structures, supports, and bases. Yih Kuan’s high-precision milling heads play a key role in processing these components. By using Yih Kuan milling heads, manufacturers can significantly enhance machining accuracy, reduce errors, and ensure stable operation of the equipment under the high demands of semiconductor manufacturing processes.2. Mold ManufacturingIn the semiconductor packaging process, molds are used to create the casings for chip packaging, requiring extremely precise machining. Yih Kuan’s milling heads are particularly important in mold manufacturing. The specialized milling heads provided by Yih Kuan achieve the required surface finish and dimensional accuracy, ensuring high-quality mold manufacturing and long-lasting durability.3. Heat Diffusion Equipment ProcessingSome semiconductor processes require heat diffusion techniques, and the manufacturing of this equipment often involves milling machines. Using Yih Kuan’s specially designed milling heads allows for better control of heat generation during machining, reducing material deformation and ensuring long-term stability and accuracy of the equipment.4. Test Fixture ManufacturingMilling machines can also be used to manufacture various test fixtures, which are used to hold semiconductor wafers and other components for testing and analysis. Yih Kuan’s milling heads, with their precise design, improve the accuracy and efficiency of fixture manufacturing, ensuring stability and reliability during testing processes.5. Reducing Energy Consumption and Improving EfficiencyIn the semiconductor industry, choosing the right milling heads can effectively reduce energy consumption and improve machining efficiency. Yih Kuan’s high-performance milling heads can reduce mechanical wear and heat generation, thereby lowering cooling requirements and energy consumption. This not only helps to reduce operating costs but also aligns with environmental protection and sustainable development goals.In conclusion, milling machines and Yih Kuan’s specialized milling heads have a wide range of applications in the semiconductor industry. Whether it is for processing equipment components, mold manufacturing, or test fixture production, high-precision and high-performance Yih Kuan milling heads are indispensable. By selecting and using Yih Kuan milling heads, companies can effectively enhance machining accuracy, efficiency, and environmental performance, allowing them to play a greater role in semiconductor manufacturing.
Advantages
of Interactive Guiding Operation Interface for Machines
In modern manufacturing, the precision and efficiency of machine
operations are increasingly emphasized. With the rapid development of
automation technology, reducing operator error rates and improving production
line efficiency have become key concerns for companies. Against this backdrop,
Interactive Guiding Operation has emerged as a solution. By installing light
signals on machines, operators can perform tasks quickly and accurately,
reducing error rates and increasing production efficiency. This technology not
only simplifies the operational process but also shortens the training time for
new operators, adapting to the demands of a changing market. It has become an
essential tool for modern factories to enhance competitiveness and achieve
smart manufacturing.
The Basic Principle of Interactive Guiding Operation
Interactive Guiding Operation is a technology that combines visual
cues with machine operations, using intuitive light signals to guide operators
in performing each step accurately. The principle involves using LED lights or
other light sources on the machine to indicate the order of operations, steps,
and precautions. When operators need to perform a task, the lights illuminate
in sequence according to a preset process, guiding the next action and
significantly reducing operational complexity and error rates.
With the assistance of interactive guiding, operators can easily
manage even complex machine operations. This not only improves production
efficiency but also enhances operational reliability. Particularly in
industries with high precision requirements, interactive guiding technology has
become a key tool for improving work quality.
Major Advantages of Interactive Guiding Operation for Machines
Interactive Guiding Operation offers significant advantages in
modern manufacturing, especially in improving production efficiency, enhancing
safety, and shortening learning time.
Advantage
1: Enhanced Operational Efficiency
Light signals allow operators to quickly identify the next step, reducing
operational time and significantly decreasing the likelihood of errors,
resulting in a smoother production process.
Advantage
2: Improved Safety
For high-risk operations, light signals provide clear warnings, alerting
operators to potential hazards. These real-time visual cues can greatly
reduce operational errors, ensuring the safety of both personnel and
equipment.
Advantage
3: Shortened Learning Time
Traditional machine operation training often requires extended periods to
understand and memorize steps. However, interactive guiding enables new
operators to quickly grasp the essentials and get up to speed. This
reduces training costs, improves new operator efficiency, and shortens the
transition from training to full operation.
The Interactive Guiding Operation technology plays a crucial role
in modern manufacturing by providing visual guidance that significantly
enhances production efficiency, strengthens operational safety, and shortens
learning times. This technology enables operators to complete tasks quickly and
accurately, reducing error rates and optimizing the overall production process.
It is especially valuable in high-precision environments. As manufacturing
continues to advance toward smart automation, the application prospects for
Interactive Guiding Operations are increasingly broad. Companies that leverage
this technology can not only improve production efficiency but also gain a
competitive advantage in the market.
Furthermore, the Gentiger CNC High-Speed
Horizontal Band Saw Machine series's unique Dynamic Guiding Operate Interface
(DGOI) is also a well-designed interactive guiding operation interface. If you
would like to learn more, please feel free to contact Gentiger's team at TEL:
886-4-26836919 or E-mail: GT@gentiger.com.tw. We are here to provide you with
more information and solutions regarding the CNC High-Speed Horizontal Band Saw
Machine.
https://www.cnc-lathe.com/blog/exhibitions-3/2025-timtos-96Date：2025.03.03~2025.03.08Location：Taiwan‧Taipei Nangang Exhibition Center, Hall 1, 4FBooth No.：M1320
IntroductionTurret milling machines are foundational in many manufacturing settings, valued for their versatility and precision in detailed machining tasks. To further enhance their capabilities, Yih Kuan Enterprise Co., Ltd. introduces innovative milling heads, including horizontal and angle heads, designed to extend the functionality and efficiency of turret milling machines. For more insights on the importance of angle heads in turret milling, explore our detailed discussion here.Understanding Turret Milling MachinesTurret milling machines are distinguished by their stationary spindle and the table that moves both perpendicular and parallel to the spindle axis to accomplish cutting tasks. This configuration allows for flexible machining operations, making the turret mill ideal for smaller manufacturing jobs involving intricate detailing or prototyping.Key Advantages of Turret Milling MachinesVersatility: They can perform a range of functions including drilling, cutting, and shaping across multiple axes.Precision: With advanced controls, they can achieve precise cuts with high accuracy.Ease of Use: Turret mills are generally more user-friendly and easier to set up compared to larger milling machines.Integrating AdvancedMilling Heads Yih Kuan's new line of milling heads, specifically designed for turret milling machines, expands these capabilities:Horizontal Milling Heads: These enhance the ability to efficiently remove material over large surface areas, making them ideal for jobs requiring extensive milling.Angle Heads: Allow machining at various angles, significantly reducing the setup time and enabling complex geometries to be machined more easily.Applications and BenefitsEnhanced Machining Options: With the integration of these advanced milling heads, manufacturers can take on more complex projects, such as multi-angle cuts and extensive material removal, without the need for multiple setups or different machines.Increased Productivity: The ability to perform diverse tasks with a single setup reduces downtime and increases throughput.Cost Efficiency: By enhancing the capabilities of the turret milling machine, manufacturers can avoid the high costs associated with purchasing specialized machinery.Maintenance and ReplacementMaintaining these advanced milling heads involves regular checks for alignment, wear, and proper lubrication. Signs that indicate a need for maintenance or replacement include unusual noise, decreased efficiency, and poor finish quality. Timely attention to these signs ensures continuous high performance and extends the lifespan of both the machine and the head.ConclusionThe addition of Yih Kuan’s advanced milling heads to your turret milling operations can transform your production capabilities, making it possible to tackle more complex and varied tasks efficiently. For manufacturers looking to enhance their machining processes and explore new manufacturing possibilities, Yih Kuan offers the tools and expertise to make it happen.Call to ActionExplore the full potential of your turret milling machines with Yih Kuan’s innovative milling heads. Contact us today to learn more about how our products can enhance your manufacturing efficiency and productivity.
The three-day SEMICON Taiwan 2024 exhibition (Sep. 4th to 6th) successfully concluded! This year's event set another new record in scale, spanning across Taipei TaiNEX Hall 1 & 2, with the theme "Breaking Limits: Powering the AI Era." In response to market trends, specialized zones were created for AI semiconductor technologies, silicon photonics, and high-tech smart manufacturing. The exhibition attracted nearly 90,000 visitors over three days, showcasing the spirit of "Semiconductors Light Up Taiwan, Taiwan Shines on the World!" 【HIT@SEMICON Taiwan 2024: Visiting Crowd at HIT Booth】(Figure 1. Hantop Intelligence Tech. exhibitted in SEMICON Taiwan 2024)At this year's event, HIT not only displayed its main product Ultrasonic-Assisted Machining Module, providing optimized machining solutions for consumable parts (such as ceramic showerheads, E-chucks / Electrostatic Chucks, and wafer susceptors) used in semiconductor manufacturing equipment (such as etching machines).HIT also promoted its upcoming new products at the event: Ultrasonic Grinding Wheel Toolholder: Designed for CNC grinding process, specifically for grinding annular parts in semiconductor manufacturing equipment (such as Quartz/Focus Rings). It helps enhance machining efficiency by 2 to 3 times and increase the MRR (Material Removal Rate) by more than 3 times.(Figure 2. HIT HBT-40 Ultrasonic Grinding Wheel Toolholder was used on side grinding of quartz glass) Ultrasonic Electroplated Diamond Grinding Tool: Suited for profile grinding of aluminum oxide ceramic materials, it features an exclusive custom formulation that perfectly complements ultrasonic vibration-assisted machining technology, doubling overall machining efficiency.(Figure 3. HIT ultrasonic electroplated diamond grinding tool is suitable for grinding of alumina ceramic)The introduction of these new products is expected to further enhance the benefits of grinding ceramic materials. By improving overall machining efficiency and reducing tool wear, these products are expected to increase productivity and reduce production costs, serving as a secret weapon for entering the supply chain of semiconductor industry!(Figure 4. Continuous flow of visitors came to HIT booth to learn about ultrasonic-assisted machining products during SEMICON Taiwan 2024)(Figure 5. Not only CNC machine tool suppliers, but also manufacturing companies that provide semiconductor consumable parts and companies that provide semicondutor equipment came visit HIT to know more about ultrasonic products) 【HIT@SEMICON Taiwan 2024: Smart Manufacturing Journey - Meet-the-Expert】On the final day of the event, HIT's R&D Director was specially invited to participate in the "Meet-the-Expert" seminar held in the High-Tech Smart Manufacturing area. The presentation, titled "Application of Ultrasonic-Assisted Machining Technology in Semiconductors", focused on sharing HIT's ultrasonic vibration-assisted cutting mechanism and the upcoming new products. These innovations are set to bring more advanced, energy-efficient, and multi-benefit machining process optimization solutions for the consumable parts used in semiconductor manufacturing equipment.(Figure 6. SEMICON Taiwan 2024 Meet-the-Expert: Benefits of HIT ultrasonic-assisted micro-drilling on key parts used in semiconductor manufacturing equipment)(Figure 7. SEMICON Taiwan 2024 Meet-the-Expert: HIT new product - ultrasonic wafer grinding spindle is expected to greatly reduce wear on the wheel, which helps cut down production costs) 【HIT@SEMICON Taiwan 2024: Thanks all the Industrial Experts for Visiting!】HIT sincerely thanks all the visitors during the exhibition!HIT will deeply treasure the feedback from customers and business partners and turn this encouragement into motivation for growth.🌱HIT aims to bring more innovative and diverse product applications this year, while continuing to provide high-quality products and dedicated professional services to customers both domestically and internationally. HIT sincerely invites all industry experts to continue following and supporting us!💝(Figure 8. SEMICON Taiwan 2024 - Thanks TOCHANCE Technology Co., Ltd. for the graceful flower)(Figure 9. SEMICON Taiwan 2024 - Thanks CHEVALIER - Falcon Machine Tools Co., Ltd. for leading its sales team to visit HIT and learn more about new ultrasonic products and applications)(Figure 10. SEMICON Taiwan 2024 - Thanks HAMAGAWA - Bin Chuan Enterprise Co., Ltd. and SHIBA R&D 株式会社 芝技研 for visiting HIT to learn more about new ultrasonic products and applications)(Figure 11. SEMICON Taiwan 2024 - Thanks YCM - Yeong Chin Machinery Industries Co., Ltd. for leading its engineering & application team to visit HIT and learn more about new ultrasonic products and applications)(Figure 12. SEMICON Taiwan 2024 - Thanks Arktek Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 13. SEMICON Taiwan 2024 - Thanks Royal Precision Tool Corporation for visiting HIT to learn more about new ultrasonic products and applications)(Figure 14. SEMICON Taiwan 2024 - Thanks Hartford for visiting HIT to learn more about new ultrasonic products and applications)(Figure 15. SEMICON Taiwan 2024 - Thanks AWEA Mechantronic Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 16. SEMICON Taiwan 2024 - Thanks VIS - Vanguard International Semiconductor Corporation for visiting HIT to learn more about new ultrasonic products and applications)(Figure 17. SEMICON Taiwan 2024 - Thanks FitTech Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 18. SEMICON Taiwan 2024 - Thanks Wellthin Technology Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 19. SEMICON Taiwan 2024 - Thanks High Energy E-Beam Tech. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 20. SEMICON Taiwan 2024 - Thanks TEL - Tokyo Electron Limited for visiting HIT to learn more about new ultrasonic products and technical application for future cooperation)(Figure 21. SEMICON Taiwan 2024 - Thanks Tech PLUS Precision Machinery Industry Co., LTD for visiting HIT to learn more about new ultrasonic products and applications)(Figure 22. SEMICON Taiwan 2024 - Thanks Chin Ming Precision Tools Co., Ltd. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 23. SEMICON Taiwan 2024 - Thanks E&R Engineering Corporation for visiting HIT to learn more about new ultrasonic products and technical applications for future cooperation)(Figure 24. SEMICON Taiwan 2024 - Thanks Champmill Precision LTD. for visiting HIT to learn more about new ultrasonic products and applications)(Figure 25. SEMICON Taiwan 2024 - Thanks for visitor from India to learn about ultrasonic products and applications)(Figure 26. SEMICON Taiwan 2024 - Thanks for visitor from Malaysia to learn about ultrasonic products and applications)(Figure 27. SEMICON Taiwan 2024 - HIT participated in the Smart Manufacturing Industry Networking Luncheon during the event to dine and exchange ideas with industrial experts)(Figure 28. SEMICON Taiwan 2024 - HIT prepared a little thoughtful gift for visitors that came to our booth as a way to show gratitude for their support) 【HIT@SEMICON Taiwan 2024: Stay Tuned for New Ultrasonic Optimizational Solution for Machining of Key Parts used in Semiconductor Manufacturing Equipment】 HBT-40 Ultrasonic Grinding Wheel Toolholder---- As the Secret Weapon to Enter the Supply Chain of Semiconductor Industry ----🔹 Best applied in the rough grinding of semiconductor advanced-material🔹 Overall Machining Efficiency: 2 - 3x Higher🔹 Material Removal Rate (MRR): More than 3x Higher🔹 Great reduction in production costs and energy consumption Ultrasonic Machining of Al2O3 Ceramic : Profile Grinding | Hantop Intelligence Tech.👍🏻 2x Higher Machining Efficiency 👍🏻 3x Better Workpiece Quality 👍🏻 Great Reduction in Tool Wear HIT utilized HSK-E40 ultrasonic machining module for profile grinding of aluminum oxide (Al2O3) ceramic. Along with Ultrasonic Electroplated Diamond Grinding Tool, the high frequency micro-vibration of ultrasonic brought easier removal of ceramic particles. The reduction in grinding force and tool wear not only contributed to great workpiece quality but also allowed for an increase in feed rate, which enhanced 2x of the overall machining efficiency.💡 Learn more about HIT ultrasonic optimized solution for machining of the advanced-materials (technical ceramics, quartz, glass, stainless steel, etc.) applied in semiconductor industry:Silicon Carbide (SiC): Micro-DrillingSilicon Carbide (SiC): G81 DrillingSilicon Carbide (SiC): Surface GrindingSilicon Carbide (SiC): (Helical) Circular RampingAluminum Oxide (Al2O3) Ceramic: Deep Hole DrillingAluminum Oxide (Al2O3) Ceramic: G81 Micro-DrillingAluminum Oxide (Al2O3) Ceramic: M2 Internal ThreadingAluminum Oxide (Al2O3) Ceramic: Side GrindingAluminum Oxide (Al2O3) Ceramic: Profile GrindingQuartz Glass: Micro-channel Trochoidal GrindingSoda-Lime Glass: Micro-DrillingAISI-304 Stainless Steel: Micro-Drilling Through Holes on curved surface-Hantop Intelligence Tech.Optimized Solution for Machining of Semiconductor Advanced-Material with Ultrasonic-Assisted Machining Module +886-4-2285-0838 sales@hit-tw.com
In the rubber and plastics industry, milling machines are critical equipment for mold manufacturing and processing, especially in the machining of precision molds and composite materials. These machines significantly improve product accuracy and production efficiency. Depending on different machining needs, the following milling machines are commonly used in the rubber and plastics industry:Vertical Milling Machines:Used for detailed mold processing, suitable for precision cutting on vertical surfaces, particularly for producing complex mold shapes.Horizontal Milling Machines:Suitable for machining flat and long workpieces in large quantities, ideal for large-scale mold cutting.Gantry Milling Machines:Equipped with a large worktable, these machines are ideal for rough and fine machining of large molds and can handle complex angle cutting.CNC Milling Machines:With high precision and automation capabilities, they are suitable for producing high-precision and complex molds, ensuring consistency in each workpiece.Angle Heads:Used for machining at special angles, offering flexible adjustment of cutting directions, especially for irregular-shaped workpieces.◎The Key Role of Milling HeadsMilling heads play a crucial role in the milling process within the rubber and plastics industry. They determine the angle, flexibility, and precision of the cutting process. The choice of milling heads directly affects the quality of the workpiece and production efficiency. Yih Kuan Enterprise's angle heads and gantry milling heads perform exceptionally well in handling complex mold processing, allowing for precise angle adjustments and accommodating diverse workpiece requirements.The flexibility and high precision of milling heads ensure stable machining, while reducing workpiece changeover time, thus increasing production line efficiency. Replacing milling heads not only extends the overall lifespan of the equipment but also adapts to various machining environments, giving companies a competitive edge in mass production.These milling technologies play a critical role in mold processing and mass production in the rubber and plastics industry. By utilizing angle and gantry milling heads produced by Yih Kuan Enterprise, companies can improve production efficiency and meet the demands of precision machining.
One of the major challenges in metalworking is the complexity of operations that are difficult to replace with machinery. These processes often require expensive customized equipment. General mechanical equipment is often limited by product versatility and struggles to meet the specific needs of various metalworking tasks. In the machining process, surface treatment is a crucial step that not only affects the appearance of the workpiece but also directly influences its functionality and performance. Chain Headway’s DMB Diamond Grinding Brush brings new possibilities to metalworking.By integrating diamond grinding brushes into mechanical equipment, it successfully reduces reliance on manual labor while addressing issues of labor shortage and instability.The DMB Diamond Grinding Brush can be applied to a variety of workpiece materials, including aluminum, steel, nickel-based alloys, and tungsten carbide, as well as other hard and brittle materials. Using different grit sizes (#200, #600, and #1000) of diamond grinding brushes, it can address tool dulling, glass ceramics, quartz, nickel-based alloys, and all heat treated surfaces. It effectively removes cutting marks, deburrs, polishes surfaces, and removes rust, resulting in a smooth and polished workpiece surface.Key Features of DMB Diamond Brushes-Efficient Deburring and Polishing: Can remove burrs and achieve a polishing effect, with high strength, excellent resilience, and fatigue resistance.-High Hardness Processing: Capable of processing materials with a maximum hardness of up to HRC60°.-High Heat Resistance: Withstands temperatures up to 180°C.-Extended Lifespan and Maintenance: The DDB Diamond Dressing Board can restore the brush’s flatness, extending its service life and saving time and labor costs.-Time and Effort Saving: Improves surface roughness efficiently.DMDiamond Brushes are available in three types and sizes for various applications : To address diverse processing conditions and different sizes, shapes, and materials of workpieces, users can select the appropriate diamond grinding brush. This is particularly useful for flat or irregularly shaped workpieces, allowing for easy adaptation to different processing needs. Therefore, the Chain Headway Diamond Brush series has developed three sizes:Straight Shank Diamond Brushes, ⌀10-25mmShell Type Diamond Brushes, ⌀50-100mmStraight Shank T-type Diamond Brushes, ⌀25.4-63.5mmUsage of DMB Diamond Brushes-The grinding path should be completely larger than the workpiece, so the selected grinding brush diameter should be larger than the workpiece diameter.-It is recommended to set the cutting depth(Ap) of the diamond brush to 0.5~2mm and the speed(S) to 1000~4000 rpm. It should be used with cutting fluid for cooling.-The cutting diameter of the diamond brush should be between 25%~45% for optimal deburring results.-For removing burrs on edges, such as when milling with cutting tools, the spindle should rotate clockwise, and it’s recommended to use the diamond brush in reverse rotation of the spindle. Real Machining CaseCase One: Removing Machining MarksCase Two: DeburringCase Three: Surface PolishingThe exceptional performance of the DMB Diamond Brush allows for stable and precise machining of metal workpiece surfaces, saving both labor costs and significantly enhancing production efficiency. Additionally, it can meet diverse machining requirements, effectively improving workpiece surface roughness and bringing higher benefits to the production process.
Leading the industry, we have developed and launched the "extra-large bore design paired with A2-6 spindle" to meet international market trends, enhance machine cost-effectiveness, and satisfy specific customer needs.The CR65A6 collet chuck is typically used in NC/CNC lathes, automatic bar-feeding lathes, sliding head lathes, and dedicated machining centers. Its front-loading clamping operation allows customers to quickly detach the stop cover, significantly improving efficiency and convenience. This model features a large bore design that is interchangeable with the A2-6 spindle and the Auto-Strong NB-208 large bore hydraulic chuck, providing customers with more options. It is known for its high precision, high speed, high rigidity, and high durability.
The newly developed hollow rotary hydraulic
cylinder is "lighter, thinner, and easier to install." With its
lightweight, compact design and front-rear lock installation feature, it not
only saves internal space in the machine but also makes installation more
convenient. The MB2091 is 30% shorter in length compared to the previous
M-series product. In addition to providing more stability during high-speed
rotation, its weight has been reduced by over 10 kilograms, significantly
lowering the spindle load and saving energy, achieving environmentally friendly
and energy-efficient results.
The MB2091 slim hollow rotary hydraulic
cylinder is equipped with a new patented design, featuring a patented check
valve safety mechanism that ensures pressure retention in the event of a power
outage. Combined with global product liability insurance, this design maximizes
safety protection, fulfilling Di Chun Iron Works’ commitment to its customers.
The
MB2091 has also been awarded the prestigious "Gold Label" in the 2024
TMBA Machine Tool Industry Energy Efficiency Certification. Currently, Di
Chun Iron Works is the only company to have this product with such
recognition.
We are excited to announce that KINWA Lathe will be participating in JIMTOF 2024, the Japan International Machine Tool Fair, held at Tokyo Big Sight from November 5th to November 10th, 2024. As one of the world’s premier exhibitions for machining technology, we are thrilled to showcase our highly acclaimed traditional lathes at booth E2047.Our traditional lathes offer exceptional mobility and can flexibly machine various workpieces without the need for CNC programming, making them ideal for small to medium-sized factories and manufacturers. Whether you're looking for stable and reliable equipment or aiming to increase production flexibility, our traditional lathes are designed to meet your needs.Exhibition Details:Exhibition Dates: November 5th - November 10th, 2024Venue: Tokyo Big SightBooth Number: E2047We warmly invite you to visit our booth and experience firsthand how our traditional lathes can enhance your productivity and operational efficiency. We look forward to seeing you at JIMTOF 2024!
In the composition of a milling machine, the milling head is one of the core components that determines machining performance. The milling head directly affects the precision, efficiency, and stability of the machining process. As a critical part of hardware component manufacturing, choosing a high-quality milling head can significantly improve production efficiency and reduce equipment maintenance costs.As a professional milling head manufacturer, YIH KUAN Enterprise is dedicated to providing a diverse range of milling head products to meet the various machining needs of hardware manufacturers. YIH KUAN’s product line includes vertical milling heads, horizontal milling heads, gantry milling heads, and angle heads, all known for their high precision and stability, capable of handling a wide range of complex metal machining applications.YIH KUAN Enterprise not only provides standardized milling heads but also offers customized solutions tailored to the specific needs of clients, making them suitable for hardware manufacturers of different scales. The milling heads from YIH KUAN feature the following advantages:High-precision machining: YIH KUAN's milling heads are designed with precision to ensure stable accuracy even during long-term operation, making them ideal for machining various precision hardware components.Durability and reliability: YIH KUAN uses high-quality materials to manufacture its milling heads, ensuring that the products remain reliable under heavy loads and extended operation, reducing downtime and increasing production capacity.Diverse options: Whether for traditional milling machines or modern CNC milling machines, YIH KUAN provides suitable milling head accessories to adapt to different machining processes.YIH KUAN's Customization ServicesIn addition to providing high-quality standard products, YIH KUAN also possesses strong technical expertise to design and manufacture milling heads according to clients' specific needs. For hardware manufacturers with special machining requirements, YIH KUAN works closely with them from design to production, ensuring that the milling heads perfectly fit their production processes.YIH KUAN Enterprise’s professional services cover not only the manufacturing and maintenance of milling heads but also provide comprehensive technical support, ensuring that every customer can maximize the efficiency of their milling machines, thus enhancing production efficiency and product quality.
Introduction In the machining world, flexibility and precision are paramount. Turret milling heads are renowned for their versatility, making them indispensable tools in various milling environments. This article explores how turret milling heads can be effectively used in knee mills, turret mills, and bed mills, enhancing their functionality and expanding their machining capabilities.1. Turret Milling Heads in Knee MillsKnee mills, characterized by their adjustable table (or 'knee'), are popular in tool rooms and small manufacturing setups due to their simplicity and effectiveness. The addition of a turret milling head to a knee mill transforms it into a more versatile machine, capable of more complex operations with improved precision.Enhanced Flexibility: Turret milling heads allow knee mills to perform a variety of functions such as angular milling, drilling, and boring, which are otherwise limited in traditional setups.Applications: Ideal for small batch productions and custom work where frequent adjustments are required.2. Enhancing Turret Mills with Turret Milling HeadsTurret mills themselves offer significant versatility and are preferred for their ease of use and precise control. By integrating a turret milling head, these machines can achieve even greater accuracy and flexibility.Multi-Angle Machining: With a turret milling head, operators can easily adjust the cutting angle without repositioning the entire workpiece, making it perfect for creating complex shapes and profiles.Applications: Suitable for educational institutions, R&D departments, and any manufacturing process where versatility is required without large-scale production demands.3. Turret Milling Heads on Bed MillsBed mills feature a stationary table with the spindle moving perpendicular to the table surface. Adding a turret milling head introduces additional axes of movement, thereby expanding the types of operations that can be performed.Increased Capabilities: A turret milling head on a bed mill allows for more complex geometries and can significantly reduce setup times by facilitating multi-angle cuts in a single setup.Applications: Great for heavy-duty manufacturing environments such as in the automotive and aerospace sectors where large, complex parts are common.ConclusionThe integration of turret milling heads into knee mills, turret mills, and bed mills not only broadens the scope of these machines but also enhances their operational efficiency. This upgrade allows manufacturers to tackle more complex projects with precision, making the most out of their existing equipment.Call to ActionTo learn more about how a turret milling head can revolutionize your milling operations, or to explore the right type of milling head for your machinery, contact Yih Kuan Enterprise Co., Ltd. today. We offer expert advice and high-quality solutions tailored to meet your machining needs.
🎉 Congratulations to Team Taiwan for a 4-0 victory over Japan and winning the WBSC Premier12 Championship!A new chapter in Taiwan's baseball history has been written! In the 2024 WBSC Premier12 tournament, Team Taiwan defeated the formidable Japanese team, ending their 27-game winning streak and breaking a 20-year winless streak against Japan. This historic victory, the first-ever Premier12 championship for Taiwan, is a moment of pride for the entire nation!To celebrate this extraordinary achievement, KINWA LATHE is launching a Limited-Time Discount Offer:📌 Promotion Period: From now until December 31, 2024📌 Details: Enjoy special discounts on all products! Contact your local distributors or our sales team for more information.Promotion HighlightsSuperior Quality Recognized by Japan: KINWA lathe machines are known for their precision and reliability, earning accolades in international markets.Exclusive Discounts: Celebrate Team Taiwan’s championship win with unbeatable discounts. It’s the perfect time to upgrade your equipment!Taiwan's Hidden Champion, Partnering with You: As a trusted partner in the industry, we’ve been empowering businesses worldwide with innovative solutions for years.Contact Us Now📧 Email: ufkinwa@ms15.hinet.net🌐 Website: www.kinwa-lathe.com
The newly designed FSG-12/16ADIV+ surface grinder series focuses on the design
of green machine tools, meeting the market trends of digitalization,
efficiency, automation, and energy saving. We integrate and develop
intelligent, carbon management, and energy-saving control management
technologies. Furthermore, the Chevalier exclusive intelligent Machine
Communications system™ (iMCS) , which include remote machine monitoring, data
analysis, alarm history, and maintenance updates to enhance Overall Equipment
Efficiency (OEE) and achieve smart manufacturing for customers.
This model features an extended fully
supported rail design to ensure worktable stability under high loads and
prolonged operation. The preloaded needle roller ball guideways have an
ultra-low friction coefficient, combined with a one-piece machine base and a
linear guide elevating transmission mechanism, significantly enhancing overall
precision and stability.
Building on the high-quality design of
fully automatic precision surface grinders, this new model introduces an
upgraded control panel and user-friendly interface for effortless operation.
The fully enclosed cover design seamlessly blends aesthetics and functionality,
enhancing both beauty and safety to new heights, and delivering a more precise,
efficient machining experience for customers.
LEADWELL has been recognized with the prestigious "Gold Energy Conservation Label" for two of its products: the V-40IT 5-Axis Machining Center and the T-6SMY Dual-Spindle Horizontal Lathe, demonstrating its leadership in the field of green intelligent manufacturing. Additionally, the LT-208LSY Dual-Spindle Horizontal Lathe has been awarded the Silver Energy Conservation Label, further underscoring the company's outstanding achievements in energy-saving and carbon-reduction technologies.
The awarding of both Gold and Silver Energy Conservation Labels not only affirms Taiwan LEADWELL relentless efforts over the years but also symbolizes the company's commitment to the energy-saving and carbon reduction initiatives advocated by the Taiwan Machine Tool & Component Builders' Association (TMBA). These awards were established by TMBA to aid the tool machine industry in its green transformation, aimed at fostering the development of green machine tool products in Taiwan through the promotion of industry standards and energy-saving technologies.
LEADWELL is dedicated to providing energy-efficient and environmentally friendly products and services, always prioritizing customer needs. The company appreciates the hard work of all team members, especially their ongoing focus on multi-axis processing and intelligent manufacturing solutions, as well as their active participation in energy-saving, carbon reduction, and energy efficiency improvements.
The V-40IT 5-Axis Machining Center and the T-6SMY Dual-Spindle Horizontal Lathe are renowned for their high precision and efficiency. The V-40IT is capable of completing all machining processes in one setup, making it particularly suited for complex freeform surface work. The T-6SMY is favored in aerospace and automotive manufacturing due to its energy-efficient design and high-performance operation.
Furthermore, the LT-208LSY Dual-Spindle Horizontal Lathe features advanced technologies such as spindle thermal compensation, enhancing both production efficiency and quality. Its modular design has significantly reduced inventory levels and shortened preparation times, speeding up delivery schedules. These products all comply with ESG standards, showcasing LEADWELL leadership in the realm of green manufacturing.
In modern manufacturing, Environmental, Social, and Governance (ESG) factors have become critical indicators for companies striving for sustainable development. YIH KUAN milling heads, known for their high quality and efficiency, not only enhance machining performance but also support users in making tangible progress toward ESG goals. This article explores the relationship between upgrading milling heads and the three ESG dimensions, along with the specific benefits it brings.1. Environmental: Reducing Carbon Footprint and Improving Resource UtilizationEnergy Savings and Emissions Reduction:Replacing old milling heads with YIH KUAN’s high-efficiency models can significantly reduce energy consumption. For instance, their precision-engineered power transmission mechanisms and energy-efficient operation modes decrease electricity usage during machining, thereby lowering carbon emissions.Reduced Material Waste:YIH KUAN milling heads’ high-precision capabilities minimize machining errors and defect rates, conserving raw materials and reducing production waste.Extended Equipment Lifespan:Upgrading outdated milling heads not only extends the overall machine’s lifespan but also reduces the need for disposing of obsolete equipment, thereby mitigating waste management demands.2. Social: Creating a Safer and More Efficient Work EnvironmentEnhanced Operational Safety:The ergonomic design of YIH KUAN milling heads reduces risks of workplace injuries caused by equipment malfunctions or operational errors, providing workers with a safer environment.Increased Job Satisfaction:Upgrading milling heads allows employees to operate more stable and efficient equipment, easing their workload and enhancing their sense of pride and satisfaction with their company.Supporting Technological Advancement:With features like automation and smart functionality, YIH KUAN milling heads help employees master the latest manufacturing technologies, boosting their professional competitiveness.3. Governance: Strengthening Competitiveness and Meeting Sustainability StandardsRegulatory Compliance:Many countries impose stringent requirements on equipment energy efficiency and environmental impact. Choosing YIH KUAN milling heads ensures compliance with international standards, avoiding legal risks.Enhanced Market Competitiveness:The superior performance and sustainable design of YIH KUAN milling heads build greater customer trust and attract ESG-conscious partners and clients.Lower Operational Costs:High-performance milling heads reduce downtime for maintenance and energy consumption, helping companies enhance productivity while lowering operational expenses.YIH KUAN’s Commitment: Realizing Sustainability and InnovationAs a professional milling head manufacturer, YIH KUAN is dedicated to leveraging technological innovation and high-quality products to help clients achieve both productivity improvement and sustainable development. We firmly believe that upgrading milling heads is not merely about improving equipment performance but also a commitment to environmental, social, and governance responsibilities.Choose YIH KUAN milling heads and join us in creating a sustainable future!
In low-volume, high-mix manufacturing, traditional milling machines stand out for their flexibility and low cost, despite lacking the automation and mass production capabilities of CNC machines. When paired with YIH KUAN’s high-performance milling heads, traditional milling machines can maximize their potential and become a cost-effective and efficient solution for a wide range of manufacturing needs.Advantages of Traditional Milling Machines in Low-Volume, High-Mix ManufacturingHigh FlexibilityTraditional milling machines are ideal for non-standard, short-run, or prototype machining, requiring no programming to start.Operators can manually adjust machining parameters on the fly, handling complex shapes or varying dimensions.Lower Initial and Maintenance CostsThey have a lower purchase cost compared to CNC machines, making them suitable for small shops or budget-conscious manufacturers.With simpler structures, maintenance and repair costs are significantly lower.Simplified OperationNo need for specialized CAM software or programming skills, reducing training costs.Ideal for skilled machinists to perform precise work or last-minute modifications.Quick AdaptationPerfect for frequent workpiece changes, reducing downtime caused by program setup, especially for diverse and small-batch orders.How YIH KUAN Enhances Traditional Milling MachinesTo further boost the performance and versatility of traditional milling machines, YIH KUAN offers a range of premium milling heads and services, transforming your equipment into a highly efficient tool.High-Quality Milling Heads for Flexible OperationsYIH KUAN provides turret milling heads, plano milling heads, and angle heads, enabling multi-angle and multifunctional machining.Customized Solutions to Meet Unique NeedsWhether for irregular workpieces, special materials, or multi-process combinations, we provide tailored milling head solutions to meet specific requirements.Cost Reduction and Efficiency ImprovementWith YIH KUAN’s milling heads, traditional milling machines can handle some complex processes typically reserved for CNC machines, avoiding expensive equipment investments.Durability and Stability for Reliable OperationsMade from high-wear-resistant materials and precision-engineered, YIH KUAN’s products are long-lasting and stable, reducing maintenance costs and downtime.Quick Delivery and Technical SupportYIH KUAN ensures rapid response to customer needs, providing comprehensive technical support for smooth and efficient machining.Traditional Milling Machines vs. CNC Machines: When to Choose Traditional?CategoryAdvantages of Traditional Milling MachinesAdvantages of CNC MachinesInitial CostLower cost, ideal for small workshops or businesses with limited budgets.Higher cost but offers long-term returns for mass production.FlexibilityNo programming needed; perfect for small-batch, diverse workpiece production.Excels in automated, high-volume production.Maintenance CostSimple structure with lower repair and maintenance expenses.Complex systems with higher repair costs.Speed and PrecisionSuitable for prototypes or quick setups, but precision relies on operator expertise.High precision and consistency for large-scale or complex machining.Best ApplicationsResponsive to on-demand production, custom parts, or sample creation; ideal for small shops or single-operator setups.Standardized mass production or projects requiring consistent accuracy.Contact YIH KUAN to Unlock the Full Potential of Your Traditional Milling Machines!YIH KUAN is dedicated to helping you enhance the performance of traditional milling machines for low-volume, high-mix manufacturing. With our customized products, technical support, and premium milling heads, we ensure your operations become more efficient, flexible, and competitive.Phone: +886 424914376Email: yihkuan.salesperson@gmail.comWebsite: www.yihkuan.comSocial Media: Search "YIH KUAN" for the latest updates and success stories!Partner with YIH KUAN to explore new machining possibilities. Contact us today and take your operations to the next level!
德川機械以「智能五軸旋轉工作台」參加台灣精品獎評鑑，6日獲台灣精品獎頒獎，該產品因為透過創新的結構設計大幅提升性能，再加上導入AIOT與數位化系統，符合「結合新興科技」、「落實節能減碳」、「推動永續未來」的精神，深獲評審專家肯定。德川智能五軸旋轉工作台 獲台灣精品獎肯定 | 產業動態 | 商情 | 經濟日報德川機械副總經理江禮華表示，自2022年至2023年期間，德川機械推出具有智慧五軸旋轉工作台的創新產品，這種技術在業界引起廣泛的關注和讚譽。該公司產品不僅改變工作台的傳統設計，還提供邊界的功能和性能，滿足客戶對高品質工作設備的需求。江禮華強調，獲得2024台灣精品獎的肯定，進一步證實德川在生產高品質產品方面的卓越表現。這個獎項不僅是對經營團隊的認可，也是對德川不斷努力提供卓越產品的承諾所給予的肯定。未來，我們將繼續努力，為客戶提供更多優質和創新的解決方案，以滿足不斷變化的市場需求。德川機械是台灣市佔率第一的旋轉工作台製造廠，今年獲得台灣精品獎的GTFAE320H智能五軸旋轉工作台。江副總說，這個產品最重要的特點是透過i4.0-RT智慧盒訊號傳輸，可以實現即時狀態監控、異常紀錄追蹤、保養履歷跟蹤和自動背隙補償，而「自動背隙補償」功能是根據發明專利(I692625)開發的，產品可透過MQTT通訊協定上傳感測器資訊，結合客戶自行開發的智慧化軟體，協助大型設備廠實現智慧製造。此外，GTFAE320H採用一體式主軸設計提升剛性，並選用高耐磨耗的蝸輪材質延長使用壽命，可達到節能減碳的目標。配備可彈性擴充自製的分配器，結合客戶的夾治具應用，更可以實現高度自動化功能。
PMC續助攻德川綠色轉型 完成ISO14064-1溫室氣體盤查隨著氣候變化的嚴重性越來越被各界所認識，淨零碳排已成為全球關注的焦點之一。國內五軸旋轉工作台領導大廠—德川機械，在去年跨出第一步，委託財團法人精密機械研究發展中心(PMC)依據國際標準ISO 14064-1:2018進行輔導盤查作業，在今年2月完成類別一及類別二之盤查工作，接著又在今年8月完成類別一至類別四盤查工作，成為旋轉工作台界第一家完成ISO14064-1溫室氣體盤查的公司。 今年8月初，夏威夷發生史上最嚴重野火，乾燥的氣候與颶風助長了火勢，拉海納鎮慘遭野火吞噬，至今仍有數百人下落不明，而台灣也從年初的缺水到淹水，這些都證明了極端氣候事件正在不斷發生。而為了減少溫室氣體排放以減緩極端氣候事件發生，各國政府也都定下淨零碳排的時間表。德川機械在淨零碳排的進度領先業界，除了已擬定淨零減排策略外，在碳盤查計劃上也已完成，德川機械副總經理江禮華說，ISO14064-1溫室氣體盤查已在8月16日完成，這可以說是這個業界的第一家，接下來我們就會開始執行ISO 14067產品碳足跡，再依據ISO-14001生產線訂定與執行減碳製造策略-導入ISO 14955、ISO 50001發展碳排管理。事實上，德川機械在今年台北工具機展發表導入AIOT與數位化系統的智能五軸旋轉工作台，其實就已將節能減碳的功能設計進去，江禮華說，今年台北工具機展有到攤位參觀的朋友就知道，其實德川智能五軸旋轉工作台，除了運用AIOT與數位化讓它變得更聰明外，我們同時也透過硬體結構的改善，導入更加輕量化的合金元素，大幅降低驅動能耗，節能的效果非常顯著。德川機械已通過PMC輔導完成ISO 14064-1:2018溫室氣體盤查，未來將依據 ISO 14955標準進行產品設計改良，以因應國際節能減碳需求，圖為PMC開立的溫室氣體排放量輔導盤查聲明書。圖/業者提供2026年開始，歐盟即將實施碳關稅，國內企業必須加快淨零碳排腳步。江禮華說，淨零碳排，德川已成功跨出第一步，我們從未中斷尋求如何讓產品更加節能、更加減少碳排的設計，我們相信未來低碳供應鏈，勢必成為最具市場競爭力的產品，而德川將挹注更多資源，不斷開發更低碳更節能的技術與產品，在這股洪流中，創造更佳的成績。
https://www.ctee.com.tw/news/20240327702313-431203本屆TMTS展 德川機械展示了DX數位轉型GX綠色轉型和CX客戶售服轉型等三大主題德川發表AI智能客服-德川GPT，副總經理江禮華(右7)率領堅強的行銷與技術團隊在攤位上合影。圖/黃俊榮攝2024台灣工具機展已於3月27日隆重開幕，本屆展會以「雙軸智造永續未來」為主題，聚焦在數位轉型和綠色轉型。台灣五軸旋轉工作台領導大廠德川機械，在本屆展會中除了呈現數位轉型和綠色轉型的成果外，更推出轉台業界首創的AI智能客戶售服系統，展現領先市場的氣勢，是本屆展會各界最矚目的焦點。本屆TMTS展，德川機械展示了DX數位轉型、GX綠色轉型和CX客戶售服轉型等三大主題，強調對技術創新、環保和客戶滿意度的不斷追求。副總經理江禮華表示，在綠色轉型上，德川已在2022年由PMC助攻進行ISO14064-1的輔導，並領先同業在去年8月完成溫室氣體碳盤查，今年更與日本名古屋大學及知名的日本工具機大廠合作，預計在今年就能取得ISO 14955系列的認證。德川機械獲得第32屆台灣精品獎的智能五軸旋轉工作台。圖/黃俊榮攝在數位轉型方面，德川和臺大機械系5G智慧製造旗艦團隊合作，開發出i4.0-RT智慧盒，智能五軸旋轉工作台透過這個智慧盒，可以實現自動背隙補償、即時狀態監控、異常紀錄追蹤和保養履歷跟蹤，優異的智能化功能，在去年獲得台灣精品獎的肯定。另外，德川也首次發表生成售服系統-德川GPT。客戶可透過手機平板跟德川的生成機器人Mr.D對話，德川GPT透過RAG的生成技術，截取德川的地端專用資料庫，透過OPEN AI大型語言模型，即時生成客戶需求的資訊，來克服遠距及時差的售服問題，如果還不能完全解決，德川GPT可提供XR數位指引與MR專家售服，線上及時解決，做到精準售服的目的。工具機業界大老與台大5G智慧製造旗艦團隊討論GX、DX、CX未來發展方向。圖/業者提供德川這次展會上還發表一款滾子凸輪五軸旋轉工作台，也是此展會的一大創新亮點。江禮華說，這項產品是採用雙導程滾子凸輪結構，它涵蓋了德川多年來在四軸五軸的技術含量，我們都知道干涉會產生震動、異音、溫升的狀況，傳統滾子凸輪常常因為干涉而出現震動及剛性不足的問題。德川在2019年就與中正大學合作開發這項加工應用軟體，已成功徹底解決這些問題。江禮華說，這項軟體的核心優勢，是在於提升滾子接觸的數量，由原來2-3顆的接觸數提升到4-5顆，切削剛性因此大幅增加50%，對比同業的標準來說，德川的剛性更高，也因此更具有競爭優勢。為了在全球市場上保持競爭力，德川計劃在日本成立設計公司，進一步提升產品的設計能力，同時加強產學合作，並研發高階產品，江禮華說，未來將持續推動綠色永續，打造更精密的高階多軸旋轉工作台，為客戶提供更優質的產品及服務。百德機械董事長謝瑞木(左5)、台灣發那科總經理山田雄策(左4)等貴賓，參觀德大集團後與總經理黃耀德(左6)、德川副總經理江禮華(左1)、德大副總經理林淑戀(右1)以及臺大機械系特聘教授覺文郁(右5)率領的5G智慧製造旗艦團隊合影。圖/業者提供
https://www.ctee.com.tw/news/20241104700301-439901展現在旋轉工作台技術領導地位，促進更節能、更低碳的工具機設備發展●德川機械ISO 14955認證證書。圖／業者提供台灣旋轉工作台領先大廠－德川機械近日宣布，已順利完成與日本瀧澤（Takisawa）及精密機械研究發展中心（PMC）的三方協作，成功協助日本瀧澤（Takisawa）取得ISO 14955認證，此次合作不僅提升了工具機設備的能源效益，也為工具機行業樹立了節能設計的新標準。ISO 14955作為工具機能源效率的國際標準，對設備在運行過程中的能源消耗和環境影響提出了明確的設計準則及驗證方案。德川在本次專案中負責提供旋轉工作台的硬體技術支援，結合日本瀧澤（Takisawa）的先進工具機設計技術，共同推動設備實現高效運行及節能目標。德川機械副總經理江禮華表示：「此次成功協助工具機廠取得ISO 14955認證，不僅展現了德川在旋轉工作台技術上的領導地位，也展示了我們與業界頂尖夥伴的合作能力，未來我們將繼續推動旋轉工作台技術的創新，促進更節能、更低碳的工具機設備發展。」在此次專案中，德川負責旋轉工作台的設計優化與能效測試，確保設備在各種操作條件下達到最佳能效表現。日本瀧澤（Takisawa）提供了工具機的設計技術支持，並在提升設備整體性能上發揮關鍵作用。通過此次三方協作，日本瀧澤（Takisawa）成功達成了ISO 14955標準的要求，並進一步增強了其在國際市場的競爭力。德川未來將繼續專注於智能化、低碳化旋轉工作台技術的發展，推動全球製造業朝向永續的方向發展。JIMTOF 2024日本國際工具機展，即將於11月5日至10日在東京登場，德川機械除了在展會上展出最新的滾齒凸輪搖擺頭及三驅直驅式高速五軸旋轉工作台外，也同時在國際買主面前展現德川機械在淨零碳排上的努力。
IntroductionKnee mills, known for their versatility and precision in a variety of machining applications, remain a staple in workshops and manufacturing facilities. While inherently flexible, the performance of knee mills can be significantly enhanced by upgrading with high-quality milling heads. Yih Kuan's vertical turret milling heads, available in R8, NT30, and NT40 spindle options, offer superior performance and adaptability. This article explores how integrating these advanced milling heads can transform the capabilities of knee mills.Understanding Knee MillsKnee mills, characterized by a vertically adjustable table, or "knee," offer exceptional control and flexibility for machining complex parts. They are favored for their ability to perform intricate milling, drilling, and cutting tasks with high precision.The Role of Upgraded Milling HeadsUpgrading a knee mill with a sophisticated milling head from Yih Kuan enhances its operational capabilities:Precision and Versatility: Yih Kuan’s milling heads provide precision machining with their advanced design and robust construction, making them ideal for tackling complex machining tasks that require meticulous detail.Compatibility and Performance: With spindle options like R8, NT30, and NT40, Yih Kuan’s milling heads are compatible with a wide range of knee mills, ensuring that regardless of the original equipment, enhanced performance is achievable.Key Benefits of UpgradingEnhanced Durability and Reliability: Upgrading to Yih Kuan’s milling heads not only enhances performance but also improves the overall durability and reliability of the milling equipment. High-quality materials and precision engineering reduce wear and tear, extending the lifespan of both the milling head and the knee mill itself.Increased Range of Tool Compatibility: With advanced milling heads like those offered by Yih Kuan, knee mills can utilize a wider range of cutting tools, including specialized ones designed for specific materials or applications. This compatibility broadens the scope of projects that can be handled, accommodating everything from standard milling operations to specialized tasks like engraving or threading.Reduction in Operational Noise and Vibration: Higher quality milling heads are often designed to operate more smoothly and quietly, reducing vibration and operational noise. This not only creates a more pleasant work environment but can also enhance the precision of cuts by minimizing disturbances during machining.Energy Efficiency: Advanced milling heads may be more energy-efficient due to improved design and materials that reduce friction and energy consumption during operation. This can lead to lower operational costs and a smaller environmental footprint.Ease of Maintenance: Yih Kuan’s milling heads are designed for ease of maintenance, featuring components that are easily accessible and replaceable. This simplifies routine maintenance tasks and reduces downtime associated with servicing.Customization and Tailored Solutions: Yih Kuan offers customized milling heads tailored to specific customer needs and machining challenges. This level of customization ensures that the milling head perfectly matches the specific requirements of the knee mill and the tasks it performs, maximizing efficiency and results.Better Surface Finish Quality: The precision and stability provided by superior milling heads result in better surface finish quality, crucial for industries where aesthetics or surface integrity are important, such as in automotive and aerospace parts manufacturing.Increased Operator Safety: With features that might include enhanced guards and more robust safety mechanisms, upgraded milling heads can make the machine safer to operate. Enhanced control and precision also reduce the likelihood of errors that could lead to accidents.Applications in IndustriesManufacturing: Ideal for producing parts with complex designs, especially where precision is critical.Education and Prototyping: Used in educational settings for training purposes and in R&D for developing new products.Custom Machining: Especially useful for custom manufacturing shops that require flexibility to adapt to various jobs.ConclusionKnee mills are an essential component of many machining setups, and their functionality can be greatly enhanced by using Yih Kuan's vertical turret milling heads. Whether you are looking to upgrade an existing knee mill or enhance a new setup, Yih Kuan provides a range of milling heads that ensure top performance and adaptability.Call to ActionTo discover more about how Yih Kuan's milling heads can elevate your knee mill's capabilities, visit our website at Yih Kuan's product page. Contact us today to find the perfect milling head for your needs and take your machining process to the next level.
🎉 Celebrating 40 Years of KINWA Lathes: Driving New Heights in the Industry!Since its founding in 1968, KINWA Lathes by JINN FA Precision has been committed to delivering highly efficient and precise turning solutions to manufacturers worldwide. The iconic CL-10 Lathe, launched in 1985, not only earned international acclaim but also became a cornerstone of success for countless businesses, contributing significantly to Taiwan’s industrial growth.✨ To commemorate the 40th anniversary of the CL-10 Lathe, we are excited to offer an exclusive limited-time promotion!From now until March 31, 2025, purchase any KINWA machine to enjoy exclusive benefits. This is the perfect opportunity to upgrade your production capabilities and join us in driving the next wave of industrial innovation.💡 Product Highlights:CL-10 Lathe: Renowned for its reliable multi-angle machining capabilities, trusted by industries like hand tools and sanitary ware.The New CL-100 Lathe: Enhanced with a dual V-guideway, extended Z-axis travel, and superior stability for even greater precision and versatility.⏳ Don’t miss out on this limited-time offer!We invite you to join us in advancing industrial excellence. For details, contact your nearest distributor or our sales team.#Manufacturing #MachiningTechnology #TaiwanExcellence #LatheInnovation #KINWA40Years #IndustryUpgrade #CNCPrecisionMachiningThe related news report is as follows.金和車床CL-10榮耀40年 推出優惠購機方案 - 商情 - 工商時報
The gantry milling head is an indispensable key component in modern machining, particularly suitable for high-precision machining and heavy-duty cutting of large workpieces. This article explores its applications in various machining scenarios, delves into its characteristics, highlights its significance in manufacturing processes, and introduces the professional services provided by Yih Kuan.1. Applications of Gantry Milling Heads in Various Machining ScenariosPrecision Machining and Heavy-Duty Cutting of Large Workpieces The gantry milling head, with its high rigidity and stability, is particularly well-suited for high-load cutting requirements of large workpieces. Whether for aerospace structures, energy equipment components, or mold machining, it excels in delivering consistent and efficient results.High-Precision Machining of Complex Geometries The gantry milling head can flexibly handle various complex shapes and freeform surfaces. Its multi-angle adjustment capability and precise cutting characteristics make it an essential piece of equipment in industries such as automotive, machinery manufacturing, and mold making. Additionally, the gantry milling machine can be equipped with angle heads to enhance flexibility, enabling seamless multi-angle and multi-directional machining.Intelligent and Automated Machining With the development of smart manufacturing technologies, gantry milling heads have become core components of automated production lines. Through tight integration with CNC systems, they enhance efficiency while ensuring machining precision, meeting the needs of diverse batch production.2. Key Features of Gantry Milling HeadsHigh Rigidity and Stability The structural design of the gantry milling head undergoes rigorous mechanical analysis and optimization, ensuring exceptional rigidity and stability. It maintains reliability during heavy cutting, achieving high material removal rates efficiently.Outstanding Machining Precision Equipped with high-precision spindles and CNC systems, gantry milling heads can execute machining tasks within micron-level tolerances, ensuring superior surface finishes and dimensional accuracy.Flexibility and Multi-Functionality Gantry milling heads are compatible with a wide range of tools and accessories, adapting to various machining needs. Whether for milling, drilling, or tapping operations, they excel in delivering efficiency and versatility. Furthermore, using angle heads expands capabilities beyond traditional limitations, achieving diversified process requirements.3. Professional Services Provided by Yih KuanYih Kuan specializes in the development and manufacturing of high-quality gantry milling heads, committed to offering customized solutions for clients:Custom Product Design: Tailor-made gantry milling heads are designed and manufactured based on client requirements to address diverse industrial machining challenges.Technical Support: Comprehensive technical assistance and training services ensure clients can fully leverage the performance of their equipment.After-Sales Services: A responsive after-sales service team provides equipment maintenance and upgrade solutions to ensure production stability and efficiency.Equipment Rebuilding Services: For aging gantry milling machines, Yih Kuan offers professional equipment rebuilding services, including head replacement, revitalizing old equipment to restore or even surpass original performance levels and extend service life.Yih Kuan upholds a commitment to professionalism and innovation, striving to help clients enhance production efficiency and competitiveness. If you have any inquiries or requirements regarding gantry milling heads, feel free to contact us!Contact Information:Phone: 886-4-24914376Email: yihkuan.salesperson@gmail.com
Choosing the right surface
grinder is crucial for enhancing machining accuracy and production efficiency.
However, with the wide variety of surface grinders available on the market, how
can you select the one that best meets your needs? This article will guide you
through several key aspects to help you make an informed decision.
1.
Understanding
Your Machining Needs: When Do You Need a Surface Grinder?
2.
Analysis
of Main Types and Functions of Surface Grinders
3.
Key
Technical Parameters to Consider When Choosing a Surface Grinder
4.
Comparing
Brands and After-Sales Services: Why These Factors Are Equally Important
5.
Budget
Considerations: How to Balance Price and Performance
6.
Final
Checklist Before Purchase: Ensuring You Make the Right Choicemore information https://www.perfectmachine.com.tw/news.php?func=n_show&nc_id=3&n_id=43
IntroductionVertical Machining Centers (VMCs) are a cornerstone in modern manufacturing environments, known for their efficiency and precision. To further leverage the capabilities of these versatile machines, adding an angular head can transform operations, broadening the scope of projects a VMC can handle. Here's a deeper look into why installing an angular head in your VMC setup is essential for enhancing machining flexibility.1. Increased Range of Machining AnglesDetailed Explanation: Angular heads provide VMCs with the capability to execute machining operations at angles other than the typical vertical orientation. This flexibility is critical when producing parts that have complex geometries, as it allows for the machining of bevels, chamfers, and deep pockets that would otherwise be inaccessible.Practical Impact: Incorporating an angular head minimizes the need for manual repositioning of the workpiece, which can be time-consuming and prone to errors. As a result, manufacturers can expect more precise outcomes with smoother workflows, contributing to overall increases in productivity and reductions in cycle times.2. Enhanced Complex MachiningDetailed Explanation: Angular heads unlock new machining possibilities by allowing VMCs to reach difficult areas of a part with ease. They make it possible to mill, drill, and tap from different angles, which is invaluable for creating intricate features on parts without multiple machine setups.Practical Impact: This enhanced capability is especially valuable in sectors that manufacture complex assemblies, such as aerospace, automotive, and die/mold making. The ability to adhere to strict tolerances and produce complex designs with high repeatability ensures that products meet rigorous industry standards.3. Optimized Tool Utilization• Detailed Explanation: By changing the orientation of the cutting tool, angular heads can significantly extend the range of operations each tool can perform. This adaptability reduces the need for a large variety of specialized tools, which can be expensive and require additional storage and management.• Practical Impact: Better tool utilization leads to cost efficiencies in tooling expenditure. Reducing the number of tool changes also decreases machine downtime and enhances throughput, making the manufacturing process more efficient and less costly.ConclusionAdding an angular head to your VMC is a strategic decision that enhances the machine’s flexibility, expands its machining capabilities, and optimizes the utilization of tooling resources. The adoption of such advanced technology ensures that your manufacturing setup remains competitive, agile, and capable of meeting the evolving demands of modern industries. If you are considering upgrading your VMCs, Yih Kuan's range of angular heads offers the reliability and performance needed to maximize your machining efficiency.Call to ActionExplore the full potential of your VMC with Yih Kuan's innovative angular heads. Visit our website or contact our expert team today to discover how we can help you transform your production capabilities and stay ahead in the competitive manufacturing landscape.
A Comprehensive Guide to Ensuring Factory and Equipment Safety After an EarthquakeAfter an earthquake, even if everything seems intact on the surface, there could be hidden risks, especially in factory equipment and production environments. If these risks are not promptly inspected and addressed, they may affect production efficiency or even lead to more significant safety hazards.We have compiled a post-earthquake inspection guide that highlights the following key areas:Calibration and Testing of Precision Machines: Including the alignment of spindles, tools, and guide rails.Comprehensive Factory Environment Inspection: Such as checking the stability of stacked materials, the safety of lifting equipment, and structural integrity of walls.Inspection of Fire and Emergency Systems: Ensuring the proper functioning of fire safety systems and emergency escape routes.This article will help you quickly understand the necessary inspection and precautionary measures after an earthquake, ensuring that your factory and equipment operate in a safe and secure condition.👉 Read the full article and start your inspections today🔗 Safety First, Stability AlwaysTogether, let's safeguard safety and ensure stable production!
Although conventional milling machines have gradually been replaced by CNC (Computer Numerical Control) equipment in modern factories, their flexibility, low cost, and adaptability still secure them a crucial place in various manufacturing environments. Especially in small-batch production, maintenance work, and machining skill training, the value of conventional milling machines remains indispensable.◎Applications of Conventional Milling MachinesPrototype Development and Small-Batch ProductionConventional milling machines are ideal for developing new product prototypes as they allow for quick adjustments and modifications without the need for programming or complex machine setups. For small-scale production, their intuitive operation helps shorten production cycles.Prototyping, Maintenance, and Custom Parts MachiningMany factories still rely on conventional milling machines for prototyping and maintenance work, especially in the upkeep of large machinery or specialized components. By upgrading components and applying jigs and fixtures, conventional milling machines can be adjusted to meet specific needs, enhancing production efficiency.Technical Training and LearningConventional milling machines are essential tools for technical schools and in-house factory training. Learners can manually operate the machines to understand machining principles, develop fundamental metal-cutting skills, and build a solid foundation for advancing to CNC machining.Yih Kuan Enterprise Co., Ltd. provides a wide range of milling heads tailored to different motor specifications, transmission methods, machining strokes, and specialized milling head requirements. Through consultative services, we help users identify their precise milling machine needs and match them with the most suitable milling head modifications.#GantryMillingHead#TurretMillingHead#AngleMillingHeadSelecting the Right Milling Head to Enhance Machining CapabilityOne of the core components of a conventional milling machine is the milling head, which significantly affects machining precision, efficiency, and application range. Choosing the right milling head can improve cutting performance and reduce machining errors. For instance, if a factory frequently processes harder materials, selecting a high-rigidity milling head ensures stable cutting performance. Additionally, for multi-angle machining requirements, an adjustable milling head can enhance flexibility.Upgrading the Milling Head to Improve Production EfficiencyMany factories upgrade their milling heads to enhance the performance of conventional milling machines. Upgrades include installing high-speed milling heads to increase cutting speed or adding automatic feed functions to reduce operator workload. For high-precision machining needs, opting for precision-grade milling heads can significantly improve machining accuracy.ConclusionAlthough automation and CNC machines are becoming mainstream, conventional milling machines remain irreplaceable in factories. Whether for small-batch machining, prototyping, maintenance, or technical training, they play a vital role. By selecting the right milling head, upgrading milling heads, and utilizing customized milling machine components, companies can further enhance machining efficiency, ensuring that this traditional equipment continues to provide value in modern manufacturing.
With the widespread adoption of CNC machines such as turn-mill centers, five-axis machines, and fully automated milling machines, automated angle heads have become a key component in modern machining. However, despite these advancements, manual angle heads continue to be in high demand. This phenomenon is driven by several crucial factors that make manual angle heads indispensable in various industries.Why is There Still a Demand for Manual Angle Heads?1. Cost ConsiderationsWhile automated angle heads improve efficiency, their high cost makes them less accessible to small and medium-sized enterprises (SMEs). Many manufacturers opt for more affordable manual angle heads to maintain production flexibility without significant investment.2. Flexibility and VersatilityManual angle heads are compatible with various machines, including traditional milling machines, gantry mills, and horizontal machining centers. They provide greater flexibility when machining non-standard parts, allowing operators to make quick adjustments without the need for complex programming.3. Maintenance and On-Site MachiningIndustries such as shipbuilding, aerospace, and energy equipment maintenance often require on-site machining. Since manual angle heads do not require additional control systems, they offer an easy-to-use and effective solution for repair and maintenance operations.4. Specialized ApplicationsSome industries, such as mold manufacturing, custom product machining, and technical training, still rely heavily on manual angle heads. Operators in these fields require precise control over machining angles, making manual adjustments a preferred choice.Which Markets Have the Highest Demand for Manual Angle Heads?1. Southeast Asia MarketMany SMEs in countries such as Vietnam, Thailand, and Indonesia still use conventional milling machines, creating consistent demand for manual angle heads.The mold manufacturing and machining industries in this region continue to rely on manual machining solutions.2. Indian MarketIndia has a significant number of traditional machines in operation, and cost-sensitive businesses prefer manual angle heads over expensive automated alternatives.The demand for flexible machining solutions in small-scale industries contributes to steady sales of manual angle heads.3. Latin American MarketCountries like Brazil and Mexico have large manufacturing industries but slower adoption of automated equipment, maintaining a need for manual angle heads.Many factories require manual solutions for maintenance and prototyping purposes.4. European Market (Selective Regions)While Western Europe leads in automation, Eastern Europe and small-scale mold factories still utilize manual angle heads for high-precision, low-volume machining.Taiwan’s Position in the Global MarketTaiwan plays a critical role in the global supply of manual angle heads due to its strong precision manufacturing industry. Taiwanese manufacturers are known for:Stable Quality: Taiwan-made angle heads are recognized for their high precision and durability, providing a competitive edge over lower-cost alternatives from China while being more affordable than European brands.Customization and Flexibility: Taiwanese manufacturers, such as Yi Kuan Enterprise Co., Ltd., offer a broad selection of milling heads to cater to various machining needs, including standard and customized options.Strategic Market Influence: Taiwan is a leading supplier of machine tool accessories in Asia, particularly serving Southeast Asia and India with high-quality yet cost-effective products.Yih Kuan Enterprise Co., Ltd. specializes in manufacturing milling heads and provides a wide range of options to meet diverse industrial requirements. Their product offerings ensure that milling machine users can select, upgrade, and modify their setups with confidence, achieving seamless and reliable machining operations.ConclusionDespite the increasing automation in the machine tool industry, manual angle heads remain crucial due to their cost-effectiveness, flexibility, and adaptability in various industries. By selecting the right manual angle head and leveraging customized solutions, manufacturers can enhance their machining capabilities. Taiwan continues to be a strong player in this market, with companies like Yih Kuan Enterprise Co., Ltd. providing top-quality milling heads to meet global demands.
March 12, 2025, 11:07:28Economic Daily – Xu YuqingThe Taipei International Machine Tool Show (TIMTOS) recently attracted professional buyers from over 90 countries worldwide. Yih Kuan Enterprise (IK), one of the exhibitors, promoted its mission of “Rescuing Mechanical Orphans”, showcasing high-quality milling heads and angle heads. This concept resonated with the industry. With the proactive efforts of the company’s second-generation leader and current Executive Vice President, Hung Yang-Chia, the booth attracted a steady stream of visitors, including curious buyers from over 20 countries, including Europe, the U.S., Japan, and India.Upgrading Machinery for Sustainable ProductionIn recent years, trends such as ESG (Environmental, Social, and Corporate Governance) and net-zero carbon emissions have prompted many factories to face the challenge of equipment replacement and idle machinery. Hung Yang-Chia stated that as a trusted partner for global machine tool manufacturers, Yih Kuan is committed to providing comprehensive milling head and angle head solutions to ensure stable machine performance and improved machining precision, allowing customers to maintain uninterrupted production.Many machines in client facilities have been in service for decades. Although machining conditions are limited and precision has declined, these machines still hold production value."Many people assume that these machines are ‘outdated’ or ‘useless,’ leading to a large number of machines being left idle or even scrapped outright," Hung Yang-Chia said.Old Machines Are Not Scrap Metal – Unlock Their Value Through Upgrades"Old machines are not scrap! With the right upgrades, they can still create value, return to production, and generate greater benefits." Hung Yang-Chia actively promotes this concept through both physical exhibitions and online platforms, advocating for an equipment revitalization plan that breathes new life into old machines.To address outdated equipment issues, Yih Kuan offers solutions to restart and upgrade milling heads, ensuring older machines regain functionality through:Enhanced Machining Precision – High-rigidity, high-stability milling heads improve machining accuracy to meet modern production requirements.Expanded Machining Applications – Angle heads and other multifunctional accessories allow old equipment to handle more machining tasks, increasing production flexibility.Reduced Replacement Costs – Avoid unnecessary full-machine replacements, reduce capital expenditures, and align with environmental and carbon reduction goals.Yih Kuan’s solutions, aimed at “Upgrading Old Machines for Sustainable Production,” have garnered significant interest from both existing customers and potential new clients worldwide.Beyond standard products, Yih Kuan also offers customized retrofit services, tailoring upgrade plans based on the specific needs of different industries. This ensures that old and even idle machines can be revitalized and reintegrated into production lines, unlocking greater value.
Understanding the Importance of Milling Head SelectionIn the world of precision machining, selecting the right milling head is crucial for achieving optimal performance, efficiency, and machining accuracy. However, many users simply adopt the standard milling head provided by the machine manufacturer without considering whether it truly meets their specific machining requirements. This often limits the machine’s full capabilities, preventing businesses from maximizing their production potential.Recently, Yih Kuan (IK Milling Head) received an inquiry from a customer who owns a Japanese milling machine and wanted to replace its milling head. The customer asked:"Is it possible to change the milling head on my machine?"After reviewing the provided photo, Yih Kuan responded with expert guidance:"Yes, it’s definitely possible! However, it is important to confirm certain dimensions, technical requirements, and machining characteristics to ensure a proper fit and seamless integration."This inquiry highlights a common industry challenge—many manufacturers may not realize that milling head replacement and customization can dramatically enhance their machining capabilities, improve precision, and expand production flexibility.The Role of Milling Heads in Machining PerformanceA milling head is the core component of a milling machine, responsible for performing precise cutting, drilling, and shaping operations. It directly impacts factors such as:Machining accuracy – A high-quality milling head ensures precision in every cut.Production efficiency – The right milling head can reduce machining time and improve workflow.Versatility – Different milling heads offer unique capabilities suited for various machining applications.Longevity – Upgrading to a well-designed, high-rigidity milling head extends the lifespan of the entire machine.By choosing the correct milling head, manufacturers can unlock the true potential of their equipment, enabling them to handle more complex machining tasks and increase overall productivity.Comprehensive Milling Head Solutions by Yih KuanWith decades of expertise in milling head manufacturing, Yih Kuan (IK Milling Head) specializes in producing a wide range of high-performance milling heads, including:CNC Gantry Gear Heads – Designed for high-torque, heavy-duty machining applications, ensuring precise and stable performance.Machining Center Gear Heads – Engineered for high-speed CNC milling centers, optimizing productivity and machining efficiency.Plano Milling Heads – Perfect for large-scale surface milling, providing rigid support and accuracy for various industries.Turret Milling Heads – Ideal for general machining, offering flexibility for manual and CNC-controlled milling operations.Angular Heads – Expand machining capabilities by allowing multi-directional cutting without repositioning the workpiece.Beyond standard models, Yih Kuan also offers customized milling head solutions, tailoring configurations to match unique customer requirements. This ensures seamless integration with existing milling machines, enhancing machining efficiency and versatility.Key Considerations for Milling Head ReplacementBefore upgrading or replacing a milling head, it is essential to assess key factors such as:Spindle interface compatibility – Ensuring the new milling head matches the machine’s spindle mounting specifications.Required machining capabilities – Considering factors like cutting speed, torque, and rigidity needed for specific applications.Machine capacity and structural support – Verifying whether the existing machine structure can handle a more powerful milling head.Automation and CNC integration – Determining if the new milling head is compatible with CNC control systems for precision automation.Proper evaluation of these aspects will ensure a smooth transition and maximize the performance benefits of a new milling head.Unlock Your Machine’s Full Potential with Yih Kuan (IK Milling Head)At Yih Kuan, we understand that every machining requirement is unique. Whether you need a high-precision CNC milling head, a durable plano milling head, or a specialized angular head, our expert team can help you find or customize the perfect solution.Why settle for standard when you can optimize?Enhance your machining capabilities with a tailored milling head upgrade!For professional milling head solutions, contact Yih Kuan (IK Milling Head) today and explore how our expertise can elevate your machining performance to new levels
The Hidden Link Between Machine Tools and the Food IndustryBy: Columnist – Mechanical Industry ObserverWhen people talk about the machine tool industry, they usually associate it with automotive components, mold manufacturing, or aerospace. On the other hand, the food industry brings to mind bread makers, sealing machines, packaging lines, or automatic filling equipment. These two sectors may seem worlds apart—but in reality, they are tightly connected behind the scenes.In a recent conversation between Yih Kuan Enterprise Co., Ltd., a professional milling head manufacturer in Taiwan, and a prominent figure in the food industry, the close relationship between machine tools and food processing machinery became crystal clear.Machine Tools: The “Mothers” of Food MachineryFood machinery—such as automated filling machines, film sealing systems, conveyor lines, and food molds—are largely composed of metal components. Before these parts can be assembled into functional machines, they must first be precisely machined—through turning, milling, drilling, and tapping—core processes performed by machine tools.In other words, every part of a food machine, from its frame and structure to critical components like shafts and molds, relies on machine tools for precision manufacturing. No machine tool, no food machine.Milling Head Technology: The Heart of Machining EfficiencyYih Kuan specializes in milling heads, including turret milling heads, plano milling heads, and angle heads. These units are the core cutting elements of milling machines. Milling heads directly affect the surface precision and productivity of machined parts, and they greatly enhance the flexibility of machining operations—making complex components possible.For the food industry, rising expectations in hygiene, safety, and customized production have made food equipment increasingly complex and refined. This trend drives machine tool innovation, creating a mutually beneficial cycle between the two industries.Automation Fuels Cross-Industry IntegrationToday's food factories are shifting toward automation and smart production—from raw material handling and filling to packaging and logistics. These systems require high-precision components and robust structural designs, all of which are enabled by machine tools and components like milling heads.In this era of integration, companies like Yih Kuan Enterprise, which focus on high-performance machine tool components, play a pivotal role in bridging traditional machining with emerging industrial needs.Conclusion: Unlocking New Possibilities Through Cross-Industry CollaborationThough the food and machine tool industries may seem unrelated at first glance, they are, in fact, mutually dependent. From the precision machining of food molds to the structural frames of automated machines, machine tools are the silent foundation behind the scenes. For Yih Kuan Enterprise, this represents not only a market expansion opportunity but also a chance to foster collaboration between industries.As food processing evolves toward greater automation, modularity, and stricter hygiene standards, the machine tool industry will advance in parallel—working together to usher in a new era of smart manufacturing.
Date: Apr.21 to 26, 2025
Location: China International Exhibition Center, BeijingStand: B2-611👉 Contact JAINNHER 👈
Taiwan Excellence Award Official Website：https://www.taiwanexcellence.org/en/award/product/1140186The Taiwan Excellence Award, known as the "Oscars of Taiwan’s Industry," is the highest honor in Taiwan’s industrial sector. Every year, award recipients are rigorously selected based on five key criteria: R&D, design, quality, marketing, and manufacturing in Taiwan. This prestigious award not only showcases the innovation capabilities of the winning enterprises but also symbolizes the global competitiveness of their products.EXCETEK, with its outstanding technological innovations and high-quality products, has consistently stood out among numerous competitors, earning multiple Taiwan Excellence Awards. This recognition highlights the company’s leading position in the field of smart manufacturing.This year, EXCETEK’s NP400L plus intelligent high-precision energy-saving wire cutting machine has once again been honored with the 33rd Taiwan Excellence Award. This achievement fully reflects the company’s commitment to customer-centric innovation, integrating energy efficiency, carbon reduction, and AI technology into its R&D philosophy.Focusing on digital and green transformation, EXCETEK has developed high-efficiency, low-energy-consumption sustainable machines—including the NP, HD, and ED series—and introduced AI-driven intelligent manufacturing and sales systems for wire-cutting and EDM machines. These AI systems generate solutions in ten languages, providing real-time remote assistance for global users and ensuring seamless, around-the-clock service.The NP400L plus features an advanced high-thrust linear motor with direct feedback, enabling smooth, vibration-free table movement. This significantly enhances positioning and cutting accuracy, eliminates backlash and wear, and ensures long-term high-precision performance with zero maintenance. Additionally, the machine is equipped with a state-of-the-art EtherCAT controller and full-closed-loop servo control, ensuring exceptional stability and precision.Notably, it incorporates the next-generation GS-Cut high-speed green energy-saving discharge circuit, utilizing a Sink energy recovery system and high-speed discharge pulses. This technology reduces power consumption during EDM processing while achieving a 25% energy recovery rate and over 25% faster processing speeds. The entire machine is built with high-efficiency, low-energy components and an advanced green cooling system, ensuring optimal performance control and energy efficiency. Furthermore, the DX smart machinery supports the Umtai communication protocol, aligning with international standards.
The NP600Plus energy-saving intelligent wire-cutting machinedeveloped by EXCETEK stood out in the 2025 17th Machine Tool "R&D Innovation Product" competition, winning both the "Energy-saving and Carbon-reduction Smart Product Innovation Award - First Prize" and the "Other CNC Machine Tools and Processing Units - Honorable Mention Award."This achievement demonstrates EXCETEK's leading technology in intelligent manufacturing and green energy-saving fields, providing businesses with efficient and environmentally-friendly innovative processing solutions.Thanks to 【Economic Daily News】 for the report: https://money.udn.com/money/story/6092/8588146
§ [From Trade Show Visit to Supply Chain Insight]2025 Taipei AMPA × YIH KUAN Observations ReportThe 2025 Taipei International Auto Parts & Accessories Show (AMPA) kicked off in full swing, as lively and diverse as ever. From headlights, suspensions, and calipers to modified kits, inspection equipment, and precision hand tools, the exhibition floor was buzzing with innovation. Each exhibitor pulled out all the stops to showcase their capabilities and their role in the automotive supply chain.But amidst the dazzling displays, our team from YIH KUAN ENT. CO., LTD., attending as visitors, found something far more revealing — a deeper layer of insight into the real challenges facing manufacturers today.On-Site Conversations That Unveiled Real Processing ChallengesDuring a casual yet in-depth conversation with one auto parts manufacturer, we discovered they were facing serious difficulties in processing certain automotive components. The key components they had been sourcing externally — originally intended to improve machining precision and efficiency — were instead creating new problems: Assembly misalignment leading to high scrap rates Tool runout affecting finished product accuracy Incompatible specifications reducing overall efficiency...What seemed at first to be a quality issue with individual parts actually reflected a much larger problem across the machining supply chain — a lack of system-level thinking and compatibility integration.YIH KUAN’s Reflection: What Kind of Support Do Machining Shops Truly Need?As a professional manufacturer of milling heads, YIH KUAN understands that a milling head is not just a component — it's the driving core of an entire machining system. We believe that for manufacturers facing such bottlenecks, the solution isn’t simply a product, but a tailored system upgrade delivered through consultative support.That’s why we’re actively implementing strategic solutions like: Modular Milling Head Upgrades – Replace outdated parts with modular solutions for greater compatibility and performance‧ On-Site Machining Assessment – Identify pain points and offer customized suggestions and parameter recommendations. Tooling & Interface Integration – Help streamline systems by ensuring all components work seamlessly together.From Observing a Show to Understanding an IndustryThis visit to AMPA reminded us that a trade show is more than a product showcase — it's a mirror reflecting the true needs of the industry. While many booths promoted innovation and automation, there remains a segment of the industry still struggling with the basics: machining stability and operational efficiency.At YIH KUAN, we believe that strengthening these foundational capabilities is essential for long-term competitiveness in Taiwan’s automotive supply chain.Final Thoughts | A Shift in the Role of Machine Tool Makers: From Passive Suppliers to Active EnablersThis AMPA 2025 visit confirmed our belief that our role should go beyond simply quoting specs — we must proactively understand the market, step into the factory, and become a trusted partner to our clients.The future of the auto parts industry will not only be built on cutting-edge products, but also on reliable, scalable, and adaptable manufacturing foundations.And that’s where YIH KUAN is ready to play a key role.
IntroductionIn the mold and die industry, precision, repeatability, and efficiency are not just goals—they're requirements. As demand increases for tighter tolerances and faster lead times, many manufacturers are asking: Is it time to upgrade the milling heads on our existing Bridgeport machines? For those still operating with aging equipment or using standard heads that no longer meet production expectations, upgrading to a modern Bridgeport milling head could be a game-changer.This article explores the key reasons why the mold and die industry should consider upgrading and how a high-quality Bridgeport milling head can bring measurable improvements to your machining operations.________________________________________Enhanced Precision for Complex Mold GeometryModern mold designs often involve complex contours, deep cavities, and multi-angle features. The accuracy of these features heavily relies on the stability and performance of the milling head.Upgrading your Bridgeport milling head gives you:Improved spindle rigidity and reduced vibrationGreater machining precision, especially during fine finishingBetter surface finish for tight-tolerance mold componentsThis precision is essential when producing cores, cavities, sliders, and other mold components where every micron counts.________________________________________Faster Setup and Greater Machining EfficiencyOlder or worn milling heads can slow down your process with inconsistent performance or frequent manual adjustments. A new Bridgeport milling head provides smoother operation and quicker setup changes.Benefits include:Reduced downtime from mechanical issuesImproved feed rate stability during contouring or slottingCompatibility with modern tooling and digital readout (DRO) systemsFor mold manufacturers with tight delivery schedules, this translates directly into higher throughput and fewer delays.________________________________________Cost Savings Without Replacing the Entire MachineMany mold shops still use their trusted Bridgeport machines because of their solid construction and long lifespan. Instead of investing in an entirely new CNC mill, replacing just the milling head can provide a significant performance boost at a fraction of the cost.Why this matters:Extends the life of your existing machineAvoids retraining operators or reconfiguring the shop layoutProvides immediate ROI through faster, more accurate machiningThis is a smart option for small to medium-sized mold makers looking to stay competitive without overspending.________________________________________Versatility for Custom Modifications and RepairsMold manufacturing often requires last-minute adjustments or design tweaks. A Bridgeport milling machine equipped with a high-performance turret head offers the flexibility to make precise modifications on the fly—whether it's trimming edges, adding features, or repairing damaged areas.Perfect for:Short-run custom moldsEmergency toolroom workIn-house mold maintenance________________________________________Why Yih Kuan Bridgeport Milling Heads?At Yih Kuan Enterprise Co., Ltd., we specialize in high-performance turret milling heads compatible with Bridgeport-style machines. Our milling heads come in R8, NT30, and NT40 spindle options to suit various machining needs.Our advantages:Stable construction and superior alignment accuracyDesigned for mold & die applicationsReliable support and easy integration with existing machines________________________________________ConclusionFor the mold and die industry, upgrading to a new Bridgeport milling head isn't just an improvement—it's a smart investment. Whether you're machining complex geometries or simply trying to meet production deadlines more efficiently, a high-quality milling head can help you maintain precision, increase productivity, and reduce costs.Call to ActionReady to upgrade? Explore our selection of Bridgeport-compatible milling heads at Yih Kuan's product page, or contact us today for expert advice tailored to the mold & die industry.
Integrated equipment × ESG consultant × compliance introduction × real-time carbon controlFrom environmental improvement to carbon emission inspection, Guanli Machinery tailors a one-stop green upgrade plan for you to help factories improve their image, reduce costs, and seize green supply chain opportunities!Six core services at one go1. Real-time carbon emission monitoring system: master the factory carbon emission data and output corresponding CBAM automatic reports.2. Product carbon footprint: Comply with ISO14067 to meet brand requirements and create green competitiveness for products.3. Carbon inventory guidance: Dedicated personnel will review the process and establish a carbon emission model, which is the first step from the factory to carbon neutrality.4. Oil mist recovery machine: improve the air quality in the processing area, reduce oil mist and suspended particles, and improve the working environment.5. Oil-water separator: effectively removes floating oil, extends the life of cutting fluid and reduces odor.6. Chip filter: greatly reduce manual cleaning costs, stabilize processing quality, and filter impurities in cutting fluid.Professional advantagesIntegrated equipment + process planning is completed in one stop, customized to meet the needs of your production line.The professional team conducted on-site interviews and put forward suggestions for improvement.Complete after-sales service: installation, training, maintenance and repair.Customer testimonials1. Orders are accepted smoothly, and the number of orders is increased through carbon inventory and real-time carbon emission data reports.2. After the oil mist recovery machine was introduced, the cutting fluid life was extended by 2 to 3 times and the annual maintenance cost was reduced by 42%.3. The introduction of bottom crumb filter reduced the cleaning time from 12 hours to 3 hours per week, with significant results.
YIH KUAN, Precision Manufacturer of Traditional Milling Heads from TaiwanStruggling with unstable spindle speed, vibration, or noisy old milling heads?Don't let outdated equipment slow down your production. YIH KUAN INDUSTRIAL CO., LTD., with over 50 years of precision machining expertise in Taiwan, specializes in high-quality milling heads, angle heads, and customized spindle units — empowering your existing machines with enhanced efficiency and extended service life.Why Choose YIH KUAN Milling Heads?High-Rigidity Structure – Ensures smooth and stable cutting performancePrecision Spindles with Imported Bearings – Quiet operation and long lifespanCompatible with Multiple Milling Machines – Supports common mounting configurationsEasy Maintenance, Full Spare Parts Availability – Fast servicing, no downtime Made in Taiwan, Trusted Worldwide – Exported to 5 continents, quality you can rely on #MultipleOptions #FlexibleSupply #QuickInstallation #ConsultativeSupportWhen Tariffs Rise, A Smarter Upgrade MattersAs global trade policies tighten and complete machine imports face rising tariffs,upgrading your existing equipment is the smarter, more cost-effective choice.Replacing your milling head is like giving your machine a powerful, stable new core —it extends machine life, improves precision, and reduces overall operating costs.YIH KUAN offers global customers flexible and responsive solutions:Flexible quotation options (FOB / CIF / EXW etc.)Small batch supply, volume partnership, or OEM customizationSupport for regional distributors and system integratorsFast shipping & consistent technical support from our expert teamIdeal for:Daily machine maintenance or upgrades at factoriesRetrofit and rebuild specialistsTechnical schools and training centersTool machine OEMs and automation integratorsWhether you're looking for a standard vertical milling head, an angle head solution,or a customized head for special cutting environments,YIH KUAN is your trusted manufacturing partner.Upgrade Your Equipment Today!Simply send us a photo and basic dimensions of your current milling head.Our team will quickly help you identify the ideal replacement model — easy to install and operate.Contact Us｜+886-4-2491-4376Email｜yihkuan.salesperson@gmail.comWebsite｜www.yihkuan.comMade in Taiwan ・ Globally Trusted ・ Professionally Supported#MillingHead #AngleHead #CustomApplications #MachineToolComponents #SmartUpgrade #CostSaving #YIHKUAN #TaiwanMade #PrecisionEngineeringPartner
In the manufacturing industry, milling machines are indispensable tools for precision machining. However, as production needs evolve and equipment ages, many users face ongoing challenges that lead them to consider upgrading or replacing their milling machines or heads. Below are the ten most common issues encountered by milling machine users:1. Insufficient Machining Accuracy Affects Product QualityOver time, a milling machine’s precision deteriorates, making it harder to meet increasingly strict tolerance requirements.2. Poor Head Stability Causes Vibration IssuesAn unstable milling head under high load or complex machining leads to vibrations, affecting surface quality and shortening tool life.3. Equipment Aging and Component WearWorn-out mechanical parts cause performance degradation, reduced efficiency, and increased defects in machining.4. Unable to Meet Modern Machining DemandsTraditional milling machines often fail to support multi-angle or high-speed operations, limiting flexibility in product offerings and order fulfillment.5. Low Production EfficiencyOlder machines operate slowly and require frequent manual adjustments, hampering productivity and workflow.6. Incompatibility with CNC or Automation UpgradesSome machines or head designs lack the structure to integrate CNC controls or automation, restricting smart manufacturing possibilities.7. High Maintenance Costs and Frequent DowntimeFrequent breakdowns, costly repairs, and hard-to-source parts lead to longer downtimes and increased operating expenses.8. Machine Layout Limits Workspace OptimizationBulky or poorly designed machines hinder flexible factory layouts and reduce usable floor space.9. Unstable Cutting Quality Increases Post-Processing BurdenRough or uneven surfaces require additional finishing, wasting time and labor resources.10. Excessive Noise and Poor Operator ComfortOlder machines produce high levels of noise, affecting the working environment and operator well-being.The Solution: Modular & Customizable Milling Head Upgrades by ProfessionalsTo address these pain points, YIH KUAN ENT. CO., LTD. offers a comprehensive and flexible range of milling head solutions. Users can enhance machining performance and competitiveness without the need to replace the entire machine.Our core products include:Turret Milling HeadsPlano (Gantry) Milling HeadsAngle Milling HeadsCNC Gear HeadsAll of our products are built with a modular design, allowing users to mix and match configurations based on their needs. This provides flexibility and cost control while keeping up with market demands.Need something customized? YIH KUAN can tailor solutions according to your specifications. From interface dimensions to special functions, our team will work with your drawings and requirements.As a professional milling head manufacturer, YIH KUAN offers end-to-end capabilities—from development and manufacturing to testing and after-sales service. We deliver custom-level flexibility at mass production prices, offering both stability and high cost-efficiency.ConclusionUpgrading your milling machine or head isn’t just about replacing equipment—it's about rebuilding your competitive edge. Choosing the right milling head partner can help you achieve greater accuracy, faster throughput, and reduced downtime.#Contact YIH KUAN today to explore the best upgrade solution for your machinery and your business.
YIH KUAN ENTERPRISE is pleased to announce our participation in InterPlas Thailand 2025, where we will be co-exhibiting with Flying Tiger KJ Co., Ltd. This event is one of Southeast Asia’s most influential trade shows for the plastics and rubber manufacturing industries, bringing together key players and decision-makers from across the region.Exhibition Venue: BITEC – Bangkok International Trade & Exhibition Centre, ThailandExhibition Dates: June 18–21, 2025Opening Hours: 10:00 AM – 6:00 PMBooth Number: 2D35During the exhibition, we will showcase our latest modular milling head solutions, designed to address real-world machining challenges and support efficient equipment upgrades — without requiring full machine replacement. Our experienced team will be available at the booth to provide technical consultations and share insights on how YIH KUAN’s products can support your production needs.What to Expect at Our Booth:Practical solutions for machine retrofittingCustomizable milling head designs for special applicationsProfessional guidance on-siteWe sincerely invite our partners, customers, and industry professionals to visit us at Booth 2D35 to explore collaboration opportunities and learn more about our innovative solutions.For more information about InterPlas Thailand 2025, please visit the official event website: https://www.interplasthailand.com
Old Machines Can Still Be Saved!-Expert Solutions for Every Milling Head — No Matter the Brand!In the machining world, nothing is more frustrating than equipment failure—especially when it's an older turret or plano milling machine. When the original manufacturer has stopped production and spare parts are no longer available, does that mean you need to replace the whole machine?Not necessarily—most of the time, the problem lies in the milling head!Common Failure Symptoms:Significant loss of machining accuracySpindle runout, overheating, or unusual noiseWeak clamping or tool changes not working smoothlyOil seal leakage, unstable spindle speedExcessive vibration during cutting, high scrap rateIn many cases, the root cause is an aging or damaged milling head. Simply replacing it with the right new head can restore your machine and get you back to production!IK's Custom Milling Head Replacement Service:Compatible with All Machines, Regardless of Brand!Whether your machine is made in Taiwan or abroad—turret or plano type—as long as the milling head is the issue, YIH KUAN can provide a solution!Common Taiwanese Brands (Brand / Manufacturer):YCM (Yung Chin Machinery)KENT (KENT Industrial)TOPONE (HSU CHENG Machinery)CHIEN CHENG (CHIEN CHENG Machinery)TOP WELL (TONG WEI Machinery)FIRST (LONG CHANG Machinery)FEMCO (Far East Machinery)ING SUN (ING SUN Machinery)SONYU (SONYU Machinery)MAXIMART (MAXIN Machinery)JYIH SHYANG (JYIH SHYANG Machinery)International Brands:Bridgeport (USA), Sharp, Acra, Comet, JET, Chevalier… and other classic American and European models.Not on the list? No problem!If you can provide milling head dimensions, mounting interfaces, photos, or machine condition, YIH KUAN will design a custom-fit modular head for you.From measurement, flange matching, spindle configuration to performance upgrades—we offer a complete solution!Why Choose YIH KUAN?Specialized in modular milling head production, with standard, heavy-duty, and NC-upgrade typesSupports custom flange design, spindle specs, motor interfacesOffers angle heads, plano heads, and CNC gear-driven headsHelps upgrade old machines with air/oil drawbars, inverter motors, and auto lubrication systemsContact Us Today!No matter the brand or age of your machine—if the milling head is the issue, trust YIH KUAN!We'll help you assess, upgrade, and extend the life of your equipment with expert support.Contact us with drawings or photos for a free evaluation.
YIH KUAN ENTERPRISE will be participating in the Vietnam Industrial & Manufacturing Fair (VIMF 2025). We sincerely invite you to visit us and explore our expertise in modular milling head solutions.
At the exhibition, we will provide complete product catalogs and have technical staff on-site to explain milling head applications, model selection, and machine retrofit options—helping you optimize your machining process and enhance production efficiency.
Exhibition Dates: June 18 (Wednesday) – June 20 (Friday), 2025
Venue: WTC Expo, Binh Duong (World Trade Center Binh Duong New City)
Booth Number: 584
Choosing the right milling head is a critical step in unlocking the full potential of your knee mill. Whether you're working in a mold and die shop, a maintenance department, or a small-volume prototyping facility, the correct milling head can dramatically improve machining accuracy, productivity, and equipment lifespan. With decades of hands-on experience and customer feedback, Yih Kuan Enterprise Co., Ltd. offers this practical guide to help you make the smartest investment in your machine shop.Key Factors to Consider1. Understand Your Machining NeedsStart by identifying the type of work your shop handles most often:Materials: Are you primarily machining steel, aluminum, cast iron, or non-ferrous metals like brass or copper? Harder materials may require higher torque and rigid construction.Precision Requirements: Fine finishing tasks require smooth spindle rotation and vibration control, while rough cuts may need torque over finesse.Special Functions: Do you need features such as angular milling (for sloped surfaces), deep cavity access, or multi-face machining?Tip: If your work often involves working at angles or on irregular surfaces, consider a milling head with tilt and swivel capability.2. Evaluate Milling Head FeaturesNot all milling heads are created equal. Pay attention to these critical specifications:Speed Range: Look for models that offer variable speed controls or step-pulley options. This allows for greater flexibility when switching between materials and cutting depths.Torque and Power: A powerful spindle motor is essential for heavy-duty tasks like deep slotting or pocketing hard metals.Machining Versatility: Choose a head capable of supporting milling, drilling, boring, slotting, and even tapping operations.Ease of Use: Controls for tilt, rotation, and spindle speed should be intuitive and ergonomic for daily operation.3. Ensure CompatibilityEven the best milling head is only effective if it fits your machine correctly.Mounting: Check your knee mill’s mounting flange and interface dimensions. Yih Kuan’s turret milling heads are designed to be compatible with most Bridgeport-style machines.Machine Balance: A heavier milling head may require reinforcement to the column or table to ensure stability.Electrical Requirements: Verify motor voltage and drive system compatibility with your current setup.4. Focus on Quality and DurabilityMilling heads endure high rotational speeds, intense pressure, and long operating hours. Make durability a priority:Materials: Look for heads made from hardened steel or castings with anti-corrosion treatment.Internal Components: High-quality spindle bearings, precision-ground gears, and sealed lubrication systems will ensure longer life and consistent performance.Thermal Resistance: Heat-treated and balanced spindles minimize warping during long or aggressive machining cycles.5. Explore Advanced TechnologiesModern manufacturing demands smarter solutions:Vibration Dampening: Heads with built-in dampening systems reduce chatter and improve surface finish.Programmable Adjustments: CNC-compatible heads with programmable angles or RPM controls enhance repeatability.Cooling Systems: Whether through forced air or internal coolant flow, cooling improves both accuracy and component longevity.6. Seek Expert AdviceBuying a milling head isn’t a one-size-fits-all decision:Consult Experts: Yih Kuan’s experienced team can help analyze your production environment and recommend the optimal solution.Request Demonstrations: If possible, test the head on your own machine to evaluate noise, vibration, and tool compatibility.Read Case Studies: See how other machine shops in similar industries have benefited from the right milling head upgrade.Additional Tips for Maintenance and LongevityRegularly inspect the milling head for wear and tear, especially after heavy use.Keep the milling head clean and properly lubricated to prevent rust and ensure smooth operation.Replace worn-out parts promptly to maintain the accuracy and efficiency of your milling head.Follow the manufacturer’s guidelines for installation, operation, and maintenance.Why Choose Yih Kuan?With a long-standing reputation for reliability and technical excellence, Yih Kuan offers more than just a product—we provide a long-term solution for your machining needs.Extensive Product Range: From vertical turret heads to angular milling heads and specialized solutions.Tailored Configurations: Customizable spindle types, mounting dimensions, and RPM ranges.Proven Quality: Manufactured using premium-grade materials, precision-machined components, and strict quality control protocols.Exceptional Service: We partner with our clients before, during, and after installation to ensure continued satisfaction and optimal performance.ConclusionYour knee mill is only as effective as the milling head it carries. Whether you need greater precision, more torque, or flexible angle adjustments, choosing the right head is an investment in productivity, quality, and profitability.With Yih Kuan’s decades of experience, high-quality milling heads, and expert support, you can upgrade with confidence. Let us help you transform your machine’s performance—and your bottom line.Explore our turret milling heads and contact us today for a consultation:plist3-vertical-turret-milling-head
★★★ Drilling machines, Drill presses, and Tapping machines
are not subject to any TS safety
regulations!
▼ what exactly is the TS Safety Mark?
To protect workers' operational
safety and implement a robust source management mechanism, the Ministry of
Labor established the TS Safety Mark
under Article 7 of the Occupational Safety and Health Act. The aim is to
enhance worker safety, improve machinery safety protection, and align with
international standards. Equipment that meets the relevant safety regulations
must undergo certification and display the TS Safety Mark for clear
identification.
According to Article 12 of the
Enforcement Rules of the Occupational Safety and Health Act, the following
equipment is currently included under TS regulation:
1.
Power press and shear machinery
2.
Hand-fed planers
3.
Circular saws for woodworking
4.
Powered forklifts
5.
Grinders
6.
Grinding wheels
7.
Explosion-proof electrical
equipment
8.
Photoelectric safety devices
for power press and shear machinery
9.
Blade contact prevention
devices for hand-fed planers
10.
Kickback and blade contact
prevention devices for woodworking circular saws
11.
Other machinery designated and
announced by the central competent authority
In addition, according to
Ministry of Labor Announcement No. 108022956, designated lathes (including CNC lathes) and machining centers
have also been added to the list of machinery regulated under Article 7 of the
Occupational Safety and Health Act.
▼ What can Yi Chang do to
further ensure operational safety?
Based on our delivery experience, government agencies, educational
institutions, or companies that place a high priority on safety inspections often
request us to equip machines with the following:Video:Safety shield for drilling machineVideo:Drilling Machine Tapping Machine With Light CurtainVideo:Drilling Machine with Full Cover SheetLeakage Circuit Breaker and Overload Protector AssemblyHere’s a brief tip on how to use drill presses, drilling, and tapping machines more safely.
is an essential and fundamental equipment in every factory.Besides manual drilling, How else can a Drilling Machine-Drill Press be utilized？1. What is a Drilling Machine-Drill Press？ A Drilling Machine-Drill Press generally consists of three major components: the spindle motor belt pulley transmission mechanism, the spindle feed mechanism, and the lifting worktable. The feed system can be divided into manual Drilling Machine-Drill Presses and automatic Drilling Machine-Drill Presses, with various options such as air clutch Drilling Machine-Drill Presses, pneumatic Drilling Machine-Drill Presses, hydraulic Drilling Machine-Drill Presses, and servo-controlled CNC feed Drilling Machine-Drill Presses.3. Types of Drilling Machine-Drill Press:Drilling Machine ↓↓Bench Drilling Press Machine Various Speed Manual HD-14ICustomized Special Purpose Drilling & Tapping Machine ↓↓VIDEO :Customized Drilling and Tapping Machine
Dedicated Service
Committed to Creating Value, Winning the Market through Service
Since its establishment over 30 years ago, Yi Chang Machinery has continuously strived to produce outstanding drilling and tapping machines. We have been relentless in our innovation—recently investing in the research and development of CNC machines, offering customized design solutions such as foam drilling machines and special-purpose multi-spindle machines. Our products are distributed across five continents, sold in 36 countries and regions, and have served more than 3,000 customers, generating remarkable economic value for users.
Today, we have established a representative office in Vietnam, hoping for the opportunity to serve local customers. We are committed to the principle of integrity and look forward to building long-term partnerships with customers in Vietnam, delivering high-quality products and services to create a bright future together.
Whether you have questions about our products, need assistance, or want to share your suggestions, feel free to contact us.Professional fixture and jig design, customized machine planning.↓↓↓↓ Drilling&Tapping Machine Tapping Machine Precision Working Table & Coolant Multiple Spindle Head (Tap/Drill)We look forward to serving you.
In the world of precision machining, knee mills remain essential equipment across a wide range of industries—from mold and die making to automotive parts and prototyping. However, aging components or outdated technology can limit performance. That’s where Yih Kuan comes in. If you're considering a performance-enhancing upgrade, Yih Kuan Enterprise Co., Ltd. offers industry-leading solutions designed to elevate your knee mill’s capabilities with innovation, reliability, and long-term value.Expertise in Milling TechnologyWith decades of experience in the development and production of milling heads, Yih Kuan has earned its reputation as a trusted leader in the machining industry.We understand the structural challenges and mechanical dynamics of knee mills.Our vertical turret milling heads are engineered to deliver high torque, smooth spindle rotation, and stable cutting, making them perfect for both manual and CNC retrofits.Industries such as aerospace, mold & die, and maintenance machining rely on our precision heads to ensure dimensional accuracy and repeatable results.Innovative, Performance-Focused SolutionsYih Kuan isn’t just a parts supplier—we’re a technology partner. Our R&D team is focused on delivering solutions that meet today’s most demanding machining requirements.Our milling heads are equipped with modern spindle designs, advanced sealing systems, and heat-resistant components to extend tool life.Innovations like universal mounting compatibility, vibration-damping features, and improved oil-flow channels are designed to give our clients a competitive edge.Customization for Real-World ConditionsNo two shops are alike—and neither are their machines or workloads. That’s why Yih Kuan offers custom solutions tailored to your shop floor.Special tooling clearances? Unique cutting angles? We’ll build your milling head to match.Whether you're cutting hard steels or fine-tuning prototype molds, we ensure your head is ready for the job.Our design flexibility makes it easy to integrate with existing Bridgeport-style machines, whether you’re doing one-off pieces or light production runs.Built to Last: High-Quality ComponentsLongevity is critical when investing in upgrades. That’s why Yih Kuan prioritizes quality from the inside out.We use hardened steel, high-precision bearings, and CNC-machined housings to guarantee long-term durability.Our heads undergo rigorous inspection and performance testing before shipment, ensuring every unit performs reliably under load.Whether you run your knee mill eight hours a day or around the clock, our heads are designed to withstand it.Exceptional Customer SupportUpgrading machinery can be daunting—but with Yih Kuan, you’re not doing it alone.Our team provides complete technical support, including product selection, installation guidance, and after-sales service.Need help troubleshooting spindle vibration or alignment issues? Our responsive team is just a message away.We also offer instruction manuals, installation diagrams, and training resources to make sure your upgrade is smooth and efficient.Proven Results, Trusted WorldwideThousands of manufacturers—across Asia, Europe, and the Americas—have already chosen Yih Kuan to improve their knee mill performance.Many report 20–30% productivity improvements, especially in mold and die work, general repair machining, and small-part prototyping.Our products are recognized for stability, reliability, and consistent output, even under demanding cutting conditions.Don’t just take our word for it—our clients’ testimonials and long-term partnerships speak volumes.Built for the Future: Efficiency & SustainabilityModern machining isn’t just about precision—it’s about responsibility.Our milling heads are engineered with energy-efficient designs, reducing the strain on motors and drive systems.By extending machine life and reducing waste, we help our customers contribute to sustainable manufacturing practices.Less energy, fewer breakdowns, and longer tool life mean lower costs and a smaller carbon footprint.Conclusion: Upgrade with ConfidenceUpgrading your knee mill is more than just replacing a part—it's about unlocking new possibilities in precision, speed, and efficiency. With Yih Kuan, you’re not just investing in a component, but in a partnership that delivers long-term results.From R&D-driven design to rugged durability and expert support, Yih Kuan is the trusted name in turret milling head solutions. Let us help you modernize your knee mill—with performance you can measure and quality you can trust.Explore our vertical turret milling heads today:plist3-vertical-turret-milling-headContact our team for a custom consultation.
💡Do you think it is a simple process to wind sealing tape?
It seems simple to wind sealing tape, but incorrect winding, such as winding in the wrong direction, applying an incorrect size of tape to the workpiece, or incorrect number of turns will cause serious consequences.
For example, if the connection is not properly tightened, it will cause an unstable joint. Oil leakage, air leakage, and water leakage can all cause environmental problems. Attention should be paid to the tape winding process.
💡The time cost spent on winding is often ignored. Why not improve work efficiency?We often look around for where we last set that small roll of sealing tape, and throw the roll away when it's used up. High skilled labor isn’t cheap. Forgetting the number of turns when winding, or not tightening properly can lead to quality problems that can have high hidden costs.
The above problems can be solved by Seal Tape Wrapping Machine!
📍Contact usTEL : 886-4-2384-6789
e-mail : server@unitide.com.tw
Line : @unitide
Address : Rm. 3, 6F., No. 666, Sec. 2, Wuquan W. Rd. Nantun Dist., Taichung City, Taiwan (R.O.C.)
About SIGMA CNC
Since its establishment, SIGMA CNC Technology Machinery holds the fundamental concept of “EXPERTISE, INNOVATION, and PERFORMANCE”. The efficiently co-operated teams are running the company’s daily operations. Under the leadership of our President, constant efforts, renovations are made to meet eve changing market challenges. With scientific management, we strive for high efficiency production, stable quality control, best sales and after-service of CNC machines.
1. Heavy Machinery Department: spare parts for heavy machinery excavators. Main products include “Bucket Pins” and steel sleeve “Bushings” as well as “Bucket Links” and “Track Adjuster Assemblies”
2. Seal Department: NOK, KYB and Taiwan-made hydraulic oil seals, packing seals, buffer seals, dustproof seals, wear rings, floating seals, and hydraulic cylinder repair kits for excavators
3.Mechanical Hardware Department: agent for Taiwanese brands, producing and selling Taiwan-made cutting hardware and machine tool accessories. Products include:
💡Do you think it is a simple process to wind sealing tape?
It seems simple to wind sealing tape, but incorrect winding, such as winding in the wrong direction, applying an incorrect size of tape to the workpiece, or incorrect number of turns will cause serious consequences.
For example, if the connection is not properly tightened, it will cause an unstable joint. Oil leakage, air leakage, and water leakage can all cause environmental problems. Attention should be paid to the tape winding process.
💡The time cost spent on winding is often ignored. Why not improve work efficiency?
We often look around for where we last set that small roll of sealing tape, and throw the roll away when it's used up. High skilled labor isn’t cheap. Forgetting the number of turns when winding, or not tightening properly can lead to quality problems that can have high hidden costs.
The above problems can be solved by Seal Tape Wrapping Machine!
Multi-axis Machine for Mass Production
Increase Your Working Range and Large Working Area with Y-axis on Upper & Lower Turrets
· Gear-driven BMT live tool turret
· Opposed two-spindle, 2-turret construction
· Y-axis on upper turrets 100 ( ±50mm)
· 16+16 tools number of tool station
· One-piece bed, 45° slant-bed structural design
· Distance between spindles 900mm
· Max. Swing: 660 mm
· Max. Length: 480 mm
· Spindle: A2-6 in 4500 (Belt)
· Bar capacity: 52 mm
· Main spindle motor 11/15kW(Belt) 、Sub spindle motor 7.5/11kW(Belt)
Twin Spindle Lathe, Multi-Pallet Pool, Gantry Loading Systems
Visist our webstie http://www.yidacnc.com/.
Follow us on https://www.facebook.com/yidacnc/
It show hot to use Paofong NC milling machine
PAO FONG INDUSTRY CO., LTD (堡豐工業)
ADD:No.124~3, Jioushe Rd ,Houli Dist,Taichung City,Taiwan
TEL: 886-4-25590288(Rep) FAX:886-4-25590289
E-Mail:eric@paofong.com.tw
KINWA CNC Lathe Automation
Industry Solution for Railway Industry
HONOR SEIKI Train Wheel Processing Machines provide diverse solutions with varying manufacturing and processing needs, including Single machine intellectualization to Production line intellectualization, and online self-measurement systems.
For more information,
please contact: honor@honorseiki.com
#Honorseiki
#Railwayindustry
#Trainwheel
#Industrysolution
#Totalsolution
Da Shiang Automation (DSA) has been growing continuously. As a highly skilled system integrator in automation with software and hardware technical skills, DSA has more than 10 years experiences in Investment Casting, Sand Casting, Die Casting and Machine Tending…etc.. In order to provide advanced smart automation solution, DSA further integrated industry 4.0 concept to casting and machine tending operation to fulfill customer expectation.
See more : https://www.dsa-automation.com
Contact us : service@dsa-auto.com.tw
THW- 2080/ 3080 worm thread grinding machine
GHP- 3540 Gear Profile Grinding Machine
GVP- 8040 Gear Profile Grinding Machine
ZHS- 3040 Hob Sharpening Machine
THW- 2080+ loading/ unloading automation
Yaw Sheng | A Green Manufacturer Takes the Lead in Taiwan's Surface Treatment Industry
#ShotBlastingmachine #ShotBlasting #Sandcore #YAWSHENG
YAW SHENG its position in the industry. For more than 40 years from 1976 to the present, there are dozens of standard machines, allowing customers to choose more suitable models, enabling domestic and foreign manufacturers to increase production capacity and greatly reduce costs, and has won unanimous praise from the industry.
✿ Yaw Sheng Machinery Co., Ltd
✿ Yaw Sheng Sand Core Technology Co., Ltd.
✿ Yaw Sheng Environmental Technology Co., Ltd.
▲ Website: https://yawsheng.com.tw/
Email: linelyf@yahoo.com.tw
☎Tel:+886-4-25565157~8
➤Address: NO.23,LIFEN RD.,HOULI DIST.,TAICHUNG CITY 421,TAIWANA Green Manufacturer Takes the Lead in Taiwan's Surface Treatment Industry
Your Optimized Complete Solution for Spindles - ROYLI
Any requirement of spindles, Welcome to contact us!
Contact e-mail : sy3736@hibox.hinet.com
"Uncompromising Quality, Approachable Price"
Are you seeking a tailor-made chip conveyor that meets your machine’s needs?
Do you want to find a right chip conveyor manufacturer that can supply high quality and punctual delivery products?
Have you ever met that the supplier who cannot provide immediate after-sales service when the chip conveyor fails?
Worry no more, just ask Ring Sun Machinery!
Established in 1984, Ring Sun Machinery is the home of chip conveyor experts. With more than 30 years of experience and technical know-how in the field, Ring Sun has become a leading chip conveyor manufacturer in Taiwan. Ring Sun specializes in providing customized chip conveyors for a variety of applications. Our product line includes:
- Screw Type Conveyors
- Belt Type Chip Conveyors
- Precision Belt Type Chip Conveyors
- Scraper Type Chip Conveyors
- Precision Scraper Type Chip Conveyors
- Magnetic Scraper Type Chip Conveyors
- Magnetic Chip Conveyors
- Combination Screening Conveyors
- Belt & Drum Type Chip Conveyors
- Work-Piece Cleaners
- Surface Conveyors
- Caterpillar Type Chip Conveyors
- Agricultural Harvesting Conveyors
In 2014, Ring Sun Machinery began focusing on the design and development of a central automation project for chip conveyors and metal handling systems. With our experienced R&D team, we can solve present customer conveyor functionality problems or technical issues. This will ensure that the finished product is always running efficiently.
We have always strived to develop a long-term relationship with our customers, and this is why we continuously assist them with any problem that they may have with the help of our expert customer service team, from pre-sale service to post-sale service.
In the future, we will continue to improve our technology, asserting ourselves at the forefront of our industry. Our quality products have gained us an excellent reputation in both domestic and overseas markets as the first choice when selecting chip conveyors and material handling systems from Taiwan, and we will strive to keep it this way!
http://www.spindlex.com.tw
SPINDLEX TECHNOLOGIES Co. Ltd
Add：No.21, Ln. 204, Zhongxing N. St., Sanchong Dist., New Taipei City 241, Taiwan.Tel：886-2-2995-0267.Fax：886-2-2995-8334.
E-mail：spindlex@ms34.hinet.net
Having been a special-purpose machine developer since 1977, we are keenly aware of the importance of motor spindles, and started to develop a series of motor-built-in spindles from 1998. Prioritizing "Quality First" enables us to be a reliable supplier to help enhance machinery operation.
Imparted by European experts in spindle engineering, Spindlex utilizes state of the art equipments to manufacture high speed and high precision spindles with extreme reliability.
After you check Spindlex motor spindles in running process, and the quality of the machined parts, you will confirm the added value by Spindlex spindles.
Spindlex services all types of motor spindles across all manufacturers in the world. Trust your repair to one of the most experienced manufacturers. Send your spindles to us and we will return the repaired spindles in a short period at reasonable costs.
MAIN BUSINESS:
1.Built-in motor spindles
2.Design and manufacture spindles
3.Quality spindle service
CNC Machine | Automation | YIDA CNC 2020 Spring Campaign
Multi-axis Machine for Mass Production
雙主軸雙刀塔車銑複合機
Increase Your Working Range and Large Working Area with Y-axis on Upper & Lower Turrets
· Gear-driven BMT live tool turret
· Opposed two-spindle, 2-turret construction
· Y-axis on upper turrets 100 ( ±50mm)
· 16+16 tools number of tool station
· One-piece bed, 45° slant-bed structural design
· Distance between spindles 900mm
· Max. Swing: 660 mm
· Max. Length: 480 mm
· Spindle: A2-6 in 4500 (Belt)
· Bar capacity: 52 mm
· Main spindle motor 11/15kW(Belt) 、Sub spindle motor 7.5/11kW(Belt)
Yida MV-500
5-axis Simultaneous Machining
Complex Workpiece Machining with One Setup
Production Time Shortened
Production Efficiency Elevated
5-axis Simultaneous Machining
Complex Workpiece Machining with One Setup
Production Time Shortened
Production Efficiency Elevated
Recently, we successfully introduced the "Smart Factory Management System Platform" for customers, fully integrated with the machine tool(equipment), production line, the factory, environment, energy status, and other information.
The factory manager and staff at all levels can access the status of equipment and production in the factory immediately, which can effectively reduce maintenance costs and the time of manual inspection and production management, and optimize production efficiency.
Please do not hesitate to contact us:
Tel: 0955-385-580
Email: ffg-imds@fairfriend.com.tw
Ultra-precision Mini slitting line TDS-600
TOA DR is the leading company in the slitting industry in Taiwan.
TOA DR provides Professional slitting solutions and specialized in Slitting lines, slitter knives, slitter spacers, and accessories.
website: https://www.slitterline.com
Specially designed cutting way :
After the saw blade moves forward for cutting, table moves to right and left for retracting 2 mm.Then the saw blade return to its home position. This special design may avoid return-cutting, while ensuring fine surface of cut and cutting accuracy.
Suitable For Cutting Various Materials :
Aluminum, Brass, heat sink, PVC, plastic steel, Bakelite, acrylic plastic, Teflon, honeycomb board, wood and other non-ferrous metals.
Standard Accessories :
20'' saw blade x 1pcs ( or specified size is available ) 、tool box、Horizontal clamps of worktable
JIH-455L ----20'' saw blade x 1pcs ( or specified size is available ), tool box, Infeed, Outfeed Roller Table 3.5m
JIH-NC30L ---30'' sawblade x 1pcs ( or specified size is available), tool box, Infeed, Outfeed Roller Table 3.5m
Optional : CE Standard, Infeed,Outfeed Roller Table, Chip Collector, Hydraulic Clamping, Saw Blade
Official website :
https://www.jih-i.com/fully-automatic-horizontal-sawing-machine/jih-nc24l-type.html
Cutting Capacity :
22.5º Min cutting length:450mm cutting size:90x90mm.
45º Min cutting length:440mm cutting size:120x170mm, 240x30mm.
90º Min cutting length:440mm cutting size:170x170mm, 330x30mm.
135º Min cutting length:640mm cutting size:120x170mm, 240x30mm.
Max cutting length:4500mm(optional 6,500mm).
Optional :
Automatic Feeding(Push), Chip Collector, Saw Blade.
Official website :
https://www.jih-i.com/automatic-double-head-miter-sawing-machine/jih-t3.html
1. Saw Tilting 0 ~ 45˚ Degrees Automatically.
2. Worktable Rotary ±0 ~ 67.5˚ Degrees Automatically.
3. Positioning Cutting Length Automatically.
4. 5 Axis Control By Servomotor, Operation By Touch Screen.
5. X Axis Moving By Lingering Guide Way To Ensure Accuracy For Positioning.
6. Mobile Saw Could Be Feeding And Cutting Automatically.
＊Optional Auto 3000 Mobile saw could be feeding and cutting automatically.
Optional : Automatic Feeding(Push), Chip Collector, Saw Blade.
Official website : https://www.jih-i.com/mitre-sawing-machine/jih-t5.html
detron Machine Co., Ltd. is a professional manufacturer of CNC rotary tables. With the company's policy of sincerity, practicality, professionalism and perseverance, we have dedicated ourselves to technological R&D and innovation. This is combined with our rigorous quality control system to ensure each rotary table from detron will present outstanding quality.
Intelligent. Dynamic. Affordable.
These words describe the driving forces behind the new design of our SMART-IV CNC surface grinders. These are the benchmarks required by the medical, energy, semiconductor, aerospace, mold and processing industries in order to meet current and future market demands.
This series is capable of producing complicated shapes for highly accurate workpieces along with finer finishes. The heavy-duty slide rails, one-piece base casting and hardened wheelhead guideways create a solid, rigid machine structure that minimizes vibration, movement and displacement.
Our grinding machines are designed to be user friendly. Now, our exclusive next generation SMART iControl incorporates production efficiency, which simplifies operation procedures and greatly enhances the performance of Chevalier CNC grinders. Combined with TaskLink, it allows operators to create their own programs for generating complex grinding tasks in a single cycle—without an engineering degree.
Integration of machine configuration, fixtures tool and special accessories responds to piston’s multi-process requirements. Chevalier's piston production line, combining multiple vertical lathes and machining centers to meets customers' production process requirements.
Company Tour - Assembly and Inspection
Company Tour- Core Technology
Company Tour- Processing and Inspection
• Incorporates a traveling column to effectively improve stability for high grinding efficiency and reliable machining accuracy.
• Fully enclosed cover design provides more protection, preventing the splash of cutting coolant and oil mist dissipation. Fully protects the operator to avoid grinding hazards.
• Powerful computing capability of the SMART-iControl enhances the HMI (Human Machine Interface) for highly precise machining and combines with network connectivity for data analysis to help managers improve and increase productivity.
• User-friendly, PC-based SMART iControl has four types of graphic conversational grinding modes: surface, slice, profile and TaskLink grinding modes. TaskLink enables operators to complete complex grinding tasks in one cycle. A normal dressing mode wastes time by cutting in air. The SMART iControl dressing mode never cuts air because the diamond is in constant contact with the wheel to minimizes dress time. Conversational, graphic, automatic wheel dressing modes can be linked with any—or all—grinding modes.
• iMCS™ (iMachine Communications System) software provides remote machine monitoring, data analysis, alarm history and maintenance updates for overall equipment effectiveness (OEE).
• This machine is used in the medical, automotive, mining, semiconductor, aerospace and job shop industries. FMG-B1224 meets current and future market needs for factory automation.
FMG-B1224 use Creep feed to grind the gap of the movable wrench.
Chevalier's FMG-B1224 is equipped with user friendly SMART iControl. We can provide special graphic conversational control for Adjustable Wrench in Hand Tool Industry. It’s suitable for processing various specifications of Adjustable Wrench.
Company Tour-more missions
The optional fourth axis can be installed as the second spindle for rotary machining of ring-shape workpieces, with a stable and low-speed feed. It can also be switched to the fourth axis for fixed angle, machining to meet processing efficiency requirements.
This series is well suited for mechanical metal processing, which is widely used in the punch industry, with its assortment of shapes and specifications. The graphical conversational software for this machine is a perfect match for this industry’s small batch production needs.
Marox Tools Industrial CO., LTD. was established in 1976.
With many years of experience in CNC machine industry, We're specialized in manufacturing Turning tools, boring bars, milling cutters and indexable drills and so on.
If you have interest in our products, you may find more information on our website right here: www.marox.com.tw
Travelling Column :
The machine is designed with a travelling column and a fixed table.
With the travelling column configuration,work piece weight will not affect the transmission system. As a result,consistent machining accuracy can be achieved.
Each linear way on the Y-axis is fitted with 3 sliding blocks to assure ultra-high stability when the Y-axis is moving.
Official website :
https://www.jih-i.com/3axis/jih-cnc6500h.html
• These surface grinders shorten processing and non-processing preparation while delivering high-precision workpieces. This series has several functions not found on such affordable machines: iSurface control, variable speed spindle, constant surface speed, loading detection and in-machine, manual dynamic balancing.
• User-friendly, PC-based iSurface control provides a grind cycle that has rough grinding, fine grinding, spark-out passes and an automatic, over-head wheel dresser with compensation that can be added to fully automate the grinding process.
• HMI (Human Machine Interface) enhances high-precision machining and combines with network connectivity for data analysis to help assists managers improve and increase productivity.
• iMCS™ (iMachine Communications System) software provides remote machine monitoring, data analysis, alarm history and maintenance updates for overall equipment effectiveness (OEE).
• The high-response AC servo motors on the Y- and Z-axes are designed to improve accuracy.
• iSurface control is equipped with a variable-frequency drive system that automatically adjusts the grinding wheel’s line speed. Magnetic encoder accurately detects spindle load and correctly grasps the spindle cutting load. A built-in acceleration gauge monitors the grinding wheel's balance at all times. If the wheel becomes unbalanced, the operator is notified to rebalance the wheel.
• Normal dressing mode wastes time by cutting in air. The iSurface dressing mode never cuts air because the diamond is in constant contact with the wheel to minimize dress time. Conversational, graphic automatic wheel dressing modes (optional) can be linked with any—or all—grinding modes.
• The spindle is supported by six, Class 7 (P4) super-precision, angular-contact ball bearings, which have been accurately measured, selected and preloaded and assembled in a temperature-controlled clean room. The spindle is permanently lubricated and requires no maintenance.
Chevalier's SMART-B1224III is equipped with user friendly SMART iControl. We can provide special graphic conversational control for screw manufacturing industry. It’s suitable for processing various specifications of thread-rolling die
Feature :
1. To operate the machine, simply treadle on the foot switch, the machine will automatically perform clamping and cutting for convenient operation.
2. Concealed saw blade performs upward cutting. Single or multiple work pieces can be cut simultaneously.
3. While cutting, the oil mist splashes automatically for cooling and lubrication.
4. Cutting feed is driven by a hydraulic pneumatic combination cylinder for extremely stable cutting speed.
5. The machine cabinet painting is baked by high temperature of 200 degree ( Powder coating ) for resisting bumping without paint peeling off.
6. The machine permits ± 0 ~ 45 degree cutting.
Optional :
Automatic Rotary Angle, JIH-16R, JIH-20R, JIH20 24R, JIH-20 30R, JIH-20 36R.
•CE Standard•Infeed, Outfeed Roller Table•Chip Collector•Horizontal Clamp•Horizontal Feeding•Automatic Rotary Angle.
•With Auto3000 for Automatic Positioning, Automatic Feeding(Push), Automatic Rotary Angle, Automatic Cutting • Saw Blade.
Designed for the automotive industry, the UNi5X-400 features a DD rotary table. Clamping time of the rotary table is reduced to 2 seconds. Workpiece size ranges from 16” ~ 22.5”. Series has the largest processing range and smallest footprint. UNi5X-400 processes complex workpieces in a highly stable, efficient and precise manner, increasing productivity and profitability.
• These surface grinders shorten processing and non-processing preparation while delivering high-precision workpieces. This series has several functions not found on such affordable machines: iSurface control, variable speed spindle, constant surface speed, loading detection and in-machine, manual dynamic balancing.
• User-friendly, PC-based iSurface control provides a grind cycle that has rough grinding, fine grinding, spark-out passes and an automatic, over-head wheel dresser with compensation that can be added to fully automate the grinding process.
• HMI (Human Machine Interface) enhances high-precision machining and combines with network connectivity for data analysis to help assists managers improve and increase productivity.
• iMCS ™ (iMachine Communications System) software provides remote machine monitoring, data analysis, alarm history and maintenance updates for overall equipment effectiveness (OEE).
• The high-response AC servo motors on the Y- and Z-axes are designed to improve accuracy.
• iSurface control is equipped with a variable-frequency drive system that automatically adjusts the grinding wheel’s line speed. Magnetic encoder accurately detects spindle load and correctly grasps the spindle cutting load. A built-in acceleration gauge monitors the grinding wheel's balance at all times. If the wheel becomes unbalanced, the operator is notified to rebalance the wheel.
• Normal dressing mode wastes time by cutting in air. The iSurface dressing mode never cuts air because the diamond is in constant contact with the wheel to minimize dress time. Conversational, graphic automatic wheel dressing modes (optional) can be linked with any—or all—grinding modes.
• The spindle is supported by six, Class 7 (P4) super-precision, angular-contact ball bearings, which have been accurately measured, selected and preloaded and assembled in a temperature-controlled clean room. The spindle is permanently lubricated and requires no maintenance.
• Wheelhead travels on a pr
For the requirements of high precision and surface roughness required in mold industry, Chevalier provide FSG-1632ADIV Fully Automatic Precision Surface Grinder. iSurface control's data sets the in-machine dynamic balancing function to reduce the grinding wheel vibration and eliminating the workpiece surface ripple to improve grinding quality. Surface grinding processing is suitable for various high precision stamping molds that require good surface roughness and flatness.
FSG-2048ADIV traveling column, 3-axis, fully automatic precision surface grinder improved grinding performance, precision stronger rigidity produces less vibration and smoother movement for years of consistent, reliable operation along with several newly designed features, including: a traveling column structure to further reduce vibration and achieve higher accuracy, a spindle that can withstand heavy load grinding and a double-V guideway for smooth, stable longitudinal movements.
Mass Production for Small-and Medium-sized Workpieces
Equipped with the latest technology, Chevalier’s FDG-700 is loaded with features that make the innovative double-sided grinder the ideal machine for a variety of flat, hard and brittle materials.
The FDG-700 is perfect for mass production of small- and medium-sized workpieces that demand high-precision and high efficiency with an eight-stage pressure control. This fine grinding process offers several advantages in flatness, parallelism, surface finish and size tolerances.
The FDG-700 features Chevalier's iSurfaceDS, a PC-based control that makes it possible to intuitively operate the grinder entirely by conversational graphic control.
The machine features a high-precision, digitally controlled pneumatic system that automatically adjusts according to the selected pressure. The high-precision, contact-measuring system includes grinding height control and dressing monitoring.
The FDG-700 is perfect for mass production of small- and medium-sized workpieces that demand high-precision and high efficiency with an eight-stage pressure control. This fine grinding process offers several advantages in flatness, parallelism, surface finish and size tolerances.
SEYI is a leading manufacturer of medium to large servo presses. Main target customers are manufacturers in various industries. These can include automotive, aerospace, medical instrument, agriculture equipment, 3C electronics, construction material, hardware and home appliances. We help our customers gain a better position in their market by providing creative and innovative technology. SEYI's sales and service network is well established around the whole world which allows us to supply our state-of-the-art press equipment and service to our clients.
www.seyi.com
Our highly efficient Intelligent Gantry-Type Automatic Production Line is designed to make sure each machine meets customers’ expectations for design, features, precision, quality and reliable performance for years to come.
This automatic production line, developed and tested by our R&D department and application team, includes vertical lathes and vertical machine centers along with automatic loading and unloading systems, workpiece identifying, positioning, flipping, cleaning and in-process measuring systems.
We significantly increased the system’s production efficiency by using high-speed, double-jaw robot arm movements, vertical direction at 60 m/min and horizontal direction at 80 m/min.
As a result, our professional team can study customers’ requirements and design a complete integrated production line—including an automatic loading and unloading system—to meet their specifications.
Designed for the automotive industry, the UNi5X-400 features a DD rotary table. Clamping time of the rotary table is reduced to 2 seconds. Workpiece size ranges from 16” ~ 22.5”. Series has the largest processing range and smallest footprint. UNi5X-400 processes complex workpieces in a highly stable, efficient and precise manner, increasing productivity and profitability.
The UNi5X-800 is extensively applied to the industries of aerospace, automotive, die & mold, medical, energy,
shipbuilding, and furthermore, can realize the application needs of the customized products.
With highly rigid tool holder and shank design, FVL-20HT highly efficient vertical lathe allow higher cutting speeds and feed amounts to improve production efficiency by customized chip-breaker.
For milling, drilling and CNC machine
Hex Key Drill Chuck with coolant supply in Chumpower
Check out Yida's economical VMC!
EV-860's impressive high speed and light cutting performance satisfy your machining needs!
It's definitely a bargain you don't want to miss!
Click the link below for more information:
https://www.yidacnc.com/product_d.php?lang=en&tb=1&id=418
With a highly experienced design and manufacturing background in centerless grinders, PALMARY presents the new bearing type CNC centerless grinder. It is designed and engineered to offer the operational performance & higher accuracy you've come to expect.
1. High grinding accuracy and rigidity design for max. 6 axes CNC control bearing spindle type grinder for wide range application.
2. The machine has the grinding wheel spindle single bearing holding type equipped with super precision cylindrical roller bearings making centerless grinding easier and more accurate than ever before.
3. The best configuration for the machine bed and structural support ribs make the grinding accuracies more stable and reach a higher accuracy level.
Super rigid structure, stable without deformation. The double support grinding wheel spindle design features high-speed operation to boost grinding performance. Computer numerical control from 1 ~ 6 axes satisfies requests for customized specifications. Fitted with a wider wheel, suitable for efficient mass production.
1. The double support bearing type spindles offer even grinding force on the contact surface. During the grinding process, the stress is even on both ends of the spindle to avoid taper-shaped workpieces.
2. Adjustable R.W. worm shaft eliminates the gap and increases transmission efficiency and lifetime.
3. The one "V" & one flat feeding slide design reinforce the feeding stability. The entire feeding slide is hand scrapped to reduce friction and to increase the accuracy of jog movement.
4. The oil mist lubrication device is arranged for grinding wheel spindle lubrication, which also helps to clean and constant temperature control.
The machine structure is strengthened with the same design as a heavy-duty cylindrical grinder. The enlarged hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.
1. The machine structure is strengthened with the same design as a heavy-duty cylindrical grinder.
2. The enlarged hydrostatic wheel spindle construction could equip max. 125 mm width grinding wheel for plunge grinding application.
3. The large fully splash guard is designed for more interior space use.
4. The taper fine adjustment tailstock is a standard accessory and easy to adjust the taper if required.
5. The variable frequency grinding wheel speed control could reach max. 60 M/s cutting speed.
6. All the slides are hydrostatically designed for smooth movement while the grinding process.
7. The optional accessories such as the OD measuring system are possible to equip for the client's use.
8. The CNC conversational controller is easy to operate.
The new and miniaturized CNC internal Grinding Machine from PALMARY features a build-in spindles design, a man-made mineral machine bed for more stability, minimizing its space, and an elegant appearance combined with advanced CNC control and interactive screen operation. The all-new series will bring internal grinding technology into a new era.
1. The high rigidity and stable man-made mineral machine bed could provide the smooth machining requirement and be the basis of accuracy.
2. The high efficiency bearing built-in spindles are used on both grinding wheel spindle & work spindle which offer the high accuracies grinding performance.
3. The clients’ factory land capacity was increased for the machine has a small machine bed design which only same as B1 paper size. Further, it’s easy to equip the automatic loading system.
4. Both X & Z axes equip with linear servo motors which provide high-speed grinding activity and shorten the cycle time. Further, the digital readouts are put on both axes for high-speed precision efficiency.
The new CNC internal Grinding Machine from PALMARY features optimal structural design, and an elegant appearance combined with advanced CNC control. The all new series will bring internal grinding technology into a new era.
The structural parts of the machine are manufactured from high quality cast iron for deformation-free performance year after year. The entire machine is precision built throughout to guarantee the best possible grinding accuracy you can find anywhere.
More detail: www.palmary.com
1. The design of honeycomb Tubular type machine bed and cross guideway structure for improving the higher rigidity and stability.
2. Equipped with max. 6 no. grinding wheels for different diameter or accuracy requirements.
3. For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
4. The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
Honeycomb-type machine structure assures the best possible rigidity and stability. The machine bed is manufactured from high-quality Meehanite cast iron, heat-treated, and stress relieved for outstanding stability and without deformation.
The machine bed is manufactured from high-quality Meehanite cast iron, heat-treated, and stress relieved for outstanding stability and without deformation.
1. Main Structure of the CNC cylindrical grinder, when in combination with angle control of spindle by C axis (built-in spindle motor), is capable of grinding various special-shaped workpieces.
2. The feed axis is driven by a linear motor and equipped with close loop control optical scale to reach high precision.
3. The working spindle carried with precision angle decoder, high resolution of angle control.
4. Retaining various functions of CNC cylindrical grinder, and applicable to angle and speed control.
OIG-200S
Shoe Center Design
NC INTERNAL GRINDER
Special Purpose Grinder
for Bearing Inner Dia. & Groove
---------------------------------------------------------------------
The Internal Grinder for bearing inner dia. and groove is specially applied for bearing grinding.
The workpiece loading, unloading, and the work head movement could operate at the same time in order to shorten the time for setting & adjustment. The machine could equip with a vibration feeder or workpiece arranging device in order to have auto-loading control.
Machine equipped with Palmary developed conversational control panel (Mitsubishi PLC) for easy operation. The customer could choose to use a CNC controller as an optional.
detron NC Rotary Table - Barrel Cam Driv
detron NC Rotary Table - 5th axis DDM_DT
Multi-Spindle Tilting Rotary Table GFA-170S-2W-300
Contact Us:
Website: www.keepwaycnc.com
Mailbox: info@keepwaycnc.com
Contact Us:
Website: www.keepwaycnc.com
Mailbox: info@keepwaycnc.com
You Ji VTL series are designed for high-efficiency heavy-duty cutting, column adopts asymmetrical design to increase 50% more rigidity.
Wide-span X-axis box guideway design brings high stability during the long cutting time, suitable for the aerospace industry, wind power industry,
shipbuilding industry, energy industry, pumps & valves, motor industry...etc.,VTL series can also be used for machining engine case, bearings, engines, mechanical parts, ring parts, motor housing, and various heavy equipment.
The YOU JI independently develops HMI (human-machine interface), which is developed according to customer needs, which can achieve virtual and real integration and visualized management.
With Marposs intelligent monitoring system, it can achieve tool monitoring, processing process monitoring, processing optimization (vibration and load detection), machine maintenance prediction, machine protection (collision protection), and other intelligent machinery elements that comply with Industry 4.0.
VTL Series is suitable for the aerospace industry, wind power industry, shipbuilding industry, energy industry, oil valve pipe raft industry, motor, and motor industry, etc. It has high versatility and is suitable for bearings, engines, various mechanical components, and rings, It can be used in processing industries such as motor frames and various heavy equipment.
Winson Machinery Co., Ltd. was established in 1980, and it has been a leading company in foundry over 30 years in Taiwan. We are specialized in large machine tool castings, ductile iron and grey iron castings. In 2013, we expanded our factory floor area to 39600m2 and increased our production capability up to 4000 tons monthly.
Moreover, we not only continuously improve our casting quality, but also introduce new facilities to expand our horizon on casting manufacture. For example, we purchased 2 sets of 6 tons and 1 set of 10 tones induction furnaces in 2012. We provide various dimensions of castings and the superior quality to full fill customer’s needs. ( Max weight 40tons , max length 14m)
FMD155 Built-in asynchronous motor spindle unit is designed for drilling and tapping applications.
Total Quality Management
1. Laser Accuracy Inspection (0:06)
2. Renishaw XL-80 Laser Interferometer (0:21)
3. Ballbar Testing (0:31)
4. Machining Testing (0:52)
5. Hexagon CCMS (1:59)
Features
1.Real-time communication with the machines via common APPs-Line, no more software expense.
2.Monitoring the cutting status remotely by your existing Line account.
3.Push notification to a specific account or group.
Core Remove Module (*Optional)
During Wire Cut EDM machining, by using the new-generation flushing nozzle to remove the core automatically can
reduce human operation and increase productivity.
1.Patented technology to remove core. Patent ( No.I676513)
2.Core Remove Module can fit together with existing machine.
3.Final core collection box can setup easily on multi-positions.
4.Integrated with CIMFORCE intelligent manuacturing system and
robot to increase productivity.
●Mechanical vise (powerful clamping)
●Shortest Length with Big Jaw Opening
●Extremely High Accuracy and Repeatability
●Special MULTI-POWER design enhances clamping force of 0~8000KG (adjustable)
●Suitable for Gantry-Type machining centers
1.Vise Fixed Jaw is made of high quality steel and HARDENED to HRC 55. Vise body is made of Ductile Iron above FCD 60 grade for high precision and durability. With a force of 4500kg, the shape will deflect less than 0.005mm.
2.Slide ways are HARDENED to HRC 50 to further increase durability and maintain positioning height over long use.
3.The Special ANGLE-LOCK SYSTEM with compact design and high-grade iron of over FCD 60 grade for high rigidity automatically pulls the work-piece down to the accurate position of within 0.005mm under 4500kg of pressure. This vise is most suitable for precision mould making on Machining Centers.
4.Vise can be mounted horizontally or vertically.
5.The patented MULTI-POWER SYSTEM built of HIGH GRADE BEARING STEEL doubles the clamping force.
The pressure is more consistent and eliminates all leakage and maintenance problems associated with Hydraulic Vices.
With the first half a turn the vise will clamp with 2500kg pressure. With a second half turn it will apply 4500kg of clamping force.
This special patented system makes the clamping force constant.
6.Adjusting stop ring: This simple and effective presetting device enables to preset each desired clamping force and it guarantees to repeat each clamping operation at the same clamping force.
GRINTIMATE - TIMTOS Factory Live
-Introduction of Hydrostatic
-Introduction of Grinding Machine
KAIFENG MACHINERY CO., LTD. was founded in 2002, and the company is located in Taichung Industrial Park, which is the biggest industrial park in the area.
Our business covers Greater China, Asia, Europe and North America. “Quality, Precision, Stability, and Practicality” is the foundation of the company. The goal is to develop a versatile range of CNC machines with high quality materials, strict production line, and best management systems.
All the machines are qualified with CE Safety Certification and numerous patents. With our persistent search of new technology and continuous innovation, we are always the leading force in the CNC manufacturing industry and your best partner to work with.
1) Gantry type automatic parts feeding system (pick and place robot)
2) Simple design and straightforward operation with better postioning accuracy and efficiency
3) Suitable for light to heavy hanging loads
4) Easy to program
5) Less limited by floor space constraints
AWEA LG series Gantry Type Machining Center
Introducing AWEA with mature manufacturing abilities and advanced technology skills, the LG series gantry type machining center combines gantry type structure with adjustable crossbeam mechanism, strong horse power and high rigidity features, to provide you with a complete machining solution for extra large work pieces. It has been widely used in aerospace, shipbuilding, energy and machine tools industries.
►The LG series could be equipped with automatic head changer and vertical / horizontal ATC system to provide maximum efficiency as of a 5-face machining center.
►Complete product line with full range specifications, the LG series could be equipped with self-developed milling heads, automatic head storage magazine and vertical / horizontal ATC system to provide high added cutting capabilities for large work pieces.
Looking for advanced processing equipment, with both high productivity and processing capacity for complex workpieces, as well as excellent cost performance. The seemingly impossible task will be fully achieved by GOODWAY GMT-2000 series.
The GMT-2000 series integrates the functional characteristics of turning centers and machining centers into one. It has the highest 9-axis control and 5-axis simultaneous machining capabilities. It can not only efficiently complete various complex shapes of workpieces, but also easily overcome the need for heavy cutting. This is a versatile model that can be used in all industries.
In order to face high efficient production and complicated machine process of parts, GOODWAY GTZ series is designed to solve the issue. The machine with twin spindles and twin turrets. Each turret can be flexible to choose any spindle for process. Production efficiency is better than traditional machine. Besides, turret can be equipped with maximum 24 tools, also Y-axis is available, which makes GTZ be capable to finish any complicated part.
SSD06 CNC Spindle allows to perform all types of machining applications such as drilling, tapping, chamfering, reaming and countersinking.
# The Three Biggest Misconceptions about Automated Production Lines
- High Cost
- Difficulties in Quality
- Implementation Challenges
You need not worry.
Our customers recover their investment costs within three years.
You can guarantee production quality with the Laser Measuring System and the Auto Offset Compensation System.
You can count on Yida's expertise.
We'll thoroughly analyze and evaluate your case and design an automated production line tailored to your needs.
HARDY machining units are designed for all machining applications such as drilling, reaming, tapping, threading, boring, milling, turning, spot facing, deburring, chamfering, deep-hole drilling, etc. for all kinds of OD and ID machining operations.
Ying Shun was established in 1991 that is an important supplier for knee type milling machines and has a professional team, management skills & production efficiency, the milling head and machine body is fully self developed and makes mold, also offer individuation service and most suitable machine.
The complete product range includes Knee type milling machines, Vertical & Horizontal milling machine, Horizontal milling machine, CNC Bed type milling machines, CNC milling machines.
Over the years of milling machine tool manufacturing experience, VAN has established a strong foundation in the field of machinery. Offering professional , reliable, high quality products and services to the market are our commitment.
The Digital Twin: realistic simulation for reliable production processes
The Digital Twin from the HEIDENHAIN Service department is a realistic model of a machine for the programming station. You can use the same kinematics, parameters, and functions of your shopfloor machine while designing and programming in the office. You also have the assurance that programs created with CAM systems or the programming station will run seamlessly on the machine. This video shows how easily you can realistically simulate your machining operations with the Digital Twin ahead of time for reliable manufacturing processes.
For more information about this offering from the HEIDENHAIN Service department, please visit: https://live.heidenhain.com/en/digita...
#machinetool #digitalization #cncprogramming#heidenhain #digitaltwins #cnc #timtosxtmts #5axes #StateMonitor #TNC #海德漢 #控制器 #工具機 #工具機展 #虛實整合 #數位工廠 #TIMTOS #TMTS
The Digital Shop Floor & HEIDENHAIN Automation Solution: the strategy
The Digital Shop Floor from HEIDENHAIN bundles hardware, software, advisory support, and services for digitalizing your entire production operation. These solutions can be combined as needed and don’t require cloud computing. Leveraging HEIDENHAIN expertise in shopfloor processes, the Digital Shop Floor offers small and medium-sized enterprises a 360° overview of their workflows, from quoting to quality control to final shipment. This includes the HEIDENHAIN Automation Solution, a modular system for universal workpiece and tool automation.
For more information about the Digital Shop Floor and the HEIDENHAIN Automation Solution, visit: https://live.heidenhain.com/en/digita...
#machinetool #automation #digitalization #heidenhain #digitalshopfloor #cnc #timtosxtmts #5axes #StateMonitor #TNC #海德漢 #控制器 #工具機 #工具機展 #虛實整合 #數位工廠 #TIMTOS #TMTS
TNC7- Enter a new level
Next level of shop floor oriented manufacturing ready：
+ Future-oriented level of cnc control
+ Dynamic, easy & intuitive
+ Virtual mapping of machine steps
+ Consistent process reliability
+ Task-oriented operating concept
#heidenhain #tnc7 #cnc #timtosxtmts #5axes #TNC #海德漢 #控制器 #工具機 #工具機展 #傅彬豪 #enteranewlevel #虛實整合 #howardfu #TIMTOS #TMTS
Gen 3 drives: control technology that moves intelligently
Drives and controllers are key components in machine tools designed for exceptional availability, machining quality, and machining time. The motion control and control strategies employed have a direct impact on machining outcomes. The new Gen 3 drives from HEIDENHAIN provide a complete system solution based on highly innovative and future-focused technologies.
For more information about the new Gen 3 drives from HEIDENHAIN, visit: https://live.heidenhain.com
#machinetool #controltechnology #driveelectronics
TS 760 workpiece touch probe: gentle, high-accuracy probing
The new TS 760 touch probe from HEIDENHAIN performs workpiece measurement with high 3D accuracy, low probing force and dynamic measuring feed rates of up to 1000 mm/min, making it ideal for highly sensitive workpieces and precision moldmaking parts. This video showcases the key features of this new touch probe, including its compact design, compatibility with the TS 460, easy handling and built-in blower jets for optimal, chip-free measurement.
For more information about the new TS 760 touch probe from HEIDENHAIN and its benefits for your production environment, visit: https://live.heidenhain.com
#machinetool #measuring #touchprobe
TNC7: prevent machine overloading with component monitoring
Component monitoring for the HEIDENHAIN TNC7 control is a toolbox for machine manufactures wishing to reliably implement an extensive range of permanent monitoring functions, including real-time process monitoring for overload protection and data collection for wear prediction. When used with high-resolution sensors such as the ERM 6000 Dplus spindle sensor from HEIDENHAIN, component monitoring can also be adapted to specialized tasks. Watch this video to explore the process reliability gains and other benefits provided by component monitoring on the TNC7 control.
TNC7: boost production reliability through process monitoring
Increase the reliability of your machining results with the new process monitoring feature of the HEIDENHAIN TNC7. This video reveals how the control monitors serial production quality by detecting possible deviations from a reference job. From initial setup to the finished part, the entire process can be inspected. No extra sensors or computers are required.
To find out more about the new HEIDENHAIN TNC7 control and its innovative functions, visit: https://www.heidenhain.com/tnc7
#machinetool #nccontrol #cnc
Dynamic Efficiency - the HEIDENHAIN solutions for efficient heavy machining
Dynamic Efficiency comprises HEIDENHAIN solutions for heavy machining that optimize machining time, increase the metal removal rate and reduce wear on the machine.
Dynamic Precision - Machining Dynamically and with High Accuracy
Dynamic Precision stands for HEIDENHAIN solutions for efficient production of precisely machined workpieces with better surfaces, increased workpiece accuracy and reduced machining times.
https://www.youtube.com/watch?v=6NWnurHljjo
LC 116 / LC 416: measure lengths with optimized optics
The LC series sealed linear encoders are the industry standard for position measurement on linear axes in machine tools. The latest generation features optimized optics, ensuring clear imaging even under contamination and condensation. This simplifies sealing-air needs, allowing manufacturers and machine tool users to harness the benefits of Closed Loop position measurement with greater ease and at less expense.
For more information and an animation showing how the new LC generation maintains an unclouded view under contamination, as well as the benefits of Closed Loop position measurement with HEIDENHAIN linear encoders, please visit: https://live.heidenhain.com
#machinetool #recirculatingballscrew #linearaxes
ECM 2000 absolute angle encoder: high accuracy, high speeds and easy integration
The ECM 2000 angle encoders from HEIDENHAIN for machine tools are available in various compact drum sizes and form factors for simplified cable routing and convenient installation in cramped spaces. The encoder can handle high speeds during continuous and reciprocating operation, and its magnetic scanning principle ensures high immunity to contamination. In short, the ECM 2000 thrives in harsh shopfloor conditions.
#machinetool #measureangles #rotaryaxis
AMO rotational speed sensor for enhanced diagnostics: conveniently analyze operating data
Designed specifically for machine tools, the new rotational speed sensor from AMO collects operating data from the machine spindle for offline analysis. Watch this video to explore the benefits of this encoder, which combines high dynamic performance, functional safety and convenient installation, not to mention wide mounting and operating tolerances.
For more information about the new rotational speed sensor from AMO and its benefits for machine tools, visit: https://live.heidenhain.com
https://www.youtube.com/watch?v=E67c2xc3HW0
#machinetool #speedsensor #millingspindle
8 axes centerless with chain feeding auto-loading / flat belt unloading device
Inquiry now: https://www.jainnher.com/contactus.htm
Special for Difficult-to-Cut Materials processing, Titanium Alloy processing etc.
Features:
High-Rigidity structure design. Mechanical-type Simultaneous Two-Axis rotary spindle. Warm and gear transmission for B and C axes. With self-made heavy-cutting two-stage gearbox design (Gear Ratio by 1:1.75 and 1:7). Maximum Torque: 1155 N-m.
Unique patented design of the Z-axis spindle rail structure - vibration restrain in machining. It can largely reduce the vibration in machining hard-to-cut material, enhance the machining efficiency, reduce the surface roughness, and prolong the tool’s life. (Model S5A-HH exclusive)
Fully Splash Guarding design. Super large and wide working door design. Fashionable aesthetic and ergonomic safety design.
Specific design of safety guardrail upon the cross column. Convenient for machine maintenance.
Height-adjustable manipulation control box. Suitable for people of different height.
SIGMA CNC – 2016 New Development
Automatic Swing Divided Angle Head - A、C-axis Auto Indexing Divided 5ﾟ(1ﾟ)
SDV-H series, Direct-Drive Spindle max. 10000rpm collocate with 2-steps Planetary Gearbox, Spindle Motor 35/30HP, Torque Max. 907 / 770Nm, Heavy Cutting & High Spindle Speed in one machine. Besides, it could choose Auto Attachment Heads Change System, Extension Head, 90ﾟAngular Head, 35ﾟ&45ﾟHead, Swing Divided Angle Head are self-made by SIGMA CNC.
In the beginning of 2016, SIGMA CNC developed a new Automatic Swing Divided Angle Head, BT-50, max. 3000rpm, C-axis ±270ﾟ auto indexing minimum 5ﾟ(1ﾟ) by gear coupling, A-axis ±90ﾟauto indexing minimum 5ﾟ(1ﾟ) by gear coupling, Material Remove Rate max. 640cc/min. It is very useful for the molds processing in the Automotive field & Aerospace field etc.
SIGMA CNC has been established over 15 years, and innovated over 15 mechanism patents of machine tools and use them into our products. To enhance greater differences with our competitors. SIGMA CNC always cares about the Quality, Accuracy, Service, Reliability & New Innovation for our products that could give customers more functional applications and helping customers to obtain greater profits.
![Video|TJR rotary table - Driven by Roller Gear Cam [RC-255N]]( https://www.mtb2b.tw/storage/pro_video_image/bc147ca8a7d8.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - Tilt axis driven by Japan-made worm & gear [FAR-170A]]( https://www.mtb2b.tw/storage/pro_video_image/f5dece5f6750.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - Tilt axis driven by Japan-made worm & gear [FAR-210]]( https://www.mtb2b.tw/storage/pro_video_image/817e22d995e1.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - Tilt axis driven by Japan-made worm & gear [FHR-255C]]( https://www.mtb2b.tw/storage/pro_video_image/be2dfad970c6.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
HAND SCRAPPING
High professional and experienced hand scrapping team
PLC CAPABILITY
Outstanding electrical development ability with fast and effective technical support
R&D
Strong and professional R&D team
PROFESSIONAL PRODUCTION AND ANALYSIS
Superior quality of products with professional manufacturing and modal analysis from department
PROCESSING DEPARTMENT
Greater flexibility for processing and optimizing parts with company owned processing department. Manford is able to offer high quality customized parts with short lead-time and fast delivery.
CUSTOMIZATION & EFFICIENT TURNKEY
Outstanding customization capabilities & efficient turnkey solution
![Video|TJR rotary table - 2 Direct Drive Motors [FAD 170F]]( https://www.mtb2b.tw/storage/pro_video_image/db3ccb06809b.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
![Video|TJR rotary table - 2 Direct Drive Motors [FHD 650iD 525]]( https://www.mtb2b.tw/storage/pro_video_image/abe11a9211f5.jpg )
http://www.tjr.com.tw
TJR Precision Technology Co., LTD.
TEL: +886-4-25621267 • FAX: +886-4-25621198 • EMAIL: tjr@tjr.com.tw
ADDR: No. 805, Zhongshan Rd., Shengang Township, Taichung County 429, Taiwan (R.O.C.)
TJR Precision Technology co., Ltd. is a professional manufacturer of CNC rotary tables (the 4th and 5th axis). The main products are CNC rotary table, CNC index table, and other accessories with high precision and stability.
The products are mainly applied in aerospace industry, high-tech electronics industry, automobile parts manufacturing, multi-faceted spiral manufacturing, and other mechanical industries.
We have the best research and development team that integrates the applications of machine centers and rotary tables, and have the strictest quality control to ensure the highest quality. We also have the most active customer service to make the rotary table work in the optimal condition.
TJR Precision Technology Co., Ltd. sincerely provides the best products and services for our most respected customers.
Axisco Business Director Leon Huang, who serves every sector including aviation, automobile, gear, bicycle, hand tools, lock, hydraulic valve parts, electronics, and various hardware industries, introduced their newly developed, energy-saving, and environmentally friendly electromechanical bench broaching machine. The working height of the new electromechanical bench broaching machine is designed to be the same as other machine tools. This machine, whose automation integration is extremely easy, has a servo motor and a ball screw. It has a consistent broaching speed and low vibration; This extends the life of the tool by 20 percent.
The broaching speed and stroke of electromechanical machines, which save about 40% electricity compared to traditional hydraulic machines, can be adjusted and recorded in the HMI. The position of the worktable and the riser, the position of the sensors, the speed and load of the machine are all seen in the interface. This feature helps to save time.
AXISCO Broach Machine Manufacturer: https://www.twaxisco.com/
Learn more about broaching machine and broaching process:
https://www.twaxisco.com/blogs/what-is-broaching-know-more-about-broaching-machines/
AXISCO Broach Machine Manufacturer: https://www.twaxisco.com/
Learn more about broaching machine and broaching process: https://www.twaxisco.com/blogs/what-is-broaching-know-more-about-broaching-machines/
AXISCO Broach Machine Manufacturer: https://www.twaxisco.com/
Learn more about broaching machine and broaching process:
https://www.twaxisco.com/blogs/what-is-broaching-know-more-about-broaching-machines/
AXISCO Broach Machine Manufacturer: https://www.twaxisco.com/
Learn more about broaching machine and broaching process:
https://www.twaxisco.com/blogs/what-is-broaching-know-more-about-broaching-machines/
Expand the range of parts that you can make, and increase your productivity. Welcome to the potential of 5-axis machining with the TNC 640 from HEIDENHAIN. It provides numerous functions for easily mastering the challenges of 5-axis machining.
- Digital Twin for realistic simulation and reliable production processes
- Dynamic Collision Monitoring (DCM) for preventing machine damage and downtime
- KinematicsOpt for precise and reproducible production
- OCM for highly efficient manufacturing that is gentle on tools
- TCPM, Cycle 32, and Dynamic Precision for improved accuracy at the tool center point and milling of perfect workpiece surfaces
- Cycle 444 for convenient and efficient workpiece inspection
With the powerful functions of the TNC 640 for 5-axis machining you quickly produce perfect parts, putting you in the driver's seat when optimum machining results and efficient processes are required.
You Ji VTL series are designed for high-efficiency heavy-duty cutting, column adopts asymmetrical design to increase 50% more rigidity.
Wide-span X-axis box guideway design brings high stability during the long cutting time, suitable for the aerospace industry, wind power industry,
shipbuilding industry, energy industry, pumps & valves, motor industry...etc.,VTL series can also be used for machining engine case, bearings, engines, mechanical parts, ring parts, motor housing, and various heavy equipment.
The YOU JI independently develops HMI (human-machine interface), which is developed according to customer needs, which can achieve virtual and real integration and visualized management.
With Marposs intelligent monitoring system, it can achieve tool monitoring, processing process monitoring, processing optimization (vibration and load detection), machine maintenance prediction, machine protection (collision protection), and other intelligent machinery elements that comply with Industry 4.0.
LEADWELL VIDEO T-7T2SMY
BORE AUTOMATION TECH. CO., LTD was founded in 2004, is the professional leading manufacturer and provider of advanced industrial control modules in Taiwan. For over 15 years, we are now the largest manufacturer of I/O relay module, interface module, cable assembly in Taiwan.
We are specialized in the design, develop, manufacture, and distribute of innovative industrial automation solutions for a wide range of industries. Since 2005 we have distributed products internationally to 40 countries on an OEM & ODM basis and under the group’s own brands.
Bore's board product offering can be found in applications for the industrial automation, factory automation, machine tool, semiconductor equipment, automatic control and inspection, residential building and system integrator in the world.
Bore's I/O relay and interface modules are designed to be compatible with various of PLC and CNC controllers in market. We offer reliable solutions to maximize the efficiency and performance of your machine or factory.
Our products are highly acknowledged among our esteemed clients for their apprehensive features such as low power functionality and low maintenance. Our relay modules can be availed in various customized specifications.
To ensure our products to meet the highest quality standards requires world class testing capability. Our factory has been officially approved as a TUV qualified Taiwantrade Supplier verification. All our products are certified RoHS, FCC, and CE compliant.
Bore Automation Tech. Co., Ltd.
Tel：+886 -4-2380-9449
Fax：+886-4-2380-6309
Email：sales02@bore.com.tw
For further information about bore, please visit our official website at：https://www.bore.com.tw/ ; https://www.refo-tw.com/
Bore facebook page: @bore.automation.tech
Bore Instagram: bore_automation
Multi-tasking turning center – TD series
Tongtai Technical Application Center (T-TAC) selects TD-2000YBC to demonstrate S45C machining. Multi-tasking turning center, TD series, equips power turret with 12 or 16 tools for processing turning and machining tasks. In addition, sub-spindle is available for both sides machining in one clamping.
The new generation of VTX series is in available now. For the new VTX series, called VTX-II. Being a popular machine model in Tongtai, there are some upgraded items you should to know:
1. Machine structure is optimized than the past. The rigidity of the X axis direction increases by 25%. Furthermore, the machining precision and quality is much better than the past.
2. Standardly equipped with BBT-30 dual contact spindle and roller type linear guideway to improve the machining capacity.
3. Ensures the dynamic stability under the rapid traverse 60m/min with max. 1.2G acceleration.
4. Standardly equipped with a servo-driven tool magazine with 21 tools. The user is also can select the clamping error inspection function for preventing the incorrect tool placement.
5. Standardly equipped with FANUC 0i-MF Plus controller.
There are two types of the new generation VTX-II, the high torque type and the high efficiency type. What’s the differences?
1. VTX-II high torque type: The maximum torque of the spindle motor achieves 82Nm. It provides the same outstanding torque of a medium-sized machining center, and also keep the original fast rapid traverse performance of a tapping center.
2. VTX-II high efficiency type: Outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically save cycle time.
The new generation of VTX series is in available now. For the new VTX series, called VTX-II. Being a popular machine model in Tongtai, there are some upgraded items you should to know:
1. Machine structure is optimized than the past. The rigidity of the X axis direction increases by 25%. Furthermore, the machining precision and quality is much better than the past.
2. Standardly equipped with BBT-30 dual contact spindle and roller type linear guideway to improve the machining capacity.
3. Ensures the dynamic stability under the rapid traverse 60m/min with max. 1.2G acceleration.
4. Standardly equipped with a servo-driven tool magazine with 21 tools. The user is also can select the clamping error inspection function for preventing the incorrect tool placement.
5. Standardly equipped with FANUC 0i-MF Plus controller.
There are two types of the new generation VTX-II, the high torque type and the high efficiency type. What’s the differences?
1. VTX-II high torque type: The maximum torque of the spindle motor achieves 82Nm. It provides the same outstanding torque of a medium-sized machining center, and also keep the original fast rapid traverse performance of a tapping center.
2. VTX-II high efficiency type: Outstanding spindle acceleration/deceleration performance, which provides fast spindle orientation to the tool changing point and dramatically save cycle time.
Group image ”TTGroup”
At EMO Hannover 2017, we exhibits total 9 machines tools and arranges live demonstrations for various industrial applications with brand new group image ”TTGroup”.
TTGroup is a global machine tools group which includes 6 international companies:
Taiwan-based Tongtai, Honor, Quick-Tech and APEC, France-based PCI-SCEMM, and Austria-based Anger Machining GmbH. It is a platform we establish for taking care of customers’ needs for equipment, all-round solutions, technical application and service.
LCD touch screen panel (HMI Interface)
Auto down feed
Auto crossing stroke adjustment by control panel switch
Crisscross grinding
Ball screw & Micro feed for cross feed
Stepless Variable Hydraulic System
Longitudinal by Sensor & solenoid valve
Quantitative lubrication system
Option-Enclosed splash shield
This Flexible Production Line for Auto Parts integrates Taiwanese suppliers at every level to build next-generation smart production line and uses flexible manufacturing to provide solutions for small-volume large-variety production.
Tongtai-Technological Application Centers (T-TAC) serve clients around the world. In addition to Taiwan, centers in Switzerland, Mainland China, Malaysia, Thailand and Turkey provide real-time local technical support, truly bringing about the servitization of manufacturing, serving global customers through technology.
A consultative selling approach helps customers to clarify and resolve any issues in processing, manufacturing, upgrades and transformation. Tongtai together with Taiwan's leading manufacturers is building even greater industrial competitiveness.
Kenturn has been designing, manufacturing, fabricating and marketing machine tool spindles of all kinds since 1983.
The company prides itself on intensively studying spindle design and producing innovative technology.
It is always improving design and manufacturing teamwork. Kenturn's innovation and initiative guide its planning.
In the early days of the industry, the company developed the Kenturn precision spindle, establishing a unique level of quality.
The company continued to progress by providing added value spindles, including Direct-Drive and Precision Built-in Spindles.
The company's products immediately help customers maintain and resolve technological problems, and assist customers to reach their production goals.
Machine Highlights
Capabilities: This multi-tasking turning center is an advanced machine designed for precision complex parts processed in one setup.
Power & Versatility: It has Double Spindles and Turrets with back machining provided by an 8-station sub-turret and sub-spindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision, and versatility.
Front Machining: BMT45 12-Stations, Up to 24 tools, 7.5/11 kW Spindle Power, 55 mm Through Hole.
Back Machining: VDI 25 8-Stations Sub-Turret, 3.7/5.5 kW Spindle Power, 48 mm Through Hole.
We’ll show you a video how to use the chuck,
let us learn together~
LI-HSUN INDUSTRIAL CO., LTD. was founded in 1944 and moved into the Taichung Industrial Park in October 2003 with 1,682 meters of factory and company premise. We always adhere to the operational principle of "Looking for high quality, utility and innovation" to provide our customers with the best product service.
Under our constant research and development, we provide a series of CNC superior and high performance centers, interchangeable insert centers, high performance centers, and heavy-duty rotary centers, etc. More than ten kinds of rotary centers include high speed, light, medium-duty, and heavy-duty types. Furthermore, we have developed the Z Axial Preset (optical and dial gauge type), Edge Finder (optical and mechanical type), and non-conduction fully ceramic edge finder.
After more than three decades of rich experience having been accumulated, the specialized operations conducted with the improving technologies, along with the strong dedication and continuous effort from our staff to develop and design a series of newly innovative products, have altogether laid the solid foundation for Li Hsun to enter the global market. To face up to the challenges of the new century, Li Hsun progressively consolidates the symmetrical structure of its enterprise in order to increase the competitiveness of the products. At all times, Li Hsun aims to provide the users with superior products and outstanding service. Striving to continue our innovative product development with guaranteed quality is our ultimate and highest regard. Li Hsun currently devotes its R&D energy into fast drill and end mill re-sharpening machines.
LIHSUN INDUSTRIAL CO., LTD. imported CNC universal cylindrical grinding machine(STUDER) form Swiss to improve products’ concentricity deviation accuracy that aim to be the excelsior on this field. To satisfy our custome「s with the best processing capacity and accuracy.
【HIWIN Torque Motor Rotary Table RAB-500】
Due to the increase of complexity, precision and production efficiency of the products produced by the machine tool industry, general processing machines need to be combined with a rotary table to meet the market demand, while the HIWIN Torque Motor Rotary Table has high transmission efficiency and fast acceleration and deceleration, which can effectively improve production efficiency and assist machine tool industry improve processing quality and efficiency
Features:
• High rigidity structure design
• High acceleration and deceleration, high torque, high precision
• Suitable for processing high precision parts
HIWIN Torque Motor Rotary Table uses a water-cooled direct-drive torque motor, built-in high-rigidity and high-precision bearings, absolute angle encoders and powerful brakes system.
All-Purpose
Suitable chip protection for all dimensions of vertical processing machines, five-axis processing machines, bridge-type processing machines, horizontal processing machines, lathes, etc.
▍FEATURE
According to different processing conditions, flame retardant fabrics can be selected to comply with the FAR 25.853 (Burn rate) fire protection directive.
Use strong engineering fabric, which can resist 1,000,000 times of reciprocating condensation.
Patented sliding device for smoother operation.
▍APPLICABLE MACHINES
Moving column type/beam type gantry machines X axis
High Efficiency Traveling Column Precision Profile Grinder_FMG-B1224AWC
Automatic diamond roller change module
Automatic wheel change module
The YCM UV650 5-axis vertical machining center provides excellent cutting performance and high accuracy for simultaneous 5-axis application with just one setup. Designed to reduce part handling, setup and overall lead-time, while improving part quality, precision and surface finish of complex shapes and contours required for multiple industries such as job shop, medical, aerospace, and die & mold.
For more information on YCM's products and solutions, please visit:
Website: https://www.YCMCNC.com/en
Facebook: https://www.facebook.com/YCMCNCMACHINE/
Twitter: https://twitter.com/YCMCNCMACHINE
LinkedIn: https://www.linkedin.com/company/ycmcncmachine
Instagram: https://www.instagram.com/ycmcncmachine/
The wind turbines have grown in size in both height and blade lengths and generate more energy.
The casting workpiece processing is a challenge for the maker to handle the production.
Honor PL-600CM Intelligent Vertical Turning Center is the high-rigid vertical lathe based on the gantry-type with a Y-axis mechanism, and collects multi-functions that can cover the processing requirements by the vertical lathe, the gantry-type machine, and even the horizontal machining center at the same time to achieve done in 1 requirement.
● Champion of Taiwan
- 6-meter table turning center
- Extremely outstanding wind power solution
- Digital-twin technology applied
More efficient, better quality, this is HONOR SEIKI delivers our solutions.
Tool Magazine Meries by POJU GROUP
Synonymous With Professional Tool Magazine
Tongtai has completed hardware , software and service to support our customers to plan from single machine to the production lines , also integrate cross-brands devices. In the other hand, we will use digital-twin to assist the production line planning to decrease the risk of design change. It could also simulate the machining before real processing to optimize the production efficiency.
See how YidaCNC has made our machines smart.
With this Key Parts Monitoring System, our users can keep track on the spindle, turret, chip conveyor, electrical cabinet and ball screw.
It's user-friendly and efficiency-boosting. No more unexpected downtime!
鎰寬銑頭IK Milling Head 延伸角度頭配件頭/ Extend angular head(IK-E95A)
【此測試影片實際轉速約2000轉】
Description：
Spindle Bore Diameter：NT50
Speed Ratio：1 : 1
Max Diameter of Cutter：150 mm
Max Speed：2000 rpm
Weight：93 kg
Warranty：1 year
Country of Origin：Taiwan
§Angular Head/Extend Head IK-E95A characteristics：
Features :
1. Extend processing angle head suitablel in all type of milling heads, can change the processing angle and also bring the powerful and high-quality cutting benefits for machine.
2.The spindle speed can up to 2000rpm and also can bring the powerful and high-quality cutting benefits for machine.
3. The milling length is 505mm.
# YIH KUAN ENT CO., LTD.
#IK Angular Heads
#IK Machine Tools
#Milling machine
#Milling head
【This video is test with 2000 rpm】
IK website link：
https://www.yihkuan.com/en-US/
IK-E95A website link：
https://reurl.cc/NGQy85
Finally, the long-awaited MT-900 cutting video is here!
The MT-900's multi-axis machining flexibility allows for six-sided machining to be completed in one setup,
demonstrating high speed, high precision, and high rigidity firsthand!
Yida Precision Machinery provides two types of MT-900 controllers for you to choose from:
the Mitsubishi M80A and the touch-screen 3D Duet controller that can directly convert CAM software commands into G-Code.
It is worth mentioning that the MT-900 uses Harmonic Gears in both the B-axis and the left/right turrets, which greatly reduces the space used and the weight of the components.
Want to learn more? Contact us now!
Large Thru-Hole Power Chuck(3H-2) application cnc machine.
WEDGE-HOOK type 3-jaw with the extra large through-hole. Matching surfaces of all parts hardened, ground and lubricated directly. High rigidity and high repeatability precision.
Rubber Grip Collet(RG)
*Rubber grip collet for push type or draw type collet chucks.
*Full griping area: high rigidity, more gripping force.
Gripping smoothly: prevent to damage the workpiece.
*More accurate than standard spring collets. Accuracy: With customized rubber grip collet.
*Grip Range: ±0.5mm
*Quick change and easy.
*Dust-proof and swarf-proof design.
AUTOGRIP Intelligent Factory
AUTOGRIP is committed to transforming from a manufacturer to an automated clamping solution provider.
In recent years, the company has also increased its investment in digital transformation, establishing a production information system to cope with the increasingly complex manufacturing processes.
By integrating manufacturing process information into the production plan, the factory management can be optimized and upgraded, improving product yield, shortening lead times, and reducing inventory.
Through the utilization of mobile devices, logistics can be tracked from the initial stages of incoming material inspection and production planning, to the work-in-process management and quality inspection stages. As a result, the production kanban can display real-time information, thereby accelerating the transmission of production data and reinforcing the overall competitiveness of the supply chain. Consequently, customer service efficiency is improved.
【Gentiger Machinery Industrial Co., Ltd】
High Speed 5 axis Machining Center
Model： GT-S400D
Material：6061 Aluminum
Size：224mm x 200mm
-----------------------------------------------------------------------------------------------------------------
The Best Supplier of Comprehensive Solutions for Precision Machining.
-----------------------------------------------------------------------------------------------------------------
Further information about GENTIGER.
Contact us：GT@gentiger.com.tw
About us：https://www.gen-tiger.com/en/product-categories/high-speed-5-axis-machining-center
AP-375 Large Thru-Hole Air Chuck Application
- Large through-hole 3-jaw power chuck with build in air cylinder.
- With build-in “pressure detection” device in chuck which can check the pressure is lowered rapidly within the chuck, guarantee to the security of operating.
- Patented air supply system, it is easy to install and maintain. No abrasion issue of traditional sealed ring. Maintenance cost and time can be saved.
Large Thru-Hole Air Chuck
◎ Build in air cylinder.
◎ With build-in “pressure detection”.
◎ The supply air system of the patent.
SYIC has a variety of products that can help realize smart manufacturing and processing.
Use tool holder with data chip hole, and the equipment that can read data chip to read the tool information from the chip, decreasing the machine downtime caused by manual typing error. Record the tool machining progress and execute tool life management.
Use AWC jig tool holder with robot arm to change the work-piece, saving downtime for manual feeding. Use for machine tables with quick positioning and clamping system. Manual or hydraulic clamping systems are also available for the machines without built-in systems. Three different sizes of screw holes on the face, providing customers with various methods of clamping work-pieces and fixtures.
Taper PSC and HSK are with the best bending strength and positioning accuracy. Use a touch probe holder for work-piece positioning and size compensation to reduce manual operation errors, shorten the time for calibrating fixtures, and ensure machining accuracy.
In addition, there are PRO-E collet chuck, DMB diamond brush and chip remover, and 3μm spindle master bar, which are the best tools for you to realize automatic production!
Machine Specifications:
Diameter of lapping plate 1127 mm
Diameter of carrier(planetary carrier) Ø370mm,DP12, Z200
Quantity of carrier(planetary carrier) 5 SETS
Total processed quantity:
6”Wafer: 15 pcs
8” Wafer: 5 pcs
12” Wafer: 5 pcs
Max. lapping thickness 40 mm
Min. lapping thickness 0.4 mm
JoenLih's Linear Guide Grinding Machine constructed with two vertical spindles and one horizontal spindle;
this design enables three-surface grinding on a linear guide way at one time.
AUTOGRIP Machinery has introduced automated production equipment and machine networking. Apart from increasing production capacity, it has effectively reduced human labor input and significantly lowered error rates in production, further ensuring product stability and reliability. In the future, the new factory will undertake the primary task of large-scale production of standard products.
AUTOGRIP Machinery is dedicated to digital transformation and is moving comprehensively towards an automated factory.
#AUTOGRIPMACHINERY
#PowerChucks #RotaryCylinders #ClampingSeries
#AUTOMATED
Vision Wide is founded in 1999. Since its official operation in 2000, we have been committed to the development, design, manufacturing production, quality management, sales, and service of CNC machine tools. We were founded to mainly provide customers with the most cost-efficient high-precision double column machining centers and milling machines.
Under the simple and lean system operation management, Vision Wide design and development in accordance with customer demands. We adopt components supplied by class-1 suppliers, and have introduced Toyota Production System, visual production management, enterprise resource management system ERP... etc. We manufacture stable and reliable products via a set of strict production and QC procedures to provide the customers with quality technical service, enjoying profits and growing together with our sales partners. Due to our successful integration of all the above advantages, Vision Wide has rapidly grown into a scale of an annual revenue of NTD$1 billion, and has been recognized by various domestic quality standards and national awards. Our products are sold to primary industrial nations internationally under the private brand “Vision Wide.”
Vision Wide has gradually developed into a medium-size enterprise with 200 employees. Our organizational transformation started in 2009, heading toward a learning organization and internationalization. In 2013, CEO, Chen Songjiang was awarded the 31th Nation Manager Excellence Award. We also expanded our production capacity and invested in talented people via organization reforms, and established a Research and Development center. In 2016, we established Human Resource Department to enhance talent cultivation system, and to improve employment relationship and increase the talent pool. The third plant in Nantou was completed and 4 series of new products were released in 2017, taking Vision Wide to yet another climax.
The FEELER VUX 400 4/5-axis machining center designed to meet the diverse machining demands and applications. With its multi-axis capability, it surpasses traditional three-axis machines and enables machining of special angles and complex multi-curved workpieces. The machine is suited for various industries, including:
Automotive industry: machining automotive parts, eg., cylinder heads.
Medical industry: eg., orthopedic devices.
Mold and die industry: machining precision molds and dies
Energy industry: machining components for power generation equipment
The machine’s boasts a range of key features that enhance its performance and versatility. It offers one-time workpiece clamping and positioning, enabling streamlined machining processes with reduced processing time and repetitive positioning. Additionally, it excels in machining undercut areas, eliminating the need for additional forming tools and expanding its capabilities for complex surface machining applications.
With its capability to process deep hole molds, the machine not only reduces tool wear but also eliminates the need for special fixtures, resulting in cost optimization. Furthermore, the FEELER VUX 400 incorporates improved cutting tool rigidity by reducing tool length, leading to enhanced cutting performance, extended tool life, and superior surface roughness. These combined features make the VUX 400 an exceptional choice for precision manufacturing needs.
High Performance and Wide Application
XM series moving column machining center is a product developed for the machining needs of large-scale precision machinery, electric power, wind power, energy, petrochemical, transportation... and other equipment. It has:
Huge workpiece machining space: For precision machining of various types of structural parts, it can provide super large XYZ axis machining space.
High-precise positioning: The high-standard geometric accuracy and positioning accuracy capabilities of the whole machine enable large-scale precision machining
Heavy cutting capacity: Provide a variety of high-rated torque spindles to meet the processing and cutting capabilities of various materials.
Fully automatic multi-face machining: It can be matched with various automatic attachment heads for high tangential speed mold surface machining and various types of precision parts complex angle machining, with excellent tool tip point error automatic correction function, and automatic additional head and tool exchange function, it can realize fully automatic machining performance.
Milling and turning compound multitask: This machine can be equipped with a high-torque and high-speed vertical turning table to realize milling and turning compound automatic machining.
TOTAL SOLUTIONS:
BEST-1 (Cutting Coolant Purification Equipment)
*Oil/water separation
*Ozone disinfection
*NO consumables
*NO downtime
https://youtu.be/wIhag4cOS0o
FOODIE (Chip/Sludge Removal Machine)
*Quick filtering
*Pneumatic plug-free
*Easy to move
*NO consumables
*NO downtime
https://www.youtube.com/watch?v=stfVRYtOaow
FOODIE II (Centrifugal Magnetic Filter)
*VDF centrifugal
*High magnetic separator
*Fine sludge filtration
*Easy to move
*NO consumables
*NO downtime
https://www.youtube.com/watch?v=w6dnlkRh_5s
TOP-ONE Precision Machining, Crafting Excellence
TOP-ONE Machinery Co., Ltd., along with its esteemed brand TOP-ONE, has garnered over 30 years of invaluable experience in the field of machine tool manufacturing. Their products and services cover a wide range of applications in industries such as aerospace, automotive, and shipbuilding, and their commitment to quality, efficiency, safety, and trust forms the foundation of their approach to precision machining.
TOP-ONE’s product lines offer Knee mills, bed mills, vertical wheel lathes, OD and ID grinders, gantry milling machines, gantry griding machine, and machining centers. Each of these products is characterized by robust quality and enhanced production efficiency. TOP-ONE Machinery not only specializes in offering professional custom OEM and ODM services tailored to diverse customer manufacturing needs but also providing product under their own brand. Their extensive technological capabilities and abundant factory resources are leveraged to provide a holistic approach to integrated solutions.
TOP-ONE's machinery processing services are designed to streamline clients' schedule management. Through factory resource allocation and production progress control, from production to product delivery, every step is orchestrated with precision to ensure smooth execution.
For customers with precision machining requirements, precision machining technology is also a specialized strength of the company. Due to its inherent high-precision products, TOP-ONE's collaboration with customers results in workpieces and products that exhibit excellent precision and durability. With a diverse range of equipment resources, they offer abundant configuration choices and unique attributes that meet the specific machining needs of each client.
Victor Taichung launched her multi-tasking milling and turning center VMT-X200 with Y-axis travel 260mm to complete a complex part in one set. The latest Fanuc 0i-TF Plus (type 0) control with 15" screen is mounted on this new model.
Victor Taichung launched her multi-tasking milling and turning center VMT-X200 with Y-axis travel 260mm to complete a complex part in one set. The latest Fanuc 0i-TF Plus (type 0) control with 15" screen is mounted on this new model.
👉🏻 Movie Chapters：
00:00 SYNTEC Lathe Solution
00:13 Eccentric Shaft Turning
00:17 MPG Simulation
00:23 Multi-Path Control
00:26 Graphical Simulation
00:30 Tilted Working Plane Machining
00:46 Tool Life Management
00:57 Live Tooling Turrent(ROT Function)
01:04 Cs Axis Contour Control
01:09 Servo Turning on CNC
01:17 Auto Tool Measurement
01:09 Servo Turning on CNC
01:24 Company Vision
Large Thru-Hole Power Chuck(3H-2) application cnc machine.
WEDGE-HOOK type 3-jaw with the extra large through-hole. Matching surfaces of all parts hardened, ground and lubricated directly. High rigidity and high repeatability precision.
AUTOGRIP WEB : www.autogrip.com.tw
#AUTOGRIP #GreatRigidity #InfalliblePrecision
#PowerChucks #RotaryCylinders #ClampingSeries
We proudly introduce the upgraded Gripping Force Sensor GFS-100, providing a more stable and reliable measurement solution for your workshop tasks. Whether you are involved in manufacturing, assembly, or quality control, the GFS-100 will be your ideal choice.
Upgrade Highlights:
Stable Bluetooth 5.0 Transmission: Equipped with the latest Bluetooth 5.0 technology, ensuring stability in wireless connections.
Convenient Type-C Charging: Supports Type-C charging for added convenience in recharging.
High-Performance Lithium Battery: Provides a longer-lasting battery life, eliminating concerns about power during work.
Supports Android and iOS: Whether you use Android or iOS systems, the GFS-100 is perfectly compatible, offering a seamless experience.
Configurable for 2-Jaw or 3-Jaw Operation: Based on your specific needs, the GFS-100 can easily be configured for either 2-jaw or 3-jaw operation, providing greater flexibility.
MT-210 maintains the multi-axis advantage, making it easy to process all six-side of a part. Best of all, Yida's made it compact this time!
Ultrasonic Machining of S45C Medium Carbon Steel : Gun Drill Deep Drilling｜Hantop Intelligence Tech.
HIT utilized the ultrasonic machining module for the deep hole drilling on S45C Meidum-Carbon Steel with gun drill. With the aspect ratio being 25x, under the same rotation speed, the entire machining efficiency was enhanced 2 times higher than that without ultrasonic. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece, achieving better chip and cutting heat removal with only 40bar of coolant through spindle (CTS). The chip size was 91% smaller than that without ultrasonic, which greatly reduced tool wear.
💡Learn more about HIT Ultrasonic-assisted Machining at https://www.hit-tw.com/
With HIT ultrasonic-assisted machining technology, the ultrasonic module can be installed onto the current CNC machines, without using specialized gun drilling systems. The high frequency micro-vibration of HIT ultrasonic-assisted machining technology allowed for intermittent contact between the tool and workpiece. This greatly reduced cutting heat produced by constant contact between the tool and workpiece during conventional CNC machining. It also brought easier inflow of the cutting fluid. The machining mechanism also helped with chip breakage. The chips became 91% smaller and broke naturally once it reached to certain volume, under the machining condition of 40bar of CTS. With better chip and cutting heat removal, the tool wear was immensely reduced. Overall, the machining efficiency was enhanced 2 times higher with less energy consumption, which also helps in fulfilling the ESG responsibility.
💡Learn more about Ultrasonic Machining on Tungsten Carbide at https://www.hit-tw.com/newsdetails.aspx?nid=298
💡Learn more about Ultrasonic Machining on Titanium Alloy at https://www.hit-tw.com/newsdetails.aspx?nid=300
Learn Ultrasonic Machining in 1 Minute 💡
【What is Ultrasonic Machining?】
HIT #Ultrasonic-assisted #Machining Mechanism: Provides the tool over 20,000 times per second of high #frequency micro-#vibration in longitudinal (Z-axis) direction, which can be applied in #CNC #Drilling, #Milling, and #Grinding process.
【Benefits of Ultrasonic Machining?】
Especially for hard-to-cut and hard & brittle materials...
(including #metal, hard #steel, #ceramics, #glass, etc.)
👉🏻#MachiningEfficiency: hammering action generates micro-cracks on workpiece to help enhance #material #removal rate (#MRR).
👉🏻 #ToolLife: Cutting chips become smaller and bring easier #chip #evacuation, resulting in less tool wear and reduction of cutting force.
👉🏻 #WorkpieceQuality: Low #cutting #force diminishes #friction and greatly reduces size of #EdgeCracks, which enhances #surface and #hole quality.
【Why Choose HIT Ultrasonic?】
✨Wide selection of #toolholder specification (BT, CAT, HSK series) corresponds with common machine tool brands. Easy #installation of #module system.
✨#NonContact #power #transmission via ultrasonic power transmitter:
🔹Rotation speed is not limited by spindle speed.
🔹Less consumables and lower #energy #consumption (#ESG).
✨Searching for proper frequency of the cutting tool by automatic frequency-scan and frequency-lock; altering ultrasonic #oscillation #amplitude (according to different materials) by adjusting the ultrasonic power level.
💡Learn more HIT's application cases at https://www.hit-tw.com/advantage.aspx
💝Welcome to the World of Ultrasonic!
-
Hantop Intelligence Tech.
✨Solution Provider of Advanced-Material Machining Technology & Smart Automation Modules✨
☎️ +886-4-2285-0838
📧 sales@hit-tw.com
Feel free to contact us at https://www.hit-tw.com/contact.aspx
SHARE🔗｜LIKE👍｜SUBSCRIBE📌｜CLICK ON🔔
👉Follow HIT on Facebook : https://www.facebook.com/hantopIntelligence
👉Follow HIT on LinkedIn : https://www.linkedin.com/company/hantopintelligence/
Taiwan's precision machinery industry is set to unveil its latest innovations at SIMTOS 2024.
Inquiry now: https://www.jainnher.com/contactus.htm
⬇️⬇️If you have any questions, welcome to contact us! ⬇️⬇️
https://forms.gle/QKSbW6nuRRafFA2t5
For more information on YCM's products and solutions, visit:
Website: https://www.YCMCNC.com/en
Facebook: / ycmcncmachine
Twitter: / ycmcncmachine
LinkedIn: / ycmcncmachine
⬇️⬇️If you have any questions, welcome to contact us! ⬇️⬇️
https://forms.gle/QKSbW6nuRRafFA2t5
For more information on YCM's products and solutions, visit:
Website: https://www.YCMCNC.com/en
Facebook: / ycmcncmachine
Twitter: / ycmcncmachine
LinkedIn: / ycmcncmachine
⬇️⬇️If you have any questions, welcome to contact us! ⬇️⬇️
https://forms.gle/QKSbW6nuRRafFA2t5
For more information on YCM's products and solutions, visit:
Website: https://www.YCMCNC.com/en
Facebook: / ycmcncmachine
Twitter: / ycmcncmachine
LinkedIn: / ycmcncmachine
AUTOGRIP Machinery introduces the industry's largest Stationary Chuck(SP-324) ! This chuck features a slim and lightweight design, with a built-in pneumatic cylinder and optional pressure valve, ensuring added peace of mind when using pneumatic power sources, Easy to install.
It's specifically designed for machining large parts such as ship and aerospace components, wheel axles, and more. ✈ 🚢 🚚
Whatever your machining needs, this Stationary Chuck(SP-324) can be your ultimate assistant. Feel free to contact us for more product information and let's embark on a more efficient machining journey together!
Looking for a budget-friendly auto door that minimizes collisions?
You can't possibly miss out on SIT's linear motor auto door!
HC-30N U-Type CNC Lathe with Vibration bowl feeding system
1. The U-type feeding mechanism is installed outside the machine to prevent oil stains or iron chips from affecting the mechanism.
2. Feeding range: outer diameter φ8~35mm, length up to 65mm.
3. Adjustable slide is suitable for round/hexagonal workpieces, can be quickly positioned for hexagonal shapes with the rotation cylinder and fixture.
4. To combine with a direct or auxiliary cylinder feeding mechanism, select a vibration bowl feeder for high efficiency in automatic feeding stability.
Welcome contact us for more : )
Jarng Yeong Enterprise CO.,LTD (GREENWAY)
Tel：+886-4-26152157
Fax：+886-4-26152161
E-mail：greenway@cnc-lathe.com ; jaye2324@ms13.hinet.net
Website：www.cnc-lathe.com
Official LINE ID：@greenway_cnc
test cutting on Shinzawa SDC-1612
Test cut on Shinzawa SV-50DT
test cut on Shinzawa S56-MT APC Traveling Column Vertical Machining Center
Shinzawa company introduction
Shinzawa SV-1165S - cutting test
Shinzawa SV-110S, with Robot
Shinzawa SV-110S -- heavy cutting test
🚀 Embarking on a New Journey! Unveiling the Rebranding of Gentiger Machinery 🌟.
Reinventing our brand identity to enhance competitiveness.
Centered around innovation, efficiency, and precision, we redefine our market positioning, aspiring to set new benchmarks globally.
Stay tuned for Gentiger's future developments.
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The Best Supplier of Comprehensive Solutions for Precision Machining.
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Further information about GENTIGER.
Contact us：GT@gentiger.com.tw
About us：https://www.gen-tiger.com/zh-tw
Facebook： / gentigermachinery1995
LinkedIn： / gentiger
The pneumatic type is more conducive to the use of five-axis processing machines.
The pneumatic center vise developed by our company.It can be used alone or series.
Our product internal spring to increase the clamping force, we used air pressure to control clamping and loosening.
The clamping force is about 35kN, and the maximum clamping width is 100mm.
Brand New SUH-FMR4000R00L1-DIN Series Round Groove Unequal Division, Unequal Spiral High Feed 4-Flute Round Nose Rough-Finish Tungsten Steel End Mill - DIN Standard
Suitable Materials: Steel, Stainless Steel, Cast Iron
Special Blade Chip-Breaking Design:
• Reduces machining resistance and increases chip-breaking efficiency.
• Adaptable to larger cutting depths with an enlarged chip groove design to enhance chip evacuation efficiency.
• Specially designed chip-breaking groove effectively cuts and removes iron chips, improving cutting efficiency.
• Unequal spiral angle design of 35°/38° is advantageous for high-speed machining and crack resistance.
• Unequal division design is beneficial for high feed machining, improving anti-vibration and surface finish better than rough end mills, reducing machine load.
1. High rigidity body structure, machine base casting is integrally formed and high rigidity linear guide way, providing stabler, faster and higher precision.
2. With turning, milling, tapping and outline various machining functions, also suitable for processing long workpiece which can reduce cycle processing time and improve production efficiency.
3. High precision processing quality, low noiseless and low vibration
4. Built-in main spindle is with C-axis function, high speed, big power, high precision and low vibration which can make surface of workpiece smoother.
5. Sub-spindle is with C-axis function, it can work with live tooling for end side drilling, tapping and milling.
6. Max. 23 tools, can do machining on front side and back side at the same time which can save time for processing.
7. Rotary hydraulic cylinder provides fast and stable clamping force, also can be equipped with Synchronous rotary guide bushing unit to process long workpieces.
8. It can depend on different demand of machining to with or without Synchronous rotary guide bushing unit.
9. With guide bush type travel is 180mm, min. offal is 150mm. Without guide bush type travel is 310mm, min. offal is 50mm.
We provide the most comprehensive smart production & key solution for our customers with industrial internet of things, applications, augmented reality and software/hardware integration to help customers do digital transformation, improve production efficiency, optimize quality, and step forward to smart manufacturing.
Through FEMCO Machine Tool's creative vision to check out how we will define and shape the future of tomorrow.
Let's takes a look at this 360 virtual video and have a factory tour with FEMCO Machine Tool, which is the expert of CNC manufacturer located in Chiayi of Taiwan, and it has been settle for 70 more years from now.
This 5,000 m² facility produced all FEMCO machines around the world. Take a walk via 360° tour journey, and bring all the machines to be a reality in front of you, watch how these machines have been made around you, and experience every step of the production process.
Campro not only specializes in machine tools but also provides a one-stop solution for automated production. Beyond delivering high-quality machine tools, we specialize in the control and integration of machine tools and automation systems. We facilitate cooperation between man and machine, achieving production line automation and intelligence. This enhances production efficiency and quality.
Partner with us for a smarter manufacturing future!
Intelligent Expandable Tool Magazine with Integrated Tool Changing Mechanism
-3 Taiwan new patents.
-Expandable structure increases 5 times of tool capacity.
-Dual arm with dual-axis allows the magazine cooperate with dual spindles or higher efficiency.
-Double guide layer device enhances efficiency.
-Driven by servo motor with high positioning accuracy and efficient movement.
-The intelligent safety device makes the machines stops once the belt is broken.
-The real-time monitoring of running status and prediction maintenance ensure machining quality and efficiency.
The machinery industry is like a well-oiled machine, and at its core are the components that make it all possible! Taiwan’s high-quality parts are the unsung heroes, powering everything from advanced robotics to high-precision CNC machines. Our efficient motor systems and gearboxes ensure smooth operations, while AI-driven solutions like predictive maintenance and automated quality inspection keep your production lines running flawlessly. And we’re not just about performance—our commitment to sustainability means using recycled materials and energy-saving innovations for a greener future. Choose Taiwan, and gain a reliable, forward-thinking partner to drive your business success!
Leading the Path to Carbon Neutrality: YCM’s T11 Green Smart Machine
With its comprehensive green technology solutions, the T11 has attained ISO14955 certification.
Furthermore, it has been recognized with the prestigious 2024 Taiwan Excellence Gold Award and the Machine Tool Industry Golden Energy Saving Label Recognition.
These accolades serve as a testament to its commitment to energy consumption measurement standards.
📢 Facebook: www.facebook.com/accutexwedm
📧 Linkedin: www.linkedin.com/in/accutex/
🌐 website: www.accutex.com.tw/cht/
🌱 "Wire-cut electric discharge machine" is a machine tool used to produce various precision molds, biomedical, and aerospace parts. No matter how hard the material is, it can cut as long as it can conduct electricity. Accutex masters the independent research and development capabilities of cutting-edge wire cutting machine technology, deeply cultivates Taiwan, and enjoys an international reputation.
Through 24-hour comprehensive energy saving and energy recovery, electricity bills can be saved up to 26% per year. Paying attention to the new trend of energy conservation, environmental protection and energy conservation, Accutex's cyclic discharge machining system can recycle and convert the power waste caused by the discharge circuit protection mechanism of wire cutting machines into processing again.
During machine processing, the AI intelligent control chip independently developed by Accutex can not only prevent discharge disconnection during processing, but also increase the discharge frequency, make the cutting gap smaller, improve energy efficiency, and process longer distances. When there is no need for processing, the machine will enter sleep mode and automatically shut down non-essential modules. The standby energy consumption is reduced to only 2%. If you need to continue processing, you can start processing immediately with just one click.
Accutex Technology adheres to the core values of precision, environmental protection and convenience, and is committed to promoting the future development of Industry 4.0 and smart manufacturing. We will focus on the research and development of green energy-saving machine tools and continue to promote ESG green issues. Winning the "Silver Energy Saving Seal of the Machine Tool Industry" in 2024 fully demonstrates our outstanding achievements in the field of green technology.
MULTI-ZONE COOPERATIVE CONTROL MAGNETIC CHUCK SYSTEM EEPM-V SERIES
(Customized Product)
Used for automatic processing with multi-workpiece clamping
Patented:Taiwan M644892, China ZL 2023 2 0683326.3
1.The operator can arbitrarily select partitions of the magnetic chuck, and perform magnetization or demagnetization actions independently.
2.Each partition of the magnetic chuck can be set independently, flexibly matched with workpieces of different sizes and thicknesses.
ELECTRO-PERMANENT MAGNTIC CHUCKEPSM SERIES
Automated Production Applications
Suitable for automated production line including robotic arm, medical, machine, laboratory equipment and other automatic processing production line materials or product transport applications.
1.Electro-Permanent Magnetic Chuck made by “Neodymium” magnet. One second control for power ON & OFF. No electric power supply required to keep magnetic chuck ON.
2.The workpiece will not fall due to power failure or abnormal status during the automatic transportation.
3.Built-in intelligent IC signal feedback device can be pre-edited program drive integration of other connected device to reduce the manpower time and operational complexity for future industrial applications.
4.Can be used various types of induction block for different workpieces Transportation.
In 2023 Taipei international Machine tool show.Perfect ending on March 11,2023.In this time, Di Chun’s booth design idea is 「The rocket lifts off into the vast universe」 as the theme of the exhibition. This idea shows the advantages of production management and creates high-end boutique concepts of hydraulic chucks and hydraulic cylinders. Di Chun provides high-efficiency and precise products also creates a new milestone.
Onward Rise · Brilliance Shines
Discover how our innovative solutions have helped businesses achieve excellence in their operations. Hear directly from our valued clients about their experiences with Yida Precision Machinery, and learn how we continue to deliver precision and quality in every project.
Introducing #FEELER VUX-300T Mill and Turn Machining Center! A versatile machine designed for complex parts. The VUX-300T allows complete processing in a single setup, saving time and enhancing precision. It meets the diverse needs of industries including semiconductors, ICT, biotechnology, precision molds, and aerospace.
Want to learn more? Contact us now at sales@feeler.com
CAB type distributors need to work with pressure-relief type oil lubricators and discharge oil during the operation time of the lubricators.
T type distributors need to work with pressure-relief type oil lubricators and discharge oil during the interval time of the lubricators.
The MTY series is a CNC turning and milling machine designed for high-volume processing, emphasizing not only rapid production but also the mastery of minimal tolerances. Its modular design allows for five different configurations, enabling users to choose the most suitable model based on their specific needs.
• With a three-channel design and an additional X3 axis, users can significantly save processing time and reduce costs. The machine can simultaneously process up to three tools, akin to using three tool turrets.
• The tailstock can be installed on the sub-spindle, allowing users to process long workpieces.
• Dual Y-axes enable users to rapidly mill workpieces, reducing processing time by over 50%. The boxway design ensures the capability to process hard materials.
injection Machine servo oil tank
Rubber servo Machine
Mongtec broaching unit is available with many machine interface, no matter which brands, we can do it for you.
Having a press that can be optimized for each part being made allows stampers to be more productive with less equipment. SEYI servo presses, with the energy-saving and space-saving design concept, can be used in all stamping applications and industries to meet users’ unique demands and applications. Here are the main features of SEYI’s eco-friendly servo presses.
Force One's meticulously crafted lathe series perfectly embodies the combination of high efficiency, versatility, and reliability. From the 16PTS, FCL-20TTY, T2, to TC, each product boasts precise design and exceptional performance.
The 16PTS, with its unique parallel dual-spindle design, elevates processing efficiency to new heights, offering double the productivity with two spindles.
The FCL-20TTY showcases comprehensive milling capabilities, including eccentric drilling, tapping, and milling. Its dual-system/left-right turret configuration allows simultaneous A and B side processing, achieving the convenience of completing double-sided machining in one go.
The T2, featuring an upper and lower dual-turret design, allows for long shaft parts machining without the need for a center support. Its complete milling capability makes it the top choice for multifunctional processing.
The TC is renowned for its heavy-duty internal bore processing capability and excellent heavy machining performance. Equipped with BMT and VDI powered turret specifications, it features a high-rigidity bed and an impressive maximum processing range, meeting various heavy-cutting needs while maintaining energy efficiency and environmental friendliness.
Additionally, Force One's factory strictly adheres to ISO9001 management standards, and its products have passed multiple certifications including CE and TS. The company is committed to patent applications and R&D investments, always upholding the promise of providing the best value to customers.
Force One, focused on professionalism, focused on quality, focused on your needs.
Force One, drives you to No.1
With dedication and craftsmanship, we create each detail with high quality.
At Force One, Through our distinctive manufacturing processes and advanced technical capabilities, we deliver products of superior quality and precision. We offer customized services to meet various needs, producing the required machines in the fastest and most efficient manner. More importantly, Force One is not just a manufacturer but a responsible enterprise committed to environmental protection with gratitude and a sense of mission.
Force One, focused on professionalism, focused on quality, focused on your needs, and focused on a green future.
Force One, drives you to No.1.
德川機械 金手獎
#5axis #CNC #Automation
#發現新台灣 #TAMI #CNC #Automation
#TIMTOS #TAITRA #TAMI #CNC #ROTARYTABLE #台北國際工具機展 #南港展覽館 #工具機展 #分度盤 #5axis #Automation
#5axis #CNC #Automation
#TIMTOS #TAITRA #TAMI #CNC #ROTARYTABLE #台北國際工具機展 #南港展覽館 #工具機展 #分度盤 #5axis #Automation
#5axis #CNC #Automation
#TMTS #TAITRA #CNC #ROTARYTABLE #台北國際工具機展 #南港展覽館 #工具機展 #分度盤 #5axis #Automation
德川機械【精品獎】
🔧✨ TIMTOS 2025 – The Premier Machine Tool Exhibition is Here! 🚀
📢 One of the biggest events in the global machine tool industry is just around the corner! This year, we’re showcasing our latest high-speed lathes and CNC lathes at Nangang Exhibition Center, Hall 1, 4F, Booth N0725. Experience cutting-edge precision machining technology firsthand!
📅 Exhibition Date: March 3 (Mon) – March 8 (Sat), 2025
📍 Venue: Nangang Exhibition Center, Hall 1, 4F, Booth N0725
💡 Why You Should Visit Us:
✅ Discover the latest advancements in machine tools
✅ See our high-speed and CNC lathes in action, delivering exceptional precision and stability
✅ Talk to our expert team and gain insights into the future of the industry
🎯 Don’t miss this opportunity to explore the future of smart manufacturing!
📍 Remember our booth number: N0725! We can’t wait to meet you at TIMTOS 2025!
#TIMTOS2025 #MachineToolExpo #CNCLathe #HighSpeedLathe #SmartManufacturing #PrecisionMachining #IndustrialAutomation #TaipeiExpo
TIMTOS 2025 has successfully concluded, and we truly appreciate your interest in JAINNHER. If you have any inquiries about grinding solutions or need the technical support related to your industry, feel free to contact us. We hope to meet you again at the next exhibition!
High Accuracy with High Performance
Area of Table (mm): 1000 x 550
Working Area (mm): 850 x 550
X/Y/Z - Axis Travel (mm): 850/550/550
Spindle Nose to Table Surface (mm): 150-700
Spindle Taper: B40
Spindle RPM: 10000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
Oil mist recovery and purification equipment - exclusive patented research and development and production, in line with global environmental protection goals, the machine is made entirely of metal and stainless steel, creating net zero low-consumables starting with environmental protection equipment. Using the physical centrifugal principle, an oil-stripping device is added to effectively extend the maintenance cycle. The machine body filters more than 85% of the oil smoke generated by the processing machine. The unique design increases the effect by 50% for the same horsepower (if the efficiency is the same, the power saving ranges from 200 to 400%).
Energy saving and electricity saving, zero consumables, horsepower reduction and efficiency improvement!
The S-shaped guide plate is used, and the inertial collision principle is used to increase the filter maintenance cycle. The functional stainless steel sheet filter is adopted, which is not easy to be blocked.
Using small motor horsepower to reduce carbon emissions is in line with the ESG sustainable management and environmental protection concept.
The added value of installing an oil mist collector:
ESG and carbon inventory support: helping companies propose carbon reduction plans for factories
Advantages of accepting orders: It helps to pass environmental protection, safety review, ISO audit and other additional effects.
We all know that kitchens should be equipped with range hoods to reduce the fumes produced when cooking; what about processing plants? How to deal with the oil smoke generated by machine tools during processing? Then let’s find out!
▲Why does oil mist occur?
Oil mist is the cutting oil (fluid) used in machine tools that is dispersed during the operation of the machine, such as high-pressure oil supply, high-speed cutting, grinding, etc. The oil mist is usually suspended in the air in the form of fine particles.
▲What are the effects of oil mist?
1. Impact on the human body: Long-term inhalation can cause great harm to the human body and lead to respiratory diseases, eye diseases, skin diseases and other diseases.
2. Impact on factory environment: When oil mist is diffused, visibility in the factory is reduced, the factory surface becomes slippery, and the probability of accidental dangerous events is greatly increased. Excessive oil mist will increase the incidence of fire. For example, the sensational "Eight Immortals Dust Explosion" at that time was caused by the use of spray powder, which resulted in a concentration that was too high and exploded when it encountered a projection lamp.
3. Mechanical influence: What is the relationship between oil mist and machine tools? Actually, there is. Oil stains adhere to electronic devices and cause short circuits, corrosion of metal and resin parts, and thus affect the precision and service life of the machine.
▲What is an "oil mist collector"?
It is mainly used to filter, collect and clean environmental problems such as oil mist, water mist or dust generated during processing. It can absorb and purify about 99% of harmful substances in the processing environment to purify the air and protect the health and safety of factories and workers.
Although the oil mist recovery machine is a supporting role in the factory, under the global trend, its installation has become a necessity.
No need for level correction / Built-in double-layer impurity interception device / Simple installation and easy use / Extend the service life of cutting fluid / Pneumatic drive is safer / Zero consumables, no burden.
Added value of oil-water separator:
Equipped with carbon emission inventory report, it shows the results of saving cutting fluid and reducing carbon emissions
Improve ISO 14001, ESG, and environmental audit scores
Improve the overall factory management image and efficiency
Top Power Machinery will introduce new bottom crumb products in 2023
Thanks to the new brand manufacturers for their full support, the new version of the corporate film was released
The 1.5-inch high-suction pump is used to quickly collect and dry the bottom debris/sludge in the water tank, making it convenient for customers to collect bottom debris/sludge. In addition to collecting coarse bottom debris, the machine is equipped with a multifunctional stainless steel filter barrel. With patented technology, it can continuously filter up to 1um precision without changing the filter barrel, intercepting and filtering impurities and suspended particles in the water.
In this highly competitive era, entrepreneurs are always exploring, taking risks and challenging themselves. Their stories are not only unforgettable experiences, but also the crystallization of countless wisdom and courage. However, these stories are often unknown, buried in the corners of life, and only a few people can hear them.
It was at this moment that we were fortunate to come across the Huapin Culture brand book "The Stories of Taiwan's Top 100 Brands". They explore with their heart and soul so that these precious stories can be shared and seen. This is not only a book, but also a platform that allows many Taiwanese entrepreneurs who are struggling to make a living to find inspiration and support through this book.
This book carries too much sweat and tears, and every page shows the persistence and passion of the entrepreneurs. From the initial conception to the final completion, every detail embodies countless efforts and hard work. These stories may be successful or they may be failures, but each one deserves our respect and admiration.
Through this book, we see the wisdom and courage of entrepreneurs. They are not afraid of difficulties, they are brave enough to try, they learn from failures and rise again. Their persistence and perseverance not only bring themselves the joy of success, but also inspire those around them, making us believe that as long as we work hard, we will surely usher in the dawn of success.
Here, I would like to express my sincerest gratitude to Huapin Culture for publishing the brand book “Stories of Taiwan’s Top 100 Brands”. It is you who have carefully discovered these treasure-like stories, allowing us to have a glimpse into the mental journey of entrepreneurs and gain endless inspiration and emotion. May we cherish this beauty together, so that everyone on the entrepreneurial road can continue to move forward and bravely pursue their dreams.
Thank you for allowing us to witness this beautiful and hopeful world together.
Carbon footprint inventory services may include:
Carbon Footprint Assessment: This service assesses the carbon footprint of an individual, household, company or organization. This involves collecting and analyzing relevant data, including energy use, transportation patterns, resource consumption and waste disposal.
Data collection: Carbon footprinting requires the collection of a large amount of data to calculate carbon emissions. This might include energy bills, transportation usage data, product supply chain information, etc.
Carbon emissions calculation: Calculate the carbon emissions of individuals or organizations based on the collected data through standard calculation methods. This is usually measured in metric tons of CO2.
Potential impact analysis: A carbon footprint inventory may assess the impact of different activities and behaviors on the carbon footprint and point out the main sources of carbon emissions, as well as potential opportunities for improvement.
Provide solutions: Based on the results of the carbon footprint assessment, provide suggestions and solutions for individuals or organizations to reduce carbon emissions. These solutions may include energy and water conservation measures, choosing more environmentally friendly modes of transportation, using green energy, improving product manufacturing processes, etc.
Monitoring and evaluation: Carbon footprinting may monitor and evaluate changes in carbon emissions over time to assess the effectiveness of measures taken and provide recommendations for continuous improvement.
Certification and labels: Some carbon footprinting services may offer carbon neutral certification or issue a carbon neutral label to organizations that meet certain criteria in recognition of their efforts to reduce carbon emissions.
High Accuracy with High Performance
Area of Table (mm): 1100 x 600
Working Area (mm): 1000 x 600
X/Y/Z - Axis Travel (mm): 1000/620/600
Spindle Nose to Table Surface (mm): 150-750
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Accuracy with High Performance
Area of Table (mm): 1500 x 700
Working Area (mm): 1400 x 700
X/Y/Z - Axis Travel (mm): 1400/720/700
Spindle Nose to Table Surface (mm): 150-850
Spindle Taper: B40/B50
Spindle RPM: 10000/6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 475/310
Spindle RPM: 6000
X/Z Axis Rapid Traverse (m/min): 30/30
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
High Agility with High Performance
X/Z - Axis Travel (mm): 210/400
Spindle RPM: 4000
X/Z Axis Rapid Traverse (m/min): 24/24
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
Powerful with Accuracy
Area of Table (mm): 2300 x 1500
Working Area (mm): 2300 x 1200
X/Y/Z - Axis Travel (mm): 2300/1500/860
Spindle Nose to Table Surface (mm): 150-1010
Spindle Taper: B50
Spindle RPM: 6000
Customized Motor: Fanuc / Mitsubishi / Siemens / Heidenhain
>CityTools founding in 1986, we have leveraged state-of-the-art German Walter CNC grinding technology to deliver excellence in every product.
>>With nearly 40 Walter machines in operation, we are equipped to meet diverse and demanding customer requirements with exceptional consistency and quality.
>>Providing our clients with unmatched reliability and confidence in every tool we produce.
🔧 About YIH KUAN ENTERPRISE CO., LTD.
For over 50 years, YIH KUAN has specialized in the manufacturing of milling heads. From traditional manual models to CNC upgrade solutions, we don't just make components — we provide high-efficiency, high-stability machining solutions trusted around the world.
Our products are applied across five continents, serving industries such as mold manufacturing, automation lines, machine retrofitting, and technical education.
Whether it’s a turret milling head, gantry-type head, angle head, or custom spindle unit, YIH KUAN stands for Made-in-Taiwan quality and engineering precision — giving old machines new life and making new machines even better.
📽️ Watch this video to discover how YIH KUAN is leading the way in “Smart Head Replacement” — your key to upgrading without replacing your entire machine.
▶️ Learn more on our official website:
🌐 www.yihkuan.com
📩 Contact us: yihkuan.salesperson@gmail.com
#YIHKUAN #MillingHeadExpert #MachineToolUpgrade #TaiwanMade #HeadReplacementSolution #EfficiencyBoost #RetrofitYourMachine
Established in 1949, originating in Chiayi, Taiwan, and initially named "Far East Rim Works". Founder Mr. C. M. Chuang kickstarted the development of FEMCO with a yo-yo. The company navigated through Taiwan's most severe hyperinflation, witnessing Taiwan's transformation and industrial development.
In 1963, the enterprise was renamed "Far East Machinery Co., LTD." It has been over 70 years since its establishment, providing products and services to a wide range of international clients. Providing a wide range of products and services to a diverse international clientele, the business scope includes pipes and tubes, engineering and construction, machine tools, and golf shafts.
For over 70 years, from award-winning machine tools to winning golf shafts, we have continuously dedicated ourselves to innovative products and services.
Our commitment to innovation drives us to consistently provide customers with excellent quality and value.
In the future, FEMCO will expand its global market under the guidance of Mr. C. M. Chung's courage and perseverance, continuously promoting the development of innovative industrial technology.
Looking to purchase a manual lathe but feeling overwhelmed by all the specs and options?
You’re not alone.
In this short guide, we break down 7 essential factors to help you choose the right manual lathe for your workshop—whether you're handling heavy-duty cutting or precision machining.
🎯 This video covers:
• Understanding your materials & parts
• Choosing the right size (bed length, swing over bed)
• Power & spindle speed considerations
• Accuracy, repeatability, and why they matter
• Brand reputation & after-sales support
• Essential safety features to look for
• Budgeting for long-term value
• BONUS: Accessories & future upgrades
👉 Full article available here:
https://www.kinwa-lathe.com/en/news/lathe_buying_guide
✅ Ideal for:
Machine shop owners
Metalworking professionals
Manufacturing engineers
Procurement & maintenance teams
📌 The right lathe is not just a machine—it’s an investment in your productivity.
📞 Need help selecting the right model? Contact our team for professional guidance.
ufkinwa@ms15.hinet
www.kinwa-lathe.com
#ManualLathe #MetalMachining #ManufacturingTips #LatheBuyingGuide #IndustrialMachinery #PrecisionMachining #MachineTools #WorkshopSetup #FactoryEquipment #EngineeringTools
✪ "40 Years of Craftsmanship—Drilling a Better Future"
When you choose us, you're choosing 40 years of quality and trust.
Specializing in the manufacturing and sales of drilling machines, tapping machines, and CNC machines, we deliver outstanding solutions backed by impeccable technology and expertise.
Let’s work together to drill a broader, brighter future for your business!
Our machine performs tapping, drilling, and milling in one operation, solving complex drilling and tapping tasks for our customers and significantly improving processing efficiency.
Automatic Drilling Machine+Multiple Spindle Head Assembly
Automatic Tapping Machine+Multiple Spindle Head Assembly
Automatic Drilling Machine Key Operations Explanation
Automatic Drilling Machine Depth Settings Explanation
How to unload drill chuck from a bench drilling machine
How to load drill chuck to a bench drilling machine
Quick manual for variable speed bench drilling machine
AT-19 Automatic tapping machine quick manual
Automatic Tapping Machine Key Operations Explanation
Automatic Tapping Machine Depth Settings Explanation
Multiple spindle head drilling machine & tapping machine
Multiple spindle head installation on drilling and tapping machine
✠ Features:
⓵ Specifically designed for single-piece and high-volume production.
⓶ This tapping machine is equipped with a vibratory bowl feeder and automatic feeding system, combined with functions such as cooling, lubrication, cleaning, and part ejection, helping customers significantly reduce production line costs and improve processing efficiency.
Efficient Production! Fully Automatic Bicycle Frame Drilling Machine - Boosting Manufacturing Efficiency
1. Utilizing a pneumatic automatic drilling machine with a fixed 2 spindle head and custom drilling fixtures to effectively control quality and expedite production efficiency.
2. Applicable to various materials of pipes, such as bicycle frames, furniture support frames, and warehouse racks.
Efficient Automation! Automatic Drilling and Tapping Machine for Aluminum Extrusions - M2 Tapping - Suitable for Various Casings and Covers!
1. Can be combined with various automatic drilling and tapping machines by a indexing table to create a small production line.
2. High stability in mechanics, suitable for tapping small-diameter, soft M2 aluminum material.
3. Can be integrated with a robotic arm for automatic feeding, linking CNC milling machines and lathes to establish an automated production line, intelligently boosting efficiency and achieving energy-saving goals.
4. Applicable industries: motor covers, motor housings, battery covers, battery housings, and various aluminum die-casting products for drilling and tapping.
YI CHANG Machinery｜Review Of Customized Special Purpose Drilling&Tapping Machine Over the Years
Secondary tapping: A simple solution
The tapped thread are deformed and difficult to be used due to heat treatment, paint, etc.
A telescopic tap holder can do big helping!
Also suitable on manual tapping machines.
For safer use of drilling machines, drill presses, and tapping machines,
we can customize and install safety light curtains
to ensure the operator’s safety.
☼ Features of Flow Drilling Technology
Flow drilling is a technique that uses frictional heat to locally raise the temperature of the material, allowing it to soften and increase in thickness during the drilling process.
It offers several key advantages:
⓵ High-Precision Drilling: Flow drilling increases the material thickness at the drilling point, allowing thin-walled tubes to achieve sufficient thread depth, which enhances tensile strength.
⓶ Material Reinforcement: Unlike stamping, flow drilling does not generate impact during processing, which preserves the structural integrity around the hole and maintains the rigidity of the workpiece.
☼ Application of Automatic Drilling Machines and Multi-Spindle Drilling Heads
Our automatic drilling machines and multi-spindle heads further amplify the benefits of flow drilling technology:
⓵ Time and Labor Savings: Automated equipment enables simultaneous multi-spindle drilling, significantly reducing processing time and minimizing reliance on manual labor.
⓶ Cost-Effective: Compared to expensive CNC machines, our multi-spindle drilling solution provides a more economical alternative, lowering equipment investment costs.
⓷ Easy to Operate: No specialized skills are required, lowering the operational barrier and making it suitable for manufacturers of all sizes.
Safety shield for drilling machine
☼Product Video Theme: Full-Servo Horizontal Automatic Drilling Machine with CNC Rotary Table
✠Key Features:
⓵Utilizes servo control to perform drilling at any angle on the side of circular workpieces, with a maximum drilling stroke exceeding 300mm.
⓶Suitable for side drilling and tapping operations on disc-shaped and round workpieces made from various materials.
Horizontal Double-Head Multi-Spindle Drilling Machine – Ideal for Long Tube Workpieces
Explore the versatility of our Horizontal Double-Head Multi-Spindle Drilling Machine:
1.Simultaneously performs drilling or tapping on both ends of long workpieces.
2.The drilling machine can be equipped with pneumatic, hydraulic, or servo-powered feed systems to enhance efficiency.
3.Compatible with various automatic tapping machines.
4.Supports a wide range of multi-spindle drilling and tapping heads to meet diverse application needs.
5.Suitable for multiple industries, especially for processing iron pipes, steel tubes, and long aluminum extrusions.
Boost your production efficiency and achieve precise machining with our advanced drilling solutions!
Auto Tap Machine With Indexer
Use cam indexer to separate operators from tapping machine
Let tapping and working object exchanging can be operated at the same time
to pace up working speed.
Servo Drill & Ball Burnish
Using inverter for motor turning control + servo feeding system
to present variety of CNC drilling functions on a simpler machine
and with a much more economical budget
Hydraulic Drilling Machine Plus a Cam Indexer
Quickly complete the drilling requirements of the numbers of holes on a single work piece
to Offer High efficiency and easy operation
Use the hydraulic indexer to connect vertical and horizontal machines
To let drilling, chamfering and tapping in one go
Save time and effort,
and it is easier to control the relative position
A fully enclosed sheet metal guard can help operators use drilling machines more safely and also ensure a clean working environment.
Drilling machine with dual servo control to make both drilling and tapping functions available, and be set easily from different works.
1. Choice anyone of the motors into servo control.
2. Can be attached onto most of Yi Chang’s machines.
3. Ok to be installed with multiple spindle heads.
4. Ok to be installed with customized fixtures.
5. Easily connected with a robot to load target objects.
6. Can be attached onto a linear way or box way machines.
Elevating working table for drilling
Exporting Drilling & Tapping Machine
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